B-7-005 MR Induction Bends Rev A1

TAMBORA FIELD DEVELOPMENT PROJECT
PHASE 2 / EPSC 2
____________
MATERIAL REQUISITION
Induction Bends
A
REV
31 / 12 / 04 AGL ISSUED FOR COMMENT

DATE
BY
NW
JT
DESCRIPTION
ENGINEER
APPROVAL
CONTRACTOR
APPROVAL
COMPANY
APPROVAL
STATUS CODE: A = Issued for comments - B = Issued for approval - C = Approved

TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN
WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER
TOTAL E & P INDONESIE

TAMBORA FIELD DEVELOPMENT PROJECT-PHASE 2/EPSC2
PT. PUNJ LLOYD INDONESIA
PT. WOOD GROUP INDONESIA

DOC NO. (COMPANY): TP2-07-0-005-V
DOC NO. (INTERNAL): 14-0047-01-B-7-005
REVISION
STATUS
TAMBORA FIELD DEVELOPMENT PROJECT PHASE 2

MATERIAL REQUISITION INDUCTION BENDS
TABULATION OF REVISED PAGES

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ATTACHMENTS
REVISIONS
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Company Doc No: TP2-07-0-005-V

Internal Doc No: 14-0047-01-B-7-005
ATT.
A
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C
PAGE
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Rev. A

Document Checklist
Project:
Tambora Field Development Project Phase 2
Internal Job No:
140047.01
Document Title:
Material Requisition Induction Bends
Company Doc No:
TP2-07-0-005-V
Internal Doc No:
14-0047-01-B-7-005
Issue / Revision:
Date:
31 December 2004
Checklist
(Write N/A if not applicable)
Numerical Accuracy
Title Sheets
Contents Format
Introduction/Document Scope
Summary, Conclusions, Recommendations
Assumptions
Legibility
Diagrams Clear
Units
Tables Clear And Complete
Sheet Headings (Inc. Signatures)
Referenced Documents Checked
Drawings Referenced
Drawing Consistent With Document
Sheet Numbering
Design Premise Compliance
Client Specification Compliance
Attachments/Appendices
Scope Of Work/Ctr Compliance
Contractual Requirements
Originator Qualified And Experienced
Checker Qualified And Experienced
Consideration Of Construction
Consideration Of Operations/ Inspection/Maintenance
Consideration Of Health Safety And Environmental Issues
Design Review Function (Small Projects, If Required)
Check Copy Correct
Originator
Self Check
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Signed:
Originator
Checker
Proj. Eng. / Approver
QA Checker

Rev. A

Document Review Comments Sheet

Project:
Tambora Field Development Project Phase 2
Internal Job No:
140047.01
Document Title:
Material Requisition Induction Bends
Company Doc No:
TP2-07-0-005-V
Internal Doc No:
14-0047-01-B-7-005
Issue / Revision:
Section

Date:
Comments
(Reviewer)
31 December 2004
Action Undertaken
(Originator)
Closed Out
(Y / N)
Rev. A

Table of Contents
1.0
GENERAL NOTES
2.0
SCOPE OF SUPPLY
3.0
SCOPE OF WORK
4.0
LIST OF APPLICABLE DOCUMENTS
APPENDICES
APPENDIX A
QA AND INSPECTION REQUIREMENTS FOR VENDORS
APPENDIX B
LIST OF DEVIATIONS FOR INDUCTION BENDS
APPENDIX C
VENDOR DOCUMENTS REQUIREMENTS SCHEDULE

Page 1 of 5
Rev. A

1.0
GENERAL NOTES
1.1
This requisition is for Vendors supply of the following items:
24 induction bends.
20 induction bends.
8 induction bends.
These induction bends shall be installed at TAMBORA FIELD in the Mahakam river
delta, East Kalimantan, Indonesia.
The scope of supply shall be as defined in Section 2.
1.2
Vendors scope of work shall be in accordance with Section 3.
1.3
The induction bend package shall be supplied in accordance with the COMPANY contract
document, data sheets, specification, drawing and COMPANY standards listed in Section
4.
1.4
Vendor quality assurance requirements shall be as defined in Appendix A.
1.5
List of deviations to the Specifications for Induction Bends is defined in Appendix B.
1.6
Vendor document requirements shall be as defined in Appendix C.

