INSPECTION AND TEST FENCING

"R" = REVIEW AND COMMENT

QUALITY
ACTIVITY/PROCESS DESCRIPTION
CONTROL
ACTIVITY

DISCIPLINE

= ALL

ITP NO

= PP-0512-GN-GG-004-0

"A" = APPROVAL DOCUMENT

1.

"I" = INFORMATION
QUALITY CONTROL
PROCEDURE REFERENCE

ACCEPTANCE CRITERIA

VERIFYING
DOCUMENT

INSPECTION ACTIVITIES

TJE

CPI

OTHERS

DOCUMENT REVIEW

1.1.

Review all technical specifications, drawing, procedures & work

instructions

Verify

Technical Specification &

Proc., Contract Documents

Contract Document

Approval Sheet

R/A

N/A

1.2.

All tech. spec., procedures, work instruction shall be clarified,

understood and implemented

Verify

Specification, Standard & Code

Procedure and vendor manual

Approval Sheet

R/A

N/A

1.3.

Finalise deviation, generate new procedure and work instruction if

Verify

Specification, Standard & Code

Contract Document

Approval Sheet

R/A

N/A

Visual Inspection

Mat'l receiv. Proc, Technical

spec., packing list, drawings

Vendor Documents, Client Specification,

Drawing

Materials Receiving
Report

N/A

2.
2.1.

3.

MATERIALS
Material verification; visual (name , damage, seal etc.)

FENCING AND GATE

3.1.

Check Alignment Perimeter and Location

Visual Inspection

Project Spec. & Proce. Drawing

Cpi Specification

IR-001

SW

N/A

3.2.

Check Spacing of Poles

Visual Inspection

Project Spec. & Proce. Drawing

drawing

IR-002

SW

N/A

3.3.

Check pouring concrete at poles foundation

Visual Inspection

Project Spec. & Proce. Drawing

Cpi Specification

IR-003

SW

N/A

3.4.

Location of gate

Visual Inspection

Project Spec. & Proce. Drawing

drawing

IR-004

SW

N/A

3.5

Touch up / painting after welding

Visual Inspection

Project Spec. & Proce.

Cpi Specification

IR-005

SW

R/A

N/A

INSPECTION AND TEST FENCING

"R" = REVIEW AND COMMENT

QUALITY
ACTIVITY/PROCESS DESCRIPTION
CONTROL
ACTIVITY

DISCIPLINE

= ALL

ITP NO

= PP-0512-GN-GG-004-0

"A" = APPROVAL DOCUMENT

4.

FINAL INSPECTION AND PUNCHLISTING

5.

DOCUMENTATION

5.1

QA/QC Review of site generated handover document

"I" = INFORMATION
QUALITY CONTROL
PROCEDURE REFERENCE

ACCEPTANCE CRITERIA

VERIFYING
DOCUMENT

Visual Inspection

Drawing, Project spect.

Procedure, contrac document

Drawing, Project spect. Procedure, contrac

document, SP-CI-RRL-002

Verify

Contract Documents
Site Instruction Form Scope of
Work

Approved Documents

INSPECTION ACTIVITIES

TJE

CPI

OTHERS

PL-006

N/A

Turn-over
Documents

P/R

R/A

N/A

INSPECTION & TEST PLAN (ITP) / RENCANA PENGETESAN PEMERIKSAAN

ITP / T-7145 / 001

PT.TRUBA JURONG ENGINEERING

Description

:
CIVIL WORK / PEKERJAAN SIPIL

NO

ITEM ACTIVITIES / ITEM KEGIATAN

REFERENCE
DOCUMENT /
ACUAN DOKUMEN

Contract Documents, Tech. Specification, Procedures Review

Melihat dokumen kontrak, perincian teknik, peraturan

Review Client's or Owners approved technical specification, project procedures,

vendor manual, drawings or other documents as the reference to be followed and
Melihat perincian teknik peraturan proyek, pantauan penjual, gambar atau
dokumen lain dari pelanggan dan pemilik yang harus di ikuti sebagai acuan.

