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REFRIGERATOR
SERVICE MANUAL
CAUTION
PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS OF THIS BOOK
BEFORE CHECKING OR OPERATING THE REFRIGERATOR.
Ref No :
GW-P227
Ref No :
GW-L227
Ref No :
GW-C227
Ref No :
GW-B227
CONTENTS
WARNINGS AND PRECAUTIONS FOR SAFETY ................................................................................................................ 3
SPECIFICATIONS................................................................................................................................................................... 4
PARTS IDENTIFICATION ........................................................................................................................................................5
HOW TO INSTALL THE REFRIGERATOR ............................................................................................................................ 8
HOW TO ADJUST DOOR HEIGHT OF THE REFRIGERATOR .......................................................................................... 8
HOW TO INSTALL WATER PIPE..........................................................................................................................................9
HOW TO CONTROL THE AMOUNT OF WATER SUPPLIED TO THE ICEMAKER ......................................................... 13
MICOM FUNCTION .............................................................................................................................................................. 15
MICOM CODE ERROR E-LINEAR COMPRESSOR 88LED................................................................................................ 21
TROUBLE DIAGNOSIS E-LINEAR COMPRESSOR 88LED............................................................................................... 22
MICOM CODE ERROR E-LINEAR COMPRESSOR BAR LED............................................................................................ 48
TROUBLE DIAGNOSIS E-LINEAR COMPRESSOR BAR LED........................................................................................... 49
MICOM CODE ERROR RECIPRO COMPRESSOR 88LED................................................................................................. 73
TROUBLE DIAGNOSIS RECIPRO COMPRESSOR 88LED................................................................................................ 74
MICOM CODE ERROR RECIPRO COMPRESSOR BAR LED.......................................................................................... 100
TROUBLE DIAGNOSIS RECIPRO COMPRESSOR BAR LED......................................................................................... 101
ICE MAKER AND DISPENSER WORKING PRINCIPLES AND REPAIR ..........................................................................125
WORKING PRINCIPLES...................................................................................................................................................125
FUNCTION OF ICE MAKER .............................................................................................................................................126
ICE MAKER TROUBLESHOOTING..................................................................................................................................129
TROUBLE DIAGNOSIS .......................................................................................................................................................131
TROUBLE SHOOTING .....................................................................................................................................................131
FAULTS .............................................................................................................................................................................141
COOLING CYCLE HEAVY REPAIR ................................................................................................................................. 158
HOW TO DEAL WITH CLAIMS ........................................................................................................................................ 165
HOW TO DISASSEMBLE AND ASSEMBLE ..................................................................................................................... 170
DOOR ............................................................................................................................................................................... 170
HANDLE ........................................................................................................................................................................... 171
SHROUD, GRILLE FAN ................................................................................................................................................... 171
ICEMAKER ....................................................................................................................................................................... 171
WATER VALVE DISASSEMBLY METHOD .......................................................................................................................172
FAN and FAN MOTOR DISASSEMBLY METHOD............................................................................................................172
DISPENSER ..................................................................................................................................................................... 173
HOME BAR....................................................................................................................................................................... 175
EXPLODED VIEW .............................................................................................................................................................. 176
REPLACEMENT PARTS LIST ........................................................................................................................................... 185
-2-
14. Do not put glass bottles with full of water into the
freezer. The contents shall freeze and break the glass
bottles.
-3-
SPECIFICATIONS
1. Ref No. : GW-P227/L227/C227/B227
ITEMS
SPECIFICATIONS
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
894(W)X753(D)X1753(H)
FIRST DEFROST
4 - 5 Hours
128(P227), 123(L227),119(B227),114(B227)
DEFROST CYCLE
13 - 15 Hours
COOLING SYSTEM
Fan Cooling
DEFROSTING DEVICE
Heater, Sheath
TEMPERATURE CONTROL
Micom Control
Dispenser Heater
DEFROSTING SYSTEM
Full Automatic
Heater Defrost
ANTI-FREEZING HEATER
Damper Heater
INSULATION
Cyclo-Pentane
FREEZER LAMP
40W (1 EA)
COMPRESSOR
REFRIGERATOR LAMP
EVAPORATOR
REFRIGERANT
R134a (180g)
CONDENSER
Wire Condenser
DRIER
ID 0.83
CAPILLARY TUBE
GW-P227***V
LUBRICATING
OIL
R600a (78g)
1753
600
690
753
1130
894
<Front View>
<Plane View>
-4-
PARTS IDENTIFICATION
1. Ref No. : GW-P227/L227(INTERNAL FILTER)
Cover PWB
Dispenser Cover
Assembly
Water Tube
Freezer
Compartment
Refrigerator
Compartment
Milk product corner
Lamp
Shelf
Wine holder (Plastic or wire)
Door Rack
Automatic
Icemaker
Shelf or Drawer
Shelf
Can Server (Optional)
Snack drawer (Optional)
Lamp
Shelf or Drawer
Drawer
Door rack
Humidity switch
Drawer (2 or 3)
Door rack
Conversion switch
(Meats/Vegetables)
(Optional)
Lower cover
-5-
PARTS IDENTIFICATION
2. Ref No. : GW-P227/L227(EXTERNAL FILTER)
Cover PWB
Dispenser Cover
Assembly
Freezer
Compartment
Refrigerator
Compartment
Milk product corner
Lamp
Shelf
Wine holder (Plastic or wire)
Door Rack
Automatic
Icemaker
Shelf or Drawer
Shelf
Can Server (Optional)
Snack drawer (Optional)
Lamp
Shelf or Drawer
Drawer
Door rack
Humidity switch
Drawer (2 or 3)
Door rack
Conversion switch
(Meats/Vegetables)
(Optional)
Lower cover
-6-
PARTS IDENTIFICATION
3. Ref No. : GW-C227/B227
Cover PWB
Frame Display
Home Bar
Freezer
Compartment
Refrigerator
Compartment
Milk product corner
Lamp
Shelf
Wine holder (Plastic or wire)
Door rack (1piece or 2piece)
Door rack
Shelf or Drawer
Shelf
Lamp
Shelf or Drawer
Door rack
Door Rack
Drawer (2 or 3)
Humidity switch
Miracle Zone (Optional)
Fresh compartment
(Optional)
Door rack
Lower cover
Conversion switch
(Meats/Vegetables)
(Optional)
-7-
-8-
Before Installation
1. The icemaker requires the water pressure of 1.5 8.5kgf/cm2. (It is acceptable if city water fills a cup of
180cc with water for 3 seconds)
2. Install booster pump where the city water pressure is
below 1.5kgf/cm2 for normal operation of water and ice
dispenser.
3. The total length of water pipe shall be less than 12m. Do
not bend the pipe at right angle. If the length is more
than 12m, there will be troubles on water supply due to
water pressure drop.
4. Please install water pipe where there is no heat around.
Valve Feed
Rubber, Packing
Connector, Pipe
Class.
Nomenclature
Remarks
5221JA3001A
Common Use
No Holes
Valve Feed
Water
Connector
4932JA3003A
6631JA3004A
6631JA3004B
3920JA3001B
4932JA3003B
Conversion Connector(W25)
Balance Conectoor(W25)
Packing(23x3t)
6631JA3004C
6631JA3004D
3920JA3001A
4932JA3003C
6631JA3004E
6631JA3004F
3920JA3001C
4932JA3003D
6631JA3004G
6631JA3004H
3920JA3001D
-9-
Tape, Teflon
P/No
Convertible
Water
Valve
Connector, Pipe
No Holes
No Holes
No Holes
General Type
Feed
Valve
Pipe Connector A
Feed
Valve
Feed
Valve
Cold Water
How to wind
Sealing Tapes.
Feed
Valve
Feed
Valve
2. Water Supply
2) Check leakage at connecting part, then arrange water
tube and locate the refrigerator at its regular place if
there is no leaking.
Water Tube
Water Tube
Nut
- 10 -
Outternal Filter
1. Filter Fixation
1) Connect feed tube to the filter outlet and water valve connecting tube.
2) Fix the filter at proper place around the sink where it is easy to replace the filter and to receive the cleaning water.
Please consider the length of tube shall be less than 8m when locating filter.
Clip
Inlet
Outlet
Water Tube
Connector Type
Hot Water
Cold Water
2. Filter Cleaning
1) Connect feed tube to the inlet of feed valve and filter.
2) Clean the main valve and feed valve with water for at
least one minute until clean water comes out.
Filter Inlet
Filter
Water
- 11 -
Feed Valve
Control box
Note : Keep it safe to use it later when you do not use the
filter.
Note : Then open the door of the refrigerator and check for
water droppings on the shelf under the filter.
Remove the red cap from the filter and attach the
sticker. Insert the upper part of the filter (a) after
aligning with the guideline marked on the control box,
and fasten it by turning it clockwise by 90 degrees.
Note : Check that the guideline and the fastening
indication line are aligned.
Separation
of red cap
Substitute
cap
Adhesion
sticker
- 12 -
Ice maker
Test Switch
* It is acceptable if the adjusted level of water is a bit smaller than maximum level.
- 13 -
No
WATER SUPPLY
TIME
REMARKS
S1
S2
OFF
OFF
4.5 SEC
ON
OFF
4.0 SEC
OFF
ON
5.5 SEC
ON
ON
6.5 SEC
1) The water supplying time is set at 4.5 seconds when the refrigerator is delivered.
2) The amount of water supplied depends on the setting time and water pressure (city water pressure).
3) If ice cube is too small, increase the water supplying time. This happens when too small water is supplied into the ice tray.
4) If ice cube sticks together, decrease the water supplying time. This happens when too much water is supplied into the ice tray.
Caution : When adjusting the amount of water supplied, adjust step by step. Otherwise the water may spill over.
3. When adjustment of control switch for the amount of water supplied is complete, check the level of water in the ice tray.
Switch ON
ON
Switch OFF
- 14 -
MICOM FUNCTION
1. Monitor Panel
1-1. GW-P227, GW-L227
Optional
Type-1
(88-LED)
Type-2
(Bar-LED)
Type-1
(88-LED)
Type-2
(Bar-LED)
- 15 -
MICOM FUNCTION
1-3. Display Second Function
Temperature
adjustment button
for freezer compartment.
Temperature adjustment
button for refrigerator
compartment.
Express freezer.
Lock button (3 seconds)
- 16 -
MICOM FUNCTION
2. Description of Function
2-1. Funnction of Temperature Selection
< 88-LED >
Division
Power
Initially On
Change
Type-1
of
Indication (88-LED) -19 C
Lamp
1st Press
2nd Press
3rd Press
4th Press
5th Press
6th Press
7th Press
8th Press
Freezer
Control
-19 C
-20 C
-21 C
-22 C
-23 C
-15 C
-16 C
-17 C
-18 C
Refrigeration
Control
3 C
2 C
1 C
0 C
6 C
5 C
4 C
3 C
(Power
Initially
ON)
2 C
(1 st Press)
Power Initially
On
1st Press
2nd Press
3rd Press
4th Press
5th Press
6th Press
Change Type-2
of
Indication (Bar-LED)
Lamp
Freezer
Control
-19 C
-21 C
-22 C
-23 C
-15 C
-16 C
-17 C
Refrigeration
Control
3 C
2 C
1 C
0 C
6 C
5 C
4 C
*(
*<
) : P227, L227
> : C227, B227
1. When power is initially applied or reapplied after power cut, Medium is automatically selected.
2. When the temperature selection switch in the freezer and refrigerator compartments is pressed, the light is on in the
following sequence:
< 88 - LED >
F Power Initially On
1st Press
2nd Press
3rd Press
4th Press
5th Press
6th Press
R Power Initially On
1st Press
2nd Press
3rd Press
4th Press
5th Press
6th Press
7th Press
8th Press
1st Press
2nd Press
3rd Press
4th Press
5th Press
6th Press
3. The temperature setting condition of freezer and refrigerator compartments shall not be indicate in the standard model
(GW-P207, GW-L207, GW-C207, GW-B207) when refrigerator or home bar door is closed.
