TR 6 & 7-K-126

RINL, VISAKHAPATNAM STEEL PLANT
COAL & COKE HANDLING SYSTEM

(PACKAGE NO. 005)
RINL,
VISAKHAPATNAM
STEEL PLANT
DESIGN CALCULATION OF TRESTLES FOR CONVEYOR - Y203-204 -PART A

TPL-7023-19213-EC-DC-XXXX
Mecon,Bangalore
R0
3.0 Design of Trestle TR 6 & 7

3.1 Load calculations of Trestle TR 6 & 7
GR4
GR4
1.5+21M SPAN
FIG-ELEVATION
GR4
FIG-PLAN
3.1.1 Dead , Live & Material load
Gallery Loads ( DL, Live Load and Material Load ) acting on top of Trestle are as shown below.
From Gallery span GR4 ( left of Trestle)
Load case
DL
Left Support
Vert. KN
88.646
Right Support
Later. KN
Vert. KN
Later. KN
7.249
86.179
-7.202
LL
82.457
3.223
77.823
-3.142
Mater.Load
3.841
-0.246
5.516
-2.136
Con. Dead Load

9.212
2.056
11.58
-2.092
3.1.2 Wind Load

Wind Loads across the Conveyor acting on top of the Trestle from Gallery are as shown below.
From Gallery span GR4 ( left of Trestle)
Load case
WL +Z(+0.5) WL +Z(-0.5)
Left Support
Vert. KN
-66.853
-32.464
WL-Z(+0.5) WL-Z(-0.5)
-23.751
27.277
-66.853
19.684
10.639
25.433
-32.464
Wind speed , Vb
Risk factor , k1
Terrain category
Structure class
Topography factor, k3
Terrain, height, structure size factor, k2
Table 2 of IS: 875 ( Part 3) - 1987
=
=
=
=
=
=
=
50.0
1.00
2
A
1.0
1.000
1.050
Design wind speed ( Vz)
=
=
=
=
=
=
Vb k1 k2 k3
50* k2
50
52.5
53.5
56
m/sec
m/sec
m/sec
m/sec
upto 10m
10m to 15m
15m to 20m
20m to 30m
=
=
=
=
1500
1654
1717
1882
N/m2
N/m2
N/m2
N/m2
upto 10m
10m to 15m
15m to 20m
20m to 30m
Right Support
Later. KN
Vert. KN
Later. KN
-19.684
-23.751
-27.277
-21.527
10.639
-25.433
21.527
Wind load on Trestle -body across the conveyor:
Design wind speed
The design wind pressure, pz, 0.6 (Vz)2
m/s
upto 10m
10m to 15m
1.070
1.120
15m to 10m
20m to 30m
24

(PACKAGE NO. 005)
RINL,
VISAKHAPATNAM
STEEL PLANT

Mecon,Bangalore
Width of trestle leg exposed wind, D

Length of the memebr, l
0.303
11.754
l/D of the of the member

Force co-efficient, (table 26, IS 875 -1987)
Reduction factor, k, (table 25, IS 875 -1987)
=
=
=
38.79
2.05
0.866
Wind load on Trestle legs
=
=
=
=
0.81
0.89
0.92
1.01
R0
m
m
KN/m
KN/m
KN/m
KN/m
upto 10m
10m to 15m
15m to 20m
20m to 30m
Wind Load on Trestle body along the conveyor :

Top width of Trestle
Bot width of Trestle
Height of Trestle
=
=
Solidity ratio of trestle frame:

Exp area of legs
Exp area of Horizontal brac.
Exp area of Inclined brac.
Exp area of straight legs
Straight portion hor. members
Straight portion inclined members
solidity ratio Force co-efficient, cf

Average width of trestle
Force / unit height/ leg
10
5
10
2.35
4
3.086
0.165
0.065
0.065
=
=
=
3.878
1.300
2.006
1
1
2
4.285
4.2
4.772
0
0
0
=
=
=
0.000
0.000
0.000
Total-
7.183
sq.m
=
=
Total-
47.016
0.000
47.016
sq.m
sq.m
sq.m
1
0
Straight frame boundary area

Inclined Frame boundary area
0.1
0.2
0.153
4m
4m
11.754 m
4
0
1.9
1
1.425
11.754
0
0.15
1.425
=
=
=
=
=
4.000
0.650
0.720
0.750
0.820
m
kN/m
kN/m
kN/m
kN/m
upto 10m
10m to 15m
15m to 20m
20m to 25m
25

(PACKAGE NO. 005)
RINL, VISAKHAPATNAM
STEEL PLANT
DESIGN CALCULATION OF TRESTLES FOR CONVEYOR Y203-204 -PART A
Mecon,Bangalore
R0
3.2 Check for Deflection:

