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ORIGINAL ARTICLE
Department of Environmental Research, Institute for Color Science and Technology, P.O. Box 16765-654, Tehran, Iran
Received 14 November 2013; revised 20 December 2013; accepted 30 December 2013
KEYWORDS
Cost analysis;
Electrocoagulation;
Solar energy;
Synthesized wastewater
Abstract This paper is a report on a research into the impact of different parameters of current
density, anode type, temperature, pH, and electrolyte concentration on the removal of Reactive
Red 120 in synthesized wastewater through electrocoagulation using solar energy for the purpose
of improving economic efciency of the process. Current density of 45 Am2 proved to be optimum
level for dye removal. Other optimum alternatives were iron anode, a temperature level of 25 C, a
pH of 7, and an electrolyte concentration of 15 mg L1. The characterization of the post-treatment
product using GCMS studies revealed intermediate compounds. Cost analysis was also performed
for the treatment process. Further, the obtained optimum conditions were applied to the treatment
of six samples of real textile efuent. Electrocoagulation was satisfactory in only four of the cases.
Lastly, efciency of treating the real samples was evaluated by subjecting the experimental
electrodes to the SEM technique.
2014 King Saud University. Production and hosting by Elsevier B.V. All rights reserved.
1. Introduction
The dye stuff lost in the textile industry poses a major problem
to wastewater sources [14,21]. Indeed, textile industry produces
high levels of dye and oating solid materials [17]. It is estimated that 5000 tons of dyeing materials are discharged into
* Corresponding author. Tel.: +98 2122944184.
E-mail
addresses:
me.olya2@gmail.com,
olya-me@icrc.ac.ir
(M.E. Olya).
Peer review under responsibility of King Saud University.
1319-6103 2014 King Saud University. Production and hosting by Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.jscs.2013.12.008
Please cite this article in press as: A. Pirkarami, M.E. Olya, Removal of dye from industrial wastewater with an emphasis on improving economic
eciency and degradation mechanism, Journal of Saudi Chemical Society (2014), http://dx.doi.org/10.1016/j.jscs.2013.12.008
Table 1
used.
Property
Range
pH
Current density Am2
COD (mg dm3)
BOD5 (mg dm3)
TSS (mg dm3)
TS (mg dm3)
Fe (mg dm3)
Zn (mg dm3)
8.279.71
1075
267714
143
73328
17975709
0.311.43
0.010.16
C C0
100
C0
U:I:t
v
where U is the operating voltage (volt), I is the operating current (in amperes), t is the length of reaction (in seconds), and v
is the volume of wastewater (m3). The process of electrocoagulation was also performed on samples of real textile efuent.
Please cite this article in press as: A. Pirkarami, M.E. Olya, Removal of dye from industrial wastewater with an emphasis on improving economic
eciency and degradation mechanism, Journal of Saudi Chemical Society (2014), http://dx.doi.org/10.1016/j.jscs.2013.12.008
Fe ! Fe2 2e
Anode
Cathode
In bulk solution
Property
Description
Dimensions (mm)
Volume (L)
Material
Anode
Cathode
Electrode thickness (mm)
Electrode size (mm)
Electrode arrangement
Electrode gap (mm)
Current range (A)
Voltage range (V)
70 80 290
1
Glass
Iron (Fe), aluminum (Al), titanium (Ti)
Titanium (Ti)
2
30 180
Parallel
10
018
075
In bulk solution
In bulk solution
Anode
Cathode
10
11
In bulk solution
12
In bulk solution
13
In bulk solution
14
The strong ability of iron and aluminum as anodes to remove contaminants may be explained as follows: during
electrocoagulation, metal hydroxides are formed, Fig. 1.
These ocs have a large surface area and as a result can rapidly adsorb dye polymers and trap colloidal particles. These
ocs can easily be removed from the aqueous solution by
means of sedimentation or otation. The monomeric and
polymeric hydroxyl complexes can remove contaminants
thank to their high oxidative potentials [13]. In addition, if
the iron and aluminum potential is sufciently high, other
reactions such as direct oxidation of organic compounds
may take place at the anode [7].
The polynuclear hydrolytic species of Al and Fe, when produced in large numbers, are very good coagulants for forming
ocs. Hydrolysis of Al and Fe ions leads to the formation of
large networks (e.g. AlOAlOH) capable of chemically
absorbing contaminants [10].
It is also worthy of note at this point that the formation of
metal hydroxides results in electrode mass loss [2]. The following mechanism [23] has been proposed for the production of
metal hydroxides when iron electrode is used as anodes:
90
(b) 100
90
(a) 100
80
70
60
50
15A/m2
25 A/m2
35 A/m2
45 A/m2
75 A/m2
40
30
20
10
80
70
60
50
15 A/m2
25 A/m2
35A/m2
45 A/m2
75 A/m2
40
30
20
10
0
0
0
10
Time (min)
12
14
16
10
12
14
Time (min)
Figure 1 The removal efciency of Reactive Red 120 as a function of current density and electrocoagulation time: (a) iron anode and
(b) aluminum anode (distance between electrodes: 10 mm, electrode surface area: 30 180 mm, temperature: 25 C, pH: 7).
