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516-GA-E-60002 Sh. 2 of 15 NEW GC-16 IN WEST KUWAIT Rev. B KOC CONTRACT Document Title
516-GA-E-60002 Sh. 2 of 15 NEW GC-16 IN WEST KUWAIT Rev. B KOC CONTRACT Document Title
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NO.44930

Company Document No.

SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 

TABLE OF CONTENTS

  • 1 SCOPE

3

  • 2 PURPOSE

3

  • 3 ABBREVIATIONS USED

3

  • 4 DESIGN

4

  • 5 UNITS

6

  • 6 PIPING CLASSES NOMENCLATURE

7

  • 7 REVISION LIST

8

  • 8 PIPING CLASS SUMMARY

9

  • 9 JOB SPECIFICATION LIST

12

10 CODE / STANDARD REFERNCE LIST

13

11 OPTION CODES LIST ATTACHMENT PIPING CLASSES

14

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NO.44930

Company Document No.

SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 
  • 1 SCOPE This specification covers minimum requirements for the design and selection of piping components in piping systems for the NEW GC-16 project of Kuwait Oil Company (K.S.C), to be executed by Al- khorayef Group Company. The specification includes the details of all the piping Classes included in the Project, along with design conditions, Wall Thicknesses, Branch Connections and Valves to be chosen.

  • 2 PURPOSE The Purpose of this document is to provide single reference point that specifies the design and selection of standard piping components required for the project.

  • 3 ABBREVIATIONS USED

API

American Petroleum Institute

ASME

American Society of Mechanical Engineers

ASTM

American Society for Testing and Materials

EFW

Electric Fusion Weld

ENP

Electroless nickel Plating

FBE

Fusion Bonded Epoxy

Gr.

Grade

MSS

Manufacturers Standardization Society

NACE

National Association of Corrosion Engineers

NPS

Nominal Pipe Size

NPT

National Pipe Thread (Taper)

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Company Document No.

SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 
 

P&ID

Piping & Instrumentation Diagram

PTFE

Poly tetra Fluoro ethylene (Teflon)

PWHT

Post Weld Heat Treatment

RTR

Reinforced Thermosetting Resin

SAW

Submerged Arc Welded

SMLS

Seamless

SS

Stainless Steel

SWG

Spiral Wound Gasket

B
B

TYP

TYPE

UNS

Unified Numbering System

4

DESIGN

In general, the design temperature and design pressure of the piping systems are selected according to full ranges of pressure/temperature rating of each material group as per ASME B16.5 standard. The selected design conditions also fulfill the requirements of the respective Fluid list

(516-GA-E-08006).

4.1 PIPE

The minimum pipe wall thickness is selected in line with applicable design codes using the selected design parameters including corrosion allowance, as applicable. The nominal pipe wall thickness is calculated by including mill tolerance on pipe thickness, as applicable. Finally the nominal pipe wall thickness represented as “Pipe Schedule” is chosen from ASME B36.10 & ASME B36.19 or from availability in market (for the non standard wall thickness). However in no case the selected pipe schedule is less than the calculated nominal pipe wall thickness.

No pipe below the size of NPS ½ is included, while pipe sizes, 1-1/4, 5 and 22 NPS are excluded from the Piping classes.

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PIPING MATERIAL SPECIFICATION

032114

 

The Pipe wall thickness for smaller sizes has been standardised. Pipe sizes 1/2” to 1-1/2” are provided with plain ends and sizes 2” and above are with beveled end. Galvanized Pipes are with threaded ends up to NPS 4.

  • 4.2 FLANGES

The minimum end thickness of weld neck flange is same as wall thickness/pipe schedule for equivalent pipe material. However selected end thickness of weld neck flange also meets the minimum wall thickness requirement as outlined in applicable design codes.

The dimensions of weld neck flanges are specified according to ASME B16.5 for sizes up to 24” and according to ASME B16.47-A for sizes above 24”.

Socket weld flanges have been used up to NPS 11/2 in both sour and non sour services in Class 150 and Class 300.

  • 4.3 FITTINGS

The minimum wall thickness of butt weld fitting is same as wall thickness for the equivalent pipe material. However the selected fitting wall thickness also meets the minimum wall thickness requirement as outlined in applicable design codes.

The Class rating of socket weld fitting corresponds to pipe schedule for the equivalent pipe material as defined in ASME B 16.11.

The dimensions of forged, threaded or socket welding fittings are in line with standard ASME

B16.11.

The dimensions of butt welding fittings are in line with standards ASME B16.9, MSS SP-97 & MSS

SP-75.

The use of Reinforced Pipe to pipe branch connections has been in accordance with ASME B31.3 requirements, and is mentioned in the branch tables, wherever used.

B
B

Oblique connection at 45 degree may be accepted only for flare system for branch size 6 and above. Refer attachment of C15B class for ‘Branch Connection for Flare system’.

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SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 
  • 4.4 GASKETS The dimensions of spiral wound gaskets are specified in accordance with standard ASME B16.20 The dimensions of non-CAF flat gaskets are in line with the standard ASME B16.21.