Width of beam at top
Height of trestle
Max X
Min X
Max Y
Min Y
Max Z
Min Z
Max rX
Min rX
Max rY
Min rY
Max rZ
Min rZ
Max Rst
=
=
Horizontal
Node
L/C
X mm
227 [DL +WL(+X)]8.985
7
1
201 DL+LL
0
10
205 [DL +WL(-ZP)] 0
224 [DL+LL+WL(+ZS)+ML]
0
12
12
215 [DL+ML+WL(+ZP)
0 ]
11
221 [DL+LL+WL(-ZP)]
0
10
215 [DL+ML+WL(+ZP)
0 ]
9
221 [DL+LL+WL(-ZP)]
0
5
227 [DL +WL(+X)]8.973
6
227 [DL +WL(+X)]8.973
17
227 [DL +WL(+X)] 0
1
227 [DL +WL(+X)] 0
8 232 [DL+LL+WL(+X)+ML]
8.985
4m
11.786 m
Vertical Horizontal Resultant Rotational
Y mm
Z mm
mm
rX rad
-0.624
-0.003
9.007
0
0
0
0
0
0.466
-5.606
5.625
-0.001
-2.908
7.733
8.262
0.001
-1.656
7.796
7.97
0.001
-2.487
-7.572
7.97
-0.001
-1.477
5.839
6.023
0.001
-2.135
-5.654
6.044
-0.001
-0.419
-0.002
8.983
0
-0.419
0.001
8.983
0
-0.832
-0.002
0.832
0
0
0
0
0
-1.278
0.134
9.076
0
Deflection at top of trestle in Z direction
7.796
mm
Allowable Deflection =H/1000 =11786/1000
11.786
mm
rY rad
0.001
0
0
0
0
0
0
0
0.001
-0.001
0
0.001
-0.001
rZ rad
0.001
0
0
0
0
0
0
0
-0.001
-0.001
0.003
-0.003
0.001
HENCE O.K
26

(PACKAGE NO. 005)
RINL,
VISAKHAPATNAM
STEEL PLANT
DESIGN CALCULATION OF TRESTLES FOR CONVEYOR - Y203-204 PART A

Mecon,Bangalore
R0
3.3 DESIGN OF BASE PLATE AND ANCHOR BOLTS :
3.3.1 Load combinations case 1: (with out increase in permissible stresses)

The base plate pinned at bottom is designed using 4 bolts placed inside the column flanges.
The shear force at the bottom of base plate is entirely resisted by Shear keys shp welded at the bottom of the
base plate. The following necessary design checks and calculations are performed.
- i) Bearing pressure on top of concrete pedestal
- ii) Bending stress in base plate under compressive load
- iii) Bending stress in base plate under tensile load
- iv) Bending stress in base plate stiffeners
- v) Design checks for Shear Key.
- vi ) Check for Tensile strength of bolts.
- vii) Anchorage length requirement for anchor bolt
Design of Base plate for Load combinations, where increase in perissible stresses for base plate/anchor bolts
is as shown below:
Load combinations considered:
LC201 to LC218, LC227 to LC230
Support reactions acting on base pate are as follows:
Node
Max Fx
Min Fx
Max Fy
Min Fy
Max Fz
Min Fz
Max Mx
Min Mx
Max My
Min My
Max Mz
Min Mz
1
1
2
1
1
2
1
1
1
1
1
1
Horizontal Vertical
Horizontal
L/C
Fx kN
Fy kN
Fz kN
201 DL+LL
0
188.878
0.361
227 [DL +WL(+X)]
-3.835
95.565
0.282
216 [DL+ML+WL(+ZS) ]
0
296.068
-34.679
207 [DL+ML+WL(+ZP) ]
0 -141.028
-33.979
214 [DL+WL(-ZS)]
0
283.719
33.498
216 [DL+ML+WL(+ZS) ]
0
296.068
-34.679
201 DL+LL
0
188.878
0.361
201 DL+LL
0
188.878
0.361
201 DL+LL
0
188.878
0.361
201 DL+LL
0
188.878
0.361
201 DL+LL
0
188.878
0.361
201 DL+LL
0
188.878
0.361
Case- Compression + Shear

Compression
Shear -Fx
Shear -Fz
Maximum Compression
Maximum Tension
Incr. in Per. Stress. for bolts
Incr. in Per. Stress. for base plate
Size of Column
depth
breadth
283.719
0
33.498
kN
kN
kN
Case- Tension + Shear

Tension
-141.028
Shear -Fx
-3.835
Shear -Fz
-33.979
296.068 kN
-141.028 kN
=
=
=
=
1.00
1.00
kN
kN
kN
UB305X165X40
303
mm
165
mm
27

(PACKAGE NO. 005)
RINL,
VISAKHAPATNAM
STEEL PLANT

Mecon,Bangalore
R0
30
mm
=
=
=
=
400
300
mm
mm
mm
Mpa
=
=
=
4.6
28
4
mm
=
=
=
425
75
150
mm
mm
mm
=
=
=
=
M30
30
1.0
50
N/mm2
N/mm2
Max. Vertical load on base plate
296.1
kN
Base pressure
=296068/ (400x300)
Permissible bearing stress in concrete
( 0.25 fck )
2.47
N/mm2
7.5
N/mm2
Projection of plate - depth
Base plate-400x300x25
Size of base plate - depth

- width
Thickness
Yield stress of the material, Fy
Anchor bolts
Grade of bolts
Diameter of bolt
No. of bolts
Anchorage length
Edge distance of anchor bolt
Distance between bolt centres
25
250
Stiffener-220X10
220
mm
10
mm
( width side)
( depth side)
Concrete
Grade of foundation concrete