- 17 -
MICOM FUNCTION
2-2. Automatic ice maker
The automatic ice maker can automatically make 6 pieces of ice cube at a time, 50~60 pieces a day. But these quantities
may be varied according to various conditions including how many times the refrigerator door opens and closes.
Ice making stops when the ice storage bin is full.
If you dont want to use automatic ice-maker, change the ice-maker switch to ON-OFF.
If you want to use automatic ice-maker again, change the switch to OFF-ON.
NOTE : It is normal that a noise is produced when ice made is dropped into the ice storage bin.
- 18 -
MICOM FUNCTION
2-5. Control of variable type of freezing room fan
1. To increase cooling speed and load response speed, MICOM variably controls freezing room fan motor at the high speed
of RPM and standard RPM.
2. MICOM only operates in the input of initial power or special freezing operation or load response operation for the high
speed of RPM and operates in the standard RPM in other general operation.
3. If opening doors of freezing / cold storage room or home bar while fan motor in the freezing room operates, the freezing
room fan motor normally operates (If being operated in the high speed of RPM, it converts operation to the standard
RPM). However, if opening doors of freezing room or home bar, the freezing room fan motor stops.
4. As for monitoring of BLDC fan motor error in the freezing room, MICOM immediately stops the fan motor by determining
that the BLDC fan motor is locked or poor if there would be position signal for more than 65 seconds at the BLDC motor.
Then it displays failure (refer to failure diagnosis function table) at the display part of refrigerator, performs re-operation in
the cycle of 30 minutes. If normal operation is performed, poor status is released and refrigerator returns to the initial
status (reset).
Doors of freezing /
cold storage room Closing Opening Closing
or home bar
Opening
Closing
3 Times 3 Times 3 Times 3 Times
BUZZER
Within
a minute
A minute
30
30
30
seconds seconds seconds
- 19 -
MICOM FUNCTION
2-10. Frost removal function
1. Frost removal is performed whenever total operation time of compressor becomes 7 ~ 7.5 hour.
2. In providing initial power (or returning power failure), frost removal starts whenever total operation time of compressor
becomes 4 ~ 4.5 hour.
3. Frost removal is completed if temperature of a frost removal sensor becomes more than 5C after starting frost removal.
Poor frost removal is not displaced if it does not arrive at 5C even if two hours have passed after starting frost removal.
4. No removal is done if frost removal sensor becomes poor (snapping or short-circuit).
Function
When temperature
of a frost removal
sensor becomes
more than 45C
(In purchase,
movement)
In applying Initial power
When
temperature of a
frost removal
sensor becomes
less than 45C
(In power failure,
service)
POWER
ON
0.3
sec.
F-FAN
&
C-FAN
ON
0.3
sec.
R-STEP
MOTOR
DAMPER
ON
MIRACLE
ZONE
0.3
STEP
sec.
DAMPER
MOTOR
ON
0.3
sec.
HOME
BAR
HEATER
ON
If error occurs
during operation,
initial operation is
not done.
Sequence of
ON
DISP'
HEATER
ON
TEST MODE
Test mode 2
(Compulsory frost
removal)
COMP
ON
0.3
POWER sec.
0.3 PIPE
&
sec.
Test mode 1
(Compulsory
function)
0.3
sec.
Remark
TEST
S/W
(PRESS
Once)
TEST
S/W
(PRESS
2 Times)
6
sec.
FROST
REMOVAL
HEATER
ON
5
sec.
FROST
REMOVAL
HEATER
OFF
0.3
sec.
HOME
BAR
HEATER
ON
5
sec. HOME
BAR
HEATER
OFF
0.3
sec.
DAMPER 5 DAMPER
sec.
&
&
DUCT DOOR
DUCT DOOR
HEATER
HEATER
ON
OFF
load operation
when closing
F-room and
R-room.
MIRACLE
PIPE 0.3
0.3
0.3
0.3 ZONE 0.3
&
sec. COMP sec. F-FAN sec. R-STEP sec.
sec. HOME
STEP
&
BAR
MOTOR
DISP'
DAMPER
C-FAN
HEATER
DAMPER
HEATER
ON
MOTOR
ON
ON
ON
OFF
ON
OTHER
LOAD
0.3
sec.
COMP
0.3
sec.
ON
OFF
COMP
OFF
0.3
sec.
F-FAN
&
C-FAN
OFF
- 20 -
F-FAN
&
C-FAN
ON
0.3
sec.
0.3
sec.
R-STEP
MOTOR
DAMPER
ON
FROST
REMOVAL
HEATER
ON
0.3
sec.
0.3
sec.
MIRACLE
ZONE
STEP
DAMPER
MOTOR
CLOSE
R-STEP
MOTOR
DAMPER
CLOSE
If pressing switch
once more in the
test mode 2 or
temperature of a
frost removal
sensor is more
than 5C, it
immediately
returns to the test
mode for initial
operation
(COMP operates
after 7 minutes).
MICOM
Error
Code
TROUBLE
DIAGNOSIS
1-1. Error Code Summary
! WARNING
When you check the Resistance values, be sure to turn off the power.
And wait for the voltage-discharge sufficiently.
TROUBLE DIAGNOSIS
1-2. Troubleshooting With Error
Freezer Sensor Error
CON7
Main PCB
1
2
white
F-Sensor
white
Wiring diagram
Is it displayed under picture?
Disconnect CON7and
measure the value. Is
resistance value between
pins 1 & 2 of CON7 as
below? (WH to WH)
No
Replace
F-sensor
Yes
Yes
Reconnect
Pin2
Pin1
Test Point
Result
Pin1 to pin2
1.4 ~ 120
Yes
Power Off
Tip : To protection of
MICOM
TROUBLE DIAGNOSIS
Refrigerator Sensor Error
CON8
Main PCB
5
6
white
R1-Sensor
white
Wiring diagram
No
Yes
Yes Reconnect
Pin6 Pin5
Test Point
Result
Pin5 to Pin 6
6 ~ 300
Yes
Power Off
Tip : To protection of
MICOM)
Replace
R-sensor
TROUBLE DIAGNOSIS
Defrost Sensor Error
CON7
Main PCB
3
4
BO
BO
BO
D-Sensor
BO
Housing-A
Wiring diagram
Is it displayed under picture?
Yes
Yes
Pin2
Pin1
Reconnect
No
Power Off
Tip : To protection of MICOM
Replace a
D-Sensor
Test Point
Result
Pin1 to
pin2
1.156 ~
141.5
Yes
No
Replace
D_Sensor
Pin4 Pin3
Test Point
Result
Pin3 to Pin 4
6 ~ 300
Yes
TROUBLE DIAGNOSIS
Defrost Heater Error
D-Sensor
BO
BO
BO
BO
Housing-A
3
4
Main
PCB
5
6
BN
BL/WH
Wiring diagram
FUSE-M
BL
BK
CON7 CON3
BN
DEF-Heater
BK
Replace
MAIN PCB
Yes
Pin6 Pin5
Relay operation
Is the connection loose?
Yes
Reconnect
Test Point
Result
Pin5 To Pin6
230V
Yes
Pin6 Pin5
Relay Open
CON7
No
Test Point
Result
Pin5 To Pin6
0~2V
Yes
No
Replace
MAIN PCB
TROUBLE DIAGNOSIS
Is the resistance value
between pins 6(BL/WH) and
5 (BN) of CON3
like as below?
Pin6 Pin5
Resistance
No
Normal
Result
Pin5 To Pin6
180 ~ 230
Replace
Heater
No
(1) (2)
Heater Resistance
Pin1
Test Point
Test Point
Result
(1) To (2)
180 ~ 230
Yes
Yes
Reconnect
Is the resistance
value of DEF-sensor like No
as below? It depends on
the temperature.
Replace
DEF-sensor
(1) BL
(2) BN
(1) BO
(2) BO
Result
(1) To (2)
0~0.5
Yes
Result
Test Point
Result
-30
129.3
10
19.53
-20
76.96
20
13.03
-10
47.34
30
8.896
30
40
6.201
Yes
TROUBLE DIAGNOSIS
Freezer Fan Error
10
Main
PCB
12
11
CON7
YL
BL
PR
PR
RD
F-FAN
BK
Housing
Wiring diagram
Yes
Yes
Reconnect
Yes
Reset and
Enter the TEST 1 MODE
Is the output voltage betwe
en pin11 and pin12 of
CON6 like as below?
N0
Replace
MAIN PCB
Pin11
Pin10
Feedback Voltages
Pin12 Pin11
Test Point
Result
Pin10 To
pin11
1~4V
Yes
Result
pin11 To pin12
Yes
12 ~ 16 V
Replace
Main PCB
TROUBLE DIAGNOSIS
Condenser Fan Error
CON7
9
7
Main PWB
SB
GY
BN
PR
RD
C-FAN
BK
Housing
Wiring diagram
Is it displayed under picture?
N0
Yes
Yes
Reconnect
Yes
Reset and
Enter the TEST 1 MODE
Is the output voltage
between pin7 and pin8 of
CON6 like as below?
N0
Replace
MAIN PCB
Pin9 Pin8
Feedback Voltages
Pin8 Pin7
Condenser Fan Voltages
Test Point
Result
pin7 To pin8
12 ~ 16 V
Yes
Test Point
Result
Pin8 To pin9
1~4V
Yes
Replace
Main PCB
TROUBLE DIAGNOSIS
Communication Error
CON6
MAIN
PCB
6
5
4
3
Hinge
RD(Rx)
BN(Tx)
BO(GND)
WH/BK(12V)
RD(Tx)
CON101
BN(Rx)
BO(GND)
WH/BK(12V)
DISPLAY
PCB
3
4
Rx: Receiver
Tx: Transmitter
Wiring diagram
Is Er-CO displayed?
Display PCB
Is the voltage between pin1
and pin3 of CON101 0 V or 5 V?
N0
Replace the
Display PCB
Pin3
Pin1
Yes
Display PCB
Is the connection loose?
Yes
Reconnect
Transmitter Voltages
Test Point
Result
pin1 To pin3
0 V or 5 V
Yes
No
Display PCB
Is the voltage between pins 2 and
pin 5 of CON101?
Pin3
Pin2
Result
pin2 To pin3
0 V or 5 V
Yes
No
Yes
Reconnect
TROUBLE DIAGNOSIS
MAIN PCB
Is the connection loose?
Yes
Reconnect
Main PCB
Is the voltage between pin4 and No
pin5 of CON6 0 V or 5 V?
Replace the
Main PCB
No
Main PCB
Is the voltage between pins 4
and pin 6 of CON6 0V or 5V?
