USN | ME831 Eighth Semester B.E. Degree Examination, May/June 08 Product Design and Manufacture Time: 3 hrs. Max. Marks:100 Note :1. Answer any FIVE full questions. 2. Draw neat pencil sketches wherever necessary. 1 a. Define product-design and briefly explain two types of design processes. (04 Marks) b. Briefly explain any six essential factors of product-design. (06 Marks) c. List and briefly explain the different product strategies adopted by organizations. (06 Marks) 4d. Briefly explain various product characteristics. (04 Marks) 2 a. List and explain the criteria and objectives of design. (06 Marks) b. Write a note on strength-based design. (04 Marks) ¢. Sketch and explain the various steps-involved in powder metallurgy process. (10 Marks) 3 a. Explain briefly Siddal’s classification of design optimization. (10 Marks) b. Briefly explain Johnson’s method of optimum design. (06 Marks) c. Briefly explain Simplex method for design opti ation. (04 Marks) 4a. What do you understand by the term ‘Product value’ briefly explain with an example. (05 Marks) b. Distinguish between reliability of system when its components are connected in series and parallel. Which gives higher reliability? (10 Marks) cc. What is the annual break even quantity for a firm if fixed costs per month are Rs.12000, selling price is Rs.22 and variable cost per unit is Rs.14? Calculate margin of safety if annual profit is Rs.100000. (OS Marks) 5a. Briefly explain how the ergonomics (Human factor engineering) influences the design of ‘man-machine” system. (10 Marks) b. What are the various types of displays that are generally used? Give examples. (05 Marks) cc, What are the criteria used for positioning the controls. (OS Marks) 6 a. Whatdo you understand by “Value engineering”? List its benefits. (05 Marks) b. Briefly explain the various steps involved in the value analysis job plan. (0 Marks) c. Briefly explain the various blocks to creativity. (05 Marks) 7a. What is ‘QFD’? List its benefits. (05 Marks) b. Explain the various steps involved in ‘Quality function deployment’. Sketch a simple QFD matrix. (10 Marks) c. Explain ‘Concurrent design’ concept and list the members involved in concurrent design project. (05 Marks) 8 — Write short notes on: a b. ©, a. Balanced design. Injection moulding. Design for manufacturing (DFM). Anthropometry. (20 Marks)MEs31 —7e* unt TT LT TT Eighth Semester B.E. Degree Examination, May 2007 Mechanical Engineering Product Design and Manufacture Time: 3 hrs.] [Max. Marks:100 a Note : J. Answer any FIVE full questions. 2. Missing data may be suitably assumed. a. Describe the essential factors of product design. (10 Marks) b. Briefly explain the principal stress trajectories through a punch, a “C” clamp and in the chair designs. (06 Marks) ©. Explain the fluid - flow analogy which is used for the study of stress concentration effects. (04 Marks) Briefly explain various relationships in design, production and marketing, (10 Marks) — b. With the help of a neat figures explain i) Electron beam machining ii) Laser beam machining. (10 Marks) a. Explain any ten principles of casting design that must be observed to obiain sound castings, (10 Marks) b. What is a quality function deployment? Explain. (10 Marks) a. Explain any ten design recommendations for rubber parts (10 Marks) b. Explain the Isotropic behavior of wood. (03 Marks) 1g, wood in a straight line and at right angles. (07 Marks) ‘Two products X; and X; are to be produced, each yielding a profit of Rs 5 per pisce and Rs 3 per piece. The two products are processed in two machines having time as a scarce resource. ©. Explain various methods of joi Time per piece o X_| 22] Hous] Machine 1 i 2 8 Machine 2 3 1 7 Determine the optimum values of Xi and X:. Formulate this problem as a linear programming problem, assuming that the imaginary products X; and X; yield profit (loss) of Rs-1 per piece and Rs 1 per piece, respectively. Product X3 requires to be processed exclusively in machine M;, where as product X, requires to be processed exclusively on machine Mz. Each of the imaginary products X3 and X, takes [ hour on machine 1 and machine 2, respectively. (20 Marks) a. Explain the price structure of a moder manufacturing company. (10 Marks) ». Explain i) Break ~ even chart showing loss and profit zone. ii) Multiproduct profit ~ volume chart. (10 Marks) a. Explain the Man ~ Machine interface. (05 Marks) b. What are the various types of display? Explain the design of displays. (10 Marks) c. Explain the relationship between human body dimensions and a chair and a table at the workspace. (05 Marks) a. Explain the steps involved in the value analysis job plan. (19 Marks) b, What is creativity? Explain different creative techniques, (10 Marks)Page No... 1 ME 831 - 0604 USN [ | y] Eighth Semester B.E. Degree Examination, May / June 2006 ME/AU Product Design and Manufacture Time: 3 hrs.] [Max. Marks:100 Note: 1. Answer any FIVE questions. 