Mini-e, Max-e

Adaptto E-Drives Lab.

27 2014 .


1
1.1 . . . . . .
1.1.1 . . . .
1.1.2
1.1.3 . . . .
1.1.4

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5
6
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7
10

2
2.1 . . . . . . . . . . . . . . . . . . . . . .
2.1.1 . . . . .
2.1.2 . . . . . . . . . . . . . .
2.1.3 . . . . . . . .
2.1.4 BMS . . . . . . . . . . . . . . .
2.1.5 . . . . . . . .
2.2 . . . . . . . . . . . . .
2.2.1 . . . . . . . . .
2.2.2
2.2.3 .
2.2.4 . . . . . . .
2.2.5 . . .
2.2.6 . . . . . . . . . . . . . . .
2.2.7 . . . . . . . . . .
2.2.8 . . . . . . . . . . . . . .
2.2.9 . . . .
2.2.10 DC-DC . . . . . . . .
2.2.11 . . . . . . . . . . . . . .
2.2.12 . . .
2.2.13 . . . .

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15
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25
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27
27
27
28
28
29
29

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2.3

2.2.14
2.2.15
2.2.16

2.3.1

. . . . . . . . . . . . . . . . .
DC-DC . . . . . . .
. . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
2.3.2 . . . . . . . . . . . . . . . . . .
2.3.3 () . . . . . . . . . . . . . . . .
2.3.4 ,

3
3.1 Set range . . . . . . . . .
3.2 Power mode profiles . . .
3.3 Controller setup . . . . .
3.3.1 Speed ratio . . . .
3.3.2 Motor autodetect .
3.3.3 Direction . . . . .
3.3.4 Calibration . . . .
3.3.5 Regen settings . .
3.3.6 Charge settings . .
3.3.7 Traction settings .
3.3.8 Advanced settings
3.3.9 DCDC setup . . .
3.3.10 Master passwd . .
3.3.11 Menu passwd . . .
3.4 Interface . . . . . . . . . .
3.5 BMS setup . . . . . . . .

29
30
30
30
30
31
31
32

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33
33
33
34
34
34
35
35
36
37
38
40
42
42
42
43
44

4
4.1 . . . .
4.2
4.3 .
4.4 . . . . . .

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45
45
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46
47

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!

. , .
.

250 mini-e 400
max-e. , . ,
"C" 63A 200.
IP54. , . ,
(, - ),
, .
.
98
. O .
5

1.
( 70 ), ,
90 . - 85 .

1.1
1.1.1

, ;

BMS, , DC-DC




.

, BMS

1.1.

1.1.2

1
1
1
1

:
XT150 ""2
XT150 ""3
XT150 "" 1
XT150 "" 1
XT150 "" 3
- 1
1
1
2
: 2 , 2
4
1

1.1.3

. 4- .

(. ).
.
, ,
+5V.

1.

+5V
()
GND

1
2
3
4

. 1.1:


. , ,
.
:
-

()

1
1

2
2

3
3

( ) 5

6
XT150 . . .
XT150
, - . .

1.1.

. 1.2:
. mini-e "C" 63. max-e 63
"C".
,
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.
, , XT90.
.
. 3.3.6

. 1.3:

10

1.1.4

1.

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,
. .
( 1.4)

. 1.4:

.
BMS Setup 3.5 BMS Setup
.
Dischg cutoff
HV cutoff
. , .
Controller Setup 3.3.1
:
<Speed ratio>
. .
- . - 23,
. 9 Continent 24"
2.5" 1965/23=85.4.
Autodetect 3.3.2 !
!!!

1.1.

11

. 1.5:
<Autodetect>()
" . , , .
, ,
<Direction>()
<Autodetect>. 2-3 , ( 2/3 ), . ,
.

<Successful>. , .
:
<Interrupted by thr>( ) ;
<Halls Error> ;
<Interrupted by key> - ;
<Unknown error> .
<POWER
MODE PROFILES> 3.2 ( ):
Ib A =
Ip A =

12

1.

