Capability Document

POWER DIVISION

Table of Contents
S. No.

Contents

Corporate
About Thermax

Board of Directors

Joint Ventures

Major technological tie-ups

Presence- India & Global

Financials

Corporate Social Responsibility

II

Pg. No.

Business Divisions in Thermax

11
12

Power Division

12

Boilers& Heaters Division

13

Cooling & Heating Division

13

Air Pollution Control Division

14

Water & Waste Solution Division

15

Chemical Division

15

Solar Division

16

Industries that the Divisions cater to

16

III

Manufacturing capabilities

17

IV

Quality policy

19

Health Safety and Environment

20

VI

EPC capabilities

21

Engineering Capabilities

23

Procurement Capabilities

24

Construction Capabilities

25

Project Management Capabilities

26

Operations & Maintenance

27

Key Achievements

28

Key Project profile

30

About Thermax

WE AT THERMAX offer products, systems and solutions for industrial and commercial
establishment around the globe to be energy efficient and environment-friendly. We are
committed to conserving energy and preserving the environment', two areas vital for the
world.
The products and services we offer are developed, sold and serviced through the eyes of
the customer and measured by their voices. When we are dedicated to the quality of our
products, services and our customer, growth and profit are bound to follow. Our
business expertise covers heating, cooling, waste heat recovery, power, water treatment
& recycling, air pollution control, waste management and performance chemicals.
We bring to customers extensive experience in industrial applications and expertise
through technology partnerships and strategic alliances.
WE have always kept our focus on constant up-gradation of technologies and an indepth understanding of market needs. In the process, we have acquired a reputation for
successful delivery of challenging projects.

USD 1.1 Billion

(FY10-11)

Zero debt
company

Rated as one o
the debt
top
Zero
companies in
company
Asia by

Strong focus o

Indiarenewable
talent ene
management
(RE
award by
CNBC TV 18,
9th edition,
Business
leader award

Board of Directors

Ms. Meher Pudumjee, Chairperson

Meher took over as Chairperson of Thermax Limited on October 5, 2004, after the
retirement of Ms. Anu Aga. A Postgraduate in Chemical Engineering from the Imperial
College of Science & Technology, London, Meher joined Thermax as a trainee engineer in
August 1990. In January 2001, Meher became a non-executive director and was appointed
Vice Chairperson in 2002. During this period, she played an active role in the turnaround of
the company, looking at divesting of non-core activities and restructuring of business
portfolios.
Mr. M. S. Unnikrishnan, Managing Director
Unni took over as Managing Director on July 1, 2007. Earlier, as Executive Vice President, he
was head of the company's project business, viz. captive power, boilers & heaters and air
pollution control. Unni is known for his strategic and human relations skills and is a keen
champion of green technologies. He is also an alumnus of Harvard Business Schools
Advanced Management Programme

5
Ms. Anu Aga, after retiring as Chairperson of Thermax in October 2004 continues as
Director on the Company's Board of Directors. As Chairperson, Anu facilitated four major
turnaround initiatives-reconstitution of the board, shedding of non-core activities, rightsizing of operations and increased focus on the customer. She is also instrumental in
driving the high performance culture at Thermax, especially at the senior levels.
Dr. R A Mashelkar, former Director-General of the Council of Scientific and Industrial
Research (CSIR), has been inducted onto the Thermax Board as an independent Director,
effective January 29, 2008. Dr. Mashelkar is known for shaping India's science and
technology policies in post-liberalised India, and for transforming CSIR into a userfocused, performance driven organization and in creating a balanced intellectual property
regime in India
Dr. Von Massow was the Director & Vice President with Boston Consulting Group (BCG).
Working at various international offices of BCG, he brings rich global experience of
business models, governance, strategy and operations. Earlier, as BCG's senior consultant,
he

had

been

closely

associated

with

Thermax's

turnaround

strategy.

Dr. Von Massow has a Ph. D. in Agricultural Economics and Masters in Agriculture from the
University of Gottingen, Germany.

Mr. Pheroz Pudumjee is experienced in international marketing of industrial products. He

managed Thermax's overseas venture in UK and was appointed Director in 1997. Pheroz is
member of the Overseas Investment Committee and the Strategic Business Development
Committee, which reviews and monitors strategic business initiatives of the company.
Pheroz has a Masters in Business Administration and a diploma in Automobile Technology
from Stanford University.
Dr. Jayaram Varadaraj is Managing Director of ELGI Equipments Ltd. and is also on the
Board of Elgi Ultra Industries Ltd., Elgitread (India) Ltd. and Precot Mills Ltd. His varied
experience of in India covers textiles, polymers, mechanical machines and consumer
appliances. He was also Chairman of the Tamil Nadu State Committee of CII.
Mr. Nawshir Mirza, is a Fellow of the Institute of Chartered Accountants of India having
qualified in the year 1973. He spent most of his career with Ernst & Young and its Indian
member firm, S. R. Batliboi & Co., Chartered Accountants. He has contributed to the
accounting profession, being a speaker or the chairperson at a large number of
professional conferences in India and abroad.