Charecteristic strength of concrete, fck
Permissible bond stress in concrete
Depth of Grout
mm
i) Check for base pressure
30
OK
d1
Stiffener-220X10
75
a1
300
75
75
75
Base plate400x300x25
76.5
150
400
28

(PACKAGE NO. 005)
RINL,
VISAKHAPATNAM
STEEL PLANT

Mecon,Bangalore
R0
ii ) Check for Bending stress in Base plate under compressive loads
Refer to Table 8-11, the co-efficent for a plate supported on three sides is considered.
( Text book - Design of metal structures - by K.K.Muckanov )
Width of plate between stiffeners, d1
Breadth of plate , a1
The ratio a1/d1
The co-efficient, 3
=
=
=
=
=
=
151.5
150
0.990
0.112
2.470
6349.5
mm
mm
Allowable bending stress ( 0.66 Fy)
=
=
60.96
165
N/mm2
N/mm2
Thickness of base plate , required
15.2
mm
Pressure acting on the base plate'. Pr
Maximum bending moment in the plate

(3.pr.d12)
Calculated bending stress in the plate
N/mm2
N-mm
iii ) Check for Bending stress in Base plate under tensile loads
Plate thickness is calculated based on the formaulation given in the text book - formulation derived based
on yiled line theory for 3 side supported plate with bolt force acting in it with a load factor of 1.7.
( Text book - Storage structures - by Dr. K. Raja Gopalan )
Max. Vert.(tensile) load on base plate
-141.03
kN
Tension in each bolt, Tn

170
mm
b=
150
mm
l=
75
mm
35.26
kN
t req =
Db =
28
mm
3.91 Ft
2b a
2 1
fy
+
Db +
2l
a 2l
a
75
150
75
Thickness of base plate, required-max
Thickness of base plate , provided
15.22
15.22
25
mm
mm
85
85
170
OK
iv ) Check for Bending stress in the stiffener plates
Size of the stiffener - depth

- thickness
=
=
220
10.0
mm
mm
Loading width for stiffener design
151.5
mm
Maximum bending moment in the stiffener

Section modulus of the stiffener, zs
=
=
Calculated bending stress
=
=
Allowable bending stress ( 0.66 x Fy)
4209806.3 N-mm
80666.67 mm3
52.19
165
N/mm2
N/mm2
29

(PACKAGE NO. 005)
RINL,
VISAKHAPATNAM
STEEL PLANT

Mecon,Bangalore
R0
OK
v) Design checks for Shear key:
Shear force is assumed to be resisted by the friction between base plate and grout below the base plate.
Shear force in excess of frictional force is resisted by shear key by bearing stress as shown in the figure
below.
Depth of shear key
width of shear key - for Fx
width of shear key - for Fz
Thickness of shear key, t
=
=
=
=
125
100
200
25
Co-efficient of friction,
0.3
mm
mm
mm
mm
50
100
125
200
Comp+shear
0.0
kN
85.1157 kN
Tens+shear
3.8
kN
0
kN
v -A) Check for shear key plate - Fx load:

Max. Shear force at support -Fx
Shear force resisted by friction
=
=
Net shear force to be resited

Bear. Pressure, F/a
Allowable Bear. Press. In concrete
=
=
=
0.0
0
7.5
OK
kN
N/mm2
N/mm2
3.8
0.31
7.5
OK
kN
N/mm2
N/mm2
Bending moment in shear key

Section mod. Of shear key
Bending stress for Fx
Allowable bend. Stress
=
=
=
=
0
10416.67
0
165
OK
0
112.5
OK
N-mm
mm^3
N/mm2
N/mm2
335562.5
10416.67
32.21
165
OK
1.53
112.5
OK
N-mm
mm^3
N/mm2
N/mm2
Shear stress in the plate

Allowable shear stress
( 0.45 fy)
N/mm2
N/mm2
N/mm2
N/mm2
30
RINL,
VISAKHAPATNAM
STEEL PLANT

(PACKAGE NO. 005)
Mecon,Bangalore
Equivalent stress
Allowable eq. stress, 0.9*Fy
=
=
0
225
R0
N/mm2
N/mm2
OK
v -B) Check for shear key plate - Fz load:
Max. Shear force at support -Fz
=
=
33.5
85.1157

Bear. Pressure, F/a
=
=
=

=
=
=
=

( 0.45 fy)
Equivalent stress
=
=
=
32.32
225
N/mm2
N/mm2
OK
kN
kN
34.0
0
kN
kN
0.0
0
7.5
OK
kN
N/mm2
N/mm2
34.0
1.36
7.5
OK
kN
N/mm2
N/mm2
0
20833.33
0
165
OK
0
112.5
OK
0
N-mm
mm^3
N/mm2
N/mm2
2973163
20833.33
142.71
165
OK
6.8
112.5
OK
143.2
N-mm
mm^3
N/mm2
N/mm2
225
N/mm2
N/mm2
N/mm2
N/mm2
OK
225
N/mm2
N/mm2
N/mm2
N/mm2
OK
vi ) Check for bond length
Tension in each bolt

Tensile capacity of each bolt
=
=
35.26
58
kN
kN
OK
31

(PACKAGE NO. 005)
RINL,
VISAKHAPATNAM
STEEL PLANT

Mecon,Bangalore
R0
3.3.2 Load combinations case 2: (with increase in permissible stresses)