  • 4.5 BOLTS AND NUTS

The diameters and lengths of stud bolts are in line with the standards ASME B16.5, ASME B16.47 and ASME B18.2.1. The threading of bolts are “coarse” series as per Class 2A of ASME B1.1 for bolt diameter less than or equal to 1” and “8-thread” series as per Class 2A of ASME B1.1 for bolt diameter more than 1”.

The dimensions of hexagonal nuts are in line with the standards ASME B18.2.2 and the threading of nuts is in line with mating bolt thread series and complies with Class 2B of ASME B1.1. All alloy steel bolts and nuts shall be hot dip galvanized as per ASTM A153.

  • 4.6 VALVES

B Valves in the piping classes with corrosion allowance more than 3mm shall be specifically mentioned
B
Valves in the piping classes with corrosion allowance more than 3mm shall be specifically
mentioned to the vendor with the exact corrosion allowance required as per piping class. Pressure-
temperature ratings of valves are based on the ASME B16.34.
5
UNITS

All units are expressed in the international SI system, except for nominal bore sizes of pipes, which are in inches. Pressures are gauge pressures (in bars), unless otherwise stated. Temperatures are in degrees Celsius.

Pressure/Temperature ratings of flanges are based on the latest version of the ASME B 16.5 and ASME B16.47 A Series.

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SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 
  • 6 PIPING CLASS NOMENCLATURE: The piping class philosophy followed for piping class nomenclature is as per the following table:

1 st Digit

 

2 nd Digit

3 rd Digit

4 th Digit

Basic Material of Construction

Pressure Rating

Corrosion Allowance

Service Type

       

C= Carbon Steel

1

= 150 #

  • 0 = 0mm

A = Normal Service

Q= Carbon Steel with Internally FBE Lined (CSEL)

3

= 300 #

  • 5 = 3mm

B = Severe Sour Service

S = Stainless Steel

6

= 600 #

= 6mm

  • 7 C = Bronze Trim

F= RTRP

9

= 900 #

 

M = Normal Sour Service

G = Galvanized Steel

A = 1500 #

 

L = Moderate Sour Service

Example:

C 1 5 B

516-GA-E-60002 Sh. 7 of 15 NEW GC-16 IN WEST KUWAIT Rev. B KOC CONTRACT Document Title

Service Type

Corrosion Allowance

Pressure Rating

Basic Material of Construction

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SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 
  • 7 PIPING CLASS AND REVISION

S.NO.

PIPING

Revision

Number

 

CLASS

of

Sheets

 
  • 1 C15A

B

3

  • 2 C15B

 

B

6

B
B
  • 3 C15L

 

B

3

  • 4 C35B

 

B

3

  • 5 C95B

 

B

3

 
  • 6 C97B

B

3

  • 7 F10A

 

B

2

  • 8 F30A

 

B

2

 
  • 9 G10A

B

3

B
B
 
  • 10 Q15B

B

5

 
  • 11 Q15C

B

3

 
 
  • 12 Q15M

B

4

B
B
 
  • 13 Q35B

B

4

 
  • 14 Q35C

B

3

 
 
  • 15 Q35M

B

4

B
B
 
  • 16 Q65B

B

3

 
  • 17 S10A

B

3

 
  • 18 S10B

B

3

 
  • 19 S30A

B

3

  • 20 S30B

 

B

3

 
  • 21 SA0B

B

3

B
B

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SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 
  • 8 PIPING CLASS SUMMARY

Design code: ASME B31.3

 
   
B
B
     

Design

B
B
B
B
     

Piping

Fluid Service

Class

Pipe Material

Corrosion

Pressure

Temp.(°C)

Flange

PWHT

Valve Trim

Class

 

Rating

Allowance

(barg) Max.

Min/Max

Facing

C15A

INSTRUMENT AIR(AI), PLANT AIR(AP), DEDICATED DRAIN(DD), OPEN DRAIN(DO), PRESSURISED DRAIN(DP), HOT OIL (MH), DIESEL(OF) , VENT (VA)

 
  • 150 API 5L Gr.B PSL1

mm

  • 3 -3/178

10

 

RF

As per ASME

B31.3

13 CR

C15B

BLOWDOWN(BD), CRUDE DRY(CRD), CRUDE WET(CRW), DEDICATED DRAIN (DD), OPEN DRAIN(DO), PRESSURISEDDRAIN(DP),

 
  • 150 API 5L Gr.B PSL2

  • 3 mm

  • 15.6 -3/156

 

RF

As per ASME

UNS S31254

EXPORT GAS(EG), FUEL GAS (FG), PROCESS GAS(PG), PROCESS LIQUID (PL), VENT (VA)

B31.3

overlay

C15L

PROCESS LIQUID (PL), CRUDE WET(CRW)

 
  • 150 API 5L Gr.B PSL2

  • 3 mm

  • 19.6 -3/101

 