Pin5 Pin4
No
Replace the
Main PCB
Transmitter Voltages
Test Point
Result
pin4 To pin5
0 V or 5 V
Yes
Result
pin4 To pin6
0 V or 5 V
Yes
TROUBLE DIAGNOSIS
Refrigerator2 Sensor Error
CON8
Main PCB
7
8
GY
R2-Sensor
GY
Wiring diagram
Yes
Is the connection
loose?(CON8)
Yes
Reconnect
Pin8 Pin7
Test Point
Result
Pin7 to pin8
6 ~ 300
Yes
Power Off
Tip : To protection of
MICOM)
No
Replace a
R2-Sensor
TROUBLE DIAGNOSIS
Water Tank Sensor Error
CON6
Main PCB
10
9
GY
WT-Sensor
GY
Wiring diagram
Disconnect CON6and
measure the value. Is
resistance value between
pins 9& 10 of CON6 as
below? (GY to GY)
Yes
Is the connection
loose?((CON6)
Yes
Reconnect
Pin10 Pin9
Test Point
Result
Pin9 to
pin10
6 ~ 300
Yes
Power Off
Tip : To protection of
MICOM)
No Replace a
WT-Sensor
TROUBLE DIAGNOSIS
Ice Maker Sensor Error
CON10
Main PCB
GY
ICE-Sensor
GY
Wiring diagram
No
Yes
Is the connection
loose?(CON10)
Yes
Reconnect
Pin2 Pin1
Test Point
Result
Pin1 to pin2
1.4 ~ 120
Yes
Power Off
Tip : To protection of
MICOM)
Replace a
ICE-Sensor
TROUBLE DIAGNOSIS
Ice Maker KIT Error
CON10
Main PCB
10
9
Motor
RD
WH
Wiring diagram
Inspection Ice Maker
module part in freezer
room.
Yes
Is the connection
loose?(CON10)
Yes
Reconnect
No
Pin10Pin9
Motor Receiver Voltages
Test Point
Result
pin9 To
pin10
5-12 V
Yes
N0
Replace the
Main PCB
Yes
Replace
ICE Maker
Unit
TROUBLE DIAGNOSIS
1-3. Troubleshooting Else
Crush Mode Doesnt work
CON3
7
11 SB
Dispenser PCB
CON5
WH
Lever S/W
SB
BL
Housing-C
Wiring diagram
Yes
Reconnect
CON4
Auger
Motor
Housing-B
BL
DISP
S
Solenoid
RD
Housing-C
In Crush Mode,
Is the voltage between
pin2 of CON5 and pin11
of CON3 like as below,
while pushing the lever
switch?
CON5
Pin1
No
Replace
Main PCB
CON3
Pin11
CON3
No
Level switch
Test Point
Result
Pushing
pin1 To pin11
230 V
Normal
pin1 To pin11
0 ~ 2V
Yes
TROUBLE DIAGNOSIS
In Crush Mode,
No
Is the voltage between
pin1 and pin5 of CON5
like as below, while
pushing the lever switch?
Replace
Main PCB
No
Replace
Dispenser
Solenoid
(1)
(2)
Pin1
Pin5
Test Point
Result
Pushing
pin1 To pin5
230 V
Normal
pin1 To pin5
0 ~ 2V
Result
(1) To (2)
283 ~328
Yes
Is the condition of
the micro switch like as
below?
Yes
No
(1)(2)
Test Point
Result
(1) To (2)
12.3 ~ 15.1
Yes
Test Point
Replace
Auger Motor
(1)
(2)
Status
Tester
Normal
Infinity
Yes
No
Replace
Micro
Switch
TROUBLE DIAGNOSIS
CUBE Mode doesnt work
CON3
10
Housing-A
WH
PR
11 SB
Dispenser PCB
CON5
Lever S/W
WH
Housing-C
Yes
Reconnect
BL
CUBE
Solenoid
Auger
Motor
Housing-B
BL
DISP
S
Solenoid
RD
Housing-C
Wiring diagram
BL
SB
In CUBE Mode,
Is the voltage between
pin2 of CON5 and pin10
of CON3 like as below,
while pushing the lever
switch?
No
Replace
Main PCB
CON4
CON5
Pin1
CON3
Pin10
CON3
Level switch
Test Point
Result
Pushing
pin1 To pin10
230 V
Normal
pin1 To pin10
0 ~ 2V
No
Yes
TROUBLE DIAGNOSIS
In Crush Mode,
Is the voltage between
pin2 of CON5 and pin11
of CON3 like as below,
while pushing the lever
switch?
CON5
Pin1
Replace
Main PCB
No
No
Replace
Auger Motor
(1)
(2)
CON3
Pin11
Test Point
Result
Pushing
pin1 To pin11
230 V
Normal
pin1 To pin11
0 ~ 2V
Yes
In Crush Mode,
No
Is the voltage between
pin1 and pin5 of CON5
like as below, while
pushing the lever switch?
Replace
Main PCB
Test Point
Result
(1) To (2)
12.3 ~ 20.1
Yes
No
Replace
Cube
Solenoid
(1)
(2)
Pin1
Test Point
Result
Pushing
pin1 To pin5
230 V
Normal
pin1 To pin5
0 ~ 2V
Yes
Test Point
Result
(1) To (2)
156.8 ~ 173.3
Yes
TROUBLE DIAGNOSIS
Is the resistance between
(1) and (2) of the
Dispenser solenoid like as
below?
No
Replace
Dispenser
Solenoid
(1)
(2)
Result
(1) To (2)
283 ~328
Yes
Is the condition of
the micro switch like as
below?
(1)
(2)
Status
Tester
Normal
Infinity
Yes
No
Replace
Micro
Switch
TROUBLE DIAGNOSIS
Water Mode Doesnt work
Main
1
PCB
CON5
WH
Lever S/W
1
PILOT Valve
Water Valve
Housing-A
Main
PCB
CON3
7
8
PK
2
Housing-B
BK
Wiring diagram
Yes
Reconnect
In Water Mode,
No
Is the voltage between
pin1 of CON5 and pin7 of
CON3 like as below, while
pushing the lever switch?
Replace
Main PCB
CON4
CON5
CON3
Pin1
Pin7
CON3
No
Level switch
Test Point
Result
Pushing
pin1 To pin7
230 V
Normal
pin1 To pin7
0 ~ 2V
Yes
TROUBLE DIAGNOSIS
In Water Mode,
No
Is the voltage between
pin1 of CON5 and pin8 of
CON3 like as below, while
pushing the lever switch?
CON5
Replace
Main PCB
CON3
Pin1
Pin8
Test Point
Result
Pushing
pin1 To pin8
230 V
Normal
pin1 To pin8
0 ~ 2V
Yes
Water Valve
Is the resistance value of
Water Valve like as
below?
Ice Maker
Replace
Water-valve
No
(1)
(2)
Dispenser
Result
(1) To (2)
1.4 ~ 1.6 K
Yes
After plug in,
explain to the customer!
TROUBLE DIAGNOSIS
Freezer-lamp Doesnt work
BO
F-Lamp
12
CON3
BL
5
Main PCB
CON7
RD
RD
RD
F-DOOR Switch
RD
Housing
Wiring diagram
Is the condition of
No
the freezer door switch
like as below?
Replace
Door switch
No
Replace
Main PCB
(1)(2)
Pin6 Pin5
Status
Tester
Normal
Infinity
Test Point
Result
Closed
Pin5 To Pin6
5V
Open
Pin5 To Pin6
0V
Yes
Yes
Is the connection
loose?(CON3/CON7)
Door
CON3
Replace
Main PCB
Reconnect
PIN12
PIN2
voltage of Freezer lamp
Door
Test Point
Result
Closed
Pin2 To Pin12
0~2V
Open
Pin2 To Pin12
230 V
Yes
CON7
No
No
Replace Lamp
TROUBLE DIAGNOSIS
Refrigerator-lamp Doesnt work
PR
1
BL
MAIN
PCB
3
CON4
R-Lamp
CON8
BO
PK
Hinge
1
H/BAR
DOOR S/W
BO
PK
122
R-DOOR
S/W
Housing
Wiring diagram
Is the condition of
the Refrigerator door
switch like as below?
No
Replace
Door switch
No
Replace
Main PCB
(1)(2)
Pin4 Pin3
Status
Tester
Normal
Infinity
Test Point
Result
Closed
Pin3 To Pin4
5V
Open
Pin3 To Pin4
0V
Yes
Yes
Is the connection
loose?(CON4/CON8)
Door
No
Replace
Main PCB
Reconnect
PIN3
PIN1
voltage of Refrigerator lamp
CON8
CON4
Door
Test Point
Result
Closed
Pin1 To Pin3
0~2V
Open
Pin1 To Pin3
230 V
Yes
No
Replace Lamp
TROUBLE DIAGNOSIS
Poor cooling in the
refrigerator compartment
Is the voltage between
pin 11 and pin 12 of CON7
like as below?
N0
No
Check the
Damper
itself
Yes
Check the
Damper
itself
Replace
Main PCB
Pin12 Pin11
Yes
Voltage of F-fan
Test Point
Result
pin11 To pin12
12 ~ 16 V
Yes
No
Replace
Main PCB
No
Pin11
Pin10
(2)WH
(4)YL
Result
Pin10 To pin11
1~4V
Yes
(3)BL
(1)RD
Resistance of Damper
Test Point
Result
(1) To (4)
369 ~ 451
(2) To (3)
369 ~ 451
No
Replace
Damper
TROUBLE DIAGNOSIS
After reset the unit, take steps to PCB as
follows for temperature compensation.
1. replacing RCR1
RCR1
Temp.
Compension
Remark
10
0 deg
Current
8.2
- 0.5 deg
5.6
- 1.0 deg
3.3
-1.5 deg
2.0
- 2.0 deg
470
- 2.5 deg
Colder
JUMP
WIRE
JCR3
JCR4
Temp.
Compensation
-1.0 deg
-1.0 deg
TROUBLE DIAGNOSIS
Over cooling in the refrigerator compartment
Check the Fan operation
by placing your hand in
front of the vents to feel
for any cold air flow.
Door
Fan-Motor
Open
OFF
Closed
ON
Replace
Fan
No
No
Check the
Damper itself
Yes
RCR1
Temp.
Compension
Remark
180
+ 2.5 deg
Current
56
+ 2.0 deg
33
+ 1.5 deg
18
+ 1.0 deg
12
+ 0.5 deg
10
0 deg
Replace
Damper
(4)YL
JUMP
WIRE
(3)BL
Colder
(1)RD
JCR1
Temp.
Compensation
+1.0 deg
Resistance of Damper
Test Point
Result
(1) To (4)
369 ~ 451
(2) To (3)
369 ~ 451
JCR2
+1.0 deg
TROUBLE DIAGNOSIS
1. How To Remove Terminal Position
Assurance (TPA)
* AC TPA
* DC TPA
2. Wire Color
BL: Blue
WH: White
BO: Bright Orange
BK: Black
BN: Brown
PR: Purple
RD: Red
GN: Green
SB: Sky Blue
GY: Gray
MICOM
Error
Code
TROUBLE
DIAGNOSIS
1-1. Error Code Summary
! WARNING
When you check the Resistance values, be sure to turn off the power.
And wait for the voltage-discharge sufficiently.
TROUBLE DIAGNOSIS
1-2. Troubleshooting With Error
Freezer Sensor Error
CON7
Main PCB
1
2
white
F-Sensor
white
Wiring diagram
Is it displayed under picture?
Disconnect CON7and
measure the value. Is
resistance value between
pins 1 & 2 of CON7 as
below? (WH to WH)
No
Replace
F-sensor
Yes
Yes
Reconnect
Pin2
Pin1
Test Point
Result
Pin1 to pin2
1.4 ~ 120
Yes
Power Off
Tip : To protection of
MICOM
TROUBLE DIAGNOSIS
Refrigerator Sensor Error
CON8
Main PCB
5
6
white
R1-Sensor
white
Wiring diagram
No
Yes
Yes Reconnect
Pin6 Pin5
Test Point
Result
Pin5 to Pin 6
6 ~ 300
Yes
Power Off
Tip : To protection of
MICOM)
Replace
R-sensor
TROUBLE DIAGNOSIS
Defrost Sensor Error
CON7
Main PCB
3
4
BO
BO
BO
D-Sensor
BO
Housing-A
Wiring diagram
Is it displayed under picture?
