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Xuebing Zhao
Wei du
Tsinghua University
Tsinghua University
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Dehua Liu
Chinese Academy of Sciences
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Institute of Applied Chemistry, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
College of Life Sciences/Engineering Research Center of Industrial Microbiology, Fujian Normal University, Fuzhou 350108, China
c
School of Chemical Engineering, Purdue University, 480 Stadium Mall Drive, West Lafayette, IN 47907, USA
b
art ic l e i nf o
a b s t r a c t
Article history:
Received 1 May 2014
Received in revised form
12 November 2014
Accepted 12 December 2014
Transesterication of oil feedstocks using immobilized lipase (IL) is a promising process for biodiesel
production. However, the running cost of this process is still higher than that of conversional chemicalcatalyzed approaches. To address this challenge, both upstream and downstream processes have to be
optimized. This review provides an overview of recent progresses in improving IL-catalyzed biodiesel
production, focusing on mid- and down-stream processing such as immobilization of lipase, bioreactors
development, process optimization, simulation and techno-economic evaluation. The immobilization of
lipase is a costly process. Most of the commercial ILs are prepared by adsorption of free lipase on
polymeric materials. However, to further reduce cost, works should be focused on developing cheap
carriers and strengthening the interaction between enzyme and carrier but without signicant loss of
lipase activity. Running cost of lipase also can be reduced by improving its lifetime during transesterication. To achieve this goal, solvents can be used to prevent lipase leaching and eliminate the inhibitive
effects of alcohol (usually methanol) and glycerol. Downstream processing includes important units to
purify biodiesel products. In this part, works should be focused on minimizing energy consumption and
waste efuents. A global process integration and optimization with economic evaluation also should be
gured out to improve the economic feasibility of Il-catalyzed production of biodiesel.
& 2014 Elsevier Ltd. All rights reserved.
Keywords:
Biodiesel
Immobilized lipase
Transesterication
Process optimization
Techno-economic evaluation
Contents
1.
2.
3.
4.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Immobilization of lipase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.
Techniques for immobilization of lipase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1.
Overview of lipase immobilization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2.
Immobilization of lipase by physical adsorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.3.
Immobilization of lipase by ionic bonding or covalent bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.4.
Immobilization of lipase by entrapment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.5.
Immobilization of lipase by cross-linking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.6.
Commercialization of immobilized lipase for biodiesel production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process optimization and reactors for IL-catalyzed transesterication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.
Parameter optimization for transesterication process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.
Reactors for IL-catalyzed transesterication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.
Stirred tank reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2.
Packed-bed reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3.
Airlift loop reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4.
Other heterogeneous reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process simulation and optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
nn
http://dx.doi.org/10.1016/j.rser.2014.12.021
1364-0321/& 2014 Elsevier Ltd. All rights reserved.
183
184
184
184
184
186
186
186
187
187
187
188
188
188
189
189
189
4.1.
4.2.
1. Introduction
Lipase-catalyzed transesterication of oil feedstocks has been
considered as one of the most promising techniques for producing
biodiesel, a mixture of fatty acid alkyl esters (FAAE). This process
has become a research hot-spot in academic community during
last 10 years. An increasing number of scientic publications
including articles, review papers, book chapters, patents and
conference abstracts have been published (Fig. 1). However, conventional biodiesel plants adopt transesterication processes
using chemical catalysts such as alkalis and acids. Only a few
plants have employed enzymatic process for industrial productions of biodiesel [1,2]. This is mainly because that the catalyst
(lipase) used in the enzymatic process is much more expensive
TM
database by
183
189
190
190
191
192
193
194
194
Fig. 2. Unit operations and corresponding works that can be done to reduce the cost of lipase-catalyzed biodiesel production.
184
2. Immobilization of lipase
The rst immobilized enzyme was reported by Nilson and
Grifin more than a century ago [4], while Chibata and co-workers
developed the rst industrial immobilized enzyme, i.e., Aspergillus
oryzae aminoacylase for synthetizing racemic DL amino acids [5].
In recent years, production of biodiesel using immobilized lipases
has attracted great interest. Signicant progresses have been made
on both of the immobilization techniques and process development for IL-mediated biodiesel production.