. 1.6:
Ipr A =
Skph = /, /. <INTERFACE> .3.4
Acc = . , .
BMS 3.5 ( )
E-BMS ( ),
.
.
.
3.3.5

.
<Inversion>
. ,
<Smooth>.
.
/.
: Controller setup-> Calibration> <Thr limits> 3.3.4
, ( <Thr linear>), .
4

1.1.

13

. 1.7:
2-3 .
.
4
. ,
<thr progr.> 0 1-3.
<Brk limits>
.
, !

14

1.

2.1
2.1.1

5 . 4
.
"" "" "" ""
""
"" :
BMS Health Monitor
""
Eco-Normal-Boost.
"" . " "" , "" , , " " ""
, , . Save settings,
15

16

2.

, Discard
setting.

2.1.2

. 2.1:

1.
2. TSC (traction control system)
-
3.
4. Smart-Range,

5. %
6. (khp, mph)
7.
8.

2.1.

17

9.
10. ( )
11.
12. ( )
13. /
.
14. /
(eco/normal/boost/cruise/brake/charge etc.)
15. .

2.1.3

(
trp

tme

rem

avg

max

reg

bat

)




.

.

. 2.2:
.

18

2.

. "" .
, :
No - .
Yes -
. , .
Set Full Charge -
100 . ,
E-BMS
.
Reset and Set full charge -
100 .
"" :

. 2.3:
ODO
Km
CYC
cls
-
BWH Wh .
BAH
Ah
.
Ire
. .
m . .
.

2.1.4

BMS

BMS Adaptto.

1. (

2.1.

19

. 2.4: BMS
)
2.

3. (
)
4. (BMS fail, Battery empty, Balancing, Charged,
Battery OK)
BMS fail - BMS ( )
Battery empty -
Balancing -
Battery OK - ,
,
, .

20

2.

""
<BMS Setup> 3.5
BMS Setup.

2.1.5

. 2.5: Health Monitor

Health monitor - "" .
. .

. 2.6: Device information

Device information -
"" <Health monitor>.
.
. -

2.2.

21

.
, <UNLOCKED>.

90 .
, .
.
<UNLOCKED> , .

. 2.7: Debug
Debug
.

2.2
2.2.1

Interface
. , . Brightness HI LOW, ,

.
Interface 3.4.

22

2.2.2

2.

, : , . Controller setup -> Advanced Settings -> Control MODE.

3.3.8
.
, .

2.2.3

, .
.
Controller setup -> Ext SPD ratio.
Advanced Settings 3.3.8

2.2.4

,
(
30). ,
30 , .
,
.
:
1. .
2. , :

2.2.

23

) health monitor ( )
) "Halls: xxx,Hy". "y" 1-2-3-4-5-6-1-2-3-4-5-6-... 6-5-4-3-2-1-6-5-4-3-2-1-...,
"x"
.
"y" "0" ,
, 60 . ( 60 -
, , - )
3. .
, "health monitor"
"Halls:" . , "Hall reverse" "Direction".
4. .
. "wire reverse".

. , :
) ( , ) ,
, .
, , .
, wire reverse.
) , ,
, . "wire reverse" "hall
offset".
wire reverse hall offset ( 6 ), .

24

2.

.
.
: "angle corr "ind timing" "pwr timing".
angle corr ,
"ind timing" 400-500, "pwr timing"
0.3-0.5, "OVS" 0.
angle corr.
( 10-15
/), angle corr , ,
. ,
. , .
ind timing.
.
, ,
"debug "--". "OA:xxxx DA=xxxx
Axxxx" "Axxxx". "A" .
: 8,9,A,B,C,D,E,F. , F , 8 - .
, "D".
"ind timing". , (.. ).
, .
5-7 .
. ,
. ,
.
PWR timing OVS.
PWR timing ( ) . PWR timing ( : 0.17

2.2.

25

, 0.3-0.5 0.7-1.2
),
.
OVS
. 2-4. .
, "OVS"
"ind timing , .

- 20 ,
.

2.2.5

(SET RANGE)
.
, <Power amount>
<Range>, (Go).

. 2.8: Set Range

<Power range> .