Joint Ventures

Thermax Babcock & Wilcox Energy Solutions Pvt. Ltd, (2010),

51:49 JV between Thermax Limited and The Babcock & Wilcox
Company

(B&W),

USA

amalgamates

Thermax's

expertise

of

integrating energy solutions and B&W's long history of providing

proven, state-of-the-art power generation technology.
Addresses 300 MW and above sub critical as well as supercritical boilers
Manufacturing facility is being set up at Satara in Maharashtra, India to
manufacture 3000 MW of super critical and sub critical boilers per year (with a
provision to expand annual capacity to 5000 MW

Thermax SPX Energy Technologies Ltd., (2009) 51:49 JV

between Thermax and SPX Netherlands B.V, will provide a
synergy of Thermax expertise with SPX technology
solutions for large infrastructure projects.
The JV now provides technology solutions above the 300 MW range for large power
plants along with systems based on the proven technologies of SPX Balcke-Drr. The
JV has already won its first order last year for a leading oil refinery. Their offerings
include ESPs & Bag Filters for Plants greater than 300 MW, Rotary Air Pre-heaters, Air
cooled condensers and other heat exchangers.
SPX has installed over 140 ESPs world-wide catering to plants having
capacity over 500MW totaling over 100000 MW and have over 290 units
of ACC installed catering to 96000 MW.

Turnover of
USD 1.1
Billion (FY
10-11)
JV with

technological
leaders like
Babcock
&
Zero debt
Wilcox
and
company
SPX

Rated as one
of the top
companies in
Asia by
Forbes

Major technological tie-ups

Over the years we have had tie ups with global technology majors like: Sanyo, Struthers
Wells, Kawasaki Thermal Engineering, Babcock & Wilcox, Eco-Tech, Environment Elements
Corporation, etc. Some of our significant technology partnerships of past & present are:

Subsidiaries

Thermax Inc. (U.S.A.)

Thermax Denmark ApS

Thermax Netherlands B.V.

Danstoker A/S (Denmark)

Thermax Europe Ltd. (U.K.)

Thermax Instrumentation Ltd.

Thermax Hong Kong Ltd (Hong Kong)

Thermax International Ltd. (Mauritius)

Thermax Onsite Energy Solutions Ltd.

Thermax Sustainable Energy Solutions Ltd.

Thermax Engineering Construction Co. Ltd.

Thermax do Brasil-Energiae Equipamentos Ltd (Brazil)

Thermax (Zhejiang) Cooling & Heating Engineering Co. Ltd. (China)

Ejendomsanpartsselskabet Industrivej Nord 13, Denmark

Rifox-Hans Richter GmbH, Germany

Thermax Sdn. Bhd., Malaysia

Boilerworks A/S, Denmark

Boilerworks Properties ApS, Denmark

Thermax Engineering Singapore Pte Limited

Thermax Senegal S.A.R.L

PT Thermax International, Indonesia

Presence- Global & India

Our domestic network

USD 1.1 Billion

(FY10-11)

Zero debt
Our

company

network is

Rated
as one o
always

the topyour
within
proximity in
companies
Asia by

Strong focus on

renewable ener
(RE

Financials- Thermax Group

1
[In INR (Indian Rupee) Crore]

1 Crore INR = 10 Million INR

10

Total sales and Profit After Tax (PAT)

Corporate Social Responsibility

11

Profit is not just a set of figures but of values- Rohinton Aga, Thermax Founder
Chairman.

We continue to think beyond profits and actively reach out to the society at large.
Thermax Social Initiative Foundation (TSIF), the CSR wing of Thermax, is committed to:
Providing quality education to underprivileged children by
adopting many municipal schools (pictures enclosed) and
partnering with PMC to set up a year-long professional
development programme LIFT. Since 2013 LIFT has worked
with over 240 teachers across 40 schools impacting close to
8000 children in PMC Schools across Pune.

Thermax Foundation has been financially supporting

Teach for India (TFI) since its inception in June 2009 for
its Pune Operations.

Thermax Foundation has partly funded Parivaar NGO in

West Bengal for constructing its 59,000 sq.ft. building -

Students of
Savitribhai Phule
School

Amar Bharat Vidyapeeth in 2013. Thermax has decided

to partly fund their operational expenses from 2014-15.

Thermax Foundation has partly funded the construction

of school building of Shoshit Seva Sangh in Patna, Bihar,
which is a fully free English medium residential school
for the children of landless labourers.

Thermax Foundation is helping to meet the operational

expenses of Shashwats residential primary school for
tribal children in Aghane village and their tribal girls
hostel at Dimbhe village, in Pune.

Thermax Foundation has partly funded the construction

of a model school complex of Jagriti School of Blind Girls.