Yes
Yes
Pin2
Pin1
Reconnect
No
Power Off
Tip : To protection of MICOM
Replace a
D-Sensor
Test Point
Result
Pin1 to
pin2
1.156 ~
141.5
Yes
No
Replace
D_Sensor
Pin4 Pin3
Test Point
Result
Pin3 to Pin 4
6 ~ 300
Yes
TROUBLE DIAGNOSIS
Defrost Heater Error
D-Sensor
BO
BO
BO
BO
Housing-A
3
4
Main
PCB
5
6
BN
BL/WH
Wiring diagram
FUSE-M
BL
BK
CON7 CON3
BN
DEF-Heater
BK
Replace
MAIN PCB
Yes
Pin6 Pin5
Relay operation
Is the connection loose?
Yes
Reconnect
Test Point
Result
Pin5 To Pin6
230V
Yes
Pin6 Pin5
Relay Open
CON7
No
Test Point
Result
Pin5 To Pin6
0~2V
Yes
No
Replace
MAIN PCB
TROUBLE DIAGNOSIS
Is the resistance value
between pins 6(BL/WH) and
5 (BN) of CON3
like as below?
Pin6 Pin5
Resistance
No
Normal
Result
Pin5 To Pin6
180 ~ 230
Replace
Heater
No
(1) (2)
Heater Resistance
Pin1
Test Point
Test Point
Result
(1) To (2)
180 ~ 230
Yes
Yes
Reconnect
Is the resistance
value of DEF-sensor like No
as below? It depends on
the temperature.
Replace
DEF-sensor
(1) BL
(2) BN
(1) BO
(2) BO
Result
(1) To (2)
0~0.5
Yes
Result
Test Point
Result
-30
129.3
10
19.53
-20
76.96
20
13.03
-10
47.34
30
8.896
30
40
6.201
Yes
TROUBLE DIAGNOSIS
Freezer Fan Error
10
Main
PCB
12
11
CON7
YL
BL
PR
PR
RD
F-FAN
BK
Housing
Wiring diagram
Yes
Yes
Reconnect
Yes
Reset and
Enter the TEST 1 MODE
Is the output voltage betwe
en pin11 and pin12 of
CON6 like as below?
N0
Replace
MAIN PCB
Pin11
Pin10
Feedback Voltages
Pin12 Pin11
Test Point
Result
Pin10 To
pin11
1~4V
Yes
Result
pin11 To pin12
Yes
12 ~ 16 V
Replace
Main PCB
TROUBLE DIAGNOSIS
Condenser Fan Error
CON7
9
7
Main PWB
SB
GY
BN
PR
RD
C-FAN
BK
Housing
Wiring diagram
Is it displayed under picture?
N0
Yes
Yes
Reconnect
Yes
Reset and
Enter the TEST 1 MODE
Is the output voltage
between pin7 and pin8 of
CON6 like as below?
N0
Replace
MAIN PCB
Pin9 Pin8
Feedback Voltages
Pin8 Pin7
Condenser Fan Voltages
Test Point
Result
pin7 To pin8
12 ~ 16 V
Yes
Test Point
Result
Pin8 To pin9
1~4V
Yes
Replace
Main PCB
TROUBLE DIAGNOSIS
Refrigerator2 Sensor Error
CON8
Main PCB
7
8
GY
R2-Sensor
GY
Wiring diagram
Pin8 Pin7
Yes
Is the connection
loose?(CON8)
Yes
Reconnect
Test Point
Result
Pin7 to pin8
6 ~ 300
Yes
Power Off
Tip : To protection of
MICOM)
No
Replace a
R2-Sensor
TROUBLE DIAGNOSIS
Water Tank Sensor Error
CON6
Main PCB
10
9
GY
WT-Sensor
GY
Wiring diagram
Disconnect CON6and
measure the value. Is
resistance value between
pins 9& 10 of CON6 as
below? (GY to GY)
Pin10 Pin9
Yes
Is the connection
loose?((CON6)
Yes
Reconnect
Test Point
Result
Pin9 to
pin10
6 ~ 300
Yes
Power Off
Tip : To protection of
MICOM)
No Replace a
WT-Sensor
TROUBLE DIAGNOSIS
Ice Maker Sensor Error
CON10
Main PCB
GY
ICE-Sensor
GY
Wiring diagram
No
Pin2 Pin1
Yes
Is the connection
loose?(CON10)
Yes
Test Point
Result
Pin1 to pin2
1.4 ~ 120
Reconnect
Yes
Power Off
Tip : To protection of
MICOM)
Replace a
ICE-Sensor
TROUBLE DIAGNOSIS
Ice Maker KIT Error
CON10
Main PCB
10
9
Motor
RD
WH
Wiring diagram
N0
Replace the
Main PCB
Pin10Pin9
Motor Receiver Voltages
Yes
Is the connection
loose?(CON10)
Test Point
Result
pin9 To
pin10
5-12 V
Yes
Yes
Reconnect
No
No
Yes
Replace
ICE Maker
Unit
TROUBLE DIAGNOSIS
1-3. Troubleshooting Else
Crush Mode Doesnt work
CON3
7
11 SB
Dispenser PCB
CON5
WH
Lever S/W
SB
BL
Housing-C
Wiring diagram
Yes
Reconnect
CON4
Auger
Motor
Housing-B
BL
DISP
S
Solenoid
RD
Housing-C
In Crush Mode,
Is the voltage between
pin2 of CON5 and pin11
of CON3 like as below,
while pushing the lever
switch?
CON5
Pin1
No
Replace
Main PCB
CON3
Pin11
CON3
No
Level switch
Test Point
Result
Pushing
pin1 To pin11
230 V
Normal
pin1 To pin11
0 ~ 2V
Yes
TROUBLE DIAGNOSIS
In Crush Mode,
No
Is the voltage between
pin1 and pin5 of CON5
like as below, while
pushing the lever switch?
Replace
Main PCB
No
Replace
Dispenser
Solenoid
(1)
(2)
Pin1
Pin5
Test Point
Result
Pushing
pin1 To pin5
230 V
Normal
pin1 To pin5
0 ~ 2V
Result
(1) To (2)
283 ~328
Yes
Is the condition of
the micro switch like as
below?
Yes
No
(1)(2)
Test Point
Result
(1) To (2)
12.3 ~ 15.1
Yes
Test Point
Replace
Auger Motor
(1)
(2)
Status
Tester
Normal
Infinity
Yes
No
Replace
Micro
Switch
TROUBLE DIAGNOSIS
CUBE Mode doesnt work
CON3
10
Housing-A
WH
PR
11 SB
Dispenser PCB
CON5
Lever S/W
WH
Housing-C
Yes
Reconnect
BL
CUBE
Solenoid
Auger
Motor
Housing-B
BL
DISP
S
Solenoid
RD
Housing-C
Wiring diagram
BL
SB
In CUBE Mode,
Is the voltage between
pin2 of CON5 and pin10
of CON3 like as below,
while pushing the lever
switch?
No
Replace
Main PCB
CON4
CON5
Pin1
CON3
Pin10
CON3
Level switch
Test Point
Result
Pushing
pin1 To pin10
230 V
Normal
pin1 To pin10
0 ~ 2V
No
Yes
TROUBLE DIAGNOSIS
In Crush Mode,
Is the voltage between
pin2 of CON5 and pin11
of CON3 like as below,
while pushing the lever
switch?
CON5
Pin1
Replace
Main PCB
No
No
Replace
Auger Motor
(1)
(2)
CON3
Pin11
Test Point
Result
Pushing
pin1 To pin11
230 V
Normal
pin1 To pin11
0 ~ 2V
Yes
In Crush Mode,
No
Is the voltage between
pin1 and pin5 of CON5
like as below, while
pushing the lever switch?
Replace
Main PCB
Test Point
Result
(1) To (2)
12.3 ~ 20.1
Yes
No
Replace
Cube
Solenoid
(1)
(2)
Pin1
Test Point
Result
Pushing
pin1 To pin5
230 V
Normal
pin1 To pin5
0 ~ 2V
Yes
Test Point
Result
(1) To (2)
156.8 ~ 173.3
Yes
TROUBLE DIAGNOSIS
Is the resistance between
(1) and (2) of the
Dispenser solenoid like as
below?
No
Replace
Dispenser
Solenoid
(1)
(2)
Result
(1) To (2)
283 ~328
Yes
Is the condition of
the micro switch like as
below?
(1)
(2)
Status
Tester
Normal
Infinity
Yes
No
Replace
Micro
Switch
TROUBLE DIAGNOSIS
Water Mode Doesnt work
Main
1
PCB
CON5
WH
Lever S/W
1
PILOT Valve
Water Valve
Housing-A
Main
PCB
CON3
7
8
PK
2
Housing-B
BK
Wiring diagram
Yes
Reconnect
In Water Mode,
No
Is the voltage between
pin1 of CON5 and pin7 of
CON3 like as below, while
pushing the lever switch?
Replace
Main PCB
CON4
CON5
CON3
Pin1
Pin7
CON3
No
Level switch
Test Point
Result
Pushing
pin1 To pin7
230 V
Normal
pin1 To pin7
0 ~ 2V
Yes
TROUBLE DIAGNOSIS
In Water Mode,
No
Is the voltage between
pin1 of CON5 and pin8 of
CON3 like as below, while
pushing the lever switch?
CON5
Replace
Main PCB
CON3
Pin1
Pin8
Test Point
Result
Pushing
pin1 To pin8
230 V
Normal
pin1 To pin8
0 ~ 2V
Yes
Water Valve
Is the resistance value of
Water Valve like as
below?
Ice Maker
Replace
Water-valve
No
(1)
(2)
Dispenser
Result
(1) To (2)
1.4 ~ 1.6 K
Yes
After plug in,
explain to the customer!
TROUBLE DIAGNOSIS
Freezer-lamp Doesnt work
BO
F-Lamp
12
CON3
BL
5
Main PCB
CON7
RD
RD
RD
F-DOOR Switch
RD
Housing
Wiring diagram
Is the condition of
No
the freezer door switch
like as below?
Replace
Door switch
No
Replace
Main PCB
(1)(2)
Pin6 Pin5
Status
Tester
Normal
Infinity
Test Point
Result
Closed
Pin5 To Pin6
5V
Open
Pin5 To Pin6
0V
Yes
Yes
Is the connection
loose?(CON3/CON7)
Door
CON3
Replace
Main PCB
Reconnect
PIN12
PIN2
voltage of Freezer lamp
Door
Test Point
Result
Closed
Pin2 To Pin12
0~2V
Open
Pin2 To Pin12
230 V
Yes
CON7
No
No
Replace Lamp
TROUBLE DIAGNOSIS
Refrigerator-lamp Doesnt work
PR
1
BL
MAIN
PCB
3
CON4
R-Lamp
CON8
BO
PK
Hinge
1
H/BAR
DOOR S/W
BO
PK
122
R-DOOR
S/W
Housing
Wiring diagram
Is the condition of
the Refrigerator door
switch like as below?
