Installation Instruction

Installationinstructions,accessories

XC902013

VolvoCarCorporationGothenburg,Sweden
InstructionNo
31285780

Version
1.3

Part.No.
31285778

Towbarwiring,13pin

M3703542

Equipment

A0000162

A0000161

A0801178

R8802817

M3703539

IMG213320

INTRODUCTION
Readthroughalloftheinstructionsbeforestartinginstallation.
Notificationsandwarningtextsareforyoursafetyandtominimise
theriskofsomethingbreakingduringinstallation.

Ensurethatalltoolsstatedintheinstructionsareavailablebefore
startinginstallation.
Certainstepsintheinstructionsareonlypresentedintheformof
images.Explanatorytextisalsogivenformorecomplicatedsteps.
Intheeventofanyproblemswiththeinstructionsorthe
accessory,contactyourlocalVolvodealer.

Note!
Steps1,4,713applytotheS60.

Steps3,5,1420applytotheS80.
Steps2,5,2131applytotheV70.
Steps6,3245applytotheXC90.

Installingtheconnectorfordetachabletowbars
Installingtheconnectorfordetachabletowbars
AppliestotheS60
Turntheignitionkeytoposition0.
Installthetrailerconnectorwiththethreescrewsandthenuts.Tighten.
Routethecablealongtheunderneathofthetowbarmemberasillustrated.
Securethecableusingtwotiestraps.

M8903734

AppliestotheV70
Turntheignitionkeytoposition0.
Installthetrailerconnectorwiththethreescrewsandthenuts.Tighten.
Ensurethatthecableharnessisasclosetothecentremountingonthe
towbarmemberaspossible.Thisisimportanttopreventthecable
harnessfrombeingcaughtinthecutoutbumper.
Securethecablewithatiestrap.

M8903737

AppliestotheS80
Turntheignitionkeytoposition0.
Installthetrailerconnector(1).Usethethreescrews(2)andthenuts(3).
Tighten.
Routethecableharnessbehindthescrew(4)ontopofthetowbar.Then
routethecableharnessdownpastthebracket(5).

Clampthecableharnessatthebracket.Tightentheclamps(6).

D3701464

Installingtheconnectorforfixedtowbars
Installingtheconnectorforfixedtowbars
AppliestotheS60
Installthetrailerconnector(1).Usethethreescrews(2)andthenuts(3).
Tighten.
Leavethebrackethangingdownasillustrated
Securethecableharnessatthetowbarmemberwithatiestrap(4)on
bothsidesofthetowbar.

Positionthetiestrapsaccordingtothelisteddimensions.
Donottightentheclampsfullyyet.

M8902146

5A

IllustrationAappliestotheV70
IllustrationBappliestotheS80
Installthetrailerconnector(1).Usethethreescrews(2)andthenuts(3).
Tighten.

Clampthecableharnessatthetowbar.Tightentheclamp(s)(4).

M3702110

5B

M3702158

6A

Installingtheconnectorforfixed/detachabletowbars
Installingtheconnectorforfixed/detachabletowbars
AppliestotheXC90
IllustrationA
Installthetrailerconnector(1).Usethethreescrews(2)andthenuts(3).
Tighten.
Pullthecableharnessouttowardstherightalongthefrontedgeofthetow
barmember.
Securethecableharnesswithatiestraponthesidesofthetowbar
memberbrackets.
FigureBappliestocarswithRdesignSkidplate
OncarswithSkidplate,thecontactshallbeturned90counterclockwise
inrelationtotheplacementinFigureA.

IMG299623

6B

IMG299624

Steps713applytotheS60
Steps713applytotheS60
Foldbackthecarpet.
Removetheclipsontheloweredgeofthefoldingpanel(onboththeright
handandlefthandsides)bypressinginthecentreoftheclipuntilan
audiblesnapisheard.
Removetheclips.
Unscrewthefrontclips.