Please cite this article in press as: A. Pirkarami, M.E. Olya, Removal of dye from industrial wastewater with an emphasis on improving economic
eciency and degradation mechanism, Journal of Saudi Chemical Society (2014), http://dx.doi.org/10.1016/j.jscs.2013.12.008
90
(b)
Energy consumption (K W hm-3)
(a)
100
80
70
60
Fe-Ti
50
Al-Ti
40
Combined Fe/Al-Ti
30
Ti-Ti
20
10
Fe-Ti
Combined Fe/Al-Ti
Al-Ti
Ti-Ti
7
6
5
4
3
2
1
0
0
0
10
12
14
Time (min)
10
15
Time (min)
Figure 2 (a) The removal efciency of Reactive Red 120 as a function of anode type and electrocoagulation time, (b) Energy
consumption for the treatment of dye as a function of anode type and electrocoagulation time (current density: 75 Am2, distance between
electrodes: 10 mm, electrode surface area: 30 180 mm, temperature: 25 C, pH: 7).
98
96
94
92
90
88
86
15 Time (min)
84
82
(b) 7
(a)100
15 C
25 C
35 C
45 C
55 C
6
5
4
3
2
1
0
80
5
15
25
35
45
55
10
15
Time (min)
Temperature (C)
(b)13
12
95
90
85
pH initial
(a) 100
80
75
70
65
60
55
0 1 2 3 4 5 6 7 8 9 10 11 12
pH initial
13
12
11
10
9
8
7
6
5
4
3
2
1
0
11
10
9
8
7
6
5
4
3
2
1
0
1
11
13
pH final
Figure 3 (a) The removal efciency of reactive Red 120 as a function of temperature at a current density 75 Am2 with an anode iron,
(b) Energy consumption, (current density: 75 Am2, anode type: iron, distance between electrodes: 10 mm, electrode surface area:
30 180 mm temperature: 25 C, pH: 7).
15
Time (min)
Figure 4 (a) The inuence of initial pH on the removal efciency of Reactive Red 120 by electrocoagulation, (b) The evolution of pH
with time in removing Reactive Red 120 by electrocoagulation (current density: 75 Am2, anode type: iron, distance between electrodes:
10 mm, electrode surface area: 30 180 mm, temperature: 25 C).
Please cite this article in press as: A. Pirkarami, M.E. Olya, Removal of dye from industrial wastewater with an emphasis on improving economic
eciency and degradation mechanism, Journal of Saudi Chemical Society (2014), http://dx.doi.org/10.1016/j.jscs.2013.12.008
100
90
80
70
60
50
40
5 mg/ L NaCl
30
10 mg/ L NaCl
20
15 mg/ L NaCl
10
0
0
10
12
14
16
Time (min)
4+
3+
FeOH4 , AlOH2 , AlOH4 , Al2(OH) 2, and Al6(OH) 15
[12,7]. This in turn reduces the potential of these ocs and
decreases the removal of dye.
3.1.4. The effect of pH on the removal of Reactive Red 120
Maximum dye removal was obtained when the solution had a
pH of 7 (Fig. 4a). A possible explanation is that in acidic and
Figure 6 SEM images of experimental electrodes: (a) pre-treatment aluminum, (b) post-treatment aluminum, (c) pre-treatment iron,
(d) post-treatment iron, (e) pre-treatment titanium, (f) post-treatment titanium.
Please cite this article in press as: A. Pirkarami, M.E. Olya, Removal of dye from industrial wastewater with an emphasis on improving economic
eciency and degradation mechanism, Journal of Saudi Chemical Society (2014), http://dx.doi.org/10.1016/j.jscs.2013.12.008
Figure 7
given above for the effect of salinity holds true in this case
as well.
3.2. Electrode characterization
The efciency of the treatment was evaluated by studying the
surface characteristics of the experimental electrodes using a
scanning electron microscope (SEM) unit (HITACHI-3000 SH
Model, Japan). Fig. 6 shows the pre- and post-treatment surface
characteristics of the three electrodes used in the experiment.
3.3. GCMS analysis
To identify the intermediate products formed during the EC
treatment of Reactive Red 120, GCMS analysis was performed.
From these results, a pathway can be proposed for the degradation of the dye (Fig. 7). To explain the process, the metal
Please cite this article in press as: A. Pirkarami, M.E. Olya, Removal of dye from industrial wastewater with an emphasis on improving economic
eciency and degradation mechanism, Journal of Saudi Chemical Society (2014), http://dx.doi.org/10.1016/j.jscs.2013.12.008
Property
Expt. 1
Before/After
Expt. 2
Before/After
Expt. 3
Before/After
Expt. 4
Before/After
Expt. 5
Before/After
Expt. 6
Before/After
93.8
9.5/9.6
0.57
428/70
4054/891
402/15
1.10/1.02
95.5
8.4/9.3
0.65
439/55
4864/1032
381/24
0.69/0.32
94.2
8.3/9.7
0.83
389/222
5877/598
398/21
1.66/0.29
96.7
9.1/8.5
0.70
683/132
6695/462
377/19
1.73/0.17
55.3
9.3/9.5
0.81
766/377
2042/1261
327/16
0.66/1.14
63.4
8.9/9.5
0.79
440/89
1772/1823
212/53
1.71/0.97
3
3
Please cite this article in press as: A. Pirkarami, M.E. Olya, Removal of dye from industrial wastewater with an emphasis on improving economic
eciency and degradation mechanism, Journal of Saudi Chemical Society (2014), http://dx.doi.org/10.1016/j.jscs.2013.12.008
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
Please cite this article in press as: A. Pirkarami, M.E. Olya, Removal of dye from industrial wastewater with an emphasis on improving economic
eciency and degradation mechanism, Journal of Saudi Chemical Society (2014), http://dx.doi.org/10.1016/j.jscs.2013.12.008