Page 2 of 5
Rev. A

2.0
SCOPE OF SUPPLY
Mother pipe for induction bending and tangent pieces for weld procedure qualification shall be
supplied by CONTRACTOR to VENDOR.
Designation
Item
Quantity
no
Dia.
WT
Radius
Angle
24 INDUCTION BENDS (Longitudinal Welded)
Material
45
24
25.4mm
5D
90
API 5L X52
24
25.4mm
5D
75
API 5L X52
24
25.4mm
5D
50
API 5L X52
24
25.4mm
5D
45
API 5L X52
24
25.4mm
5D
30
API 5L X52
24
25.4mm
5D
15
API 5L X52
24
25.4mm
5D
API 5L X52
API 5L X52
API 5L X52
API 5L X52
API 5L X52
API 5L X52
20 INDUCTION BENDS (Longitudinal Welded)

8
20
12.7mm
3D
90
20
12.7mm
3D
45
10
20
12.7mm
3D
20
11
20
12.7mm
3D
10
12
20
12.7mm
3D
8 INDUCTION BENDS (Seamless)

13
25.4mm
5D
90
14
40
20.6mm
5D
90
15
20.6mm
5D
80
16
20.6mm
5D
75
17
20.6mm
5D
70
18
20.6mm
5D
60
19
20.6mm
5D
55
20
20.6mm
5D
40
21
20.6mm
5D
35
22
25.4mm
5D
30
23
25.4mm
5D
15
24
20.6mm
5D
15

Page 3 of 5
API 5L X65
API 5L X65
API 5L X65
API 5L X65
API 5L X65
API 5L X65
API 5L X65
API 5L X65
API 5L X65
API 5L X65
API 5L X65
API 5L X65
Rev. A

3.0
SCOPE OF WORK
3.1
Supply of material
ITEM
DESIGNATION
Supply of
induction bends

SPLIT SCOPE OF WORK

PLI / CLIENT
Monitor, review
and inspect as
per applicable
documents and
approved QAP by
PLI / CLIENTs
Representative.
Page 4 of 5
VENDOR
REMARK
Supply and
inspect as per
applicable
documents and
approved QAP.
Rev. A

4.0
LIST OF APPLICABLE DOCUMENTS
4.1
Data Sheets
ITEM
1
4.2
DESIGNATION
Datasheet Induction Bends
TP2-52-0-005-D
REVISION
REMARK
Project Specification
ITEM
4.3
DOCUMENT NO.
DESIGNATION
DOCUMENT NO.
REVISION
Seamless Line pipes & Bends

Supplement to GS-PLR-201 & GSPLR-221.
TP2-52-0-003-B
02
Longitudinally welded Line Pipes and

Bends Supplement to GS-PLR-202
and GS-PLR-221.
TP2-52-0-009-B
01
Specification Vendor Drawings and

Documents
PMD-07-2-002-P
02
Specification Packing
PMD-07-2-003-P
02
Specification QA / QC Requirements
for Vendors
PMD-07-2-004-P
02
DOCUMENT NO.
REVISION
REMARK
Company Standards
ITEM
DESIGNATION
Pipeline Risers Fabrication of

Seamless Pipes for Pipelines (Sweet
Effluent)
GS-PLR-201
01
Pipeline Risers Fabrication of

Longitudinally Submerged Arc
Welded Pipes for Pipelines (Sweet
Effluent)
GS-PLR-202
01
Pipeline Risers Packaging and

Transportation of Line Pipe
GS-PLR-406
00
Fabrication of Hot Bends for

Pipelines (Sweet Effluent)
GS-PLR-221
02

Page 5 of 5
REMARK
Rev. A

APPENDIX A
(3 Pages)

Rev. A

ITEM DESCRIPTION
24 INDUCTION BENDS.
20 INDUCTION BENDS.
8 INDUCTION BENDS.
1.
QA PROGRAM
The following Quality Assurance Program (QAP) shall be implemented and
documented if the bidder is awarded the Purchase Order for this requisition.
ISO 9001
ISO 9002
ISO 9003
None
(X)
( )
( )
( )
Additional requirements:
2.
COMPANY INSPECTION LEVEL REQUIREMENTS

Level
(X)
Level
II
( )
Level
III
( )
Level
IV
( )
Full stage inspection carried out progressively from

commencement of manufacturing to final acceptance.
Specific stage inspection and final inspection prior to
shipment.
Final or as-built examination on a random selection
basis.
No inspection required only review and acceptance /
endorsement based on manufacturers attestation.
Refer to the following pages for detailed definitions of levels of inspection.