The base plate pinned at bottom is designed using 4 bolts placed inside the column flanges.
The shear is force at the bottom of base plate is entirely transferred to anchor bolts. The following
necessary design checks and calculations are performed.
- i) Bearing pressure on top of concrete pedestal
- ii) Bending stress in base plate under compressive load
- iii) Bending stress in base plate under tensile load
- iv) Bending stress in base plate stiffeners
- v) Design checks for Shear Key.
- vi ) Check for Tensile strength of bolts.
- vii) Anchorage length requirement for anchor bolt
Load combinations considered:
LC219 to LC226, LC231, LC232
Support reactions acting on base pate are as follows:
Node
Max Fx
Min Fx
Max Fy
Min Fy
Max Fz
Min Fz
Max Mx
Min Mx
Max My
Min My
Max Mz
Min Mz
1
1
2
2
1
2
1
1
1
1
1
1
Horizontal Vertical
Horizontal
L/C
Fx kN
Fy kN
Fz kN
219 [DL+LL+WL(+ZP)]
0
-44.875
-32.829
231 [DL+LL+WL(+X)]
-3.835
188.878
0.361
0
373.653
-34.645
221 [DL+LL+WL(-ZP)]
0
-50.148
32.921
222 0.75[DL+LL+WL(-ZS)]
0
366.414
33.546
0
373.653
-34.645
219 [DL+LL+WL(+ZP)]
0
-44.875
-32.829
219 [DL+LL+WL(+ZP)]
0
-44.875
-32.829
219 [DL+LL+WL(+ZP)]
0
-44.875
-32.829
219 [DL+LL+WL(+ZP)]
0
-44.875
-32.829
219 [DL+LL+WL(+ZP)]
0
-44.875
-32.829
219 [DL+LL+WL(+ZP)]
0
-44.875
-32.829
Case- Compression + Shear

Compression
Shear -Fx
Shear -Fz
Maximum Compression
Maximum Tension
Incr. in Per. Stress. for bolts
Incr. in Per. Stress. for base plate
Size of Column
depth
breadth
Projection of plate - depth
366.414
0
33.546
kN
kN
kN
Case- Tension + Shear

Tension
-50.148 kN
Shear -Fx
0 kN
Shear -Fz
32.921 kN
373.653 kN
-50.148 kN
=
=
=
=
=
=
1.25
1.33
UB305X165X40
303
mm
165
mm
30
mm
32

(PACKAGE NO. 005)
RINL,
VISAKHAPATNAM
STEEL PLANT

Mecon,Bangalore
R0
Base plate-400x300x25
Size of base plate - depth

- width
=
=
=
=
400
300
25
=
=
=
4.6
28
4
mm
=
=
=
425
75
150
mm
mm
mm
=
=
=
=
M30
30
1.0
50
N/mm2
N/mm2
mm
Max. Vertical load on base plate
373.7
kN
Base pressure
=373653/ (400x300)
Permissible bearing stress in concrete
( 0.25 fck )
3.11
N/mm2
9.975
N/mm2
Thickness
Yield stress of the material, Fy
Anchor bolts
Grade of bolts
Diameter of bolt
No. of bolts
Anchorage length
Edge distance of anchor bolt
Distance between bolt centres
mm
mm
mm
Mpa
250
Stiffener-220X10
220
mm
10
mm
( width side)
( depth side)
Concrete
Grade of foundation concrete

Charecteristic strength of concrete, fck
Permissible bond stress in concrete
Depth of Grout
i) Check for base pressure
30
OK
d1
Stiffener-220X10
75
75
a1
300
75
2
76.5
75
Base plate400x300x25
150
400
33

(PACKAGE NO. 005)
RINL,
VISAKHAPATNAM
STEEL PLANT

Mecon,Bangalore
R0
ii ) Check for Bending stress in Base plate under compressive loads
Refer to Table 8-11, the co-efficent for a plate supported on three sides is considered.
( Text book - Design of metal structures - by K.K.Muckanov )
Width of plate between stiffeners, d1
Breadth of plate , a1
The ratio a1/d1
The co-efficient, 3
=
=
=
=
=
=
151.5
150
0.990
0.112
3.110
7994.7
N/mm2
N-mm
Allowable bending stress ( 0.66 Fy)
=
=
76.75
219.45
N/mm2
N/mm2
14.78
mm
Pressure acting on the base plate'. Pr
Maximum bending moment in the plate

(3.pr.d12)
Calculated bending stress in the plate
iii ) Check for Bending stress in Base plate under tensile loads
Plate thickness is calculated based on the formaulation given in the text book - formulation derived based
on yiled line theory for 3 side supported plate with bolt force acting in it with a load factor of 1.7.
( Text book - Storage structures - by Dr. K. Raja Gopalan )
Max. Vert.(tensile) load on base plate
-50.15
kN
Tension in each bolt, Tn

170
mm
b=
150
mm
l=
75
mm
12.54
kN
75
150
75
t req =
3.91 Ft
2b a
2 1
fy
+
Db +
2l
a 2l
a
85
Thickness of base plate, required-max
Thickness of base plate , provided
-30
85
170
9.07
14.78
25
mm
mm
OK
iv ) Check for Bending stress in the stiffener plates
Size of the stiffener - depth