No
Replace
Door switch
No
Replace
Main PCB
(1)(2)
Pin4 Pin3
Status
Tester
Normal
Infinity
Test Point
Result
Closed
Pin3 To Pin4
5V
Open
Pin3 To Pin4
0V
Yes
Yes
Is the connection
loose?(CON4/CON8)
Door
No
Replace
Main PCB
Reconnect
PIN3
PIN1
voltage of Refrigerator lamp
CON8
CON4
Door
Test Point
Result
Closed
Pin1 To Pin3
0~2V
Open
Pin1 To Pin3
230 V
Yes
No
Replace Lamp
TROUBLE DIAGNOSIS
Poor cooling in the
refrigerator compartment
Is the voltage between
pin 11 and pin 12 of CON7
like as below?
N0
No
Check the
Damper
itself
Yes
Check the
Damper
itself
Replace
Main PCB
Pin12 Pin11
Yes
Voltage of F-fan
Test Point
Result
pin11 To pin12
12 ~ 16 V
Yes
No
Replace
Main PCB
No
Pin11
Pin10
(2)WH
(4)YL
Result
Pin10 To pin11
1~4V
Yes
(3)BL
(1)RD
Resistance of Damper
Test Point
Result
(1) To (4)
369 ~ 451
(2) To (3)
369 ~ 451
No
Replace
Damper
TROUBLE DIAGNOSIS
After reset the unit, take steps to PCB as
follows for temperature compensation.
1. replacing RCR1
RCR1
Temp.
Compension
Remark
10
0 deg
Current
8.2
- 0.5 deg
5.6
- 1.0 deg
3.3
-1.5 deg
2.0
- 2.0 deg
470
- 2.5 deg
Colder
JUMP
WIRE
JCR3
JCR4
Temp.
Compensation
-1.0 deg
-1.0 deg
TROUBLE DIAGNOSIS
Over cooling in the refrigerator compartment
Check the Fan operation
by placing your hand in
front of the vents to feel
for any cold air flow.
Door
Fan-Motor
Open
OFF
Closed
ON
Replace
Fan
No
No
Check the
Damper itself
Yes
RCR1
Temp.
Compension
Remark
180
+ 2.5 deg
Current
56
+ 2.0 deg
33
+ 1.5 deg
18
+ 1.0 deg
12
+ 0.5 deg
10
0 deg
Replace
Damper
(4)YL
JUMP
WIRE
(3)BL
Colder
(1)RD
JCR1
Temp.
Compensation
+1.0 deg
Resistance of Damper
Test Point
Result
(1) To (4)
369 ~ 451
(2) To (3)
369 ~ 451
JCR2
+1.0 deg
TROUBLE DIAGNOSIS
1. How To Remove Terminal Position
Assurance (TPA)
* AC TPA
* DC TPA
2. Wire Color
BL: Blue
WH: White
BO: Bright Orange
BK: Black
BN: Brown
PR: Purple
RD: Red
GN: Green
SB: Sky Blue
GY: Gray
PK: Pink
MICOM
Error
Code
TROUBLE
DIAGNOSIS
1-1. Error Code Summary
! WARNING
When you check the Resistance values, be sure to turn off the power.
And wait for the voltage-discharge sufficiently.
TROUBLE DIAGNOSIS
1-2. Troubleshooting With Error
Freezer Sensor Error
CON6
Main PCB
1
2
white
F-Sensor
white
Wiring diagram
Is it displayed under picture?
No
Replace
F-sensor
Yes
Yes
Reconnect
Pin2
Pin1
Test Point
Result
Pin1 to pin2
1.4 ~ 120
Yes
Power Off
Tip : To protection of
MICOM
TROUBLE DIAGNOSIS
Refrigerator Sensor Error
CON7
Main PCB
5
6
white
R1-Sensor
white
Wiring diagram
No
Yes
Yes Reconnect
Pin6 Pin5
Test Point
Result
Pin5 to Pin 6
6 ~ 300
Yes
Power Off
Tip : To protection of
MICOM)
Replace
R-sensor
TROUBLE DIAGNOSIS
Defrost Sensor Error
CON6
Main PCB
3
4
BO
BO
BO
D-Sensor
BO
Housing-A
Wiring diagram
Is it displayed under picture?
Yes
Yes
Pin2
Pin1
Reconnect
No
Power Off
Tip : To protection of MICOM
Replace a
D-Sensor
Test Point
Result
Pin1 to
pin2
1.156 ~
141.5
Yes
No
Replace
D_Sensor
Pin4 Pin3
Test Point
Result
Pin3 to Pin 4
6 ~ 300
Yes
TROUBLE DIAGNOSIS
Defrost Heater Error
D-Sensor
BO
BO
BO
BO
Housing-A
3
4
Main
PCB
5
1
BN
BL/WH
Wiring diagram
FUSE-M
BL
BK
CON6 CON2
BN
DEF-Heater
BK
Replace
MAIN PCB
Yes
Pin5
Relay operation
Is the connection loose?
Yes
Reconnect
Pin1
Test Point
Result
Pin1 To Pin5
230V
Yes
Relay Open
CON6
No
Pin5
Pin1
Test Point
Result
Pin1 To Pin5
0~2V
Yes
No
Replace
MAIN PCB
TROUBLE DIAGNOSIS
Is the resistance value
between pins 1(BL/WH) and
5 (BN) of CON2
like as below?
Pin5
Resistance
No
Normal
Result
Pin1 To Pin5
180 ~ 230
Replace
Heater
No
(1) (2)
Heater Resistance
Pin1
Test Point
Test Point
Result
(1) To (2)
180 ~ 230
Yes
Yes
Reconnect
Is the resistance
value of DEF-sensor like No
as below? It depends on
the temperature.
Replace
DEF-sensor
(1) BL
(2) BN
(1) BO
(2) BO
Result
(1) To (2)
0~0.5
Yes
Result
Test Point
Result
-30
129.3
10
19.53
-20
76.96
20
13.03
-10
47.34
30
8.896
30
40
6.201
Yes
TROUBLE DIAGNOSIS
Freezer Fan Error
10
Main
PCB
12
11
CON6
YL
BL
PR
PR
RD
F-FAN
BK
Housing
Wiring diagram
Yes
Yes
Reconnect
Yes
Reset and
Enter the TEST 1 MODE
Is the output voltage betwe
en pin11 and pin12 of
CON6 like as below?
N0
Replace
MAIN PCB
Pin11
Pin10
Feedback Voltages
Pin12 Pin11
Test Point
Result
Pin10 To
pin11
1~4V
Yes
Result
pin11 To pin12
Yes
12 ~ 16 V
Replace
Main PCB
TROUBLE DIAGNOSIS
Condenser Fan Error
CON6
9
7
Main PWB
SB
GY
BN
PR
RD
C-FAN
BK
Housing
Wiring diagram
Is it displayed under picture?
N0
Yes
Yes
Reconnect
Yes
Reset and
Enter the TEST 1 MODE
Is the output voltage
between pin7 and pin8 of
CON6 like as below?
N0
Replace
MAIN PCB
Pin9 Pin8
Feedback Voltages
Pin8 Pin7
Condenser Fan Voltages
Test Point
Result
pin7 To pin8
12 ~ 16 V
Yes
Test Point
Result
Pin8 To pin9
1~4V
Yes
Replace
Main PCB
TROUBLE DIAGNOSIS
Communication Error
CON5
MAIN
PCB
7
6
5
4
Hinge
RD(Rx)
BN(Tx)
BO(GND)
WH/BK(12V)
RD(Tx)
CON101
BN(Rx)
BO(GND)
WH/BK(12V)
DISPLAY
PCB
3
4
Rx: Receiver
Tx: Transmitter
Wiring diagram
Is Er-CO displayed?
Display PCB
Is the voltage between pin1
and pin3 of CON101 0 V or 5 V?
N0
Replace the
Display PCB
Pin3
Pin1
Yes
Display PCB
Is the connection loose?
Yes
Reconnect
Transmitter Voltages
Test Point
Result
pin1 To pin3
0 V or 5 V
Yes
No
Display PCB
Is the voltage between pins 2 and
pin 5 of CON101?
Pin3
Pin2
Result
pin2 To pin3
0 V or 5 V
Yes
No
Yes
Reconnect
TROUBLE DIAGNOSIS
MAIN PCB
Is the connection loose?
Yes
Reconnect
Main PCB
Is the voltage between pin5 and No
pin6 of CON5 0 V or 5 V?
Replace the
Main PCB
No
Main PCB
Is the voltage between pins 5
and pin 7 of CON5 0V or 5V?
No
Replace the
Main PCB
Pin5 Pin6
Transmitter Voltages
Test Point
Result
pin5 To pin6
0 V or 5 V
Yes
Pin7
Receiver Voltages
Test Point
Result
pin5 To pin7
0 V or 5 V
Yes
TROUBLE DIAGNOSIS
Refrigerator2 Sensor Error
CON7
Main PCB
7
8
GY
R2-Sensor
GY
Wiring diagram
Yes
Is the connection
loose?(CON7)
Yes
Reconnect
Pin8 Pin7
Test Point
Result
Pin7 to pin8
6 ~ 300
Yes
Power Off
Tip : To protection of
MICOM)
No
Replace a
R2-Sensor
TROUBLE DIAGNOSIS
Water Tank Sensor Error
CON5
Main PCB
11
10
GY
WT-Sensor
GY
Wiring diagram
Disconnect CON5and
measure the value. Is
resistance value between
pins 10& 11 of CON5 as
below? (GY to GY)
Yes
Is the connection
loose?((CON5)
Yes
Reconnect
Pin11 Pin10
Test Point
Result
Pin10 to
pin11
6 ~ 300
Yes
Power Off
Tip : To protection of
MICOM)
No Replace a
WT-Sensor
TROUBLE DIAGNOSIS
Ice Maker Sensor Error
CON8
Main PCB
GY
ICE-Sensor
GY
Wiring diagram
Disconnect CON8and
measure the value. Is
resistance value between
pins 1 & 2 of CON8 as
below? (GY to GY)
No
Yes
Is the connection
loose?(CON8)
Yes
Reconnect
Pin2 Pin1
Test Point
Result
Pin1 to pin2
1.4 ~ 120
Yes
Power Off
Tip : To protection of
MICOM)
Replace a
ICE-Sensor
TROUBLE DIAGNOSIS
Ice Maker KIT Error
CON8
Main PCB
10
9
Motor
RD
WH
Wiring diagram
Inspection Ice Maker
module part in freezer
room.
Yes
Is the connection
loose?(CON8)
Yes
Reconnect
No
Pin10Pin9
Motor Receiver Voltages
Test Point
Result
pin9 To
pin10
5-12 V
Yes
N0
Replace the
Main PCB
Yes
Replace
ICE Maker
Unit
TROUBLE DIAGNOSIS
1-3. Troubleshooting Else
Crush Mode Doesnt work
CON3
7
SB
9
Dispenser PCB
CON4
WH
Lever S/W
Housing-C
Yes
Reconnect
CON4
BL
Auger
Motor
Housing-B
BL
DISP
S
Solenoid
RD
Housing-C
Wiring diagram
SB
In Crush Mode,
No
Is the voltage between
pin1 of CON4 and pin9 of
CON3 like as below, while
pushing the lever switch?
CON4
Pin1
Pin9
Replace
Main PCB
CON3
CON3
No
Level switch
Test Point
Result
Pushing
pin1 To pin9
230 V
Normal
pin1 To pin9
0 ~ 2V
Yes
TROUBLE DIAGNOSIS
In Crush Mode,
No
Is the voltage between
pin1 of CON4 and pin7 of
CON4 like as below, while
pushing the lever switch?
