Академический Документы
Профессиональный Документы
Культура Документы
Projector
Service Manual
Version: 00a
Date: 2015/12/28
Update History
Date of issue
2015/12/28
Published by
Mingming Mi
Version
A
Desc.
New version released.
Safety Instructions
SAFETY PRECAUTIONS
WARNING:
The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of
the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line (
) in the schematic diagram. For continued product safety and protection of personnel
electric shock
TABLE OF CONTENTS
CHAPTER1 INTRODUCTION ...................................................................................................................................................... 3
1.1 TECHNICAL SPECIFICATION ..................................................................................................................................................... 3
1.2 COMPATIBILITY MODES ........................................................................................................................................................ 5
1.3 PRODUCT OVERVIEW ........................................................................................................................................................... 7
1.4 SYSTEM BLOCK DIAGRAM ..................................................................................................................................................... 9
1.5 CONNECTOR INFORMATION ................................................................................................................................................. 11
CHAPTER 2 MACHINE DISASSEMBLY AND ASSEMBLY PROCESS............................................................................................... 14
2.1 TOOLS ............................................................................................................................................................................ 14
2.2 DISASSEMBLY PROCESS ....................................................................................................................................................... 15
CHAPTER 3 TROUBLESHOOTING ............................................................................................................................................. 22
3.1 LED LIGHTING MESSAGE .................................................................................................................................................... 22
3.2 MAIN PROCEDURE ............................................................................................................................................................ 23
CHAPTER 4 FUNCTION TEST & ALIGNMENT PROCEDURE........................................................................................................ 27
4.1 SIGNAL TEST (EACH I/O CAN FUNCTION NORMALLY) ................................................................................................................... 27
4.2 OPERATION TEST ............................................................................................................................................................... 27
4.3 IMAGE QUALITY INSPECTION ................................................................................................................................................ 29
4.4 RESOLUTION .................................................................................................................................................................... 33
4.5 FRONT INFRARED SENSOR .................................................................................................................................................... 33
4.6 SAFETY TEST EQUIPMENTS ................................................................................................................................................... 33
4.7 HOW TO ENTER FACTORY MODE ............................................................................................................................................ 34
4.8 COLOR WHEEL INDEX ADJUST ............................................................................................................................................ 366
CHAPTER 5 FIRMWARE UPGRADE .......................................................................................................................................... 37
5.1 SETUP TOOL/EQUIPMENT ................................................................................................................................................... 37
5.2 UPGRADING PROCEDURE .................................................................................................................................................... 37
CHAPTER 6 EDID UPGRADE .................................................................................................................................................... 46
6.1 EDID INTRODUCTION ......................................................................................................................................................... 46
6.2 EQUIPMENT NEEDED.......................................................................................................................................................... 46
6.3 SETUP PROCEDURE ............................................................................................................................................................ 46
6.4 EDID KEY-IN PROCEDURE (HDMI) ........................................................................................................................................ 49
APPENDIX A ........................................................................................................................................................................... 51
I EXPLODED OVERVIEW .......................................................................................................................................................... 51
Chapter1 Introduction
1.1 Technical Specification
Do not touch the lamp until it has cooled completely, because the lamp is very hot
during operation and immediately after turned off.
Do not pull the lead wire and plug by more than 24.5N.
Please be careful of handling the lamp because it is made of glass.
Please notice for keeping or handling the lamp, because there is a projection of this
lamp with reflector ahead.
Do not touch the bulb and the mirror area of the reflector.
Attention for use
Lamp operation should be with the specified lamp driver and the system only.
Do not look at the lamp directly during operations.
Do not expose your skin directly. We recommend to you to put on something for
protection for your skin. For example, long sleeve shirt, gloves, glassed and so on.
Do not modify the lamp and never use a lamp that has been modified.
Any unusual shock or vibration to the lamp should be avoided during operation.
Do not use any broken lamps.
Dispose of used lamps according to your local instruction.
Do not turn on the lamp while the system is opened.
The lamp contains mercury. If the lamp bursts during operation ventilate the area
sufficiently to avoid inhaling harmful mercury fumes.
Use the lead below 200 to prevent a deterioration of cladding clad of the
fluorocarbon resin.
The timings showing above may not be supported due to EDID file and VGA graphic card
limitations. It is possible that some timings cannot be chosen.
2. Supported timing for Video input
Description
Description
Control panel
Elevator foot
Projection lens
Zoom ring
Focus ring
Lamp cover
Ventilation holes
Rear side
#
1
Description
Connection ports
#
2
Description
AC power socket
Bottom side
#
1
Description
Security bar
Description
Ceiling mount holes
Note: 1. This projector can be used with a ceiling mount for support. The ceiling mount is not
included in the package.