- thickness
=
=
220
10.0
mm
mm
34

(PACKAGE NO. 005)
RINL,
VISAKHAPATNAM
STEEL PLANT

Mecon,Bangalore
Loading width for stiffener design
Maximum bending moment in the stiffener

Section modulus of the stiffener, zs
=
=
Calculated bending stress
=
=
Allowable bending stress ( 0.66 x Fy)
151.5
R0
mm
5300606.3 N-mm
80666.67 mm3
65.71
219.45
N/mm2
OK
v) Design checks for Shear key:
Shear force is assumed to be resisted by the friction between base plate and grout below the base plate.
Shear force in excess of frictional force is resisted by shear key by bearing stress as shown in the figure
below.
Depth of shear key
width of shear key - for Fx
width of shear key - for Fz
Thickness of shear key, t
=
=
=
=
125
100
200
25
Co-efficient of friction,
0.3
mm
mm
mm
mm
50
100
12
200
v -A) Check for shear key plate - Fx load:

Max. Shear force at support -Fx
=
=

Bear. Pressure, F/a
=
=
=
Comp+shear
0.0
kN
109.9242 kN
0.0
0
9.975
OK
kN
N/mm2
N/mm2
Tens+shear
0.0
kN
0
kN
0.0
0
9.975
OK
kN
N/mm2
N/mm2
35

(PACKAGE NO. 005)
RINL,
VISAKHAPATNAM
STEEL PLANT

Mecon,Bangalore

=
=
=
=

( 0.45 fy)
Equivalent stress
=
=
R0
0
10416.67
0
219.45
OK
0
149.625
OK
N-mm
mm^3
N/mm2
N/mm2
N/mm2
N/mm2
225
N/mm2
N/mm2
OK
v -B) Check for shear key plate - Fz load:
Max. Shear force at support -Fz
=
=

Bear. Pressure, F/a
=
=
=
0.0
0
9.975
OK

=
=
=
=
0
20833.33
0
219.45
OK
0
149.625
OK
0

( 0.45 fy)
Equivalent stress
=
=
=
N-mm
mm^3
N/mm2
N/mm2
N/mm2
N/mm2
225
N/mm2
N/mm2
OK
33.5
kN
109.9242 kN
225
0
10416.67
0
219.45
OK
0
149.625
OK
32.9
0
kN
kN
kN
N/mm2
N/mm2
32.9
1.32
9.975
OK
kN
N/mm2
N/mm2
N-mm
mm^3
N/mm2
N/mm2
2880588
20833.33
138.27
219.45
OK
6.58
149.625
OK
138.74
N-mm
mm^3
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
OK
225
N/mm2
N/mm2
N/mm2
N/mm2
OK
vi) Check for Tension in Bolts
Tension in each bolt

Tensile capacity of each bolt
=
=
12.54
72.5
kN
kN
OK
36
RINL, VISAKHAPATNAM
STEEL PLANT

(PACKAGE NO. 005)
Mecon,Bangalore
R0
3.4 STAAD INPUT:

STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 25-May-16
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1 0 0 0; 2 0 0 4; 3 0 2.35 0; 4 0 2.35 4; 5 0 4.7 0; 6 0 4.7 4;
7 0 7.05 0; 8 0 7.05 4; 9 0 9.4 0; 10 0 9.4 4; 11 0 11.75 0;
12 0 11.75 4; 13 0 2.35 2; 14 0 4.7 2; 15 0 7.05 2; 16 0 9.4 2;
17 0 11.75 2;
MEMBER INCIDENCES
1 1 3; 2 3 5; 3 5 7; 4 7 9; 5 9 11; 6 2 4; 7 4 6; 8 6 8; 9 8 10;
10 10 12; 11 3 13; 12 5 14; 13 7 15; 14 9 16; 15 11 17; 16 13 4;
17 14 6; 18 15 8; 19 16 10; 20 17 12; 21 1 13; 22 2 13; 23 3 14;
24 4 14; 25 5 15; 26 6 15; 27 7 16; 28 8 16; 29 9 17; 30 10 17;
SUPPORTS
1 2 PINNED
11 12 FIXED BUT FY FZ MX MY MZ
MEMBER RELEASE
11 TO 15 21 TO 30 START MY MZ
16 TO 30 END MY MZ
DEFINE MATERIAL START
ISOTROPIC STEEL
E 2.05e+008
POISSON 0.3
DENSITY 76.8195
ALPHA 1.2e-005
DAMP 0.03
TYPE STEEL
STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2
END DEFINE MATERIAL
MEMBER PROPERTY INDIAN
11 TO 30 TABLE LD ISA65x65x6
MEMBER PROPERTY JINDAL
1 TO 10 TABLE ST UB305X165X40
CONSTANTS
MATERIAL STEEL ALL
LOAD 1 DEAD LOAD
SELFWEIGHT Y -1.1
JOINT LOAD
*******LOAD FROM GALLERY END PORTALS******
11 FY -88.646 FZ -7.249
12 FY -86.179 FZ 7.202
*
LOAD 2 LIVE LOAD
JOINT LOAD
11 FY -82.457 FZ -3.223
12 FY -77.823 FZ 3.142
*
LOAD 3 WIND LOAD +Z (+0.5)
JOINT LOAD
11 FY 66.853 FZ 19.684
12 FY 23.751 FZ 27.277
MEMBER LOAD
1 2 3 4 UNI GZ 0.81
6 7 8 9 UNI GZ 0.81
5 UNI GZ 0.89
10 UNI GZ 0.89
37