Replace
Main PCB
No
Replace
Dispenser
Solenoid
(1)
(2)
Pin7
Pin1
Test Point
Result
Pushing
pin1 To pin7
230 V
Normal
pin1 To pin7
0 ~ 2V
Result
(1) To (2)
283 ~328
Yes
Is the condition of
the micro switch like as
below?
Yes
No
(1)(2)
Test Point
Result
(1) To (2)
12.3 ~ 15.1
Yes
Test Point
Replace
Auger Motor
(1)
(2)
Status
Tester
Normal
Infinity
Yes
No
Replace
Micro
Switch
TROUBLE DIAGNOSIS
CUBE Mode doesnt work
CON3
7
9
Housing-A
WH
PR
SB
Dispenser PCB
CON4
WH
Lever S/W
Yes
CON3
Reconnect
CUBE
Solenoid
Auger
Motor
Housing-B
BL
DISP
S
Solenoid
RD
Housing-C
Wiring diagram
BL
Housing-C
BL
SB
In CUBE Mode,
No
Is the voltage between
pin1 of CON4 and pin7 of
CON3 like as below, while
pushing the lever switch?
Replace
Main PCB
CON4
CON4
Pin1
Pin7
CON3
Test Point
Result
Pushing
pin1 To pin7
220 V
Normal
pin1 To pin7
0 ~ 2V
No
Yes
TROUBLE DIAGNOSIS
In CUBE Mode,
No
Is the voltage between
pin9 of CON3 and pin5 of
CON4 like as below, while
pushing the lever switch?
Replace
Main PCB
No
Replace
Auger Motor
(1)
(2)
CON4 Pin1
CON3 Pin9
Test Point
Result
Pushing
pin9 To pin1
230 V
Normal
pin9 To pin1
0 ~ 2V
Yes
In CUBE Mode,
No
Is the voltage between
pin1 of CON4 and pin7 of
CON4 like as below, while
pushing the lever switch?
Replace
Main PCB
Test Point
Result
(1) To (2)
12.3 ~ 20.1
Yes
No
Replace
Cube
Solenoid
(1)
(2)
Pin7
Pin1
Test Point
Result
Pushing
pin1 To pin7
230 V
Normal
pin1 To pin7
0 ~ 2V
Yes
Test Point
Result
(1) To (2)
156.8 ~ 173.3
Yes
TROUBLE DIAGNOSIS
Is the resistance between
(1) and (2) of the
Dispenser solenoid like as
below?
No
Replace
Dispenser
Solenoid
(1)
(2)
Result
(1) To (2)
283 ~328
Yes
Is the condition of
the micro switch like as
below?
(1)
(2)
Status
Tester
Normal
Infinity
Yes
No
Replace
Micro
Switch
TROUBLE DIAGNOSIS
Water Mode Doesnt work
Main
1
PCB
CON4
WH
Lever S/W
1
PILOT Valve
Water Valve
Housing-A
Main
PCB
CON3
1
3
PK
2
Housing-B
BN
Wiring diagram
Yes
CON3
Reconnect
CON4
In Water Mode,
No
Is the voltage between
pin1 of CON3 and pin5 of
CON4 like as below, while
pushing the lever switch?
CON3 Pin1
Replace
Main PCB
CON4 Pin1
No
Level switch
Test Point
Result
Pushing
pin1 To pin1
230 V
Normal
pin1 To pin1
0 ~ 2V
Yes
TROUBLE DIAGNOSIS
In Water Mode,
No
Is the voltage between
pin3 of CON3 and pin1 of
CON4 like as below, while
pushing the lever switch?
Replace
Main PCB
CON4 Pin1
CON3 Pin3
Test Point
Result
Pushing
pin3 To pin1
230 V
Normal
pin3 To pin1
0 ~ 2V
Yes
Water Valve
Is the resistance value of
Water Valve like as
below?
Ice Maker
Replace
Water-valve
No
(1)
(2)
Dispenser
Result
(1) To (2)
1.4 ~ 1.6 K
Yes
After plug in,
explain to the customer!
TROUBLE DIAGNOSIS
Freezer-lamp Doesnt work
YL
F-Lamp
BL
CON3
Main PCB
5
CON6
CON4
RD
RD
RD
F-DOOR Switch
RD
Housing
Wiring diagram
Is the condition of
No
the freezer door switch
like as below?
Replace
Door switch
No
Replace
Main PCB
(1)(2)
Pin6 Pin5
Status
Tester
Normal
Infinity
Test Point
Result
Closed
Pin5 To Pin6
5V
Open
Pin5 To Pin6
0V
Yes
Yes
Is the connection
loose?(CON3/CON6)
Door
No
Replace
Main PCB
Reconnect
CON3 PIN7
CON4 PIN5
Test Point
Result
Closed
Pin7 To Pin5
0~2V
Open
Pin7 To Pin5
230 V
Yes
No
Replace Lamp
TROUBLE DIAGNOSIS
Refrigerator-lamp Doesnt work
PR
1
BL
MAIN
PCB
3
CON1
R-Lamp
CON7
BO
PK
Hinge
1
H/BAR
DOOR S/W
BO
PK
122
R-DOOR
S/W
Housing
Wiring diagram
Is the condition of
the Refrigerator door
switch like as below?
No
Replace
Door switch
No
Replace
Main PCB
(1)(2)
Pin4 Pin3
Status
Tester
Normal
Infinity
Test Point
Result
Closed
Pin3 To Pin4
5V
Open
Pin3 To Pin4
0V
Yes
Yes
Is the connection
loose?(CON1/CON7)
Door
No
Replace
Main PCB
Reconnect
PIN7
PIN1
voltage of Refrigerator lamp
Door
Test Point
Result
Closed
Pin1 To Pin7
0~2V
Open
Pin1 To Pin7
230 V
Yes
No
Replace Lamp
TROUBLE DIAGNOSIS
Poor cooling in the
refrigerator compartment
MAIN PWB
Is the connection loose? Yes
(CON1)
Reconnect
N0
Replace
Main PCB
No
Replace
Main PCB
Pin12 Pin11
No
Voltage of F-fan
NO
Replace
Main PCB
Test Point
Result
pin11 To pin12
12 ~ 16 V
Yes
Pin3
Pin5
Voltage of Compressor
Test Point
Result
Pin3 To pin5
230 V
Yes
Pin11
Pin10
Result
Pin10 To pin11
1~4V
Yes
TROUBLE DIAGNOSIS
Does the cold-air come out of
the top of the main duct?
No
Check the
Damper
itself
Yes
Check the
Damper
itself
Yes
No
(3)BL
No
Replace
Damper
(4)YL
(1)RD
Resistance of Damper
Test Point
Result
(1) To (4)
369 ~ 451
(2) To (3)
369 ~ 451
TROUBLE DIAGNOSIS
Over cooling in the refrigerator compartment
MAIN PWB
Is the connection loose? Yes
(CON1)
Reconnect
No
Check the
Damper itself
No
NO
Replace
Main PCB
Yes
(4)YL
Pin3
Pin5
Voltage of Compressor
Test Point
Result
Pin3 To pin5
230 V
(3)BL
Resistance of Damper
Yes
Fan-Motor
Open
OFF
Closed
ON
No
(1)RD
Yes
Replace
Fan
Test Point
Result
(1) To (4)
369 ~ 451
(2) To (3)
369 ~ 451
No
Replace
Damper
TROUBLE DIAGNOSIS
1. How To Remove Terminal Position
Assurance (TPA)
* AC TPA
* DC TPA
2. Wire Color
BL: Blue
WH: White
BO: Bright Orange
BK: Black
BN: Brown
PR: Purple
RD: Red
GN: Green
SB: Sky Blue
GY: Gray
MICOM
Error
Code
TROUBLE
DIAGNOSIS
1-1. Error Code Summary
! WARNING
When you check the Resistance values, be sure to turn off the power.
And wait for the voltage-discharge sufficiently.
TROUBLE DIAGNOSIS
1-2. Troubleshooting With Error
Freezer Sensor Error
CON6
Main PCB
1
2
white
F-Sensor
white
Wiring diagram
Is it displayed under picture?
No
Replace
F-sensor
Yes
Yes
Reconnect
Pin2
Pin1
Test Point
Result
Pin1 to pin2
1.4 ~ 120
Yes
Power Off
Tip : To protection of
MICOM
TROUBLE DIAGNOSIS
Refrigerator Sensor Error
CON7
Main PCB
5
6
white
R1-Sensor
white
Wiring diagram
No
Yes
Yes Reconnect
Pin6 Pin5
Test Point
Result
Pin5 to Pin 6
6 ~ 300
Yes
Power Off
Tip : To protection of
MICOM)
Replace
R-sensor
TROUBLE DIAGNOSIS
Defrost Sensor Error
CON6
Main PCB
3
4
BO
BO
BO
D-Sensor
BO
Housing-A
Wiring diagram
Is it displayed under picture?
Yes
Yes
Pin2
Pin1
Reconnect
No
Power Off
Tip : To protection of MICOM
Replace a
D-Sensor
Test Point
Result
Pin1 to
pin2
1.156 ~
141.5
Yes
No
Replace
D_Sensor
Pin4 Pin3
Test Point
Result
Pin3 to Pin 4
6 ~ 300
Yes
TROUBLE DIAGNOSIS
Defrost Heater Error
D-Sensor
BO
BO
BO
BO
Housing-A
3
4
Main
PCB
5
1
BN
BL/WH
Wiring diagram
FUSE-M
BL
BK
CON6 CON2
BN
DEF-Heater
BK
Replace
MAIN PCB
Yes
Pin5
Relay operation
Is the connection loose?
Yes
Reconnect
Pin1
Test Point
Result
Pin1 To Pin5
230V
Yes
Relay Open
CON6
No
Pin5
Pin1
Test Point
Result
Pin1 To Pin5
0~2V
Yes
No
Replace
MAIN PCB
TROUBLE DIAGNOSIS
Is the resistance value
between pins 1(BL/WH) and
5 (BN) of CON2
like as below?
Pin5
Resistance
No
Normal
Result
Pin1 To Pin5
180 ~ 230
Replace
Heater
No
(1) (2)
Heater Resistance
Pin1
Test Point
Test Point
Result
(1) To (2)
180 ~ 230
Yes
Yes
Reconnect
Is the resistance
value of DEF-sensor like No
as below? It depends on
the temperature.
Replace
DEF-sensor
(1) BL
(2) BN
(1) BO
(2) BO
Result
(1) To (2)
0~0.5
Yes
Result
Test Point
Result
-30
129.3
10
19.53
-20
76.96
20
13.03
-10
47.34
30
8.896
30
40
6.201
Yes
TROUBLE DIAGNOSIS
Freezer Fan Error
10
Main
PCB
12
11
CON6
YL
BL
PR
PR
RD
F-FAN
BK
Housing
Wiring diagram
Yes
Yes
Reconnect
Yes
Reset and
Enter the TEST 1 MODE
Is the output voltage betwe
en pin11 and pin12 of
CON6 like as below?
N0
Replace
MAIN PCB
Pin11
Pin10
Feedback Voltages
Pin12 Pin11
Test Point
Result
Pin10 To
pin11
1~4V
Yes
Result
pin11 To pin12
Yes
12 ~ 16 V
Replace
Main PCB
TROUBLE DIAGNOSIS
Condenser Fan Error
CON6
9
7
Main PWB
SB
GY
BN
PR
RD
C-FAN
BK
Housing
Wiring diagram
Is it displayed under picture?
N0
Yes
Yes
Reconnect
Yes
Reset and
Enter the TEST 1 MODE
Is the output voltage
between pin7 and pin8 of
CON6 like as below?