2. Contact your dealer for information to mount the projector on a ceiling.
3. When installing the unit, incorporate a readily accessible disconnect device in the fixed
wiring, or connect the power plug to an easily accessible socket-outlet near the unit. If a
fault should occur during operation of the unit, operate the disconnect device to switch
the power supply off, or disconnect the power plug.
Control Panel
Icon
Function
Description
SOURCE
No function
POWER
TEMP
POWER
LAMP
For DS234/DX255
10
N 05
No 07
N 06
N 04
No 03
No 02
No 01
Connector
Description
No 1
No 2
Fan
No 3
Blower Fan
No 4
Safety switch
No 5
No 6
Front IR
No 7
11
No 03
No 02
No 01
No 04
Connector
Description
No 1
No 2
Thermal sensor
No 3
No 4
12
No 2
No 1
No 3
Connector
Description
No 1
No 2
No 3
13
Photo
Screw Bit(+):107
Screw Bit(+):101
Screw Bit(+):102
14
While screwing or unscrewing screws, please keep the screwdriver straight. Keeping
screwdriver inclined will damage the screw holes.
When you replace the projector lamp, never touch the new lamp with your bare hands.
The invisible residue left by the oil on your hands may shorten the lamp life. Use lint-free
gloves or finger cots are recommended.
15
Step
Figure
Description
SCREW
16
Step
Figure
4
SCREW
Description
Loosen the screw on
Lamp cover as shown.
17
Step
Figure
Description
SCREW*8
DS234/DX255
SCREW*7
DS230/DX251
9
SCREW
Fan
SCREW
18
Step
Figure
10
Description
1. Unscrew the two
screws and the
daughter board.
Note
Only DS234/DX255
model have daughter
board.
SCREW
11
12
SCREW
13
SCREW
19
Step
14
Figure
SCREW
15
Description
Unscrew 3 screws as
shownthen remove the
AIO power board
SCREW
16
SCREW
17
SCREW
20
Step
Figure
18
Description
Loosen the two screws,
then remove the
protective cover of color
wheel.
SCREW
19
20
21
SCREW
21
Chapter 3 Troubleshooting
This chapter provides technicians with electronic background how to maintain the product.
Moreover, you can get the appropriate operation to solve some complicated problems of
component repairing and professional problems.
3.1 LED Lighting Message
Warning
Do not directly look into the lens to avoid eyesight damages.
The projector is equipped with ventilation holes (intake) and ventilation holes (exhaust).
Do not block or place anything near these slots, or internal heat build-up may occur, causing
picture degradation or damage to the projector.
Confirm Software and hardware
22
3.2
Main Procedure
after turning on
turning on
NG
Check connector
OK
Check
Safety Switch
Reconnect fan
NG
Replace fan
NG
Replace Main
OK
NG
Check
Fan
OK
Check LED and
button
NG
OK
NG
Replace button
Check
Main board
board
OK
Check 12 pin
Power output
OK
NG
Check
Fuse
NG
OK
Replace main
Replace AIO
board
power board
Replace fuse
23
Fail to light up
Check LED
indication
NG
Refer to LED
indicator and
follow indicative
actions
NG
Replace
OK
Check
Lamp
Lamp Module
OK
Check
Main board
NG
Replace
Main board
OK
Check Power
board 380V output
NG
Replace AIO
Power board
OK
Check CW
Rotation while
power on
NG
Replace
Color Wheel
24
Video
No Signal
No Signal
Check
Source
NG
Turn on
Source
OK
Check
Cable
NG
Turn on
Source
OK
NG
Replace
Cable
OK
Check monitor
out signal
Check
Source
Check
Cable
NG
Replace
Cable
OK
NG
Replace
Main board
Check
Main board
NG
Replace Main
board
25
Image abnormal
Color abnormal
Power on again
and reset OSD
OK
Check input cable
and signal setting
NG
Adjust
Input signal
Input signal
Check Color
Wheel Index
NG
Adjust Color
Wheel Index
OK
NG
Replace
Main board
OK
Check
Optical Engine
Adjust
OK
OK
Check
Main board
NG
Check
Main board
NG
Replace Main
board
OK
NG
Replace
Optical Engine
Check
Optical Engine
NG
Replace
Optical Engine
26
Signal format
I/O port
Test Equipment
I/O port
Test Equipment
Signal format
NTSC
I/O port
Test Equipment
Signal format
NTSC
I/O port
RS232
Test Equipment
Connect PC
Button description
Power button
Test criteria
1. Touch power button and projector will power on, and in standby
mode the LED should solid.
2. Touch the power button (Up & Down) should be sensitive
3. The LED indicator lighteness and uniformity normally
Foot adjuster.
Foot adjuster button
Test criteria
Foot adjusters should stretch downward smoothly by rotate the foot
adjuster feet
27
Ring
Test criteria
Zoom ring
Focus ring
The feeling of rotating Focus ring to the end of right or left by hand
should free from seizing
28
I/O port
COMPUTER
Test Equipment
Signal format
TOP SMPTE133
Use to confirm overall image quality.