Children at the Thackeray Vidhya Niketan English Medium School

12

Business Divisions in Thermax

In tune to our vision to be a globally respected high performance organization offering

sustainable solutions in energy and environment, we have segregated our offerings into
various business divisions.

Power Division

The Power Division offers a range of solutions to meet the power requirements of the
industry. We have pioneered the EPCOM* concept for power projects in India. Our scope
of work includes design & engineering, manufacture, supply, erection, commissioning,
project management and lifetime maintenance support.
Offerings:
Turnkey/ EPC (EngineeringProcurement
Construction) solutions for complete power plants:
o

Fossil fuel fired power plants

Power plants based on waste heat recovery

Biomass based power plants

Open cycle to closed cycle conversion

We

have

commissioned

2x150 MW power plant for

GDF Suez at Andhra Pradesh
that probably has the largest
CFBC

boiler

to

through heat recovery steam generators

commissioned

(HRSG)

during the 11th Five Year

Solar PV/ CPV and solar thermal power

Plan.

plants
Turnkey/ EPC of Balance of Plant
Power projects on BOOT (BuildOwnOperate
Transfer) basis for biomass, waste heat recovery,
distillery spent wash
FEED (Front End Engineering & Design)
Operation & Maintenance (O&M) of power plants

in

be
India

13

Boilers & Heaters Division

Boilers & Heaters Division has supplied boilers upto 750 TPH size and 140 kg/cm2
pressures capable of generating upto 250MW from a single boiler. Our heating
systems operate on over 100 fuels and help industry shift to inexpensive and
renewable energy.
Offerings:
Utility boiler upto 1000 TPH
Packaged boiler (FM/HCFM/PFM)
Single-drum site-erected Radiant boiler
Circulating fluidized bed boiler
Atmospheric fluidized bed boiler
Waste heat recovery boiler
Waste gas fired boiler
Traveling grate boiler
Bi-drum solid fuel-fired boiler
Spent wash fired boiler
MSW/RDF fired boiler
Fired heaters (API type)

Reliance Utilities & Power Ltd.,

Jamnagar, India - 6 x 315 TPH, 396C
HRSG behind GE frame 9E gas turbine

Cooling & Heating Division

Cooling Group: We have established our credentials with over 5000 installations in
over 70 countries worldwide. We are proud to be the only company in the world to
offer absorption based cooling and heating solutions for temperature profile ranging
from -40C to 160C. Several prestigious institutions like BBC (London), SABIC (Middle
East), Mercedes Benz, Audi, Panasonic use our chillers. Our VACs (vapour absorption
chillers) are extensively used in more than 50 industries for above 100 cooling
applications as well as commercial buildings.

Higher production with inlet air cooling

Offerings:
Direct Fired Chillers
Steam Fired Chillers
Hot Water Fired Chillers
Multi Energy Chillers
Ammonia Absorption Chillers

14

Heating Group: Our Heating Group is an established name in chemical, pharmacy and
export based garments sectors in the domestic market and International market. The
group has also extended its business of bi drum boilers, providing clients with
cogeneration capability as they shifted from gas to less expensive solid fuels. This group
has recently entered into tie ups with several European firms, which can prove to be an
advantage for downstream petrochemical industries.
Offerings:
Steam boilers
Thermal oil heaters
Hot water generators
Thermosyphons
Waste heat recovery solutions
from engines
Systems for incidental and
Shellmax SM200
20 TPH steam generation capacity boiler A/c
Hitachi Zosen, Vietnam

cogeneration power requirements

Air Pollution Control Division

Our Air Pollution Control Divisions experience spans over 30 years and our expertise
in handling over 100 different kinds of dust, coupled with the emerging demand for
gaseous scrubbing, makes us a leader in supplying air pollution control equipments.
The Division also offers turnkey systems & retrofit options built around its products.
We have bagged orders for ESPs to the tune of 100 mg/Nm3 for 185 TPH CFBC Boiler.
Offerings:
Bag Filters & Bag Houses

Electrostatic Precipitators
(ESP)

Particulate & Gaseous

Scrubbers

Mechanical Dust Collectors

Modular Gas Coolers / Heat

Exchangers

Retrofits & Revamp of

existing

equipments

2 ESPs (@ 80 TPH) on petcoke fired boilers

for a 36 MW captive power generation plant
of Shree Cements

15

Water and Waste Solutions Division

Water and Waste Solution Group offers comprehensive water management systems to a
wide range of industries like power plants, refineries and steel mills that use water
softeners, demineralisers, filters, reverse osmosis, etc for their water treatment
requirements.
We have been the only indigenous water treatment
systems organization to be prequalified and to set
up a water treatment plant for a supercritical
power plant. Our customers in power sector
include:

NTPC

at

Kawas,

Dadri,

Singarauli,

Unchahar, State Electricity Boards of Maharashtra,

Gujarat,

Tamilnadu,

Orissa,

Andhra

Pradesh,

Rajasthan and Karnataka, North Eastern Power

Company,

Calcutta

Electricity

Company,

IPP-

Gujarat Industrial Power Corporation, IPP - Gujarat

Powergen

Energy

Corporation,

Reliance

Infrastructure, Tata Power, Bhushan Energy, JSW

Power, Punj Llyod, Essar Power, Neyveli Lignite
Corp etc.