N0
Replace
MAIN PCB
Pin9 Pin8
Feedback Voltages
Pin8 Pin7
Condenser Fan Voltages
Test Point
Result
pin7 To pin8
12 ~ 16 V
Yes
Test Point
Result
Pin8 To pin9
1~4V
Yes
Replace
Main PCB
TROUBLE DIAGNOSIS
Refrigerator2 Sensor Error
CON7
Main PCB
7
8
GY
R2-Sensor
GY
Wiring diagram
Pin8 Pin7
Yes
Is the connection
loose?(CON7)
Yes
Reconnect
Test Point
Result
Pin7 to pin8
6 ~ 300
Yes
Power Off
Tip : To protection of
MICOM)
No
Replace a
R2-Sensor
TROUBLE DIAGNOSIS
Water Tank Sensor Error
CON5
Main PCB
4
3
GY
WT-Sensor
GY
Wiring diagram
Disconnect CON5and
measure the value. Is
resistance value between
pins 3 & 4 of CON5 as
below? (GY to GY)
Pin4 Pin3
Yes
Is the connection
loose?((CON5)
Yes
Test Point
Result
Pin3 to pin4
6 ~ 300
Reconnect
Yes
Power Off
Tip : To protection of
MICOM)
No Replace a
WT-Sensor
TROUBLE DIAGNOSIS
Ice Maker Sensor Error
CON8
Main PCB
GY
ICE-Sensor
GY
Wiring diagram
Disconnect CON8and
measure the value. Is
resistance value between
pins 1 & 2 of CON8 as
below? (GY to GY)
No
Pin2 Pin1
Yes
Is the connection
loose?(CON8)
Yes
Test Point
Result
Pin1 to pin2
1.4 ~ 120
Reconnect
Yes
Power Off
Tip : To protection of
MICOM)
Replace a
ICE-Sensor
TROUBLE DIAGNOSIS
Ice Maker KIT Error
CON8
Main PCB
10
9
Motor
RD
WH
Wiring diagram
N0
Replace the
Main PCB
Pin10Pin9
Motor Receiver Voltages
Result
pin9 To
pin10
5-12 V
Yes
Yes
Is the connection
loose?(CON8)
Test Point
Yes
Reconnect
No
No
Yes
Replace
ICE Maker
Unit
TROUBLE DIAGNOSIS
1-3. Troubleshooting Else
Crush Mode Doesnt work
CON3
7
SB
9
Dispenser PCB
CON4
WH
Lever S/W
Housing-C
Yes
Reconnect
CON4
BL
Auger
Motor
Housing-B
BL
DISP
S
Solenoid
RD
Housing-C
Wiring diagram
SB
In Crush Mode,
No
Is the voltage between
pin1 of CON4 and pin9 of
CON3 like as below, while
pushing the lever switch?
CON4
Pin1
Pin9
Replace
Main PCB
CON3
CON3
No
Level switch
Test Point
Result
Pushing
pin1 To pin9
230 V
Normal
pin1 To pin9
0 ~ 2V
Yes
TROUBLE DIAGNOSIS
In Crush Mode,
No
Is the voltage between
pin1 of CON4 and pin7 of
CON4 like as below, while
pushing the lever switch?
Replace
Main PCB
No
Replace
Dispenser
Solenoid
(1)
(2)
Pin7
Pin1
Test Point
Result
Pushing
pin1 To pin7
230 V
Normal
pin1 To pin7
0 ~ 2V
Result
(1) To (2)
283 ~328
Yes
Is the condition of
the micro switch like as
below?
Yes
No
(1)(2)
Test Point
Result
(1) To (2)
12.3 ~ 15.1
Yes
Test Point
Replace
Auger Motor
(1)
(2)
Status
Tester
Normal
Infinity
Yes
No
Replace
Micro
Switch
TROUBLE DIAGNOSIS
CUBE Mode doesnt work
CON3
7
9
Housing-A
WH
PR
SB
Dispenser PCB
CON4
WH
Lever S/W
Yes
CON3
Reconnect
CUBE
Solenoid
Auger
Motor
Housing-B
BL
DISP
S
Solenoid
RD
Housing-C
Wiring diagram
BL
Housing-C
BL
SB
In CUBE Mode,
No
Is the voltage between
pin1 of CON4 and pin7 of
CON3 like as below, while
pushing the lever switch?
Replace
Main PCB
CON4
CON4
Pin1
Pin7
CON3
Test Point
Result
Pushing
pin1 To pin7
220 V
Normal
pin1 To pin7
0 ~ 2V
No
Yes
TROUBLE DIAGNOSIS
In CUBE Mode,
No
Is the voltage between
pin9 of CON3 and pin5 of
CON4 like as below, while
pushing the lever switch?
Replace
Main PCB
No
Replace
Auger Motor
(1)
(2)
CON4 Pin1
CON3 Pin9
Test Point
Result
Pushing
pin9 To pin1
230 V
Normal
pin9 To pin1
0 ~ 2V
Yes
In CUBE Mode,
No
Is the voltage between
pin1 of CON4 and pin7 of
CON4 like as below, while
pushing the lever switch?
Replace
Main PCB
Test Point
Result
(1) To (2)
12.3 ~ 20.1
Yes
No
Replace
Cube
Solenoid
(1)
(2)
Pin7
Pin1
Test Point
Result
Pushing
pin1 To pin7
230 V
Normal
pin1 To pin7
0 ~ 2V
Yes
Test Point
Result
(1) To (2)
156.8 ~ 173.3
Yes
TROUBLE DIAGNOSIS
Is the resistance between
(1) and (2) of the
Dispenser solenoid like as
below?
No
Replace
Dispenser
Solenoid
(1)
(2)
Result
(1) To (2)
283 ~328
Yes
Is the condition of
the micro switch like as
below?
(1)
(2)
Status
Tester
Normal
Infinity
Yes
No
Replace
Micro
Switch
TROUBLE DIAGNOSIS
Water Mode Doesnt work
Main
1
PCB
CON4
WH
Lever S/W
1
PILOT Valve
Water Valve
Housing-A
Main
PCB
CON3
1
3
PK
2
Housing-B
BN
Wiring diagram
Yes
CON3
Reconnect
CON4
In Water Mode,
No
Is the voltage between
pin1 of CON3 and pin5 of
CON4 like as below, while
pushing the lever switch?
CON3 Pin1
Replace
Main PCB
CON4 Pin1
No
Level switch
Test Point
Result
Pushing
pin1 To pin1
230 V
Normal
pin1 To pin1
0 ~ 2V
Yes
TROUBLE DIAGNOSIS
In Water Mode,
No
Is the voltage between
pin3 of CON3 and pin1 of
CON4 like as below, while
pushing the lever switch?
Replace
Main PCB
CON4 Pin1
CON3 Pin3
Test Point
Result
Pushing
pin3 To pin1
230 V
Normal
pin3 To pin1
0 ~ 2V
Yes
Water Valve
Is the resistance value of
Water Valve like as
below?
Ice Maker
Replace
Water-valve
No
(1)
(2)
Dispenser
Result
(1) To (2)
1.4 ~ 1.6 K
Yes
After plug in,
explain to the customer!
TROUBLE DIAGNOSIS
Freezer-lamp Doesnt work
YL
F-Lamp
BL
CON3
Main PCB
5
CON6
CON4
RD
RD
RD
F-DOOR Switch
RD
Housing
Wiring diagram
Is the condition of
No
the freezer door switch
like as below?
Replace
Door switch
No
Replace
Main PCB
(1)(2)
Pin6 Pin5
Status
Tester
Normal
Infinity
Test Point
Result
Closed
Pin5 To Pin6
5V
Open
Pin5 To Pin6
0V
Yes
Yes
Is the connection
loose?(CON3/CON6)
Door
No
Replace
Main PCB
Reconnect
CON3 PIN7
CON4 PIN5
Test Point
Result
Closed
Pin7 To Pin5
0~2V
Open
Pin7 To Pin5
230 V
Yes
No
Replace Lamp
TROUBLE DIAGNOSIS
Refrigerator-lamp Doesnt work
PR
1
BL
MAIN
PCB
3
CON1
R-Lamp
CON7
BO
PK
Hinge
1
H/BAR
DOOR S/W
BO
PK
122
R-DOOR
S/W
Housing
Wiring diagram
Is the condition of
the Refrigerator door
switch like as below?
No
Replace
Door switch
No
Replace
Main PCB
(1)(2)
Pin4 Pin3
Status
Tester
Normal
Infinity
Test Point
Result
Closed
Pin3 To Pin4
5V
Open
Pin3 To Pin4
0V
Yes
Yes
Is the connection
loose?(CON1/CON7)
Door
No
Replace
Main PCB
Reconnect
PIN7
PIN1
voltage of Refrigerator lamp
Door
Test Point
Result
Closed
Pin1 To Pin7
0~2V
Open
Pin1 To Pin7
230 V
Yes
No
Replace Lamp
TROUBLE DIAGNOSIS
Poor cooling in the
refrigerator compartment
MAIN PWB
Is the connection loose? Yes
(CON1)
Reconnect
N0
Replace
Main PCB
No
Replace
Main PCB
Pin12 Pin11
No
Voltage of F-fan
NO
Replace
Main PCB
Test Point
Result
pin11 To pin12
12 ~ 16 V
Yes
Pin3
Pin5
Voltage of Compressor
Test Point
Result
Pin3 To pin5
230 V
Yes
Pin11
Pin10
Result
Pin10 To pin11
1~4V
Yes
TROUBLE DIAGNOSIS
Does the cold-air come out of
the top of the main duct?
No
Check the
Damper
itself
Yes
Check the
Damper
itself
Yes
No
(3)BL
No
Replace
Damper
(4)YL
(1)RD
Resistance of Damper
Test Point
Result
(1) To (4)
369 ~ 451
(2) To (3)
369 ~ 451
TROUBLE DIAGNOSIS
Over cooling in the refrigerator compartment
MAIN PWB
Is the connection loose? Yes
(CON1)
Reconnect
No
Check the
Damper itself
No
NO
Replace
Main PCB
Yes
(4)YL
Pin3
Pin5
Voltage of Compressor
Test Point
Result
Pin3 To pin5
230 V
(3)BL
Resistance of Damper
Yes
Fan-Motor
Open
OFF
Closed
ON
No
(1)RD
Yes
Replace
Fan
Test Point
Result
(1) To (4)
369 ~ 451
(2) To (3)
369 ~ 451
No
Replace
Damper
TROUBLE DIAGNOSIS
1. How To Remove Terminal Position
Assurance (TPA)
* AC TPA
* DC TPA
2. Wire Color
BL: Blue
WH: White
BO: Bright Orange
BK: Black
BN: Brown
PR: Purple
RD: Red
GN: Green
SB: Sky Blue
GY: Gray
PK: Pink
Initial Control
Conduct Ice Making Control after supplying water into the ice maker
cube mould by operating water valve.
Test Control
This is for refrigerator assembly line and service. When ice making test switch is pressed,
it operates in the following steps: initial ice ejection water supply control steps.
- 24 -
No
WATER SUPPLY
TIME
REMARKS
S1
S2
OFF
OFF
4.5 SEC
ON
OFF
4.0 SEC
OFF
ON
5.5 SEC
ON
ON
6.5 SEC
3. If water supply quantity setting is changed while power is on, water supplies for the amended time. If DIP switch is
changed during water supply, water shall be supplied for the previous setting time. But it will supply for the amended time
from the next supply.
4. When water supply signal is applied to water and ice valves at the same time during water supply, water shall be supplied
to water valve. If water supply signal is applied to ice valve during water supply, water shall be supplied to both water and
ice valves.