Finalise deviation, amendments or queries and generate new procedure as requred

Menyelesaikan penyimpangan, perubahan atau pertanyaan dan membikin
peraturan sesuai permintaan

6.3

Fencing and gate / Pintu dan pagar

Material (conformity to specification and drawing) / Bahan (penyesuaian spesifikasi

dan
gambar)

Alignment, top elevation and location / Penjajaran, puncak ketinggian dan lokasi

Spacing of poles / Memberi jarak pada tiang

d
e

Contract Document
Dokumen Kontrak

Pouring concrete at poles foundation / Pengecoran pada fondasi tiang pagar

Location of gate / Lokasi pintu

Touch up / painting after welding ./Pengecatan pada point point pengelasan

Visual Inspection

Documentation /Dokumen

ACCEPTANCE CRITERIA /
KRITERIA PENERIMAAN

VERIFYING
DOCUMENT /
DOKUMEN
PEMBUKTIAN /
KEBENARAN

INSPECTION ACTIVITIES
TJE

TF

CPI

Approved Tech. Spec. &

Procedure
Peraturan dan
perincian
teknik yang telah
di setujui

Report
Laporan

SW/R

SW/R

Inspection
Pemeriksaan

SW

SW

SW

SW

SW

SW

Project Spec. & Proce.

Peraturan & perincian /
permintaan proyek

Contract Document

Drawing

Drawing

Inspection
Pemeriksaan

Drawing

CPI Specification

Inspection
Pemeriksaan

Drawing

Drawing

Drawing

CPI Specification

Inspection
Pemeriksaan

SW

SW

SW

Client spect / Drawing

Peraturan pelanggan
/Gambar

Approved drawing
Gambar yang disetujui

Inspection report/
Laporan
pemeriksaan

W/A

W/A

R/D

R/D

R/D

Contrac Documen/

Project Spec & Proce /

Dokumen Kontrak

Peraturan & Persyaratan

OTHERS

proyek

INSPECTION & TEST PLAN (ITP) / RENCANA PENGETESAN PEMERIKSAAN

ITP / T-7145 / 001

PT.TRUBA JURONG ENGINEERING

Description

:
CIVIL WORK / PEKERJAAN SIPIL

NO

ITEM ACTIVITIES / ITEM KEGIATAN

REFERENCE
DOCUMENT /
ACUAN DOKUMEN

Contract Documents, Tech. Specification, Procedures Review

Melihat dokumen kontrak, perincian teknik, peraturan

Review Client's or Owners approved technical specification, project procedures,

vendor manual, drawings or other documents as the reference to be followed and
Melihat perincian teknik peraturan proyek, pantauan penjual, gambar atau
dokumen lain dari pelanggan dan pemilik yang harus di ikuti sebagai acuan.

Finalise deviation, amendments or queries and generate new procedure as requred

Menyelesaikan penyimpangan, perubahan atau pertanyaan dan membikin
peraturan sesuai permintaan

5
5.1
a

Contract Document
Dokumen Kontrak

ACCEPTANCE CRITERIA /
KRITERIA PENERIMAAN

VERIFYING
DOCUMENT /
DOKUMEN
PEMBUKTIAN /
KEBENARAN

INSPECTION ACTIVITIES
TJE

TF

CPI

Approved Tech. Spec. &

Procedure
Peraturan dan
perincian
teknik yang telah
di setujui

Mat'l Inspection Report

SW/R

SW/R

Approved drawing
Gambar yang telah disetujui

SW/R

SW/R

W/A

SW

SW

Report
Laporan

SW/D

SW/D

Mat'l Inspection Report

SW/R

SW/R

BUILDING / BANGUNAN
Brick ,Curb and Block work / Pekerjaan batu bata ,Kerb dan Bata pracetak
Material / Bahan