(PACKAGE NO. 005)
RINL, VISAKHAPATNAM
STEEL PLANT
Mecon,Bangalore
R0
*
LOAD 4 WIND LOAD +Z (-0.5)
JOINT LOAD
11 FY 32.464 FZ 21.527
12 FY -10.639 FZ 25.433
MEMBER LOAD
1 2 3 4 UNI GZ 0.81
6 7 8 9 UNI GZ 0.81
5 UNI GZ 0.89
10 UNI GZ 0.89
*
LOAD 5 WIND LOAD -Z (+0.5)
JOINT LOAD
11 FY 23.751 FZ -27.277
12 FY 66.853 FZ -19.684
MEMBER LOAD
1 2 3 4 UNI GZ -0.81
6 7 8 9 UNI GZ -0.81
5 UNI GZ -0.89
10 UNI GZ -0.89
*
LOAD 6 WIND LOAD -Z (-0.5)
JOINT LOAD
11 FY -10.639 FZ -25.433
12 FY 32.464 FZ -21.527
MEMBER LOAD
1 2 3 4 UNI GZ -0.81
6 7 8 9 UNI GZ -0.81
5 UNI GZ -0.89
10 UNI GZ -0.89
*
LOAD 12 MATERIAL LOAD
JOINT LOAD
11 FY -3.841 FZ 0.246
12 FY -5.516 FZ 2.136
*
LOAD 7 WIND LOAD -X
MEMBER LOAD
1 2 3 4 UNI GX 0.65
6 7 8 9 UNI GX 0.65
5 UNI GX 0.72
10 UNI GX 0.72
*
LOAD 11 MATERIAL LOAD
JOINT LOAD
*******LOAD FROMCONVEYOR DEAD LOAD******
11 FY -9.212 FZ -2.056
12 FY -11.58 FZ 2.092
*
* Load combinations for design
LOAD COMB 101 DL+LL
1 1.0 11 1.2 2 1.0
LOAD COMB 102 [DL+LL+ML ]
1 1.0 11 1.2 2 1.0 12 1.2
LOAD COMB 103 [DL +WL(+ZP)]
1 0.9 11 1.08 3 1.0
LOAD COMB 104 [DL +WL(+ZS)]
1 0.9 11 1.08 4 1.0
38
RINL, VISAKHAPATNAM
STEEL PLANT

(PACKAGE NO. 005)
Mecon,Bangalore
R0
LOAD COMB 105 [DL +WL(-ZP)]

1 0.9 11 1.08 5 1.0
LOAD COMB 106 [DL +WL(-ZS)]
1 0.9 11 1.08 6 1.0
LOAD COMB 107 [DL+ML+WL(+ZP) ]
1 0.9 11 1.08 3 1.0 12 1.08
LOAD COMB 108 [DL+ML+WL(+ZS) ]
1 0.9 11 1.08 4 1.0 12 1.08
LOAD COMB 109 [DL+ML+WL(-ZP) ]
1 0.9 11 1.08 5 1.0 12 1.08
LOAD COMB 110 [DL+ML+WL(-ZS) ]
1 0.9 11 1.08 6 1.0 12 1.08
****************
LOAD COMB 111 [DL+WL(+ZP)]
1 1.0 11 1.2 3 1.0
LOAD COMB 112 [DL+WL(+ZS)]
1 1.0 11 1.2 4 1.0
LOAD COMB 113 [DL+WL(-ZP)]
1 1.0 11 1.2 5 1.0
LOAD COMB 114 [DL+WL(-ZS)]
1 1.0 11 1.2 6 1.0
***
1 1.0 11 1.2 3 1.0 12 1.2
1 1.0 11 1.2 4 1.0 12 1.2
1 1.0 11 1.2 5 1.0 12 1.2
1 1.0 11 1.2 6 1.0 12 1.2
*****
LOAD COMB 119 0.75[DL+LL+WL(+ZP)]
1 0.75 11 0.9 2 0.75 3 0.75
LOAD COMB 120 0.75[DL+LL+WL(+ZS)]
1 0.75 11 0.9 2 0.75 4 0.75
LOAD COMB 121 0.75[DL+LL+WL(-ZP)]
1 0.75 11 0.9 2 0.75 5 0.75
LOAD COMB 122 0.75[DL+LL+WL(-ZS)]
1 0.75 11 0.9 2 0.75 6 0.75
LOAD COMB 123 0.75[DL+LL+WL(+ZP)+ML]
1 0.75 11 0.9 2 0.75 3 0.75 12 0.9
LOAD COMB 124 0.75[DL+LL+WL(+ZS)+ML]
1 0.75 11 0.9 2 0.75 4 0.75 12 0.9
LOAD COMB 125 0.75[DL+LL+WL(-ZP)+ML]
1 0.75 11 0.9 2 0.75 5 0.75 12 0.9
LOAD COMB 126 0.75[DL+LL+WL(-ZS)+ML]
1 0.75 11 0.9 2 0.75 6 0.75 12 0.9
*lONG WIND CASES
LOAD COMB 127 [DL +WL(+X)]
1 0.9 11 1.08 7 1.0
LOAD COMB 128 [DL+ML+WL(+X) ]
1 0.9 11 1.08 7 1.0 12 1.08
1 1.0 11 1.2 7 1.0
1 1.0 11 1.2 7 1.0 12 1.2
LOAD COMB 131 0.75[DL+LL+WL(+X)]
1 0.75 11 0.9 2 0.75 7 0.75
LOAD COMB 132 0.75[DL+LL+WL(+X)+ML]
1 0.75 11 0.9 2 0.75 7 0.75 12 0.9
*
* Load combinations for serviceability/supp react.
LOAD COMB 201 DL+LL
1 1.0 11 1.0 2 1.0
39