1a. Give the morphology of design indicating the seven phases that constitute it. Also, identify the three phases of design proposed by Asimow. (10 Marks) , Explain the terms with neat sketches i) allowance ii) process capability iti) interference fit. (10 Marks) 2a. Distinguish between material toughness and material resilience (05 Marks) --b;-Fora plate-with-cireular hole; sketch the-force flow lines. (OS Marks) 7 ©. What is standardization? Explain the use of preferred numbers or Renard numbers in standardization, (10 Marks) a. With a neat sketch explain the principle of electrochemical machining. (05 Marks) b, State any five principles of casting design that must he observed fo obtain sound castings. (05 Marks) c. Explain any five producibility requirements for design for machining ease. (10 Marks) 4 a. List any five design recommendations for ceramics. (05 Marks) ‘Name five kinds of plastic fasteners. (05 Marks) c. Explain any five design recommendations for rubber parts (10 Marks) Sa. Using the necessary condition of Lagrangian multiplier. minimize f= 2x, +x, subject tox,’ +x, (10 Marks) b. Using simplex method minimize f =-3x,-2r, subject to x,—2, $1 3x,-2, $6 520 x20 (10 Marks) 6 a, Sketch a conventional break even chart and identify different regions, also indicate break even point. (05 Marks) List five aspects of manufacturing operations that will lower the cost of products if they are considered in the design stage. (05 Marks) ¢. Compare the relizbility of systems i) consisting of four components in series with component reliability of 0.8 ii) consisting of four components in parallel with component reliability of 0.8 (10 Marks) Contd.... 2Page No... 2 ME 831 7a. What is QFD? What are its goals? (05 Marks) b. Name any five static dimensions of human-being which help in design of work space. (05 Marks) c. Write a note on design of fixed scale moving pointer displays. (10 Marks) 8 — Write note on any two : a. Creativity. b. Value analysis of job plan. ¢. Morphological analysis. 20 Marks)Page No... 1 ME 831 —0602 Sh eeeee Eighth Semester B.E. Degree Examination, May / June 2006 ME / AU. Product Design and Manufacture Time: 3 hrs.) [Max. Marks:100 Note: 1. Answer any FIVE questions, 1 a. Give the morphology of design indicating the seven phases that constitute it. Also, identify the three phases of design proposed by Asimow. (10 Marks) _____b. Explain the terms with neat sketches _ GEESE Eee i) allowance ii) process capability iii) interference fit. (10 Marks) a. Distinguish between material toughness and material resilience (05 Marks) b. Fora plate with circular hole, sketch the force flow lines. (05 Marks) c. What is standardization? Explain the use of preferred numbers or Renard numbers in standardization, (10 Marks) 3a. With aneat sketch explain the principle of electrochemical machining. (05 Marks) b. State any five principles of casting design that must be observed to obtain sound castings, (05 Marks) ¢. Explain any five producibility requirements for design for machining ease. (10 Marks) 4 a. List any five design recommendations for ceramics, (05 Marks) b, Name five kinds of plastic fasteners, (03 Marks) ¢. Explain any five design recommendations for rubber parts. (10 Marks) 5a. Using the necessary condition of Lagrangian multiplier. minimize f =2x, +x, subject tox, +x, (10 Marks) b. Using simplex method minimize f =—3x, -2e, subject to x,-%, $1 3x, -2x, $6 420 20 (10 Marks) 6 a Sketch a conventional break even chart and identify different regions, also indicate break even point. (05 Marks) »b, List five aspects of manufacturing operations that will lower the cost of products if they are considered in the design stage. (05 Marks) c. Compare the reliability of systems 4) consisting of four components in series with component reliability of 0.8 ii) consisting of four components in parallel with component reliability of 0.8. (10 Marks) Contd... 2Page No... 2 ME 831 7a, What is QFD? What are its goals? (05 Marks) b. Name any five static dimensions of buman-being which help in design of work space. (05 Marks) c. Write a note on design of fixed scale moving pointer displays. (40 Marks) 8 — Write note on any two : a. Creativity. b. Value analysis of job plan. ____.. Morphological analysis. eee ____@0 Maris)