Laporan Periksaan Mat'1

Position ,Elevation and Curve

Requirements for mortar,spcing and tie / Kebutuhan untuk mortar,spasi dan balok

Approved drawing
Gambar yang telah disetujui

Location of curbing / Lokasi dari kerb

Approved drawing
Gambar yang telah disetujui

5.1.1 Water well / pompa air

a

Material / Bahan

Laporan Periksaan Mat'1

Installation of PVC pipe / instalasi piap air

Approved drawing
Gambar yang telah disetujui

Report
Laporan

OTHERS

Visual Inspection

Documentation /Dokumen

Client spect / Drawing

Peraturan pelanggan
/Gambar

Approved drawing
Gambar yang disetujui

Contrac Documen/
Dokumen Kontrak

Project Spec & Proce /

Peraturan & Persyaratan
proyek

LEGEND:
"H" =
HOLD POINT
Tahan / harus ada release dari QC
"A" =
APPROVAL DOCUMENT
Persetujuan dokumen

" I" =

INFORMATION
Informasi

" W " = WITNESS INSPECTION

Menyaksikan Inspeksi
" R " = REVIEW AND COMMENT
Memeriksa dan komentar

" SW " = SPOT WITNESS

Menyaksiakan pada saat tertentu
" D " = VERIFICATION BY REPORT
Verifikasi dari laporan

Final punclist report/

Laporan
pemeriksaan
akhir

W/A

W/A

R/D

R/D

R/D

INSPECTION AND TEST PLAN

CIVIL WORK

CLIENT

TRIPATRA - FLUOR

COMPANY

TRUBA JURONG ENGINEERING

PROJECT TITLE

FLEXIBLE PROJECT MANAGEMENT

DESCRIPTION

CIVIL WORK (FENCING)

REFFERENCE

TECHNICAL CLIENT SPECIFICATION

LOCATION

MINAS, GS - 3

PREPARED BY

TRUBA JURONG ENGINEERING

C:/QAQC/ITP

REVIEWED / APPROVED BY

REVIEWED / APPROVED BY

TRIPATRA-FLUOR

CHEVRON PASIFIC INDONESIA

Rev. No.

: 00

ITP No.

: ITP/T-7145/

Date

: '0907 2007

REVIEWED / APPROVED BY

OTHERS

INSPECTION & TEST PLAN (ITP) / RENCANA INSPEKSI DAN PENGETESAN

ITP / T-7145 / 001

PT.TRUBA JURONG ENGINEERING

Description

:
CIVIL WORK

NO

0
a
b

1
1.1

ITEM ACTIVITIES

REFERENCE
DOCUMENT

Contract Documents, Tech. Specification, Procedures Review

Contract Document
Review Client's or Owners approved technical specification, project procedures,
vendor manual, drawings or other documents as the reference to be followed and
Finalise deviation, amendments or queries and generate new procedure as REQUIRED
required

EARTH WORK / PEKERJAAN TANAH

Excavation / Penggalian

Project Spec. & Proce.

ACCEPTANCE CRITERIA

VERIFYING
DOCUMENT

Approved Tech. Spec. &

Procedure

INSPECTION ACTIVITIES
TJE

TF

CPI

H/A

H/A

H/A

H/A

Project Spec. & Proce.

Investigation of existing underground facilities / Menyelidiki keadaan yang ada di

bawah tanah

Inspection Report

Demolition, relocation or protection of existing / Pembongkaran, penempatan kembali

atau penjagaan fasilitas yang ada

Inspection Report

facilities
c

Excavation method / Cara penggalian

Inspection Report

Depth and width of excavation/ Kedalaman dan lebar dari galian

Inspection Report

Inspection Report

Report

SW/A

SW/A

SW

SW

sliding (slope angle, sheet pile, etc)

Condition on excavation bottom / kondisi dasar penggalian (pemadatan dan pembersihan)

(compacting and cleaning)

Soil replacement (when unsuitable soil is / penggantian tanah ( jika tanahnya tidak
cocok maka akan mengalami kesulitan dalam pekerjaan penggalian )
encountered at excavated bottom)

1.2

Backfill

Quality of backfill material / kualitas dari bahan backfill

Cleaning (removal of trash, debrish, etc) / Pembersihan ( membuang sampah, puing, dll)

ASTM D2487

SW

OTHERS

Compaction method (construction equipment, / cara pemadatan (pelalatan konstruksi,

perkakas, kontrol kelembaban, ketebalan dari lapisan, dll)

