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ENGINEERING (CAE)
NTA LEVEL 7B SEMESTER IV
INSTRUCTIONS
1. Attempt all four Questions.
2. Each group should have not more than four (4) participants
3. Each group member should involve in attempting this assignment
4. The assignment should be submitted in hardcopy not later than 22nd May 2014.
Q1
Machined from a 5" x 4" x 2" workpiece. low carbon steel.
The process plan:
1.
Set the lower left bottom corner of the part as the machine zero point
(floating zero programming).
2.
Clamp the workpiece in a vise.
3.
Mill the slot with a 3/4" four flute flat end mill made of carbide. From
the machinability data handbook, the recommended feed is 0.005
inch/tooth/rev, and the recommended cutting speed is 620 fpm.
4.
Drill two holes with a 0.75" diameter twist drill. Use 0.18 ipr feed and
100 fpm speed.
Use the following G and M codes
G00
G01
G02
G03
G90
G91
G71
G54
tape
PART DRAWING
2holes0.750.001
MABC
0.001M
.75
4.000
R1.000
3.000
2.000
1.000
1.75
3.000
5.000
.500
2.000