An immobilized enzyme is dened as the enzyme physically
conned to a certain dened region while retaining its most
catalytic activity [6]. Similar to other immobilized enzymes, ILs
show many advantages over FLs for the large-scale application in
biodiesel production [7], such as easy recovery and reuse, higher
adaptability for continuous operation, less efuent problems,
greater pH and thermal stability, and higher tolerance to reactants
and products. However, the current ILs still show several drawbacks for industrial applications, including: (1) loss of enzymatic
activity during immobilization; (2) high cost of the carriers;
(3) low stability in oilwater systems; and (4) requirement of
novel reactors for well mixing and maximizing oil-to-biodiesel
conversion.
185
Table 1
Some reported immobilizations of lipase by different techniques for biodiesel preparation in recent years.
Carrier
Lipase source
Immobilization techniques
References
Accurel EP-100
Activated carbon
Aldehyderesin
Carbon cloth
Celite
Celite supported sol-gel
Ceramics
Chitosan
EpoxySiO2PVA
Hydrophilic resins
Hydrotalcite
Lewatit
Magnetic particles
Penicillium expansum
Pseudomonas sp.
Candida antarctica
Thermomyces lanuginosus
Pseudomonas cepacia
Yarrowia lipolytica
Candida antarctica
Pseudomonas cepacia
Candida rugosa
Penicillium camembertii
Rhizomucor miehei
Thermomyces lanuginosus
Thermomyces lanuginosus
Candida rugosa
Thermomyces lanuginosus
Penicillium camembertii
Candida rugosa
Saccharomyces cerevisiae
Burkholderia cepacia
Thermomyces lanuginosus
Pseudomonas uorescens
Staphylococcus haemolyticus
Steapsin lipase
Pseudomonas cepacia
Pseudomonas uorescens
Candida rugosa
Pseudomonas uorescens
Pseudomonas cepacia
Thermomyces lanuginosus
Candida sp.
Lipolases (Aspergillus oryzae)
Penicillium expansum
Pseudomonas uorescens
Burkholderia cepacia
Candida antarctica
Rhizopus orizae and Candida rugosa
Enterobacter aerogenes
Thermomyces lanuginosus
Thermomyces lanuginosus
Candida antarctica
Cross-linking
Physical adsorption
Physical adsorption
Covalent bonding
Physical adsorption
Physical adsorption
Entrapment
Physical adsorption
Covalent bonding
Covalent bonding
Physical adsorption
Physical adsorption
Covalent bonding
Covalent bonding
Covalent bonding
Ionic adsorption
Physical adsorption
Physical adsorption
Covalent bonding
Covalent bonding
Physical adsorption
Physical adsorption /entrapment
Covalent bonding
Physical adsorption
Physical adsorption
Physical adsorption
Physical adsorption
Physical adsorption
Covalent bonding
Physical adsorption
Entrapment
Physical adsorption
Physical adsorption
Entrapment
Entrapment
Covalent bonding
Covalent bonding
Covalent bonding
Physical adsorption
Entrapment
[38]
[90]
[108]
[109]
[108]
[111]
[36]
[110]
[112]
[31]
[113]
[114]
[115]
[82]
[116]
[31]
[117]
[118]
[119]
[120]
[121]
[40]
[53]
[122]
[123]
[121]
[121,123]
[124]
[125]
[126]
[127]
[128]
[123]
[129]
[35]
[130]
[131]
[132]
[114]
[33]
MANAE-agarose
MCM-41 materials
Mg-Al hydrotalcites
Nb2O5 and SiO2-PVA
Olive pomace
Organosilicate
Poly (methacrylate-co-divinyl benzene)
Polyacrylic bead
Polyacrylonitrile
Polymethacrylate
Polypropylene
Polystyrene
Polyurethane foam
Pretreated textile
PVA/chitosan lm
Resin D4020
Silica
Silica aerogel
Silica gel
Styrenedivinylbenzene copolymer
Zeolites
-carrageenan
186
187
Table 2
Some commercial immobilized lipases used for biodiesel production [2].