ASTM D2487

Report

SW/R

SW/R

W/A

W/A

tools, moisture control, thickness of layer, etc)

d

Compaction test / Mengetes kepadatannya

ASTM D1557

Compaction Report

ASTM D2453
1.3
a

Disposal of surplus soil / Pembuangan tanah yang berkelibahan

Report

Disposal area location / membatasi area lokasi

LEGEND:
"H" =

HOLD POINT

" W " = WITNESS INSPECTION

" SW " = SPOT WITNESS

"A" =

APPROVAL DOCUMENT

" R " = REVIEW AND COMMENT

" D " = VERIFICATION BY REPORT

" I" =

INFORMATION

Rigidity to rebar assembly to withstand concrete /

SW

SW

W/A

W/A

SW/A

SW/A

SW

SW

SW

SW

Report

Report

SW

pouring
3.2

Concrete Work / Pekerjaan pembetonan

Cement type of quality, quantity and compliance / kualitas jenis semen, jumlah, dan
pelaksanaan yang sesuai dengan standar

ASTM C150

Report

with applicable standard

Quality and quantity of aggregate (sieve test, etc) / kualitas dan jumlah kumpulan
(mengetes penyaringan, dll.)

ASTM C136, ASTM D1557

(sieve test etc)

c

ASTM D698

Storing condition of cement and agregate / kondisi persediaan semen

SW

Mixing proportion (including admixture, if any) / mengatur perbandingan (termasuk

campuran, jika ada)

ASTM C94

Use of admixture (with technical backup data) / menggunakan campuran (secara data teknis)

Form work / susunan kerja

Anchor bolt

Cleaning prior to concrete placing / yang di utamakan tempat pemebersihan pembetonan

Preparation for placing (construction, equipment, / mempersiapkan penenpatan

(bangunan, peralatan, perkakas, buruh, jalan masuk )

ACI 347
Approved drawing

A 307 Gr. B or equivalent

tools, labour, access)

j

Temperature and air content of concrete / pembetonan mengandung suhu dan udara

SW

SW

Location of construction joint / lokasi dari penggabungan bangunan

SW

SW

SW

SW

SW

SW

Workmanship of placing and consolidation / kemahiran dalam penempatan dan

penggabungan ( puncak penurunan, ketebalan lapisan, getaran yang sesuai, dll.)
(drop height, thickness of layer, proper vibration,
etc)

Concrete finishing / penyelesaian pembetonan

Curing (period, method of preventing moisture loss) / penyelesaian (masa, cara

mencegah kehilangan kelembaban )

SW

SW

Appearance of surface after form remove / bentuk permukaan setelah pemindahan

(honeycomb, crack, dll)

SW

SW

(honeycomb, crack, etc)

Mortar finishing (level, chamfer, crack mortar, / penyelesaian pencapuran (tingkat,

chamfer, crack mortar, persiapan, dll )

W/R

W/R

SW

SW

SW/A

SW/A

Report

SW

A 325. A490 or equivalent

Mat'l Inspection Report

W/R

W/R

AISC-ASD

Proc.

BT Report

W/A

SW/A

SW/A

Mat'l Inspection Report

BT Report

SW/D

SW/D

Mat'l Inspection Report

SW/R

SW/R

W/A

SW

SW

SW/D

SW/D

preparation, etc)

Concrete test (slump, compressive strenght, / test pembetonan (slump, memampatkan

tenaga, gudang, conduction of test cubes)

Inspection Report

storage, conduction of test cubes)

4
4.1

STRUCTURAL STEEL WORK / PEKERJAAN BAJA ( KERANGKA ) BANGUNAN

Project Spec. & Proce.

Project Spec. & Proce.