Verify there is no noise, tint in the gray background, duplicated columns or other general
image abnormalities.
No twinkling pixels allowed.
Verify the 5% box is visible within the black square.
Verify the 95% box is visible within the white square.
RGB Ramps
Use to confirm correct color wheel index delay setting and DMD data line integrity.
Verify proper white, red, green, and blue chromaticity.
Verify transition from dark to light in each ramp is smooth and consistent.
Verify there are no missing parts (vertical black bars) of any ramp due to stuck bits.
Verify there are no light or faded areas in ramps.
29
BLUE 60
Use for dark blemish and ghost inspection.
Confirm there are no more than four blemishes darker than Blue 60.
No blemish greater than one inch or 2.54cm in length/diameter is allowed.
Confirm there is no ghosting.
No ghosting is allowed.
GRAY 10
Use for light blemish inspection including bright (stuck ON) pixels.
Confirm there are no more than four visible blemishes brighter than Gray10.
No blemish greater than one inch or 2.54cm in length/diameter is allowed.
Confirm there are no stuck ON (bright) pixels brighter than Gray10.
Confirm there are no flickering pixels.
No more than one bright pixel is allowed in the Pond of Mirrors.
30
WHITE
Use for lumens and uniformity measurements, banding adjustment and inspection of
dark (stuck OFF) pixels, minor blemishes.
Confirm there are no more than six total of light and dark blemishes
Confirm no blemish is greater than five inches in length/diameter.
Confirm there are no more than four stuck off pixels.
Verify no banding.
If banding adjustment cant completely eliminate banding use Banding Referee image
to make final determination.
32 Gray Level
Checking Item: Color Gradation
32 level of gray level color should be distinguishable and no defection.
31
FOCUS
Use to evaluate focus sharpness and uniformity.
Focus on the center icon. Then adjust focus to achieve best overall focus.
Verify all icons have clear resolution and white space can be seen between the green lines.
Zoom to full Tele (small image) and verify all icons have clear resolution and white space
can be seen between the green lines.
800*600
1024*768
32
HDMI
I/O port
Test Equipment
Criteria
4.4 Resolution
I/O port
VGA
Test Equipment
PC
Test Method
Front infrared
Test Equipment
Remote controller
Safety test
Test Equipment
Safety analyzer
Test method
33
Test criteria
(5) Press below keys in order will into the Engineering Menu:
Right once Left twice Right three times Left four times
35
36
37
Verify you have opened the DPL Composer , then click Next >
Once you have read the License Agreement and agree, select the I Agree radio button , then click
Next >.
38
Select which features you would like to install, and then click Next>
39
40
The DLP Composer Icon will appear on desktop of WindowsTM after successful installation.
41
2. Choice Edit > Preference, Choice Communications then set Projector Interface > USB, make
sure USB Device Identification Vendor is 0x451 and Product code is 0x2000
4.After launch DLP Device Drivers installer, please select "Microsoft WinUsb" when the operating
system is Windows 7 (as graphic below) or select "Jungo WinDriver (WinXP)" when operating
system is Windows XP (as graphic below). Then follow on screen instruction to install DLP Device
Drive.
On Windows 7
42
On Windows XP
43
6.Select Y
7
6
45
7. Reconnect all the cable back. Connect the D8330 interface cable to D8330 card and turn
computer power on.
8. Cable connection legend
VGA Cable
DDC Monitor
D8330
DDC Test
Cable
Fan1
*The female connecter of DDC Cable link to test monitor, keep male connecter free.
Software Installation Instruction
Notice: Following display is come from Win 2000 English version. User could see corresponding
display in other language version of Windows but message show by different language.
1. Put the software CD-ROM into CD-ROM driver and install the D8330 software..
2. Install the hardware driver
a. After install the D8330 card, the next time turn on the computer you would see the screen tell
you had a new hardware device.
47
48
If installation successful, user could check it in device manager to see Display Data Channel
Board free build
49
(like serious number) and write it to monitor DDC IC by DDC 2B mode. The system would
check the length of input data, it would show PASS like next screen.
50
Appendix A
I Exploded Overview
51
PART NAME
DESCRIPTION
Vivitek PART
NO.