M8902133

Turntheknob(1)ontherighthandandlefthandsides90.
Foldthepanelsinwards.Liftthepanelsout.
First,pullthetrunklidsilltrimpanel(2)forwardsuntilthetwoclipsonthe
righthandandlefthandsidesrelease.Pullforcefullybutcarefullysincethe
panelisfittedtightly.Pullthepanelstraightupuntilthefourclipsinthelower
edgerelease.

Removethewiring(3)forthecargocompartmentlighting.
Liftoutthesilltrimpanel.

M8503264

Removethedummyplugfromtheholeinthebody,seetheillustration
(batterydrainingisnotaffected).

M3100207

10A

IllustrationA
Routethecableharnessfromthetowbarconnectorthroughtheholeinthe
floor.
Adjustthepositionoftherubberseal(1)sothatthereisnotexcessive
cableslackunderthecar.
Installtherubbersealinthehole.
Routethecableharnessasshownintheillustrationovertherearedgeof
thelefthandsidemembertothefuseholder.
IllustrationB

Securethecableharnesstothecableharnessbehindthebatterywithtie
straps(2)fromthekit.
Connecttheroutedgroundcabletothegroundingpoint(3)behindthe
batteryandtightenthegroundingscrewsecurely.

M3100198

10B

M3100199

11

Detachthetrailermodule(TRM)fromtheVelcrofasteneronthebackside
oftheplateinfrontofthefuseholder.
Pluginthetowbarwiringconnectors:
green(GN)andgrey(GR)connectorstothecontrolmodule.
black(SB)connectortothefuseholder.
Reinstallthecontrolmodule.

Securetheexcesscablewithatiestrapfromthekit.

M3905011

12

Insertfusesfromthekitinthefollowingpositionsinthefuseholder(REM):
15Ainposition7(minifuse)ifthepowersupplyfunctionwillbeused
20Ainposition20(minifuse)ifthechargingfunctionwillbeused
25Ainposition29
25Ainposition30.
Plugintheconnectorsforsilltrimpanellightingandreinstallthepanel.
Reinstallthefoldingpanels.
Reinstallthecargocompartmentcarpet.
Appliestoconnectionofthefunctionforautomaticrearfoglamp
deactivation

M3703527

Note!
Thefunctionrequirescarspecificsoftware.Programthesoftware
accordingtotheserviceinformationdescribedinVIDA.

13

Checkingthe13pinconnector:
Leftindicatorlamps
Rearfoglamps
Ground
Rightindicatorlamps
Rightparkinglamps
Brakelamp

Leftparkinglamps
Reversinglamp
Powersupply
Charging
A3901793

Ground
Notused
Ground

14

Steps1420applytotheS80
Steps1420applytotheS80
Foldbackthecarpet.
Removetheclipsontheloweredgeofthefoldingpanel(onboththeright
handandlefthandsides)bypressinginthecentreoftheclipuntilan
audiblesnapisheard.
Removetheclips.

Unscrewthefrontclips.

M8902133

15

Turntheknob(1)ontherighthandandlefthandsides90.
Foldthepanelsinwards.Liftthepanelsout.
Removethetwocovers(2)andtheunderlyingscrews(3).
First,pullthebootlidsilltrimpanel(4)forwardsuntilthetwoclipsonthe
righthandandlefthandsidesrelease.Pullforcefullybutcarefullysincethe
panelisfittedtightly.Pullthepanelstraightupuntilthefourclipsinthelower
edgerelease.
Removethewiring(5)forcargocompartmentlighting.
Liftoutthesilltrimpanel.

D8505031

16

Removethedrainhose(1)fromthebattery.
Removetherubberseal(2).Itwillnotbereused.
Pulloffthesmall,thinrubberstraponthenewrubberseal.
Inserttheolddrainhosethroughthenewrubberseal.Makesurethehose
isnotobstructedandthatitisnotfolded.