RF

As per ASME

UNS N08926

B31.3

overlay

C35B

BLOWDOWN RELIEF (BD), CRUDE DRY (CRD),CRUDE WET (CRW), DEDICATED DRAIN (DD), PRESSURISED DRAIN(DP),

 
  • 300 API 5L Gr.B PSL2

  • 3 mm

  • 38.5 -24/138

 

RF

As per ASME

UNS S31254

EXPORT GAS(EG), FUEL GAS(FG), PROCESS GAS(PG), PROCESS LIQUID(PL), PRODUCED WATER(WP)

B31.3

overlay

C95B

DEDICATED DRAIN (DD), PRESSURISED

 
  • 900 API 5L GR.B PSL2

  • 3 mm

  • 141.34 -3/88

 

RF

As per ASME

UNS S31254

DRAIN(DP), PROCESS LIQUID (PL)

B31.3

overlay

C97B

DEDICATED DRAIN (DD), PRESSURISED

 
  • 900 API 5L GR.B PSL2

  • 6 mm

  • 141.34 -3/88

 

RF

As per ASME

UNS S31254

DRAIN(DP), PROCESS LIQUID (PL)

B31.3

overlay

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NO.44930

Company Document No.

SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 
   
B
B
     

Design

Pressure

B
B
B
B
     

Piping

Fluid Service

Class

Pipe Material

Corrosion

Temp.(°C)

Flange

PWHT

Valve Trim

Class

Rating

Allowance

(barg) Max.

Min/Max

Facing

F10A

CHEMICAL DRAIN (DC), OPEN DRAIN(DO), FIRE WATER (WF)(UNDER GROUND), WELL WATER (WW)

 
  • 150 RTR-EPOXY

mm

  • 0 -3/93

16

 

FF

Nil

Ni-Al-Bronze Body & Al.Bronze Trim

F30A

WELL WATER (WW) (UNDER GROUND)

 
  • 300 RTR-EPOXY

mm

  • 0 -3/93

25.4

 

FF

Nil

Ni-Al-Bronze Body & Al.Bronze Trim

G10A

PLANT AIR (AP), OPEN DRAIN(DO), VENT(VA), POTABLE WATER(WD)

 
  • 150 API 5L GR.B Hot Dip GALVANISED

mm

  • 0 -3/93

10

 

FF

Nil

13 CR

Q15B

WET CRUDE(CRW), DEDICATED DRAIN(DD), OILY DRAIN(DH), PRESSURISED DRAIN(DP), PROCESS LIQUID (PL), ,PRODUCED

 

ASTM B444 UNS

  • 3 mm

12 / FV

118

RF

As per ASME

INCONEL-625

WATER(WP), TREATED WATER (WT), WELL WATER(WW)

  • 150 N06625 GR.1 / API 5L GR.B PSL2

B31.3

overlay

Q15C

OILY DRAIN(DH), OPEN DRAIN(DO), VENT(VA), FIRE WATER (WF), WELL WATER (WW) (ABOVE GROUND), (UNDER GROUND), FOAM SOLUTION (XG)

 

ASTM B42 UNS

  • 150 C10200 GR.1 / API 5L GR.B PSL2

mm

  • 3 -3/93

17.5

 

RF

As per ASME

B31.3

Ni-Al-Bronze Body & Al.Bronze Trim

 

OILY WATER(OW), PROCESS LIQUID (PL)

 

ASTM A312 UNS

       

As per ASME

B31.3

 

Q15M

  • 150 S31254 / API 5L GR.B PSL2

mm

  • 3 -3/93

8 / FV

RF

UNS S31254

overlay

Q35B

DRY CRUDE 9CRD), CRUDE WET (CRW), DEDICATED DRAIN(DD), PRESSURISED DRAIN(DP), PROCESS LIQUID (PL), PRODUCED WATER (WP), WELL WATER (WW)

 

ASTM B444 UNS

  • 300 N06625 GR.1 / API 5L GR.B PSL2

mm

  • 3 -3/138

25

 

RF

As per ASME

B31.3

INCONEL-625

overlay

 

WELL WATER (WW) (ABOVE GROUND)

 

ASTM B42 UNS

       

As per ASME

B31.3

 

Q35C

  • 300 C10200 GR.1 / API 5L GR.B PSL2

  • 3 mm

25.4

138

RF

Ni-Al-Bronze Body & Al.Bronze Trim

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SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 
   
B
B
     

Design

Pressure

B
B
B
B
     

Piping

Fluid Service

Class

Pipe Material

Corrosion

Temp.(°C)

Flange

PWHT

Valve Trim

Class

 

Rating

Allowance

(barg) Max.

