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Maintenance Manuals
1ZVN460100 D
2/3
Table of contents
1 Maintenance ............................................................................................................... 3
2 Trouble Shooting ....................................................................................................... 5
1ZVN460100-D
1. Maintenance:
Subject
Insulating oil
Oil tightness
Oil level
Venting devices
Earthing devices
Shut-off devices
Buchholz relay
Dial-type thermometers
Current transformers
Check
Dielectric strength
Moisture content
Neutralisation value
Interfacial surface tension
Water content
Sludge content
Gas analysis
Tank
Conservator
Cooling equipment
Piping
Bushings
Cable sealing ends
Cable boxes
Buchholz relay
Gate valves
Valves
Tank
Conservator
Bushings
Cable sealing ends
Cable boxes
Thermometer pockets
Tank
Cooling equipment
Intermediate piping
Bushings
Piping
Buchholz relay
Cable sealing ends
All metal parts
Tank
Motors
Star points
Surge arresters
Control cabinet
Steal armoured cabling
In position service
Direction of oil flow
Float
Contacts
Gas sampling device
Functional test
Contact setting
Position of maximum pointer
Functional test
Polarity
Ratio
Short-circuit connection
1
1
1
1
1
1
Time period
Year
Month
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
As required
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
3
3
Remarks
If applicable
If applicable
If applicable
If applicable
Release vent screws until
Oil emerges. Afterwards
screw plugs tight
If applicable
If applicable
If applicable
See plan Position of shut off
devices (if provided)
At erection
If applicable
See the Technical data
At errection
At errection
1ZVN460100-D
Subject
Oil level indicator
Breather
Internal wiring
Corrosion protection
Cleanness
Control cabinet
On-load tap changer
Off-circuit tap changer
4/9
Check
Contact setting
Float
Functional test
Silicagel
Oil level
Venting pipes
Insulation resistance
Correct wiring connection
Paint
Blank steal parts
Bushings
Fittings
Indicating devices
Tank cover
Fans
Connection
1
1
1
3
3
3
3
3
3
3
3
3
3
3
3
1
See instruction of the
manufacture
N/A
1
3
test
Functional test
Functional test
Remarks
At errection
Cooling equipment
Supervisory equipment for
cooling equipment
Protective relay for OLTC
Thermostat Functional
Resistance thermometer
Pressure relief device
Time period
Year
Month
3
3
3
1ZVN460100-D
5/9
2. Trouble shooting
Protective
and
supervisory
instruments
Various
Fault
Remedial measure
Possible cause
Detailed
description
components
- Oil loss
- Accumulation
of air
- Gas generation
due to inside
failure
- Violant
vibration
- Fault tripping
- Oil loss
- Violent oil
surge due to
inside flashover
- Violent gas
generation due
to inside failure
- Violent vibratio
- Fault tripping
relay
tripping
Protective
device for
OLTC
Tripping
due to
strong oil
surge
Instruction of
OLTC
6/9
1ZV460100-D
Protective
and
supervisory
instruments
Various
Fault
Possible cause
Remedial measure
Detailed
description
Oil temp.
too high
- Transformer
overloaded or
inadequate
cooling
- Incorrect temp.
adjustment
Operation
Instruction of
thermometer
manufacture
components
- Resistance
thermometer
- Thermostat
- Dial type
thermometer
Wdg or
oil temp.
too high
Oil level
indicator
Oil level
too low
Oil flow
monitor
Water flow
monitor
No oil
flow
No water
flow
Pressure relief
device
Motor drive
for OLTC
Redused
water
flow
Internal
tank
pressure
too high
Drive
can not
be
operated
electrical
Drive
keeps on
running
Operation
instruction of
manufacturer
N/A
- Conservator
pipe shut-off or
clogged.
- Electric
flashover inside
the tank
- No voltage
supply at motor
protective
switch (MPS)
- MPS not in
oper. Position
- Motor
contactor K1 or
K2 does not
Pick up
- Motor
contactor K1 or
K2 stuck
- Brake contactor
- K3 does not
pick up
- Open circuit on
one or more
motor phases
- Brake contactor
- K3 stuck
Operation
instruction of
manufacturer
Operation
instruction of
OLTC
Correct it
Clean or replace
1ZVN460100-D
Protective
and
supervisory
instruments
Various
7/9
Fault
Possible cause
Remedial measure
components
Motor drive
for OLTC
Motor
protectiv
switch
trips
during
operatio
of motor
drive
Off-circuit tap
changer
Operatio
not
possible
Dehydrating
breather
The
drying
cristals
turn from
blue to
pink and
then to
white
from
below,
- Emergency
stop
button is on or
stuck
- Motor current
excessive due
to overload or
phase failure
N/A
- High atmosph.
humidity, glass
cylinder leaky
- Moisture in
conservator,
pipe leaky,
glass cylinder
leaky.
- Glass cylinder
burst,
maintenace
interval
Breakd.
voltage
too low.
- Breather
inoperable or
trafo in service
very low
Water
content
too high
- Leaks in water
cool. System
- Water pressure
reducer
inoperable.
from top,
in
general
Electrical
breakdown
voltage of the
oil
Protective
spark gap on
bushings
Terminal lugs
on bushing
Frequent
operatio
N/A
Discoloration of
connecting parts
Detailed
description
1ZVN460100-D
8/9
Protective
Fault
and
supervisory
instruments
Various
components
Control cabinet El. App.
does not
operate
properly
Contacts
corroded
or contaminated
Earthing
connection
Pressure gauge
for HV
bushing
Pressure
monitor for
HV bushing
Air flow
monitor
Oil sightpot
App.
housing
bent
Earthing
line
innterupt
-ted
Oil
pressure
in HV
bushing
too high
Oil
pressure
in HV
bushing
too high
No air
flow or
reduced
air flow
Traces of
oil on the
water
surface
Possible cause
Remedial measure
- Excessive
humidity in
control cabinet
- Water or dust
inside the
cabin.
- Excessive high
temp. in the
cabinet
- Excessive
current due to
external flash
- Impermissible
current loops
through
multiple earthig
- Incorrect
contacts adjust.
- Bushing
overloaded, oil
temp. too high
due to solar
irradiation
- Incorrect
contact adjustm
- Bushing
overloaded, oil
temp. too high
due to solar
irradiation.
- Violent vibratio
on transformer
Detailed
description
Maintenance Manual
Document No.
No. of Pages
Page
1ZVN460100-D