Offerings:
Raw Water Clarification /
Pretreatment
Water Softening & Filtration
Demineralization
Reverse Osmosis
Seawater Desalination
Membrane based Systems
Cooling Water Treatment
Condensate Polishing
Effluent Treatment
Sewage Treatment
Waste Water Recycling

Chemical Division

Installation in Utilities: like NTPC (Singrauli STPS

We manufacture and
market(Mettur
a wide range
specialty chemicals to help improve
1.44Mm3/day),
TNEB
TPS of I&IIprocesses and product performance across a spectrum of industries. As Asias
1.34Mm3/day), MSEB, RSEB & PSEB.
largest manufacturer and exporter of ion exchange resins and a pioneer in chemicals
Also supplied WTPs to Reliance Industries
in water and waste water treatment, we also supply chemicals for paper & pulp and
(Patalganga-12Om3/day)
& Tata Power Company
for oil field operations
We have installed water recycling systems for
major industries including Arvind Mills, Raymond
Ion Exchange Resins:
Performance Products:
Woollens and TISCO. Reverse Osmoisis Plants have
Water treatment
Cooling water
been installed in Delhi International Airport for
Nuclear industries
chemicals
drinking water. Besides executing turnkey projects
Catalysts
Fireside chemicals
of sewage and industrial effluent treatment, we
Pharmaceuticals
Polyelectrolytes
also offers packaged waste water treatment plants
For thermal power
Boiler water
that save space and power.
Custom made resins
chemicals
Sugar chemicals
Specialty polymers
for bio tech

Oil Field Chemicals:

Pour point
depressants

Corrosion
inhibitors

Scale inhibitors

Bactericide

Deoiler

Antifoam

16

Solar Division

We have developed indigenous cost competitive turnkey solutions for solar power
plants based on technologies like PV/ CPV, solar thermal etc. With over 11 commercial
installations in various cooling and heating applications, we are the leader in solar for
process applications.
Offerings:
Solar Thermal:
-Parabolic Trough Collector
- Helio Static Field (HSF)
- Concentrating Fresnel
Lens Reflector (CFLR)
Solar Photovoltaic:
-Photo Voltaic
-Concentrated Photo
Voltaic
We designed and commissioned a first-of-a kind solar air conditioning system at the
Solar Energy Centre in Gurgaon, Haryana. The 100 KW technology demonstration
project was recently inaugurated by then Union Minister for New and Renewable Energy
(MNRE), in the presence of then, Union Minister of Power.

Industries that the Divisions cater to

Automobile

Foods

Textile

Steel

Cement

Hospitality

Oil & Gas

Tyre

Tank Farm Heating

Chemicals

Power

Pharma

Paper

Sugar

and many more.

17

Manufacturing Capabilities

Our systems and products are backed by 6 state-of-the-art manufacturing facilities (3

in India and 1 each in Denmark, Germany and China).
Our manufacturing plants adhere to stringent international standards and are certified
with:
ISO 9001: 2008 for quality management for all business operations,
ISO:14001:2004 for environmental management;
OHSAS 18001:1999 for occupational health & safety for manufacturing operations.
Our plants conform to international codes like ASME, BS, DIN, API, GOST, CE, JIS; AQSEQ
code for China; IBR code for India. These facilities have been inspected by renowned
agencies like Llyods, Bureau Veritas, SGS, EIL and TUV.

Pune, India

Paudh, India

Savli, India

Danstoker, Denmark

Solapur, India

Jiaxing, China

Shirwad, India

Mundra, India (Assembling Facility)

18

Salient features of our factories at Pune (Maharashtra) and Savli (Gujarat):

Sl.No.

Description

Pune Facility

Savli Facility

Plant Location

Chinchwad, Pune

Savli, Baroda

Plant Area

About 80 Acres

About 120 Acres

Cold Roll Capacity

90mm

160mm

Hot Rolling Capacity

Nil

200mm

Heaviest Comp.

2 X 40 Ton

2 x 100 Ton

Handling Crane
Capacity
6

Drum Shop

215 tons /month

250 tons /month

Panel Shop

For Carbon & Alloy Steel

For Carbon & Alloy Steel

Tubes

Tubes

Panel shop

350 tons / month

250 tons / month

Radiography

Iridium

Cobalt Penetrating depth

Penetrating

depth upto 60 mm &

upto 200mm

Cobalt Penetrating depth

upto 200mm
10

Coil Shop

125 tons / month

225 tons / month

USD 1.1 Billion

(FY10-11)
Major
plant

equipments
Zero debtand
system like

company

boilers, WTP and

Rated as one of
ESP are

the top inmanufactured

companies
house. in
Asia by

Strong focus on

State-of-the-art

renewable ener
(RE

manufacturing

A steam drum manufactured at our Savli facility for the 2x150

MW power plant for GDF Sauz Ltd.

facility for

absorption
chillers in China.