Min/Max

Facing

 

PROCESS LIQUID (PL)

 

ASTM A312 UNS

       

As per ASME

B31.3

 

Q35M

  • 300 S31254 / API 5L GR.B PSL2

mm

  • 3 -3/93

25

RF

UNS S31254

overlay

Q65B

OILY DRAIN(DH), TREATED WATER (WT)

 

ASTM B444 UNS

  • 600 N06625 GR.1 / API 5L GR.B PSL2

mm

  • 3 -3/93

96.5

 

RF

As per ASME

B31.3

INCONEL-625

overlay

 

INSTRUMENT AIR (AI), SCALE INHIBITOR(XB), CORROSION INHIBITOR(XC), ANTI FOAM(XD),

 

ASTM A312 TP316L /

           

S10A

DEMULSIFIER(XE) ,OXYGEN

  • 150 ASTM A358 TP316L

mm

  • 0 -3/118

10

RF

Nil

SS 316

SCAVENGER(XH),BIOCIDE A/B(XLA/XLB), POLYELECTROLYTE (XN),

CL.1

 

FUEL GAS(FG), SCALE INHIBITOR(XB), CORROSION INHIBITOR(XC), ANTI FOAM(XD),

 

ASTM A312 TP316L /

           

S10B

DEMULSIFIER(XE) ,OXYGEN

  • 150 ASTM A358 TP316L

  • 0 mm

8

118

RF

Nil

SS 316L

SCAVENGER(XH),BIOCIDE A/B(XLA/XLB), POLYELECTROLYTE (XN)

CL.1

 

SCALE INHIBITOR(XB), CORROSION

 

ASTM A312 TP316L /

           

S30A

INHIBITOR(XC), ANTI FOAM(XD),

  • 300 ASTM A358 TP316L

  • 0 mm

  • 25 -3/93

RF

Nil

SS 316

DEMULSIFIER(XE)

CL.1

 

SCALE INHIBITOR(XB), CORROSION

 

ASTM A312 TP316L /

           

S30B

INHIBITOR(XC), ANTI FOAM(XD),

  • 300 ASTM A358 TP316L

  • 0 mm

  • 25 -3/138

RF

Nil

SS 316L

DEMULSIFIER(XE)

CL.1

 

CORROSION INHIBITOR(XC)

 

ASTM A312 TP316L /

           

SA0B

1500

ASTM A358 TP316L

mm

  • 0 -3/93

141.34

RTJ

Nil

SS 316L

CL.1

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Company Document No.

SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 
  • 9 JOB SPECIFICATION LIST

B
B

Spec

Rev

Description

GA-E-60015

A

PIPING ASSEMBLIES

GA-E-60048

C

SOUR SERVICE REQUIREMENTS (NACE)

GA-E-60049

B

SPECIFICATION FOR INTERNAL FBE COATING OF PIPES AND FITTINGS

GA-E-60050

B

SOUR SERVICE REQUIREMENTS AND FBE LINING

GA-E-60754

B

HOT DIP GALVANISING OF STUD BOLTS AND NUTS

GA-E-60762

B

VALVES FOR SOUR SERVICE WITH CLADDING

GA-E-60901

B

WELDING SPECIFICATION FOR ON PLOT PIPING

TB BUL 5368

1

BOLTING FOR PIPING FLANGES - STUD BOLTS AND NUTS

TB FLG 5044

2

MODIFIED STEEL FLANGES - WITH GROOVES AND JACKSCREWS

TB GUA 5365

1

GASKETS FOR FLANGED PIPING JOINT - GENERAL

TB RAC 5049

2

WELDING OUTLETS - (ASME B 31.3)

TB RAC 5380

2

FORGED STEEL FITTINGS INSERT (THREDOLET, SOCKOLET, ELBOLET AND LATROLET)

B
B

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KOC CONTRACT

Document Title

 

NO.44930

Company Document No.

SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 
  • 10 CODE / STANDARD REFERENCE LIST

CODE/STD

DESCRIPTION

API594

WAFER & WAFER LUG CHECK VALVES

API599

METAL PLUG VALVES - FLANGED AND WELDING ENDS

API600

STEEL GATE VALVES - FLANGED & BUTTWELDING ENDS

API602

COMPACT STEEL GATE VALVES-FLANGED, THREADED, WELDING, AND EXTENDED-BODY ENDS

API609

LUG & WAFER-TYPE BUTTERFLY VALVES

API6D

PIPELINE VALVES (GATE, PLUG, BALL, AND CHECK VALVES)

ASME-B16.11

FORGED FITTINGS - SOCKET-WELDING AND THREADED

ASME-B16.34

VALVES - FLANGED, THREADED AND WELDING ENDS - STANDARD CLASS

ASME-B16.47

LARGE DIAMETER STEEL FLANGES

series.A

ASME-B16.48

STEEL LINE BLANKS

ASME-B16.5

PIPE FLANGES AND FLANGED FITTINGS

ASME-B16.9

FACTORY-MADE - WROUGHT STEEL - BUTTWELDING FITTING

BS1868

STEEL CHECK VALVES - FLANGED & BUTTWELDING

BS1873

STEEL GLOBE & GLOBE STOP-CHECK VALVES - FLANGED & BUTTWELDING ENDS

BS3799

STEEL PIPE FITTINGS, SCREWED AND SOCKET-WELDING

BS EN ISO 17292

STEEL BALL VALVES

BS EN ISO 15761

 

MSS-SP97

STEEL WEDGE GATE, GLOBE & CHECK VALVES - 2" & LOWER (STOP CHECK) INTEGRALLY REINFORCED FORGED BRANCH OUTLET FITTINGS - SOCKET WELDING,

THREADED AND BUTTWELDING ENDS

This document is the property of SAIPEM .who will safeguard its rights according to the civil and penal provisions of the law.

