1. Which imperfection is the most significant?

a. Porosity
b. Arc strike
c. Slag inclusion
d. crack
2. Crater cracks are found in
a. Weld metal
b. Parent Metal
c. A &b
d. HAZ
3. Solidification cracks are known as
a. Cold cracks
b. Delayed Cracks
c. Hot crack
d. A and C above
4. Hydrogen cracks are known as
a. Cold Cracks
b. Delayed crack
c. Under bead crack
d. All of the above
5. Which crack has a terrace appearance
a. Hydrogen crack
b. Lamellar tear
c. Solidification crack
d. All of the above
6. Which discontinuity may cause due to the incorrect/insufficient de-oxidant in
the electrode, filler wire or parent metal
a. Porosity
b. Undercut
c. Crack
d. A & B above
7. Solidification crack will occur in
a. Weld metal
b. Base metal
c. HAZ
d. a and b above
8. What the melting temperature of Brazing filler metal
a) Below 450deg
b) Above 450 deg
c) 350 deg
d) 540 deg
9. A fusion weld made without filler metal
a. Slot weld
b. Seam weld
c. Plug weld
d. Autogenous weld
10.A joint between two overlapping components made by depositing a fillet weld
around the periphery of a hole in one component is
a. Plug weld
b. Seam weld

c. Slot weld
d. Projection weld
11.A weld made by filling a hole in one component of a work piece with filler
metal so as to join it to the surface of an overlapping component exposed
through it
a. Slot weld
b. Plug weld
c. Projection Weld
d. Resistance Weld
12.The zone containing the weld metal and the HAZ
a. Weld zone
b. Fusion boundary
c. Weld face
d. Heat affected Zone
13.Inclusion of unfused flux in the weld metal due to damaged coating
a. Slag inclusion
b. Oxide inclusion
c. Flux inclusion
d. Tungsten inclusion
14.Low heat input may lead to
a. Arc strike
b. Lack of side wall fusion
c. Slag inclusion
d. undercut
15.Lack of root fusion may cause
a. Low heat input
b. Large root face
c. Small root gap
d. All of the above
16.Undercut may cause due to
a. Excessive current and excessive travel speed
b. Low current and slow travel speed
c. In correct weld preparation
d. All of the above
17.Undercut is characterized by
a. Depth
b. Length
c. Sharpness
d. All of the above
18.Related to undercut which is the most significant
a. Depth
b. Length
c. Sharpness
d. Width
19.Excessive inductance in MAG dip transfer will cause
a. Porosity
b. Undercut
c. Incomplete penetration
d. A & C above

20.A continuous or intermittent channel in the surface of a weld due to

insufficient deposition of weld filler metal
a. under fill
b. Lac of root penetration
c. Undercut
d. Overlap
21. A collapse of the weld pool resulting in a hole in the weld
a. Under cut
b. Under fill
c. Burn through
d. A and B above
22.Excessive back gas pressure in TIG welding may lead to
a. Under cut at the root
b. Root concavity
c. Excess Penetration
d. All of the above
23.Initiating the arc out side the Groove will lead to
a. Burn though
b. Stray arc
c. Spatter
d. Arc blow
24.Spatter may cause do to
a. High arc current & damp electrode
b. Magnetic arc blow
c. Incorrect setting of GMAW Process & Wrong selection shielding gas
d. All of the above
25.Lack of thickness of the work piece due to excessive grinding
a. Grinding mark
b. Chipping mark
c. Underflushing
d. A and C above
26.Which test is carried out to show the strength of the joint satisfies the design
criteria
a. Transverse Tensile test
b. Toughness Test
c. Nick break test
d. A and C above
27.Which of the following test is used to measure the resistance to brittle
fracture
a. Charpy V notch test
b. Toughness Test
c. Nick break test
d. Tensile test
28.A specimen that exhibits extreme brittleness will show as
a. A clean break
b. Flat fracture surface
c. No lateral expansion
d. All of the above
29.