19

A steam drum manufactured at our Savli facility for the 2x150

Quality Policy
MW power plant for Meenakshi Energy Pvt. Ltd.

Our Quality Policy starts and ends with the customer as a focal point, understanding
the

customers

requirements,

designing

optimal

solutions

to

meet

those

requirements, building systems and processes in place to ensure quality at every

stage and achieving our commitments on delivery and service before and after sales.

Few of our quality

Certifications

To enable effective processes

across the division we have
implemented various IT enablers
like Oracle 12R based ERP
solution, our own customised
software integrated with Oracle
for site activities.
Customised software solutions
for commercial applications to
handle the multitude payments,
invoices and taxation issues
across all projects spread across
the globe.
Extensive mix of large enterprise
solutions integrated with
customised solutions to handle
large volumes of transactions
within specified and well laid
down processes.

20

Health Safety and Environmental

Health, Safety & Environment (HSE) is a non- negotiable at Thermax and we focus on
these issues right at the corporate level. Our well established Corporate HSE Policy is
implemented by our Corporate Head of Safety.
The

Divisional Safety representatives report to the Corporate Head of Safety

and

within the guidelines of the corporate HSE policy carve out their own divisional HSE
policy and manuals for office and site usage. The Divisional Safety Head is
responsible for ensuring the implementation at each site which is the prime and sole
responsibility of Site Safety Engineers on every site to make sure that Safety Audits
are carried out within the compliance standards set.

Our processes and activities include:

Awareness programs on operational
safety among employees and

ISO 14001: 2004

contractors
Constant improvisation by conducting
training through external safety
experts.
Safety audits conducted through
internal & external safety consultants
Implementation of system of safety
passport for contractors working in
the factory premises.
Factory wide evacuation mock drills
for keeping the force are state of
emergency preparedness.
Daily 'Tool Box' talks conducted by
workmen for safe working.
A surveillance audit by M/s DNV of
integrated HSE Management system
as per the ISO 14001 and OHSAS
18001

OHSAS 18001: 2007

21

Engineering Procurement Construction (EPC) Capabilities

Genesis:
When we manufacture over 35% critical equipments of power plants in-house, its only
a natural progression that we start providing power plants on a turnkey/ EPC basis.
Thermax Power Division was conceived in 1995 to provide customers with a one point
solution in setting power plants. Today along with setting up power plants on turnkey
(EPC) basis, we also ensure guaranteed performance, overall completion schedule, fixed
cost and all these backed by a strong bankable performance security.
We have over 100 power projects in our kitty and strength of over 1200 dedicated
resources to handle upto 18 power projects simultaneously.

Snapshot of our experience:

Power Projects: The cumulative capacity installed on turnkey basis by the Power

Division has crossed 3000 MW

- Spanning over 100 varied power plant projects
- Project Commissioned- 76 Projects
- Projects under Execution- 25 Projects
- Over 22, 90,000 hrs of operational experience in Power Generation Industry
- More than 47000 GW generated from power plant projects commissioned
Boilers: cumulative generation of over 12000 MW of power.
Water Treatment Plants (WTP): Total quantity of wastewater WWS has been treated
till date equals to about 1679 MLD. Out of this, 500 MLD of waste water is
being recycled.
ESP: more than 1000 installations, of which 500 are for power generation and Bag
Filters totaling to over 4000 in numbers, serves over 5000 MW of power
generation.
Fuel handling: Rich experience in handling Indian and Imported Coal
Executed Coal Handling plant of 800Tph capacity
Executed nearly 20 Ash handling plants with largest of 40 TPH capacity

22

Structure of Power Division

Super-critical
Power Plant

1 MW
Unit Size

Team SPP

Team MPP

Team LPP

EPC of small
power plant

EPC of medium
power plant

EPC of Large
Power Plants

Operation &
Maintenance
services

Front End
Engineering &
Design

Front End
Engineering &
Design

EPC of Balance of
Plants

Training

EPC of Solar and

Concentrating
Photo Voltaic

Commissioning,
support & energy
audit

EPC of Ash
Utilisation
Solution

Team O&M

Front End
Engineering &
Design

Independent teams of experts focus on addressing wide range of solutions

dsojnuhuybsolutionsrequirements

23

Engineering Capabilities

The synergy between skills, experience and information technology has been the
basic platform for our dedicated power plants engineering group which combines
its experience with specialized software solutions. We have more than 550*
dedicated in- house engineers for design as well as detailed engineering.
Specialized software solutions
CEASER II for Pipe Stress Analysis
including Dynamic Analysis.
AutoCAD
STAAD PRO for Structural Analysis.
AFT ARROW & FATHOM for Piping
System Analysis.
AFT Impulse for Surge Analysis (Water
Hammer).