D3100058

17A

IllustrationA
Routethecableharnessfromthetowbarconnectorthroughtheholeinthe
floor.
Adjustthepositionoftherubberseal(1)sothatthereisnotexcessive
cableslackunderthecar.
Installtherubbersealinthehole.
Connectthedrainagehose(2)tothebattery.
Routethecableharnessasshownintheillustrationovertherearedgeof
thelefthandsidemembertothefuseholder.
IllustrationB
Securethecableharnesstothecableharnessbehindthebatterywithtie
straps(3)fromthekit.
D3100196

17B

D3100195

Connecttheroutedgroundcabletothegroundingpoint(4)behindthe
batteryandtightenthegroundingscrewsecurely.

18

Detachthetrailermodule(TRM)fromtheVelcrofasteneronthebackside
oftheplateinfrontofthefuseholder.
Pluginthetowbarwiringconnectors:
green(GN)andgrey(GR)connectorstothecontrolmodule.
black(SB)connectortothefuseholder.
Reinstallthecontrolmodule.

Securetheexcesscablewithatiestrapfromthekit.

D3905000

19

Insertfusesfromthekitinthefollowingpositionsinthefuseholder(REM):
15Ainposition7(minifuse)ifthepowersupplyfunctionwillbeused
20Ainposition20(minifuse)ifthechargingfunctionwillbeused
25Ainposition29
25Ainposition30.
Plugintheconnectorsforsilltrimpanellightingandreinstallthepanel.

Reinstallthefoldingpanels.
Reinstallthecargocompartmentcarpet.
Appliestoconnectionofthefunctionforautomaticrearfoglamp
deactivation
Note!
Thefunctionrequirescarspecificsoftware.Programthesoftware
accordingtotheserviceinformationdescribedinVIDA.

M3703527

20

Checkingthe13pinconnector:
Leftindicatorlamps
Rearfoglamps
Ground
Rightindicatorlamps
Rightparkinglamps
Brakelamp

Leftparkinglamps
Reversinglamp
Powersupply
Charging
A3901793

Ground
Notused
Ground

Steps2131applytotheV70

21

Steps2131applytotheV70
Removethetwofloorhatchesinthecargocompartment.

M8502718

22

Removethestorageboxfromundertherearfloorhatchbyturningtheclip
ontheleftandrighthandsides90.Liftoutthebox.

M8503121

23

Removethelefthandfoldingpanelinthecargocompartment.

M8502710

24

Removethelefthandsidepanelbyfirstremovingthecoverandscrew
fromthefrontedge.
Pullthetopofthepaneloutuntiltheclipsrelease.
Foldthepanelinwards.Liftthepanelout.

M8503130

25

Appliesonlytocarswiththeextraseatorsubwooferaccessories
Removethescrew(1),thenuts(2)andthenthebracket(3)(pullthe
bracketforwards).

Liftofftheprotectivecover(4).

D3100060

26

Removethetwoscrewsinthetailgatesilltrimpanel.

M8504950

27

Removethedummyplugfromtheholeinthebody,seetheillustration
(batterydrainingisnotaffected).

M3100077

28A

Routethecableharnessfromthetowbarconnectorthroughtheholeinthe
floor.
Adjustthepositionoftherubberseal(1)sothatthereisnotexcessive
cableslackunderthecar.
Installtherubbersealinthehole.
Routethecableharnessasshownintheillustration.Pullupthesilltrim
panelonthelefthandsideandplacethecableharnessinthespacealong
therearedgeofthelefthandfloorsupport.Makesurethecableharnessis
notpinchedbeforereinstallingthesilltrimpanel.

Tightenthesilltrimpanelsecurely.
IllustrationB
Securethecableharnesstothecableharnessbehindthebatterywithatie
strap(2)fromthekit.

Connecttheroutedgroundcabletothegroundingpoint(3)behindthe
batteryandtightenthegroundingscrewsecurely.

M3100197

28B

M3100194

29

Detachthetrailermodule(TRM)fromthefrontedgeofthecoveronthe
ventilationopeningalongtherearedgeofthelefthandrearwheelhousing.
Pluginthetowbarwiringconnectors:
green(GN)andgrey(GR)connectorstothecontrolmodule.
black(SB)connectortothefuseholder.
Reinstallthecontrolmodule.
Securetheexcesscablewithatiestrapfromthekit.