Commercial name
Enzyme origin
Support
Hydrophobicity/philicity
Producer or inventor
Novozyms 435
Lipozymes RM IM
Lipozymes TL IM
Lipase PS Amano IM
Lewatit VP OC 1600
Duolite A568
Silica granules
Diatomaceous earth
Textile membrane
Medium hydrophobic
Hydrophilic
Hydrophilic
Hydrophilic
Hydrophobic
Novozymes (Denmark)
Novozymes (Denmark)
Novozymes (Denmark)
Amano (Japan)
Beijing University of Chemical Technology (China)
188
Fig. 4. Window of operation for STR (left) and PBR (right) (A, B and C illustrate different expansions of the window) (Adapted with permission from [71]).
189
190
CH3OH
CH2OOCR
CHOOCR
CH3OOCR
k1
k2
CH2OOCR
CH2OH
CH3OH
CHOOCR
CH2OOCR
Glycerol
RCOOH
CH2OH
k7
CHOH
k10
CH2OOCR
CH2OOCR
k15
CH3OH
k16
k8
CH3OH CH3OOCR
CH3OH CH3OOCR
CH2OH
CH2OH
k11
k9
CHOH
k14
CHOOCR
k6
H2O
k13
CH2OH
k4
CH2OOCR
k5
CH3OOCR
k3
CH3OOCR
k12
CHOH
CH2OH
H2O
Fig. 5. A comprehensive kinetic model for lipase-mediated methanolysis of glyceride for formation of biodiesel and glycerol with consideration of esterication,
transesterication and acyl migration (adapted from with permission [93]).
V max TGA
K m;TG A1 A=K i;A K m;A TG TGA
where vi is the initial reaction rate; Vmax, Km,TG, Ki,A, and Km,A are
corresponding kinetic constants; and [TG] and [A] are concentrations
of triglycerides and acyl acceptor, respectively. The kinetic constants
thus can be tted by experimental data. However, the values for these
kinetic constants may be varied with the oil feedstock, lipase, acyl
acceptor and reaction medium used in the experiments. According to
Dossat et al. [86], when the enzymatic transesterication of high oleic
sunower oil was performed with butanol as an acyl acceptor under
the catalysis of immobilized Lipozymes in n-hexane system, the
determined values for Vmax, Km,TG, Ki,A, and Km,A were 250 mole
min 1 g 1, 5.3 mM, 13 mM and 55 mM, respectively. According to the
study of Xu et al. [87], when rened soybean oil was inter-esteried by
Novozyms 435 with methyl acetate as the acyl acceptor in solventfree system, the kinetic constants were determined as Vmax 1.9
mol min 1 L 1; Km,TG 1 mol/L; Km,A 16 mol/L, and Ki,A 0.0455
mol/L, and the rst step reaction, triacylglyceride to diacylglyceride
was the rate-limiting step for the overall reaction. Nevertheless, Eq. (1)
is just a simplied model, in which the effects of water and hydrolysis
of glycerides are not considered. However, hydrolysis of glyceride
happens inevitably especially when the system has a high water
contents. Therefore, another possible reaction mechanism for fatty
acid ester formation is the two-step reactions: hydrolysis of the ester
bond and release of the fatty acid moiety followed by an esterication
with the alcohols [78]. Theoretically, both of the above two reaction
mechanisms are co-present in the system, but which one is dominant
still needs further investigation. Cheirsilp et al. compared the impact of
three transesterication mechanisms on the kinetic modeling of
biodiesel production by immobilized lipase [90]. They found that
hydrolysis and transestercation occur simultaneously, and the reaction mechanism regarding to stepwise hydrolysis followed by etherication seems not to well describe the actual kinetics. However, the
rate constants for alcoholysis are much higher than those for the
hydrolysis reaction. It should be noted that the reactions involved in
enzymatic preparation of biodiesel are complex, which include direct
transesterication, hydrolysis, esterication, as well as acyl migration
[91]. Acyl migration has been often observed during enzymatic
conversion of triglycerides to biodiesel using 1,3-positional specic
lipase. The acyl migration can happen between 1,2-diglyceride (1,2DG) and 1,3-diglyceride (1,3-DG), or 2-monoglyceride (2-MG) and 1monoglyceride (1-MG) [92]. A more comprehensive kinetic model has
been developed by Li et al. [93] as shown in Fig. 5. According to their
experimental results, acyl migration between 2-MG and 1-MG as well
as between 1,2-DG and 1,3-DG took place independent of enzymatic
Crude Oil
P-102
Tert-Butanol
102
P-201
R-101
M-101
M-102
P-203
201-A
P-104
105
102-A
104
203
201
202-A
P-103
Methanol
101-A
101
191
103
103-A
202
Sumpmentary Methanol
P-202
303-A
M-103
CDS3
P-302
GAS
501
CDS4
T-501
502
Waste Oil
QB2
QB3
QB1
S-401
P-401
403
STEAM
CDS1
H-201
FAME
204
CDS2
303
401
P-301
EA3
EA1
EA2
302
Q1
301
503
Glycerol
402
OUT3
OUT2
OUT1
R-201
192
Table 3
Biodiesel standard in different countries or area.