516-GA-E-60002 Sh. 14 of 15 NEW GC-16 IN WEST KUWAIT Rev. B KOC CONTRACT Document Title
516-GA-E-60002 Sh. 14 of 15 NEW GC-16 IN WEST KUWAIT Rev. B KOC CONTRACT Document Title
516-GA-E-60002 Sh. 14 of 15 NEW GC-16 IN WEST KUWAIT Rev. B KOC CONTRACT Document Title
 
516-GA-E-60002

516-GA-E-60002

Sh. 14 of 15
 

Sh. 14 of 15

 

NEW GC-16 IN WEST KUWAIT

Rev.

B

KOC CONTRACT

Document Title

 

NO.44930

Company Document No.

SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 
  • 11 OPTION CODES LIST

The following option codes are used in the Piping Material Specification to differentiate the special components from the standard ones, relevant to the Piping Class. The default option code for all pipes, fittings and flanges is 1, while for different ratings; it is mentioned as per the following table. For valves, the codes mentioned are default option codes.

Description

DEFAULT

 

Ratings

 

CODE

150

300

600

900

 

1

1

3

5

6

Flange Flange with Jack screw

11

 
 

12

Flange FF in RF spec. & Vice versa Flange / Fittings with different material

9

Bolt with different material

9

Gate

1

Globe

4

Check

6

Ball RB

7

Ball FB

8

Plug Valve

9

Needle Valve

49

Dual plate Check valve

62

 

2

Butterfly Valve Non Slam Check Valve

61

Kit for insulating flange

1

This document is the property of SAIPEM .who will safeguard its rights according to the civil and penal provisions of the law.

516-GA-E-60002 Sh. 15 of 15 NEW GC-16 IN WEST KUWAIT Rev. B KOC CONTRACT Document Title
516-GA-E-60002 Sh. 15 of 15 NEW GC-16 IN WEST KUWAIT Rev. B KOC CONTRACT Document Title
516-GA-E-60002 Sh. 15 of 15 NEW GC-16 IN WEST KUWAIT Rev. B KOC CONTRACT Document Title
 
516-GA-E-60002

516-GA-E-60002

Sh. 15 of 15
 

Sh. 15 of 15

 

NEW GC-16 IN WEST KUWAIT

Rev.

B

KOC CONTRACT

Document Title

 

NO.44930

Company Document No.

SAIPEM PROJECT NO.

 

PIPING MATERIAL SPECIFICATION

032114

 

ATTACHMENT

PIPING CLASSES

This document is the property of SAIPEM .who will safeguard its rights according to the civil and penal provisions of the law.

Customer Piping Class Ref. Doc. JOB 032114 Piping Class C15A Rev. Sh. 1 of 3 A

Customer Piping Class Ref. Doc.

 

JOB

 
 

032114

 

Piping Class C15A

 
   

Rev.

Sh.

1

of

3

A

B

Service

INSTRUMENT AIR(AI), PLANT AIR(AP), DEDICATED DRAIN(DD), OPEN DRAIN(DO), PRESSURISED DRAIN(DP), HOT OIL (MH), DIESEL(OF) , VENT (VA)

 

Codes

 

Thicknesses

 

Size

Pipe

Fitting

Nipples

 

Thk

Sch

Thk

Thk

Sch

1/2

3.73

80

4.78

160

3/4

3.91

80

5.56

160

1

4.55

80

6.35

160

1 1/2

5.08

80

7.14

160

2

5.54

80

3

5.49

40

4

6.02

40

6

7.11

40

8

8.18

40

10

9.27

40

12

10.31

40

14

7.92

20

16

7.92

20

18

7.92

20

20

9.53

20

24

9.53

20

Design code :

Asme B 31.3

opt. from

to

Code

 

1/2

24

ASME-B16.5

3

1/2

24

ASME-B16.5

11

6

24

ASME-B16.5

opt. from

to

Code

 

1/2

1 1/2

ASME-B16.11

Size

Internal

from

to

 

1/2

24

3

Temp.

Size up to

24

 

°C

Pressure in bar

-3

19.65

37

19.65

93

17.92

148

15.85

178
178
 

14.96

Max. hydr. P.