26

2.

,
.
, .
.


.
, <Set Range>
R
.
,
.

. 2.9: Set Range

2.2.6

(regen settings)
, , .
Controller Setup -> Regen Settings 3.3.5

2.2.

2.2.7

27

. Master password
Menu Password .
. .
,
. 3.4

2.2.8

. , , . Controller Setup -> Traction settings ->

Anti Theft.
(Anti th. PHC) . 3.3.8

2.2.9

, :
- HV cutoff
- Discharge cutoff
- - Battery AH
- - Battery WH
BMS setup
.
BMS Adaptto BMS ,
c 3.5.

28

2.2.10

2.

DC-DC

DC-DC 3.3.9
, .
,
.
DC-DC enable ON.
,
. DC-DC
voltage DC-DC Current, , ,
ON. , ,
.
,
.

DC-DC Enable OFF. ,

, DC-DC .

2.2.11

, 1.3.

(Max voltage), (Supply Current),
(Battery current) (Supply Vdrop).
, . , ,
.
3.3.6

2.2.

2.2.12

29

(Controller Settings -> Calibtarion - Throttle|Brake)

, , . , , . ,
/
.

Calibration 3.3.4.

2.2.13

Controller
Setup -> Calibration ShuntR Voltage adj.
.
, .

Voltage adj
.
/ . 10-15
. ShuntR
.
/ !
Calibration
3.3.4

2.2.14

30

2.

. TRK Controller Setup -> Traction

control. TRK dV, TRK dA, PWR rise
.
3.3.7

2.2.15

DC-DC

DC-DC , /, , .
Interface.
/ adaptto
. DC-DC . DC-DC .

2.2.16

2WD Slave
.
/ , .
,
, , , - . Slave .
.

2.3
2.3.1

2.3.

31

- HV cutoff BMS setup -
Dischg cutoff BMS Setup.
BMS
, ,
BMS, .
(Protect = "Y") "N" Advanced
Settings, .

2.3.2

, :


30
60 .
,
120 .

2.3.3

()

Wire
R PHC.
Autodetect ,

32

2.3.4

2.

. BMS setup LVC HV

cutoff .

,
.

3.1

Set range

. 2.2.5

3.2

Power mode profiles

3
.
Ib A =
Ip A =
Ipr A =
Skph = / /
Acc =
33

34

3.3
3.3.1

3.

Controller setup
Speed ratio

Speed
Ratio .
.

- . - 23,
.

3.3.2

Motor autodetect

Autodetect - "" .
2-3 .
" ". /
. .
. , . "". / , , <Direction> . .
/ ,
<Successfull> - . 1.5-2 ,
75
.
(
<Successfull>), -

3.3. CONTROLLER SETUP

35

, .
:
<Interrupted by thr> ;
<Halls Error> ;
<Interrupted by key> - ;
<Unknown error> .

3.3.3

Direction

Direction - .

Autodetect . Autodetect .

3.3.4

Calibration

Voltage adj - . " "" , . .

ShuntR - . , .
Shunt2 - .
, power mode profiles,
. (power mode profiles), . .
Zero Offset - . ""
. .
Thr limits - .
Thr linear - .
Thr progr. - (0=)
Brk limits - .
Brk progr. - (0=)

36

3.

Weight - .
Int TSensor - .
, .
/ <>
<> , <>
<> .
/ .
( ) ,
,
.
.

. 3.1:

3.3.5

Regen settings

Enable - : on -
; off - , . m-off -
.
ActiveMode - , .
KV , .
.
ForcedActive - ,
(..

3.3. CONTROLLER SETUP

37

), ,
. . ,
.

.
Rated Current - .
.
Inversion - .
(.. ), .
Smooth - , , , . ,
- .
PWM limit -
. , , ,
- .
95 .
SPD sensor -
.
, , .
Torque rise - . . ,
. 80-150.
Min speed - .
/. : 2.

3.3.6

Charge settings

Charge Enable - / . "YES"

.
Max voltage - .

38

3.

Supply Current - . / .
Charge current - . .
Supply Vdrop - .
.
3V.