Specication
Density 15 1C
Viscosity 40 1C
Distillation
Flashpoint (Fp)
CFPP
Cloud point
Sulfur
CCR 100%
Carbon residue (10%dist.residue)
Sulphated ash
Water
Total contamination
Cu corrosion max
Oxidation stability
Cetane number
Acid value
Methanol
Ester content
Monoglyceride
Diglyceride
Triglyceride
Free glycerol
Total glycerol
Iodine value
Linolenic acid ME
C(x:4) & greater unsaturated esters
Phosphorus
Alkalinity
Gp I metals (Na, K)
GpII metals (Ca, Mg)
g/cm
mm/s
%@1C
1C
1C
1C
mg/kg
%mass
%mass
%mass
mg/kg
mg/kg
3 h/50 1C
hrs;110 1C
mgKOH/g
%mass
%mass
%mass
%mass
%mass
%mass
%mass
%mass
%mass
mg/kg
mg/kg
mg/kg
mg/kg
Europe
Germany
USA
China
EN 14214:2003
0.860.90
3.55.0
DIN V 51606
0.8750.90
3.55.0
ASTM D 6751-12
Z 120
country specic
Z 110
Summer 0, spr/aut 10, winter 20
GB/T20828-2007
0.820.90
1.96.0
90%, r 360 1C
Z 130
n
Report
r 10
r 10
r 0.05
r 0.3
r 0.03
r 300
r 20
No. 1
r 0.3
r 0.02
r 500
r 24
No. 1
Z6
r 51
r 0.5
r 0.20
Z 96.5
r 0.8
r 0.2
r 0.2
r 0.02
r 0.25
r 120
r 12
r1
r 10
1.96.0
90%, r 360 1C
Z 130
n
Report
r 15
r 0.05
r 0.05
r 0.02
r 500
r 50
No. 3
Z3
Z 47
r 0.5
r 0.2 or FpZ 130 1C
Z 49
r 0.5
r 0.3
r 0.8
r 0.4
r 0.4
r 0.02
r 0.25
r 115
r 0.4
r 10
r5
r 10
r 0.02
r 0.24
r5
r5
r 0.3
r 0.02
r 500
Trace
No. 1
Z6
Z 49
r 0.5
r 0.02
r 0.24
r5
r5
Table 4
Reported economic evaluations of IL- catalyzed production of biodiesel.
Capacity (t/yr)
Reaction media
Oil feedstock
References
8000
200,000
8000
200,000
8000
200,000
8000
200,000
1000
8500a
8000
8000
Solvent-free
Solvent-free
tert-butanol
tert-butanol
Solvent-free
Solvent-free
tert-butanol
tert-butanol
Solvent-free
tert-butanol
Supercritical CO2
Supercritical CO2
Rapeseed oil
Rapeseed oil
Rapeseed oil
Rapeseed oil
Rapeseed oil
Rapeseed oil
Rapeseed oil
Rapeseed oil
Palm oil
Waste oil
Waste cooking sunower oil
Waste cooking sunower oil
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
1000
1000
1000
1000
10
10
10
10
1200
2000 $/klU
800/kg
8/kg
1.95
0.96
3.12
2.23
0.98
0.065
2.87
1.97
2.414
0.9b
1.64/L
0.75/L
[97]
[97]
[97]
[97]
[97]
[97]
[97]
[97]
[105]
[133]
[134]
[134]
a
b
193
Fig. 7. Effect of IL reused time on the estimated lipase cost under different enzyme
prices. IL loading: 2% based on raw oil feedstock; oil-to-biodiesel conversion: 95%.