We

have

strong

Development

(R&D)

energies

of

which

Research
team,
are

the

focused

towards technological innovation and

upgradation.
Our engineers have also established
good

working

relationships

with

various renowned consultants like:

SMART PLANT P&ID.

TCE,

SMART PLANT 3D (Latest Version of

Engineers India Ltd,

M N Dastur,

Fichtner

Black & Veatch,

Toyo Engineering Pvt. Ltd.

PDS).
ETAP for Electrical System Analysis.
We deliver solutions at par with some of
the best engineering practices in the
globe.

&

DCPL
MECON
Kuwait National Petroleum
Company

*Over 200 engineers for Power Division alone

Bechtel

A snapshot of CEASER II for Pipe Stress

Analysis

24

Procurement Capabilities

We are backed by the in-house capabilities of manufacturing heating and cooling

systems, water & waste management systems, chemicals, ESPs, etc. Apart from these we
source certain components from top global suppliers to ensure delivery of the best
quality equipments that too on time. We have spent tens of thousands of man-hours in
internally assessing the capabilities and work load patterns of key vendors and sub
contractors from before selecting them for the supply of any key equipment.
Our established and reliable international sourcing capability enables us to supply
quality components, with the best cost and quality advantage.

Some of our Vendors:

Steam Turbine:, Siemens, Skoda, ,
BHEL, , Triveni, Shinnipon
Generator: BHEL, TDPS, Siemens,
Switchgears: ABB, Areva, Siemens,
L&T
DCS: ABB, Honeywell, Max DNA,
Yokogawa
Coal handling: BHP Engineers,
Macnelly Bharat, Techpro, TRF, Bevcon
Wayors,
Cooling Towers: Paharpur cooling
towers Ltd., Hamon (GCTL), GEA
Ash handling: Macaber Beekay, United
Conveyers, Macgale
Civil Works/ Piping: Simplex
Infrastructure, Era, GDC, Nutan
Nirman
Erection work: Technimont ICB,
Karpara, UB Engineering apart from
our own subsidiaries TECC and TIL

Our

team uses integrated Enterprise

Resource

Planning

tool

(ERP)

of

Oracle 12 for making purchase orders.

Strong working relationship with tier-1
vendors of critical packages
Wide database of domestic and overseas
vendors having undergone our stringent
approval processes

25

Construction Capabilities

One of the major factors that contribute to timely execution of projects is the presence of
a strong competent construction team which integrates inputs and resources at site to
complete the project on schedule as per the specification and other terms and conditions
agreed with the customer and ensure total customer satisfaction. Our construction team
has a capability of executing upto 18 projects simultaneously.
Highlights
Expertise in Boiler erection and

The Construction Team:

-

engineers across disciplines

Commissioning
Executed Coal Handling Plant of 800

TPH Capacity for a single project.

ESP designed up to 30 mg/Nm3
Ash Handling plant of 40 TPH under

m3/hr

Carried out for more than 217 000

metric tons of mechanical erection.

Focuses

on

Health,

Safety

and

Environment at all sites.

Executed DM plant of 3 x 90 m3/hr

Executed Multi level voltage

Handle over 450,000 cubic meters of

concrete volume.

execution
Executed Pre treatment Plant 5000

Consists of over 500 experienced

Experienced

in

handling

overseas

projects

switchyards (400KV/ 132 KV)

-

Plans the site activities and aligns

resources taking safety and quality
into account

26

Project Management Capabilities

The core competency of the Power Division lays in its project management
capabilities. We have over 259* Certified Project Management Associates from IPMA
(International Project Management Associates) who are responsible for detailed
project management, unique network scheduling till the tertiary levels and timely
completion of the project.

Highlights
Recipient of many bullet bonuses for timely
completion of projects.
Responsible for seamless integration of the
engineering and construction interface, is the

Our Project Manager

also...

key to timely completion of all projects.

Monitor the risks associated with the various

Analyses the project,

activities in the project and prepare recovery

identifies critical issues and

plan for the same.

finalizes the plan of action.

Acts as a single point contact for all agencies

Formulates the execution

strategy in consultation with

including customers, internal divisions, and

vendors.
Technically competency with experience in
manufacturing & erection of different work
packages in the power plant.
Capability of handling 18 projects concurrently.
Use advanced tools like MS Project, Primavera etc

other departments.
Monitors cost and cash
flows
Monitors and controls the
project.
Finalizes recovery plan, in
case of any delay.
Liaises with
customers/consultants for

for systematic monitoring of schedules to ensure

reviewing/resolving issues

timely completion of projects.

related to engineering
drawings, negotiating post

Also uses Satellite based communication

contract changes &

systems for onsite progress monitoring.

A detailed progress report is handed over to the
customer on a monthly basis.