Erection / pemasangan (pemancangan)

Material / bahan

A36 or eq

Condition of structure steel / kondisi kerangka bangunan

AISC-ASD

Tilt of structure / kemiringan dari bangunan

Dimensional Check around equipment / mengecek dimensi peralatan

4.2

High Strength Bolt /

Material / bahan

Tightening Method / cara pemperkuat

Confirmation of tightening /

4.3

Ordinary Structural Bolt

Material / bahan

Tightened Condition

BUILDING / BANGUNAN

5.1

Mat'l Inspection Report

A 307 or equivalent

Brick and Block work / batu bata dan pekerjaan balok

Material / bahan

Requirements for reinforcement and tie / kebutuhan untuk penanbahan dan memperkuat

Approved drawing

Location of door and window

Approved drawing

Report

5.2

Water proofing

Mat'l Inspection Report

SW/R

SW/R

Approved drawing

Report

Overlap for joint

Approved drawing

Report

Laying of insulation board

Approved drawing

Report

Material / bahan

Dry surface for laying proofing / keadaan permukaan yang kering

c
d
5.3

Door and Window & Metal work

Type and size / jenis dan ukuran

Approved drawing

SW/R

SW/R

Fixed condition of glass

Approved drawing

SW

SW

Cleaning

SW

SW

Functional test

Report

Inspec. Report

SW/R

SW/R

Report

SW

SW

Inspection Report

SW/R

SW/R

Report

SW/R

SW/R

Wall, Ceiling and Floor finishing / menyelesaikan pekerjaan dinding, langit-langit dan
5.4 lantai
a

Material / bahan

Setting position / posisi pemasangan

Approved drawing

Joint type

Approved drawing

Appearance of finish / penyelesaian

5.5

Carpentry and Joint

Material

Setting position

Approved drawing

Joint type

Approved drawing

Appearance of finish

5.6

Roofing and cladding

Material

Setting position

Approved drawing

Joint type

Appearance of finish

5.7

Approved drawing

SW/R

SW/R

SW

SW

Report

W/A

Inspect. Report

Equipment/Furniture Installation

Installation

Material specified item

5.8

Duct work

Installation

Material and size check

5.9

Piping work

Installation

Material and size check

Pressure/ leak test

Approved drawing

Approved drawing & PDI G-101

Approved drawing & PDI G-101

5.10 Drainage and vent work

a

Visual inspection

Material and size check

Report

W/A

Water filling test

Report

Inspect. Report

W/A

W/R

W/R

5.11 Painting work

a

Visual Inspection

Material check

Surface Preparation

SW

SW

Application

SW

SW

5.1

Automatic Control work

Material check

Inspec. Report

Wiring check

Inspec. Report

Sequence check

Inspec. Report

5.1

Functional Test

Performance Test for HVAC system

Inspect. Report

Functional Test for Plumbing System

Inspect. Report

5.1

Preparation for sanitary Construction

Report

SW

SW

W/A

W/A

Survey Report

W/A

SW/D

SW/D

Alignment Report

BT Report

SW

SW

SW

SW

Pressure test Report

Report

W/A

SW/R

SW/R

Damage during transportation

Storage condition of materials

Confirmation of board and grade of sanitary

fixtures and material

d
5.2

Sleeves and inserts for piping

Confirmation of board and grade of sanitary
fixtures and materials

Hight and Location

Alignment

Tightness of screw and/or bolts & nuts

5.2

Water supply work

Covering up the installed pipe end

Pressure and leak test

5.2

Drainage work

Slope of drain pipe

Covering-up the installed pipe-end

Report

Water Filling Test

Report

W/A

SW

SW

H/A

H/A

5.2
a

Approved drawings

Insulation work

Project Spec. & Proce.

Thickness of insulation material

5.2

Septic Tank

Visual chek

OTHER CIVIL WORK

Visual Report

Project Spec. & Proce.

Project Spec. & Proce.

6.1

Excavation

Investigation of existing under ground facilities

H/A

H/A

Demolition, relocation or protection of existing facilities

H/A

H/A

Excavation method

Depth and with of excavation

SW

SW

6.2

Underground pipe/cable
ASTM D2487

Report

Quality of backfill material

Cleaning (remove of debris, trash, etc)

Sand filling around U/G cable/pipe

SW

SW

Compaction method (construction, tools,

Compaction Report

W/A

SW/A

SW/A

Report

SW/R

SW/R

Survey Report

SW

SW

SW

SW

SW

SW

SW

SW

SW/R

SW/R

ASTM D2487

equipments ,moisture control, thickness of layer)

e

Compaction test

ASTM D1557 & ASTM D2453

6.3

Fencing and gate

Project Spec. & Proce.