29.5

Flange Rating/Facing/Face Finishing

 

CL150 RF 125 µin.Ra

CL300 RF 125 µin.Ra

CL150 RF 125 µin.Ra

Fitting Class

 

SW

THDD

3000

 

Welding

 

Size

Weld. spec.

from

to

0

1/2

24 GA-E-60901

Weld. class

 

PWHT

As per ASME B31.3

Design Limits

External

PN

Corrosion Allowance

Customer Piping Class Ref. Doc. JOB 032114 Piping Class C15A Rev. Sh. 1 of 3 A
Customer Piping Class Ref. Doc. JOB 032114 Piping Class C15A Rev. Sh. 1 of 3 A

Notes: 1) BOLTING SHALL BE HOT DIP GALVANIZED AS PER ASTM A153

Branch Connections 90 Degrees

 

Run size

1/2

A

3/4

A

A

1

A

A

A

1 1/2

A

A

A

A

2

S

S

S

S

T

3

S

S

S

S

T

T

4

S

S

S

S

T

T

T

6

S

S

S

S

W

T

T

T

8

S

S

S

S

W

W

T

T

T

10

S

S

S

S

W

W

T

T

T

T

12

S

S

S

S

W

W

W

T

T

T

T

14

S

S

S

S

W

W

W

T

T

T

T

T

16

S

S

S

S

W

W

W

T

T

T

T

T

T

18

S

S

S

S

W

W

W

W

T

T

T

T

T

T

20

S

S

S

S

W

W

W

W

T

T

T

T

T

T

T

24

S

S

S

S

W

W

W

W

W

T

T

T

T

T

T

T

Branch size

1/2

3/4

1

1 1/2

2

3

4

6

8

10

12

14

16

18

20

24

Legenda

 

A

TEE - SW ENDS - ASME-B16.11

 

S

SOCKOLET - SW END - TB RAC 5380

T

TEE - ASME-B16.9

W

WELDOLET - MSS-SP97

This document is the property of Saipem who will safeguard its rights according to the civil and penal provisions of the law.

Report Name: SpcLin Revision: 00.03.07 - 17/06/2011 Printed : 23/12/2011 13:58:19

JOB 032114 Piping Class C15A Rev. Sh. 2 of 3 A B Component/Material descriptions Rating/Facing Material
   

JOB

 
 

032114

 

Piping Class C15A

 
   

Rev.

Sh.

2

of

3

A

B

Component/Material descriptions

Rating/Facing

Material

 
 

Size

Item

opt.

from

to

MISCELLANEOUS

 
 

1/2

12

PIPE

 

1/2

16

PIPE

18

24

PIPE

CONNECTION FLANGE

 

1/2

1

1/2

SW FLANGE - ASME-B16.5

2

24

WN FLANGE - ASME-B16.5

3

1/2

1

1/2

SW FLANGE - ASME-B16.5

3

2

24

WN FLANGE - ASME-B16.5

11

6

24

BLIND FLANGE

 

1/2

24

SPECTACLE BLIND

 
 

1/2

12

14

24

ELBOW

 
 

1/2

1

1/2

2

16

18

24

REDUCER

 
 

3/4

1

1/2

2

16

REDUCER - ASME-B16.9

18

24

REDUCER - ASME-B16.9

CAP

 

1/2

1

1/2

2

24

CAP - ASME-B16.9

COUPLING

 
 

1/2

1

1/2

NIPPLES

 
 

1/2

1

1/2

NIPPLE - PE/PE - BS3799

SWAGE NIPPLES

 

1/2

1

1/2

TEE

 

1/2

1

1/2

2

16

TEE - ASME-B16.9

18

24

TEE - ASME-B16.9

WELDOLET

 
 

2

8

WELDOLET - MSS-SP97

SOCKOLET

 
 

1/2

1

1/2

SPIRAL WOUND

 

1/2

24

BLIND FLANGE - ASME-B16.5

KIT FOR INSULATING FLANGE - <MFR Std>

CL150 RF 125 µin.Ra

GRE LAMINATED + TFE (MAX T 180 C) GA-E-

60777_TYP1

CL150 RF 125 µin.Ra CL150 RF 125 µin.Ra CL300 RF 125 µin.Ra CL300 RF 125 µin.Ra CL150 RF 125 µin.Ra

CL150 RF 125 µin.Ra

API 5L Gr.B PSL1 - SMLS

API 5L GR.B PSL1- SAW

ASTM A105

ASTM A105

ASTM A105

ASTM A105

ASTM A105

ASTM A105

CL150 RF 125 µin.Ra

CL150 RF 125 µin.Ra

ASTM A516 GR.70 + S5 (-46°C) ASTM A516 GR.70 + S5 (-46°C)

  • 3000 ASTM A105 ASTM A234 WPB - SMLS ASTM A234 WPBW - WLDD

  • 3000 ASTM A105 ASTM A234 WPB - SMLS ASTM A234 WPBW - WLDD

  • 3000 ASTM A105 ASTM A234 WPB - SMLS

  • 3000 ASTM A105 API 5L Gr.B PSL1 - SMLS ASTM A234 WPB - SMLS

  • 3000 ASTM A105 ASTM A234 WPB - SMLS ASTM A234 WPBW - WLDD ASTM A105

  • 3000 ASTM A105 316 SS+GRAPH 99.8%

MOD. WN FLANGE - WITH JACKSCR.BOLTS - TB FLG 5044

SPECTACLE BLIND - ASME-B16.48

BLIND & SPACER - ASME-B16.48

ELBOW - SW ENDS - ASME-B16.11

LONG RADIUS ELBOW - ASME-B16.9

LONG RADIUS ELBOW - ASME-B16.9

RED. COUPLING - SW ENDS - ASME-B16.11

FEMALE CAP - SW END - ASME-B16.11

COUPLING - SW ENDS - ASME-B16.11

SWAGE NIPPLE - PE/PE - BS3799

TEE - SW ENDS - ASME-B16.11

SOCKOLET - SW END - TB RAC 5380

SP.WOUND GSKT-with OUT.& INN.RINGS - TB GUA 5365

This document is the property of Saipem who will safeguard its rights according to the civil and penal provisions of the law.