(PACKAGE NO. 005)
RINL, VISAKHAPATNAM
STEEL PLANT
Mecon,Bangalore
R0
LOAD COMB 202 [DL+LL+ML ]

1 1.0 11 1.0 2 1.0 12 1.0
LOAD COMB 203 [DL +WL(+ZP)]
1 0.9 11 0.9 3 1.0
LOAD COMB 204 [DL +WL(+ZS)]
1 0.9 11 0.9 4 1.0
LOAD COMB 205 [DL +WL(-ZP)]
1 0.9 11 0.9 5 1.0
LOAD COMB 206 [DL +WL(-ZS)]
1 0.9 11 0.9 6 1.0
1 0.9 11 0.9 3 1.0 12 0.9
1 0.9 11 0.9 4 1.0 12 0.9
1 0.9 11 0.9 5 1.0 12 0.9
1 0.9 11 0.9 6 1.0 12 0.9
****************
LOAD COMB 211 [DL+WL(+ZP)]
1 1.0 11 1.0 3 1.0
LOAD COMB 212 [DL+WL(+ZS)]
1 1.0 11 1.0 4 1.0
LOAD COMB 213 [DL+WL(-ZP)]
1 1.0 11 1.0 5 1.0
LOAD COMB 214 [DL+WL(-ZS)]
1 1.0 11 1.0 6 1.0
***
1 1.0 11 1.0 3 1.0 12 1.0
1 1.0 11 1.0 4 1.0 12 1.0
1 1.0 11 1.0 5 1.0 12 1.0
1 1.0 11 1.0 6 1.0 12 1.0
*****
LOAD COMB 219 [DL+LL+WL(+ZP)]
1 1.0 11 1.0 2 1.0 3 1.0
LOAD COMB 220 [DL+LL+WL(+ZS)]
1 1.0 11 1.0 2 1.0 4 1.0
LOAD COMB 221 [DL+LL+WL(-ZP)]
1 1.0 11 1.0 2 1.0 5 1.0
LOAD COMB 222 0.75[DL+LL+WL(-ZS)]
1 1.0 11 1.0 2 1.0 6 1.0
LOAD COMB 223 [DL+LL+WL(+ZP)+ML]
1 1.0 11 1.0 2 1.0 3 1.0 12 1.0
LOAD COMB 224 [DL+LL+WL(+ZS)+ML]
1 1.0 11 1.0 2 1.0 4 1.0 12 1.0
LOAD COMB 225 [DL+LL+WL(-ZP)+ML]
1 1.0 11 1.0 2 1.0 5 1.0 12 1.0
LOAD COMB 226 [DL+LL+WL(-ZS)+ML]
1 1.0 11 1.0 2 1.0 6 1.0 12 1.0
*
*lONG WIND CASES
1 0.9 11 0.9 7 1.0
1 0.9 11 0.9 7 1.0 12 0.9
1 1.0 11 1.0 7 1.0
1 1.0 11 1.0 7 1.0 12 1.0
LOAD COMB 231 [DL+LL+WL(+X)]
40

(PACKAGE NO. 005)
RINL, VISAKHAPATNAM
STEEL PLANT
Mecon,Bangalore
R0
1 1.0 11 1.0 2 1.0 7 1.0

LOAD COMB 232 [DL+LL+WL(+X)+ML]
1 1.0 11 1.0 2 1.0 7 1.0 12 1.0
*
PERFORM ANALYSIS
*LOAD LIST 1 TO 12
LOAD LIST 101 TO 132
*
PARAMETER 1
CODE INDIAN
CMY 1 ALL
CMZ 1 ALL
LZ 14.1 MEMB 1 TO 10
LY 4 MEMB 11 TO 20
KY 1.5 MEMB 1 TO 10
KZ 0.85 MEMB 21 TO 30
MAIN 250 MEMB 11 TO 30
TRACK 2 ALL
CHECK CODE ALL
STEEL TAKE OFF ALL
FINISH
41

(PACKAGE NO. 005)
RINL, VISAKHAPATNAM
STEEL PLANT
Mecon,Bangalore
R0
3.5 STAAD OUTPUT:

Beam
Analysis Property
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
ISA65X65X6 LDLD
UB305X165X40
UB305X165X40
UB305X165X40
UB305X165X40
UB305X165X40
UB305X165X40
UB305X165X40
UB305X165X40
UB305X165X40
UB305X165X40
Actual Ratio
Allowable Normalized
Ratio
Ratio
Clause
(Actual/Allowable)
L/C
0.518
1
0.518 IS-7.1.1(A)
115
0.49
1
0.49 IS-7.1.1(A)
113
0.561
1
0.561 IS-7.1.1(A)
115
0.534
1
0.534 IS-7.1.1(A)
113
0.597
1
0.597 IS-7.1.1(A)
115
0.57
1
0.57 IS-7.1.1(A)
113
0.633
1
0.633 IS-7.1.1(A)
115
0.605
1
0.605 IS-7.1.1(A)
113
0.677
1
0.677 IS-7.1.1(A)
115
0.649
1
0.649 IS-7.1.1(A)
113
0.237
1
0.237 IS-7.1.1(A)
106
0.426
1
0.426 IS-7.1.1(A)
114
0.454
1
0.454 IS-7.1.1(A)
114
0.481
1
0.481 IS-7.1.1(A)
114
0.514
1
0.514 IS-7.1.1(A)
114
0.241
1
0.241 IS-7.1.1(A)
108
0.447
1
0.447 IS-7.1.1(A)
116
0.475
1
0.475 IS-7.1.1(A)
116
0.502
1
0.502 IS-7.1.1(A)
116
0.535
1
0.535 IS-7.1.1(A)
116
0.506
1
0.506 IS-7.1.1(A)
102
0.519
1
0.519 IS-7.1.1(A)
132
0.562
1
0.562 IS-7.1.1(A)
124
0.656
1
0.656 IS-7.1.1(A)
116
0.763
1
0.763 IS-7.1.1(A)
116
0.512
1
0.512 IS-7.1.1(A)
102
0.517
1
0.517 IS-7.1.1(A)
132
0.552
1
0.552 IS-7.1.1(A)
126
0.635
1
0.635 IS-7.1.1(A)
122
0.723
1
0.723 IS-7.1.1(A)
114
42
RINL, VISAKHAPATNAM
STEEL PLANT

(PACKAGE NO. 005)
43

TR 6 &amp; 7-K-126

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RINL, VISAKHAPATNAM STEEL PLANT

COAL & COKE HANDLING SYSTEM

DESIGN CALCULATION OF TRESTLES FOR CONVEYOR - Y203-204 -PART A

3.0 Design of Trestle TR 6 & 7

Con. Dead Load

3.1.2 Wind Load

Design wind speed ( Vz)

Wind load on Trestle -body across the conveyor:

Design wind speed

The design wind pressure, pz, 0.6 (Vz)2

RINL, VISAKHAPATNAM STEEL PLANT

DESIGN CALCULATION OF TRESTLES FOR CONVEYOR - Y203-204 -PART A

Width of trestle leg exposed wind, D

l/D of the of the member

Wind load on Trestle legs

Wind Load on Trestle body along the conveyor :

Solidity ratio of trestle frame:

solidity ratio Force co-efficient, cf

Straight frame boundary area

RINL, VISAKHAPATNAM STEEL PLANT

DESIGN CALCULATION OF TRESTLES FOR CONVEYOR Y203-204 -PART A

3.2 Check for Deflection:

Deflection at top of trestle in Z direction

Allowable Deflection =H/1000 =11786/1000

RINL, VISAKHAPATNAM STEEL PLANT

DESIGN CALCULATION OF TRESTLES FOR CONVEYOR - Y203-204 PART A

3.3 DESIGN OF BASE PLATE AND ANCHOR BOLTS :

3.3.1 Load combinations case 1: (with out increase in permissible stresses)

Case- Compression + Shear

Case- Tension + Shear

RINL, VISAKHAPATNAM STEEL PLANT

DESIGN CALCULATION OF TRESTLES FOR CONVEYOR - Y203-204 PART A

Max. Vertical load on base plate

Projection of plate - depth

Size of base plate - depth

Grade of foundation concrete

i) Check for base pressure

RINL, VISAKHAPATNAM STEEL PLANT

DESIGN CALCULATION OF TRESTLES FOR CONVEYOR - Y203-204 PART A

ii ) Check for Bending stress in Base plate under compressive loads

Allowable bending stress ( 0.66 Fy)

Thickness of base plate , required

Pressure acting on the base plate'. Pr

Maximum bending moment in the plate

Max. Vert.(tensile) load on base plate

Tension in each bolt, Tn

Thickness of base plate , required

Thickness of base plate, required-max

Thickness of base plate , provided

Size of the stiffener - depth

Loading width for stiffener design

Maximum bending moment in the stiffener

Calculated bending stress

Allowable bending stress ( 0.66 x Fy)

RINL, VISAKHAPATNAM STEEL PLANT

DESIGN CALCULATION OF TRESTLES FOR CONVEYOR - Y203-204 PART A

v -A) Check for shear key plate - Fx load:

Net shear force to be resited

Bending moment in shear key

Shear stress in the plate

RINL, VISAKHAPATNAM STEEL PLANT

Net shear force to be resited

Bending moment in shear key

TR 6 & 7-K-126

TR 6 & 7-K-126