Rev. A

3.
DEFINITION OF INSPECTION LEVELS

U
Level I
Inspection Level I is defined as a full stage inspection carried out progressively from
commencement of manufacturing to final acceptance. This does not normally mean
fulltime witnessed in-line inspection during product manufacturing: however, this
may be required on occasions where the work program demands regular
attendance. This shall include:
Review / witnessing of source materials chemical and physical properties

including metallurgical enhancement and traceability to approved certification
level.
Verify the use of qualified welding and qualified welding procedure.
Monitor manufacturers assembly, fabrication and erection and all prescribed

tests.
Check on materials, material traceability, dimensions and finishes.
Scrutinise manufacturers quality assurance / quality control system.
Review / audit witness of non-destructive examinations including alloy verification

if required.
Ensuring that personnel are qualified to perform these
examinations.
Witness all pressure and performance tests followed by inspection of

disassembled equipment, if applicable.
Review / witness all major tests required by APPROVED QA / QC VENDOR

documents, including on and off load tests of machinery or type tests of
electrical equipment as required.
Final visual and dimensional inspection of equipment.
Review data book package in accordance with approved index.
Verify packing and marking identification.
Issue of Final Release Certificate(s).

U

Rev. A

Level II
Inspection Level II is defined as a specific stage inspection of equipment and final
inspection of equipment prior to shipment. Stages of inspection shall be agreed
upon during a pre-inspection meeting to be held with the VENDORS after purchase
award and shall include:
Scrutinise material test certificates.
Check at random of materials, dimensions and finishes.
Monitor specific tests and stage inspections.
Auditing of the VENDORS quality control programs.
Witnessing final pressure and workshop performance testing including on and off
load tests as applicable and simulation of automatism, followed by inspection
of disassembled equipment if required.
Final visual and dimension inspection.
Verification of packing and marking.
Level III
Inspection Level III is defined as final condition or as-built examination(s) and

test(s). Inspection may be on one or more pieces of equipment or on a random
batch selection and shall include:
Review all quality control records for conformance.
Witness final pressure and workshop performance testing including running tests,
following by inspection of disassembled equipment, if required.
Final visual, dimensional and painting inspection.
Verify packing and marking identification.
Issue of Final release Certificate(s).
Level IV
Inspection Level IV is defined as the review and acceptance / endorsement of

manufacturers attestation, including any data book requirements to approved index.

Rev. A

APPENDIX B
LIST OF DEVIATIONS FOR INDUCTION BENDS

Rev. A

B-1: DEVIATIONS TO PROJECT SPECIFICATION TP2-52-0-003-B REV 2

CLAUSE NO.
6.3
Paragraph 3.2g
REFERENCE
DESCRIPTION
Supply of Mother
Pipe
Mother pipe for 24 and 20 induction bends will be supplied to

VENDOR.
Mother pipe for 8 induction bends will be supplied by VENDOR.
Appendix 1
6-inch Line Pipe

deleted

6-inch line pipe is not included in the scope of supply.
Rev. A

APPENDIX C
VENDOR DOCUMENTS REQUIREMENTS SCHEDULE
(3 Pages)

Rev. A

STATUS CODE:
(A)
(B)
(C)
(D)
PRELIMINARY OR FOR INFORMATION

FOR REVIEW / APPROVAL
FINAL AND APPROVED DOCUMENT ALL COMPANYS / CONTRACTORS COMMENTS INCORPORATED
AS DELIVERED / AS-BUILT
INSTALMENTS
AT TENDERING
STAGE
Detailed bend manufacturing procedure specification as per clause 3.3a of the Company
specification No. GS PLR 221
Detailed Heat Treatment Procedure, including location of thermocouple.
Weldability test specification (when applicable).
Non-destructive testing procedure (including lamination check procedure, weld seam and bend
ends inspection procedure).
Proposal for mechanical testing namely on trial bends and/or a production bend.
Handling, Transport and Storage procedure for bends.
Quality Assurance Manual.
Quality Control Plan (typical).
Project Specification Quality Control Plan.
10
Dimensional Procedure
ITEM
DESIGNATION
5
D
Notes:
1.
2.
Any document returned to VENDOR with comments must be re-issued for approval.
Instalments 1 through 5 refer to payment schedule established by CONTRACTOR according to VENDORS WORK progress and to delivery of relevant
documentation.