Report Name: SpcLin Revision: 00.03.07 - 17/06/2011 Printed : 23/12/2011 13:58:19

     

JOB

 

032114

Piping Class C15A

 
   

Rev.

Sh.

3

of

3

A

B

 

Component/Material descriptions

 

Size

Item

Rating/Facing

Material

opt.

from

to

BOLTS

 

1/4

4

ST.BOLT+2 NUTS - ANSI Thdd - TB BUL 5368

 

ASTM A193 B7 + ASTM A194 GR.2H GA-E-

 
 

60754

VALVES

 
 

Size

Doc.

Type

pos.

from

to

1

1/2

  • 1 1/2

GA-E-60141

Carbon Steel - Gate-BB-Red.B-Solid wdg-Exp.seat - API602 - CL800 - SW

 
 

Body Mat.

ASTM A105

Trim Mat.

13CR

1

2

24

GA-E-60142

Carbon Steel - Gate-BB-FB-Flex wdg-Thdd seat - API600 - CL150 - RF - 125 µin.Ra

 
 

Body Mat.

ASTM A216 WCB

Trim Mat.

13CR

4

1/2

1

1/2

GA-E-60250

Carbon Steel - Globe-BB-FB-Thdd seat - ASME-B16.34 - CL800 - SW

 
 

Body Mat.

ASTM A105

Trim Mat.

13CR

4

2

16

GA-E-60231

Carbon Steel - Globe-BB-Disk-Thdd seat - BS1873 - CL150 - RF - 125 µin.Ra

   
 

Body Mat.

ASTM A216 WCB

Trim Mat.

13CR

6

1/2

1

1/2

GA-E-60334

Carbon Steel - Check-BB-Red.B-Piston-Thdd seat - BS EN ISO 15761 - CL800 - SW

 
 

Body Mat.

ASTM A105

Trim Mat.

13CR

6

2

24

GA-E-60335

Carbon Steel - Check-BB-FB-Swing-Thdd seat - BS1868 - CL150 - RF - 125 µin.Ra

 
 

Body Mat.

ASTM A216 WCB

Trim Mat.

13CR

7

1/2

1

1/2

GA-E-60454

Carbon Steel - Ball-End entry -Red.B -Float.ball -Frgd bdy+nipples - BS EN ISO 17292 - CL800 - PE

   
 

Body Mat.

ASTM A105

Trim Mat.

Soft seat-CS ENP 50µm trim-PTFE seats

7

2

24

GA-E-60455

Carbon Steel - Ball-Split body-Red.B-Trunnion ball - API6D - CL150 - RF - 125 µin.Ra

 
 

Body Mat.

ASTM A216 WCB

Trim Mat.

Soft seat-CS ENP 50µm trim-PTFE seats

8

1/2

1

1/2

GA-E-60452

Carbon Steel - Ball-End entry -FB-Float.ball -Frgd body+nipples - BS EN ISO 17292 - CL800 - PE

 
 

Body Mat.

ASTM A105

Trim Mat.

Soft seat-CS ENP 50µm trim-PTFE seats

8

2

24

GA-E-60453

Carbon Steel - Ball-Split body-FB-Trunnion ball - API6D - CL150 - RF - 125 µin.Ra

   
 

Body Mat.

ASTM A216 WCB

Trim Mat.

Soft seat-CS ENP 50µm trim-PTFE seats

STRAINERS

 
 

Size

Doc.

Type

pos.

from

to

1

3

3

GA-E-60600

Carbon Steel - Y Strainer-Bolted cover - ASME-B16.34 - CL150 - RF - 125 µin.Ra, GA-E-60742

   

This document is the property of Saipem who will safeguard its rights according to the civil and penal provisions of the law.

Report Name: SpcLin Revision: 00.03.07 - 17/06/2011 Printed : 23/12/2011 13:58:19

Customer Piping Class Ref. Doc. JOB 032114 Piping Class C15B Rev. Sh. 1 of 6 A

Customer Piping Class Ref. Doc.

 

JOB

 
 

032114

 

Piping Class C15B

 
   

Rev.

Sh.