MAIN BOARD
XX5040002000
MAIN BOARD
XX5040002100
MAIN BOARD
XX5040002200
MAIN BOARD
XX5040002300
AIO POWER
BOARD
XX4900000100
AIO POWER
BOARD
XX4900000200
AIO POWER
BOARD
XX4900000300
AIO POWER
BOARD
XX4900000400
DMD BOARD
DMD BOARD
XX5040002400
IR
BOARD(Front )
IR BOARD (Front )
XX5040002500
CW SENSOR
BOARD
CW SENSOR BOARD
XX5040002600
DAUGHTER
BOARD
DAUGHTER BOARD
For DS234/DX255
XX5040002700
BOARD
52
CABLE
SEFTY SWITCH
XX3670000900
FIR WIRE
XX3670001000
BALLAST
CONTROL
XX3670001100
POWER
CONTROL
XX3670001200
CW WIRE
XX3670001300
THERMAL
SWITCH
THERMAL SWITCH
XX3670001400
LIGHT WIRE
XX3670001500
TOP COVER
TOP COVER
XX3390000100
BOTTOM
COVER
BOTTOM COVER
For DS230/DX251
XX3390000300
BOTTOM
COVER
BOTTOM COVER
For DS234/DX255
PEW84-4510
LAMP COVER
LAMP COVER
XX3390000200
ZOOM RING
ZOOM RING
XX3390000400
FOCUS RING
FOCUS RING
XX3390000500
REMOTE
CONTROL
REMOTE CONTROL
WITHOUT/B
XX5040001900
OPTICAL
ENGINE BODY
XX5040002800
CASE/COVER/BRACKET ASSEMBLY
53
LAMP MODULE
XX5050000500
DMD CHIP
DMD-0.55 SVGA
For DS230/DS234
XX5050000300
DMD CHIP
DMD-0.55XGA
For DX251/DX255
PFE84-2700
COLOR WHEEL
MODULE
XX3790000200
LENS
LENS
XX5050000400
BLOWER FAN 1
XX3620000300
FAN
FAN MODULE
XX3620000200
Speaker
Speaker
XX3790000300
SCREW
SCREW-WASHER_TP_2_4_
D_1_D=3.2_ZN_NONE_SUS
_ROHS
XX3100002800
SCREW
SCREW-WASHER_TP_3_8_
D_2_D=5.5_NI_NONE_SUS_
ROHS
XX3100002900
SCREW
SCREW-WASHER_TP_3_10
_D_7_D=5.3_ZN_NONE_SU
S_ROHS
XX3100003000
SCREW
SCREW-WASHER_TP_3_6_
D_2.6_D=5.4_ZN_NONE_SU
S_ROHS
XX3100003100
FAN
Speaker
SCREW
SCREW-WASHER_M_4_6_A
SCREW
_2.6_D=7_ZN_NONE_SUS_
ROHS
XX3100003200
54
SCREW
SCREW_M_3_5_D_2_D=5.5
_NI_NONE_ROHS
XX3100003300
SCREW
HEXAGON-HEAT-BOLT_TPD
-X570_00_ROHS
XX3100003400
SCREW
SCREW_M_3_8.0_E_1.5_D=
5.0_BLACK_NL_ROHS
XX3100003500
SCREW
SCREW_M_3_7_E_1.2_D=5.
3_BLACK_NONE_ROHS
XX3100003600
SCREW
SCREW._TP_3_10_A_2_D=5
.5_NI_NONE_ROHS
XX3100003700
SCREW
SCREW-MB-670H_EMS-DX5
40_01_NO PAINTING_ROHS
XX3100003800
SCREW
SCREW_M_2_3_E_0.4_D=3
_BLACK_NONE_ROHS
XX3100003900
FOOT SCREW
FOOT_SCREW2_IPD-S5002
_00_NO PAINTING_ROHS
XX3100004000
FOOT SCREW
FOOT_SCREW_MPD-X7000
_01_NO PAINTING_ROHS
XX3100004100
FOOT-RUBBER
FOOT-RUBBER_IPD-X563_A
A_NO PAINTING_ROHS
XX3100004200
55
Appendix B
I Serial Number System Definition
Serial Number Format for Projector
DS230
35
0001
: F = FOXCONN
: DS230= Part Number
: 5 = Date CodeYear,EX:2015=5,2016=6
: 35 = Date Code (week, EX: the thirty-five week of the year = 35)
: 0001 = Serial Numbers
EX: FDS2305350001
This label represents the serial number for DS230. It is produced at FOXCONN on
thirty-five week of 2015. Its serial code is 0001.
56
PH1
11
00001
A0
EX: PFDAFAL00001A0
This label represents the serial number for DS230 PCBA. It is produced on 10/21.2015. Its
F/W Version is A. Its serial code is 00001.The PCBA Version is A
57
Appendix C
RS232 Code table
1. Connection:
Below shows the illustration of connection between PC and Projector.
<CAUTION>
Make sure that your computer and projector are turned off before connection.
Power on the computer first, and then plug the power cord of the projector.
(It may cause Com port incorrect function, if you do not follow this instruction)
Adapters may be necessary depending on the PC connected to this projector. Please contact with your
dealer for further details.
2. RS232 Setting
58
59
60
61