M3603676

30

Insertfusesfromthekitinthefollowingpositionsinthefuseholder(REM):
15Ainposition7(minifuse)ifthepowersupplyfunctionwillbeused
20Ainposition20(minifuse)ifthechargingfunctionwillbeused
25Ainposition29
25Ainposition30.
Reinstallthesidepanel.

Reinstallthefoldingpanel.
Reinstallthebatterycoverandbracketifapplicable.
Reinstallthestoragecompartmentandfloorhatches.
Appliestoconnectionofthefunctionforautomaticrearfoglamp
deactivation
Note!
Thefunctionrequirescarspecificsoftware.Programthesoftware
accordingtotheserviceinformationdescribedinVIDA.

M3703528

31

Checkingthe13pinconnector:
Leftindicatorlamps
Rearfoglamps
Ground
Rightindicatorlamps
Rightparkinglamps
Brakelamp
Leftparkinglamps
Reversinglamp
Powersupply
Charging
A3901793

Ground
Notused
Ground

32

Steps3245applytotheXC90
Steps3245applytotheXC90
Appliestocarswithtworowsofseats
Foldupthecentrerearfloorhatch(1).Iftheundersideofthefloorhatchis
equippedwithagrocerybagholder,theholderissecuredwithastrapon
bothendsofthestoragecompartment.Detachthestraps.
Removetheunderlyingstoragecompartment.
Removethefloorhatchbyfoldingitalmostcompletelyclosedandpullingit
backwardsfromthemountingsuntilitreleases.

Appliestocarswiththreerowsofseatsandintegratedcarrierbag
holderontheundersideofthecentrefloorhatch
Foldupthecentrerearfloorhatch(1).
Detachthetwostrapsontheunderlyingpanel.Liftuptherearedgeofthe
panel,foldthefloorhatchbacktowardsthepanelandliftoutthefloorhatch
withthepanel.

R8903807

Appliestocarswiththreerowsofseatswithoutanintegratedcarrier
bagholder
Foldupthecentrerearfloorhatch(1)attherearedgeandliftitout.
Appliestoallmodels
Removethelefthandsidefloorhatch(2).

33

Removethefoldingsidepanelfromthelefthandsideinthecargo
compartment.

R8902766

34

Removethethreescrewsinthebatteryholder.Liftthebatteryholderout.
Removethebatterycover.

R3100130

35

Pullofftherubberstripattherearedgeofthedooropeningfortheleft
handreardooroppositethelefthandCpostpanel.
CarefullypryoffthelefthandCpostpanelsidesatthetop.Useaplastic
weatherstriptool.Thenpulluntilthethreeclipsontheinsiderelease.Do
notdamagetheheadliningorthepanel.
Removethepanelbypullingupwardsslightlyandunhookingitfromthe
sidepanel.

R3903738

36

Removetherearroofpanelcoversandthescrewsbeneaththem.
Carefullypryoffthepanelattherearedge.Useaplasticweatherstriptool.
Pulltherearedgeofthepaneldownwardsuntilthefourclipsonthetop
release.
Ifthecarisequippedwithlightinginthepanel,unplugtheconnectorfrom
thepanel.

Pullthepanelbackwardstoreleaseit.

R8504201

37

CarefullypullofftheDpostpanel.Startatthetopedgethenpulldownuntil
thethreeclipsontheinsiderelease.Donotdamagethepanel.
DisconnecttheconnectorontheDpostpanel(ifthecarhasa
loudspeakerintheDpost,theconnectorisintheloudspeaker).
Removethepanelbypullingupwardsslightlyandunhookingitfromthe
sidepanel.