*49 CPMAs are employed with Power Division

reviewing progress.

Capture learnings and

provide inputs for
procedural corrections.

27

Operation and Maintenance

Power Division currently providing O&M services to 30

We make every endeavor to keep our
customers

investments

productive

projects (over 1000MW)*

by

continuously optimizing their operations

with

an

output,

aim

to

enhance

efficiency

scientific

and

program

availability,

plant
of

life.

preventive

maintenance and periodic repair ensures

that the plant remains in peak condition.
As a part of the O&M services, we
monitor/manage

fuel

quality

&

consumption,

water

quality

&

consumption,

chemicals,

spares,

and

other consumables.

At present we offer our O&M services to over 1000

MW* of power generation, annually

In consonance with our mission to provide reliable power at the competitive cost per
megawatt, we also offer comprehensive operation and maintenance services for power
plants using our own manpower and proprietary processes.
Highlights
Some of our O&M customers:

Fixed costs.
Guaranteed Availability of power

Madras Cement Limited, Alathiyur

Guaranteed performance

Guaranteed auxiliary consumption

Extended plant life

JK White Cement Works, Gotan

Optimized plant down time

&

manpower

cost

reduction
Performance

improvement

JK Lakshmi Cement Limited, Sirohi

JK Cement Works, Nimbahera

Increase operating safety

Maintenance

Madras Cement Limited, Jayanthipuram

through

experience gathering from other sites

Received Recognition, Awards & Bonus
from prestigious groups for exceeding

DCW Limited, Sahupuram

Dangote Limited, Zambia
Bataan 20:20, Philippines
Textured Jersey, Sri Lanka
To our credit, we offer Operation &
Management Services to power plants that

availability, plant performance and

were erected and commissioned by our

safety target

competitors.

28

Key Achievements

Multiple Bullet Bonus reciepient

Rs 6 Cr- DCW for Power Plant

Performance

Madras Cements Limited

2x 80 TPH AFBC Boilers and
associated packages
2 x 18 MW condensing steam
turbine generators
Total automation of plant using
central DCS
Civil work, Balance of Plant and
associated packages.

JK Lakshmi Cement 2 x 18 MW
condensing steam
turbine generators
Air Cooled condenser to utilise
minimum water.
Total automation of plant using
central DCS
Civil work, Balance of Plant and
associated packages.
Thermax won the third in series of
Bullet bonuses at JK Cement works,
for completion of project within
time limits set.

Shree Cements Limited 2x 80 TPH

AFBC Boilers and
associated packages
2 x 18 MW condensing steam
turbine generators
Total automation of plant using
central DCS
Civil work, Balance of Plant and
associated packages.

Rs 1.5 Cr- JK Lakshmi Cement for Early

Completion of Project

Rs 1 Cr-Madras Cement Limited for

Early Completion of Project

Rs 1 Cr- Shree Cement Ltd for Early

Completion of Project

29

First of a kind projects

The first ever captive tri-generation plant in India to have comprehensive water
treatment and recycle facility with total capacity of power, steam and water, where
liquid effluent discharge is zero Arvind Mills Ltd. in Gujarat, India
Indias first pet-coke fired captive power plant commissioned within a record time
of 15 months as compared to the market practice was 19-20 months. Also the
plant is the first of its kind in the world to fire 100% pet-coke in AFBC boiler
Shree Cement Ltd. Rajasthan, India
First biomass & first project from India to be registered with UNFCC or Clean
Development Mechanism (CDM) with CERs in excess of 40,000 tons of carbon
equivalent in the first year and continued thereafter. Also the first plant in India to
run on highly alkaline mustard stalk Kalpataru Power Transmission Ltd.,
Rajastathan, India
The first ever successfully commissioned 8MW captive power plant set up for a
Sponge Iron Industry in India on EPC basis Sree Metalliks (P) Ltd. Orissa, India
One of the first projects in India to utilize the low temperature cement gas waste
flue gas for generation of power and register with UNFCCC for CDM benefits JK
Cement, Nimbahera Works. Rajasthan, India
Thermax provided its proprietary IR CFBC technology, used for burning coal
middling, a fuel with very high ash content and low GVC. 50 MW Ultra tech
Cement Chattisgarh, India
Design, engineer, build and operate a large scale Sea Water R.O Plant
One of the largest 750 m3/hr DM plant installed in ESSAR Oil Refinery Ltd.
Jamnagar, Gujarat.
Single largest DM plant of 270 m3 /hr
Single largest pre-treatment plant of 5000 m3 /hr
First Indian company to be selected for water treatment plant for supercritical
power plant
We designed and commissioned a first-of-a kind solar air conditioning system at
the Solar Energy Centre in Gurgaon, Haryana
GDF Sauz Company 2*150MW CFBC boiler based power plant on Indonesia coal
designed & commissioned in India on EPC basis

30

Key project profiles

GDF Suaz Company

Highlights
Customer:

GDF Suaz Company

Capacity:

2 x 150 MW @ Krishnapattnam

Owners Engineer:

Evonik

Lender:

SBI Caps

Lenders Engineer:

Lahmeyer

Schedule:

30 & 32 Months for COD

Boiler:

Largest CFBC in the XI Five Year Plan

Turbine Package:

Nanjing Steam Turbine (Reheat)

Fuel:

Blend of Indonesian and Indian Coal

Evacuation:

400kV at Gantry

Cooling System:

Sea Water based

Intake system:

Suitable for 900 MW

Chimney:

220m (Twin Flue)

Green field Site:

Corrosive, High water table, Sandy with Piling (40m)

31
Madras Cement Limited

Highlights
36 MW CPP for their cement plant at Alathiyur, followed by another 36 MW CPP at
Jayantipuram.
Received bonus of 1 Crore for early completion of the project.

Also we have achieved to work for 7 times for the company for different projects.
Sree Metaliks (P) Ltd.

Highlights
1x8 + 1x20MW Power Plant
The 8 MW units was the first CPP in India to be set up in the sponge iron industry on
EPC Basis. This is based on recovery of waste heat from the sponge iron kilns

32

Bataan 2020 Inc., Philippines-

Highlights
1x12.5 MW Captive Power Cogeneration Plants.
First International power project on turnkey basis
O&M awarded to Thermax Ltd.
Won the gold prize for 1 x 12.5 MW Bataan 2020 Philippines, in the best biomass
cogeneration plant of the year category by Asian Power Awards in Oct 2012

Lamsan Inc., Philippines

Highlights
1x3.5 MW Biomass Captive Cogeneration Power Cogeneration Plants using rice
husk, wood chips & coco husk as fuel.
Condensing steam turbine for supplying process steam for corn starch
manufacturing plant
Executed on FOB and supervision basis
FOB and design work completed before schedule

33

Arvind Mills

Highlights
2x27.5 MW Captive Power Plants for the Customers Santej and Naroda Units
using Gas/ Naphtha as fuel.
Combined cycle tri-generation plant

Shree Cements

Highlights
2x18 MW Captive Power Plant at Beawar, Rajasthan.
Thermax won a bullet bonus of 1 Crore for early completion of the project.

34

JK Lakshmi

Highlights
36 MW CPP for their cement plant at Sirohi. Two repeat orders 18MW and 12MW Waste
Heat recovery based.
Thermax won bullet bonus of 1.5 Crores for early completion of project.
Thermax recently awarded 1 x12.1 MW Power Plant based on waste heat recovery from
cement kilns.

JK Nimbahera
JK Lakshmi

Highlights
One of the first power projects in India to utilize the low temperature cement waste gas for
generation of power.
The system consists of 5 Waste Heat Recovery Boilers to generate 72 TPH of steam at 17
Ata/ 325 Deg C i.e. 13.2 MW of power.
Thermax has also executed a 22 MW Project for the same customer.

35
Reliance ADA Group

Highlights
Solar Thermal Power Plant of 125 MW that utilizes the Compact Linear Fresnel Reflector (CLFR)
technology
More than 22 Kms of high and low pressure piping.
Over 3.1 Million Man-hours without Lost Time Incident during construction of the project.

Dangote Industries Ltd

Highlights
Coal based power plant of 30 MW in Zambia Africa.
Regained the trust by winning the project from Dangote in Tanzania for 3*25MW Power
Plant

36
IMFA

Highlights
Power plant designed to ensure zero liquid discharge from the facility.
Over 200 Km. of control cables and over 18000 I/Os to ensure safe and proper operation of
the CPP.
Power evacuation through a 132 KV switchyard to wheel power to multiple locations across
India.

Textured Jersery

Highlights
A coal based Cogen power plant based in Avissawella, Sri Lanka.
First Project of Thermax in Sri Lanka

37

Power Division
Thermax
The Power division was set up in 1995
to address Indias burgeoning need for
power. The division single mindedly
focuses on popularizing the EPC
(Engineering, Procurement and
Construction) concept of setting up
power plants
WHY EPC WITH THERMAX

Investment and Cash flow known upfront

Insulation from market volatility

Zero miss outs and surprises

Integration and Interfacing

Single Point responsibility

Lower resources required

Total scope responsibly

Customer satisfaction

High performance

Long term support

Least lifetime cost

Fixed cost

On time

Thermax Power Division- Capability Q2 FY 2015-2016

38

Thermax Power Division

Sai Chambers, 15 Mumbai-Pune Road,
Wakdewadi, Pune- 411003,
Maharashtra, India

Contact
Mr. Vivek Taneja
(Head Business Development)
Email: vivek.taneja@thermaxglobal.com
www.thermaxglobal.com
Contact No.: +91-20-66414000

Thermax reserves the right to amend any details without notice

Disclaimer: The contents herein are for information purpose only and do not form part of any offer.