Rev. A

STATUS CODE:
(A)
(B)
(C)
(D)
PRELIMINARY OR FOR INFORMATION

FOR REVIEW / APPROVAL
FINAL AND APPROVED DOCUMENT ALL COMPANYS / CONTRACTORS COMMENTS INCORPORATED
AS DELIVERED / AS-BUILT
ITEM
DESIGNATION
AT TENDERING
STAGE
INSTALMENTS
1
11
Material Mill Test Certificate of mother pipe.
12
Deviation / Qualifications, if any.
13
Any other technical information relating to the proposed bend supply.
14
Supplier Catalogue.
15
Inspection test Certificate No. 3.2 as per EN10204 Std.
16
Compilation of concessions / deviations, if any granted by the company.
17
Drawing and documentation schedule.
18
Fabrication / Production schedule.
19
Copy of Sub-Orders (Order, Requisition, Specification)
20
Weekly Progress Report
21
Final Documentation and Certificates Dossier.
5
D
D
C
Notes:
1.
2.
documentation.

Rev. A

Notes:
1.
2.
documentation.

Rev. A

B-7-005 MR Induction Bends Rev A1

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TAMBORA FIELD DEVELOPMENT PROJECT

31 / 12 / 04 AGL ISSUED FOR COMMENT

STATUS CODE: A = Issued for comments - B = Issued for approval - C = Approved

TOTAL E & P INDONESIE

PT. WOOD GROUP INDONESIA

TAMBORA FIELD DEVELOPMENT PROJECT PHASE 2

TABULATION OF REVISED PAGES

Company Doc No: TP2-07-0-005-V

TAMBORA FIELD DEVELOPMENT PROJECT PHASE 2

Tambora Field Development Project Phase 2

Internal Job No:

Material Requisition Induction Bends

Company Doc No:

Internal Doc No:

Proj. Eng. / Approver

Company Doc No: TP2-07-0-005-V

TAMBORA FIELD DEVELOPMENT PROJECT PHASE 2

Document Review Comments Sheet

Tambora Field Development Project Phase 2

Internal Job No:

Material Requisition Induction Bends

Company Doc No:

Internal Doc No:

Company Doc No: TP2-07-0-005-V

TAMBORA FIELD DEVELOPMENT PROJECT PHASE 2

LIST OF APPLICABLE DOCUMENTS

QA AND INSPECTION REQUIREMENTS FOR VENDORS

LIST OF DEVIATIONS FOR INDUCTION BENDS

VENDOR DOCUMENTS REQUIREMENTS SCHEDULE

Company Doc No: TP2-07-0-005-V

TAMBORA FIELD DEVELOPMENT PROJECT PHASE 2

This requisition is for Vendors supply of the following items:

Vendors scope of work shall be in accordance with Section 3.

Vendor quality assurance requirements shall be as defined in Appendix A.

List of deviations to the Specifications for Induction Bends is defined in Appendix B.

Vendor document requirements shall be as defined in Appendix C.

Company Doc No: TP2-07-0-005-V

TAMBORA FIELD DEVELOPMENT PROJECT PHASE 2

20 INDUCTION BENDS (Longitudinal Welded)

8 INDUCTION BENDS (Seamless)

Company Doc No: TP2-07-0-005-V

TAMBORA FIELD DEVELOPMENT PROJECT PHASE 2

Company Doc No: TP2-07-0-005-V

SPLIT SCOPE OF WORK

TAMBORA FIELD DEVELOPMENT PROJECT PHASE 2

LIST OF APPLICABLE DOCUMENTS

Seamless Line pipes & Bends

Longitudinally welded Line Pipes and

Specification Vendor Drawings and

Pipeline Risers Fabrication of

Pipeline Risers Fabrication of

Pipeline Risers Packaging and

Fabrication of Hot Bends for

Company Doc No: TP2-07-0-005-V

TAMBORA FIELD DEVELOPMENT PROJECT PHASE 2

Company Doc No: TP2-07-0-005-V

TAMBORA FIELD DEVELOPMENT PROJECT PHASE 2

QA AND INSPECTION REQUIREMENTS FOR VENDORS

COMPANY INSPECTION LEVEL REQUIREMENTS

Full stage inspection carried out progressively from

Refer to the following pages for detailed definitions of levels of inspection.

Company Doc No: TP2-07-0-005-V

TAMBORA FIELD DEVELOPMENT PROJECT PHASE 2

DEFINITION OF INSPECTION LEVELS