XC90

R8504123

38A

IllustrationAshowstheremovalofthecoverfortheloadsecuring
eyelets
Foldouttheloadsecuringeyelet.
Insertascriberwithanangledtipintotheholeinthetopofthecover.
Turnthescribersothattheangledtipengagesinthereverseofthecover
(1).Pullthecoveroff.
IllustrationBappliestocarswithtworowsofseats
IllustrationCappliestocarswiththreerowsofseats
Folduptheseatsinthethirdrow(appliestocarswiththreerowsofseats).
Removethescrews(2)fortheloadsecuringeyeletsinthelefthandside
panel.
Removethecovers(3)overthefrontmountingsforthelefthandside
panel.Prythecoversoff.Useaplasticweatherstriptoolorasmall
screwdriver.

R8504313

Removethescrews(4).
Removetheclip(5)atthebottomofthestoragecompartmentinthepanel
(Appliestocarswiththreerowsofseats).
Removethepanelbypullingouttheupperedgeslightlysothattheclipson
theinsiderelease.Pullthepanelstraightup.

38B

R8504315

38C

R8504316

39

Removethedrainhose(1)fromthebattery.
Removetherubberseal(2).Itwillnotbereused.
Pulloffthesmall,thinrubberstraponthenewrubberseal.
Inserttheolddrainhosethroughthenewrubberseal.Makesurethehose
isnotobstructedandthatitisnotfolded.

R3100141

40A

IllustrationA
Routethecableharnessfromthetowbarconnectorthroughtheholeinthe
floor.
Adjustthepositionoftherubberseal(1)sothatthereisnotexcessive
cableslackunderthecar.
Installtherubbersealinthehole.
Routethecableharnessasillustrated.Insertitthroughtheholealongthe
rearedgeofthelefthandcargofloorsupport.
Securethecableharnesstothecableharnessbehindthebatterywithtie
straps(2)fromthekit.
IllustrationB
Connecttheroutedgroundcabletothegroundingpoint(3)behindthe
batteryandtightenthegroundingscrewsecurely.
R3100205

40B

Connectthedrainhose(4)tothebattery.

R3100206

41
Note!
Ifthecableharnessisstretchedtootightly,itcanscrapeagainstthelower
edgeofthebumperandbecomedamaged.

Makesurethecableharnesscurvesaroundtheloweredgeofthebumper
asshownintheillustration.

R8903038

42
Note!
OntheXC90Executive,Twiringisalreadyinstalledinthefuseholder.A
cablewithablackconnectoristapedtothis.Thetowbarwiring'sblack
connectoristhenconnectedtothiscable.

Detachthetrailermodule(TRM)fromtheVelcrofastenerontheflooralong
therearedgeofthelefthandrearwheelhousing.
Pluginthetowbarwiringconnectors:

green(GN)andgrey(GR)connectorstothecontrolmodule.
black(SB)connectortothefuseholder.
Reinstallthecontrolmodule.
Securetheexcesscablewithatiestrapfromthekit.

R3603576

43

Insertfusesfromthekitinthefollowingpositionsinthefuseholder(REM):
15Ainposition7(minifuse)ifthepowersupplyfunctionwillbeused
20Ainposition20(minifuse)ifthechargingfunctionwillbeused
25Ainposition29
25Ainposition30.

R3703529

44

Reinstall:
thelefthandsidepanelusingthescrewsandcover.Tightenthescrewsin
theloadsecuringeyelets.Tightento24Nm(18lbfft).
thecoversfortheloadsecuringeyelets.
Dpostpanelwithconnector.
theconnectorfortherearrooflighting(ifapplicable).
therearheadlining.
Cpostpanel.

protectivecoverandbracketforthebattery.
sidefloorhatchandfoldingpanel.
storagecompartmentandfloorhatch.
Appliestoconnectionofthefunctionforautomaticrearfoglamp
deactivation
Note!
Thefunctionrequirescarspecificsoftware.Programthesoftware
accordingtotheserviceinformationdescribedinVIDA.

45

Checkingthe13pinconnector:
Leftindicatorlamps
Rearfoglamps
Ground
Rightindicatorlamps
Rightparkinglamps
Brakelamp
Leftparkinglamps

Reversinglamp
Powersupply
Charging
A3901793

Ground
Notused
Ground

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Towbarwiring,13pin31285780V1.3

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