Material (conformity to specification and drawing)

Alignment, top elevation and location

Spacing of poles

Location of gate

6.4

Approved drawing

Sewer Piping

Inspection Report

Materials of pipe (compliance with standard, diameter, thickness, etc.)

Installation of pipe

SW

SW

Slope, elevation, location and all aligament of pipe

SW

SW

Connection of pipe and manhole

Water filling test prior to back filling

Inspection Report

H/A

H/A

Coating and wrapping of pipe

Holiday test if coated and wrapped

Holiday Test Record

6.5
a

Open Ditch
Straighness, elevation, depth, width and slide

SW

W/D

W/D

SW/D

SW/D

Inspec. Report

Inspection Report

slope of ditch
b
6.6

Surface finishing
Soil Cement

Project Spec. & Proce.

Cement Type of quality

Quality and quantity of soil

Mixing Soil Cement Design

Surfacing Material

DOCUMENTATION

R/D

R/D

R/D

Contract Document

Project Spec. & Proce.

LEGEND:
"H" =
"A" =

" I" =

HOLD POINT
APPROVAL DOCUMENT

INFORMATION

" W " = WITNESS INSPECTION

" R " = REVIEW AND COMMENT

" SW " = SPOT WITNESS

" D " = VERIFICATION BY REPORT

INSPECTION & TEST PLAN ( ITP )

Rev.

PT. Truba Jurong Engineering

JOB No.
LOCATION

:
:

T-7145
MINAS, GS - 3

PROJECT NAME
DESCRIPTION

:
:

:0

Flexible Project Management Services

Civil, Mechanical, Piping, Electrical & Instrument Work

LEGEND CLASSIFICATION
H - HOLD POINT ;
Is a point in a construction activity where formal written notification is given of an inspection (24 hours in advance notice is for most accurate schedule) and work
shall not proceed until the inspection is performed and witnessed by CPI (Mandatory attendance is required).
W - WITNESS ;
Is a pint in a construction activity where inspection must take place. Notification in writting of inspection is needed and normally 24 hours before shall be submitted to CPI and
will normally attend the inspection. On a case by case basis, the inspection witnessing may be waived. In this case, inspection may proceed without attendance.
However, inspection data must be recorded and submitted for review and approval. All waivers will be given in writting prior to inspection execution.
SW - SPOT WITNESS ;
Is a point during construction activities where measurement, witnessing of work or inspection normally takes places. Formal written notification is not required, although oral
or informal memo will normally be given. If the dicipline inspector does not inspect the work at this point, the work may continue. However inspection data must be recorded and
TJE/TFC is fully responsible to ensure that this is done before continuing the next work step
A - APPROVAL ;
A document or drawing, which is to be submitted for approval prior to proceed the activity
R - REVIEW and COMMENT
A document or drawing, which is to be submitted for review / comments.
D - VERIFICATION
A document or drawing, which shall be submitted to TFC/CPI for report/comment
I - INFORMATION
ABBREVIATIONS
AWS
=
CSA
=
WPS
=
PQR
=
NDE
=

American Welding Society

Canadian Standard Association
Welding Procedure Specification
Procedure Qualification Report
Non Destructive Examination

PWHT
WQTR
Project Spe
N/A
WQTR

=
=
=
=
=

Post Weld Heat Treatment

Welder Qualification Test Record
Project Specification
Not Applicable
Welder Qualification Test Record

ASME
ASNT
ASTM
API

=
=
=
=

American
American
American
American

NOTES
1) Ref. Inspection activities & Approval Section of Document.
a : Where there is a Subcontractor element, the Subcontractor involved will sign the approval of the activity ( NDE/PWHT )
b : Where there is no Subcontractor element, TJE will sign approval of activity and present to the Client.
c : This Inspection Test Plan at INSPECTION ACTIVITY COLUM should be understood to all concers person will be incharge of tank work.
2) Inspection Test Plan Status
It is to be understood that the Inpection forms an integeral parts of the control/verification documentation is needed
However, where no other documents are required or exit " The Inspection Test Plan " only will be understood to be
the control/verification document.

Society Mechanical Engineers

Societ Non Destructive Testing
Societ Testing of Material
Petrolium Institute