1

of

6

A

B

Service

BLOWDOWN(BD), CRUDE DRY(CRD), CRUDE WET(CRW), DEDICATED DRAIN (DD), OPEN DRAIN(DO), PRESSURISEDDRAIN(DP), EXPORT GAS(EG), FUEL GAS (FG), PROCESS GAS(PG), PROCESS LIQUID (PL), VENT (VA), PRODUCED WATER(WP)

Codes

 

Thicknesses

 

Size

Pipe

Fitting

Nipples

 

Thk

Sch

Thk

Thk

Sch

1/2

3.73

80

4.78

160

3/4

3.91

80

5.56

160

1

4.55

80

6.35

160

1 1/2

5.08

80

7.14

160

2

5.54

80

3

5.49

40

4

6.02

40

6

7.11

40

8

8.18

40

10

9.27

40

12

10.31

40

14

7.92

20

16

7.92

20

18

7.92

20

20

9.53

20

24

9.53

20

30

12.7

20

32

12.7

20

36

12.7

20

42

12.7

XS

Design code :

Asme B 31.3

Flange Rating/Facing/Face Finishing

 

opt. from

to

Code

1/2

24

ASME-B16.5

CL150 RF 125 µin.Ra

 

26

42

ASME-B16.47 series.A

CL150 RF 125 µin.Ra

3

1/2

24

ASME-B16.5

CL300 RF 125 µin.Ra

3

26

42

ASME-B16.47 series.A

CL300 RF 125 µin.Ra

5

1/2

24

ASME-B16.5

CL600 RF 125 µin.Ra

6

1

2

ASME-B16.5

CL1500 RF 125 µin.Ra

 

6

3

24

ASME-B16.5

CL900 RF 125 µin.Ra

11

6

24

ASME-B16.5

CL150 RF 125 µin.Ra

 

11

26

42

<MFR Std>

CL150 RF 125 µin.Ra

 

Fitting Class

 

opt. from

to

Code

SW

THDD

PN

1/2

1 1/2

ASME-B16.11

3000

Corrosion Allowance

 

Welding

Size

Internal

External

Size

Weld. spec.

from

to

from

to

1/2

42

3

0

1/2

42 GA-E-60901

 
 

Weld. class

 

PWHT

As per ASME B31.3

   
 

Design Limits

 

Temp.

Size up to

 

42

°C

Pressure in bar

 
-3 19.65 37 19.65 93 17.93 156 15.59
-3
19.65
37
19.65
93
17.93
156
15.59

Max. hydr. P.

29.5

Notes: 1) VALVES TRIM SIZES UPTO 1-1/2" - SOLID UNS S31254 SIZES 2" AND ABOVE - UNS S31254 OVERLAY

2) BOLTING SHALL BE HOT DIP GALVANISED AS PER ASTM A153

3)THE PIPING CLASS SHALL BE DESIGNED FOR FULL VACUUM CONDITIONS.

4) OBLIQUE CONNECTIONS AT 45 DEGREE FOR FLARE, VENT & DRAIN PIPING SYSTEM i) BRANCH FOR SIZES UP TO 4" SHALL BE 90 DEGREE AS PER TABLE FOR 'Branch Connection 90 Degrees'. ii) BRANCH CONNECTION FOR SIZE 6" AND ABOVE SHALL BE LATERAL 45 DEGREE CONNECTION AS PER TABLE 'Branch Connection for Flare system'.

This document is the property of Saipem who will safeguard its rights according to the civil and penal provisions of the law.

Report Name: SpcLin Revision: 00.03.07 - 17/06/2011 Printed : 23/12/2011 13:58:19

JOB 032114 Piping Class C15B Rev. Sh. 2 of 6 A B Branch Connections 90 Degrees
 

JOB

 
 

032114

 

Piping Class C15B

 
   

Rev.

Sh.

2

of

6

A

B

Branch Connections 90 Degrees

 

Run size

1/2

A

3/4

A

A

1

A

A

A

1 1/2

A

A

A

A

2

S

S

S

S

T

3

S

S

S

S

T

T

4

S

S

S

S

T

T

T

6

S

S

S

S

W

T

T

T

8

S

S

S

S

W

W

T

T

T

10

S

S

S

S

W

W

T

T

T

T

12

S

S

S

S

W

W

W

T

T

T

T

14

S

S

S

S

W

W

W

T

T

T

T

T

16

S

S

S

S

W

W

W

T

T

T

T

T

T

18

S

S

S

S

W

W

W

W

T

T

T

T

T

T

20

S

S

S

S

W

W

W

W

T

T

T

T

T

T

T

24

S

S

S

S

W

W

W

W

W

T

T

T

T

T

T

T

30

S

S

S

S

W

W

W

W

W

T

T

T

T

T

T

T

T

32

S

S

S

S

W

W

W

W

W

P

P

T

T

T

T

T

T

T

36

S

S

S

S

W

W

W

W

W

P

P

P

T

T

T

T

T

T

T

42

S

S

S

S

W

W

W

W

W

P

P

P

T

T

T

T

T

T

T

T

Branch size

1/2

3/4

1

1 1/2

2

3

4

6

8

10

12

14

16

18

20

24

30

32

36