194
Two possible reaction mechanisms have been proposed for oil-tobiodiesel conversion. One refers to the direct transesterication of
glyceride with alcohol to form biodiesel, and the other refers to
hydrolysis of the ester bond to release fatty acid moiety followed
by an esterication with the alcohols. Both hydrolysis and transestercation take place simultaneously during IL-catalyzed biodiesel production; however, the rate constants for alcoholysis are
much higher than those for the hydrolysis reaction. Acyl migration
has been often observed during enzymatic conversion of triglyceride, and thus it should be considered for a comprehensive
kinetic study.
Process simulation based on experimental results can obtain
general mass and energy balances for economic evaluation.
This can be done by using simulation tools such as ASPEN PLUS.
However, in order to obtain a relatively accurate simulation
results, the thermodynamic properties of the reactants and products should be well established. By process simulation, unit
operation can be optimized to minimize consumptions of water
and energy.
Biodiesel needs to be puried in order to meet corresponding
standard. Compared with those of alkali or acid-catalyzed processes, the purication of biodiesel produced by IL-catalysis is less
complex. The impurities contained in the crude biodiesel include
glycerol, free fatty acids (FFA), water, alcohol and glycerides.
Generally, these impurities can be respectively removed by phase
separation, water washing, evaporation and distillation. Adsorption and membrane separation also may be used for biodiesel
purication.
Techno-economic evaluation is important for IL-catalyzed production of biodiesel. Production cost can be estimated and the unit
with the highest cost can be determined by this evaluation. Lipase
cost contributes a great part of the total production cost. This part
of expenditure can be decreased by reducing lipase loading
(increasing lipase specic activity) or increasing reusability of IL.
However, to further reduce production cost, the whole process
optimization with consideration of water and heat integrations
should be performed.
For future works, it is recommended that the following aspects
should be considered to improve the economic competiveness of
IL-catalyzed production of biodiesel.
(1) Increase the stability of ILs during trasesterciation: This can be
done by preventing lipase from leaching off the carriers and
denaturing to loss activity caused by accumulation of alcohol
and glycerol or shearing force of stirring. Increasing the
interaction between lipase and carrier should be performed
but the lipase activity should not be notably decreased.
The multi-step addition of alcohol and simultaneous removal
of glycerol can increase the IL stability, but the process still
needs optimization to make it less complex and more efcient.
To improve the tolerance of IL towards alcohol and glycerol,
biological or chemical modication of the lipase by protein
engineering may be a promising pathway.
(2) Develop novel reactors and gure out the window of operation:
Since mass transfer is important to IL-catalyzed production of
biodiesel, the reactor used for the reaction must have good
mixing; however, it should not cause damage to carriers and
activity loss of lipase. Impeller can be modied to reduce
shearing force in STR, while mass transfer in PBR can be
improved by intensifying radial diffusion. It is recommended
that the window of operation of reactors used for the process
should be gured out to guide the reactor improvement.
(3) Comprehensively and intensively study the kinetics of ILcatalyzed conversion of oil to biodiesel: In order to understand
the mechanisms of oil-to-biodiesel conversion under the
catalysis of ILs, the intermediate products such as fatty acid,
Acknowledgments
Authors are grateful to the nancial support of National Natural
Science Foundation of China (No. 21406130) and Tsinghua Scientic Research Funding (Nos. 2012Z02295 and 2012Z98148) to
this work.
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process for biodiesel production: protein engineering and lipase production.
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Methods in biotechnology: immobilization of enzymes and cells. New York:
Humana Press Inc; 2006. p. 1530.
[6] Jegannathan KR, Abang S, Poncelet D, Chan ES, Ravindra P. Production of
biodiesel using immobilized lipasea critical review. Crit Rev Biotechnol
2008;28:25364.
[7] ztrk B. Immobilization of lipase from Candida rugosa on hydrophobic and
hydrophilic supports. (Master thesis). Turkey: zmir Institute of Technology;
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[8] Stoytcheva M, Monstero G, Toscano L, Gochev V, Valdez B. The immobilized
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