3.3.7

Traction settings

Throttle mode - TORQ ( ) SPD.

TORQ .
SPD
(.. ).
Thr Cruise -
. -
. , - . , - : ) ) "
. - , .

8-10 /. -
.
PWM rise lim -
( )

. , . 80 ().
SPD smooth -
. , . . ,
. - -

3.3. CONTROLLER SETUP

39

,
.
TRK - .
.
, .

.
TRK dV - , .
TRK dA - (, ). () . , ,
, . ,
.
PWR rise - .
LS enable - .
BMC/MAC,
.
LS current - .
LS start - , .
HS start - ,
(, ) . ,
, LS start
HS start.
2WD enable - / . .
, .
Slave SL - . ,

, .
BMC halls fix - , BMC/MAC
. , -

40

3.

.
ACC off on BRK - , , . .
Backwd SPD - .
Anti thief - , ,
.
Anti th. PHC -
. .

3.3.8

Advanced settings

Angle corr. - . , .
- , -
. .
.
Ind timing -
. , ,
. ,
, .
.
PWR timing - , . ,
. .
angle corr2 PWR timing2 ( v1RC8b)
- (..
)
OVS timing - , , . : -

3.3. CONTROLLER SETUP

41

,
( ), , .
HallOffset, HallReverse, WireReverse - ,
, . " ".
.
Wire R - (24 ).
.
Motor KV - KV . . .
Wire R Motor KV
( , , , ).
,
.
:
Wire R PHC -
. ,
. : , motor KV ,
. , motor KV .
PWM freq - DC-DC.
- 18 .
max-e - 18 . mini-e 33 , 18 .
ADDNZ - , ,
. 2-3 mini-e, 5-6 max.e. . .
Termosensor - . : NO (), YES (), YES/P ( ). YES/P -

42

3.

.
Motor Tsens - .
T limit - . , 20 ,
.

.
Control method - . Sine - (). SQWAV - ,
. . . SLESS - . , ..
,
.

3.3.9

DCDC setup

Current limit - .
Voltage out - .
DC-DC enable - DC-DC .

3.3.10

Master passwd

.
.
.

3.3.11

Menu passwd

, ,
, , ,
, .

3.4. INTERFACE

3.4

43

Interface

Speed units - .
"KPH"
, "MPH" .
T Display - . " "
/, "OVH"
- /.
LCD refresh -
. .
Brightness - . 2 : HIGH
() LOW ().
BackLight - /-. DC-DC .
HeadLight - /. DC-DC .
Quick menu - "" .
.
QMenu Setup -

.
Suspend Mode - .
. , .
Suspend time - ,
.

44

3.5

3.

BMS setup

E-BMS Enable - BMS Adaptto.

"No"
E-BMS Setup - BMS Adaptto .
BMS Adaptto.
Battery AH - -.
Battery WH - -.
-.
Discharge cutoff - .
BMS Adaptto. .
HV cutoff - . .!
.

. 3.2: E-BMS Setup

E-BMS setup - BMS
BMS Adaptto .
BMS Adaptto.

4.1

-20..40 C

IP54

. mini-e 50 "C".
max-e 63 "C".

4.2

.
.
( , ,
, , ), , , ,
. , : ; -
; (, - 45

46

4.

); ( ); ; , ( , , , -
..); ,
; , . , , .

4.3

, . , ( ),
.
. , . 12 .
. () 36
.

4.4.

4.4

47

!
, Adaptto
, .
, , ,
.
( .. ) 12 .
,
. ,
. ,
Adaptto, :
"Adaptto E-drives lab.": 117246, . ,
. , .8 .: +7 (495) 228-18-78
: :117246, . , ,
. 19, 64
:


-
...

48

4.

1. ,
, .
2. ,
, ,
, ,
-.
3. ,
, ,
.
4. :
;

;
,
, ;
, , ;
, , , ,
;

4.4.

49

, , .
5. :
, , , ,
;
, , , , ( ,
), , ;
,
.3 .

(), () (), , ( ) , .

( ...)

()