- 25 -
Ice making
Ice Checking
(Original point)
21 sec
Ice Ejection
93 sec
Horizontal
Conditions
83 sec
- 26 -
Lock
Level Retrun
Conditions
- 27 -
<GW-P/L227: 88-LED>
No
Failed DC Power
Yes
Yes
Yes
No
Yes
Yes
No
Are ice
ejection and level return
normal when test switch is
pressed for more than 0.5 second?
Does the bell
sound once?
No
No
Normal
- 28 -
Replace water
supply valve
No
Failed DC Power
Yes
Yes
Yes
No
Yes
Yes
No
Are ice
ejection and level return
normal when test switch is
pressed for more than 0.5 second?
Does the bell
sound once?
No
No
Normal
- 29 -
Replace water
supply valve
TROUBLE DIAGNOSIS
1. TROUBLE SHOOTING
CLAIMS.
1. Faulty start
HOW TO CHECK
* Measuring instrument :
Multi tester
1) No power on outlet.
2) No power on cord.
Bad connection between adapter and outlet. (faulty adapter)
The Inner diameter of adapter.
The distance between holes.
The distance between terminals.
The thickness of terminal.
Bad connection between plug and adapter (faulty plug).
The distance between pins.
Pin outer diameter.
3) Shorted start circuit.
No power on Disconnected copper wire.
power cord.
Terminal disconnected.
Bad sleeve assembly.
Disconnected.
O.L.P is off.
Weak connection.
Short inserted cord length.
Worn out tool blade.
4) During defrost.
- 30 -
TROUBLE DIAGNOSIS
CLAIMS.
2. No cooling.
Residual moisture
in the evaporator.
Air Blowing.
Not performed.
Too short.
Impossible moisture
confirmation.
Low air pressure.
No electric
power on
thermostat.
HOW TO CHECK
Check the clogged
evaporator by heating (as
soon as the cracking sound
begins, the evaporator start
freezing)
Residual moisture.
Insufficient drier
capacity.
Check on package
condition.
Good storage after
finishing.
Residual moisture
in pipes.
During transportation.
During work.
Pipe gaps.
Too large.
Damaged pipes.
Desiccant powder.
Weld oxides.
Drier angle.
- 31 -
TROUBLE DIAGNOSIS
CLAIMS.
3. Refrigeration
is weak.
HOW TO CHECK
Check visually.
Inject P/U into drain hose.
Foreign materials
penetration.
Parts
disconnected.
Heater
Sheath
Wire is cut.
- Lead wire.
- Heating wire.
- Contact point
between heating and
electric wire.
Dent by fine evaporator.
Heating wire is corroded
- Water penetration.
Bad terminal connection.
Check terminal
Conduction: OK.
No conduction: NG.
If wire is not cut, refer to
resistance.
P=Power
V=Voltage
R=Resistance
V2
P=
R
V2
R=
P
- 32 -
TROUBLE DIAGNOSIS
CLAIMS.
3. Refrigeration
is weak.
HOW TO CHECK
Defrost Sensor.
- Faulty characteristics.
Seat-D(missing, location. thickness).
Structural fault.
Gasket gap.
Air inflow through the fan motor.
Bad insulation of case door.
No automatic defrosting.
Defrost does not return.
Door sag.
Gap.
Bad attachment.
Contraction.
Bad adhesion.
Weak binding force at hinge.
Fan motor.
Door switch.
Self locked.
Wire is cut.
Bad terminal contact.
Faults.
Contact distance.
Button pressure.
Melted contact.
Contact.
Refrigerator and freezer switch reversed.
Button is not pressed. Poor door
attachment.
Door liner
(dimension).
Contraction inner
liner.
Misalignment.
Bad terminal
connection.
P/U liquid leak.
- 33 -
TROUBLE DIAGNOSIS
CLAIMS.
3. Refrigeration
is weak.
HOW TO CHECK
Fan is
constrained.
Insufficient
motor RPM
Faulty fan.
Shorud.
Fan misuse.
Bad shape.
Loose connection. - Not tightly connected.
Insert depth.
Bent.
5) Compressor capacity.
Rating misuse.
Small capacity.
Low valtage.
6) Refrigerant
too much or too little.
7) Continuous operation
- No contact of temperature controller. - Foreign materials.
- 34 -
TROUBLE DIAGNOSIS
CLAIMS.
4. Warm
refrigerator
compartment
temperature.
5. No automatic
operation.
(faulty
contacts.)
3) Poor insulation.
4) Bad radiation.
Food.
5) Refrigerant leak.
6) Inadequate of refrigerant.
7) Weak compressor discharging power.
Different rating.
Small capacity.
6. Dew and
ice formation.
HOW TO CHECK
Gap around gasket. Contraction, distortion, loose, door twisted, corner not
fully inserted.
Food vapor. Storing hot food. Unsealed food.
2) Condensation in the refrigerator compartment.
Insufficient closing.
Door opens
but not closes.
Door sag.
Food hinders door closing.
Gasket gap.
3) Condensation on liner foam.
Cool air leak
Not fully filled.
and transmitted.
- 35 -
TROUBLE DIAGNOSIS
CLAIMS.
6. Dew and
ice formation.
HOW TO CHECK
4) Dew on door.
Dew on the duct door. - Duct door heater is cut.
Dew on the dispense
Recess Heater is cut.
recess.
Duct door is open. / Foreign material clogging.
Dew on the door surface.
Dew on the
gasket surface.
Surface.
Cormer.
P/U liquid contraction.
Liquid shortage.
Liquid leak.
7. Sounds
Chattering sound.
Insulation paper vibration.
Pipe contacts each other. Narrow interval.
No vibration damper. Damping rubber-Q.
Damping rubber-S.
Capillary tube unattached.
- 36 -
TROUBLE DIAGNOSIS
CLAIMS.
7. Sounds
Bad connection.
Partly damaged.
Not connected.
Bad pipe caulking.
Unbalance.
Motor shaft
contact sounds.
Resonance.
Evaporator noise.
Supporter disorted.
Tilted during motor assembly.
- 37 -
HOW TO CHECK
TROUBLE DIAGNOSIS
CLAIMS.
8. Faulty lamp
(freezer and
refrigerator
compartment).
HOW TO CHECK
Low water
level in tray.
9. Faulty internal
voltage(short).
- 38 -
TROUBLE DIAGNOSIS
CLAIMS.
10. Structure,
appearance
and others.
Weak torque of
hinge connection.
Weak gasket
adhesion.
Fixed tape.
Noise during
operation.
Hinge interference.
Malfunction.
2) Odor.
Temperature of
refrigerator
compartment.
High.
Deodorizer.
No deodorizer.
Poor capacity.
Food Storage.
Seal condition.
Store special odorous food.
Long term storage.
Others.
- 39 -
HOW TO CHECK
- 40 -
operate.
does not
Compressor
Problems
Causes
- Compressor is frozen.
- Faulty PTC.
2-2. Compressor
penetration).
- High voltage.
- Electricity leakage.
Measures
OLP
contacted.
It starts as soon as it is
Power
Main winding
Auxiliary winding
Measures
Vlaue: is defective.
Checks
or visually.
- Check visually.
and adapter.
- Check visually.
Checks
outlet.
Causes
No power on
Problems
2-1. Power
2. Faults
Remarks
frequently, reconfirm
its specification.
Remarks
TROUBLE DIAGNOSIS
compressor compartment.
refrigerator is on.
50mm).
- Remove dust and contaminants
broken if cleaning
Remarks
attach sheets.
deformation).
is constrained by shroud
Measures
- Check dust on the coils condenser. - Remove the dust with vacuum
compressor compartment.
minimum).
Confirm visually.
Fan icing:
visually.
contact: Confirm
terminal visually.
- Wire is cut.
rotation.
switch operation.
compartment.
- Rotate rotor manually and check
0: short.
: cut.
in the freezer
tester.
fan motor.
temperature
Checks
Poor cool air circulation due to faulty - Lock Check resistance with a
Causes
High
Problems
2-3. Temperature
TROUBLE DIAGNOSIS
Shortage of refrigerant.
compartment.
- 42 -
refrigerant.
Measures
surface, it is OK.
refrigerant.
refrigerant.
compartment.
- If the frost forms evenly on the
Check frost formation on the surface - Find out the leaking area, repair,
freezer compartment).
(Cu + Fe / Fe + Fe).
in the freezer
Check sequence
Checks
Refrigerant leak.
Causes
temperature
High
Problems
2-4. Cooling
Remarks
TROUBLE DIAGNOSIS
the refrigerant.
compartment.
Check sequence.
compartment.
(discharge) in compressor.
Check sequence.
seal refrigerant.
pipe is warm.
If it is warm, it is OK.
If it is not, compressor discharging
Measures
compartment.
Check sequence.
Checks
manually.
Causes
the freezer
temperature in
High
Problems
Remarks
TROUBLE DIAGNOSIS
No defrosting.
Problems
Causes
0: Short. : Cut.
1. Impurities.
assembly).
Tolerance: 7%
2. Ice.
explanations.
Measures
Faults:replace.
disconnected parts.
frost is severe.)
are clogged:
is cut.
surface.
is shorted.
0: Short. : Cut.
Checks
repair.
Remarks
TROUBLE DIAGNOSIS
- 45 is OK).
described in 1, 2 (mechanical
duct.
If : wire is cut.
2) Bad soldering.
No defrosting
Checks
Causes
Problems
assembled parts.
defrosting.)
Measures
Remarks
TROUBLE DIAGNOSIS
pipe icing.
- 46 grille.
- Door opens.
this machine.
closing.
- Defrosing cycle.
pressed on "weak").
compartment.
are clogged).
Checks
4) Bad defrosting
compartment.
compartment.
- Faulty assembly.
- Faulty gasket.
compartment.
- Bad defrosting.
- Pipe icing.
- Discharging
- Damper icing.
refrigerator compartment.
refrigerator
compartment.
Causes
Icing in the
Problems
2-6. Icing
it if it has defects.
Measures
suppresses sublimation.
circulation, and
refrigerator, being
cannot be repaired.
be done when it
- Replacement should
defrosting.
is caused by faulty
Remarks
TROUBLE DIAGNOSIS
Causes
compartment.
- Bad defrosting.
shute.
- Icing in the
- 47 -
- Door opens.
use.
- Defrosting cycle
4) Bad defrosting.
- Faulty MICOM.
defrosting).
Measures
refrigerator compartment.
defrosting.)
intermittently)
(Check if it is operated
compartment.
conditions.
refrigerator compartment.
Checks
- Faulty assembly
- Faulty gasket
area.
- Basket(rack)
discharging port.
- Cool air
compartment.
grille.
- Surface of fan
compartment.
Problems
be repaired.
problem is caused by
to defrosting if the
Remarks
TROUBLE DIAGNOSIS
"Whizz" sound
Problems
2-7. Sound
conditions in pipes.
sound).
- 48 -
compressor compartment.
compartment.
blade damage.
drip tray.
refrigerator.
structures.
freezer shroud.
sound.
motor.
Measures
refrigerator.
Checks
3. Fan operation sound in the freezer 3.1 Check fan insertion depth and
operation.
Causes
Remarks
TROUBLE DIAGNOSIS
Causes
vibration.
compartment.
the refrigerator.
- 49 -
("Click").
vibtates severely.
vibration is severe.
Measures
sources.
moving wheels.
vibration.
cover back.
on the shelves.
Checks
refrigerator.
("Cluck")
Problems
Remarks
TROUBLE DIAGNOSIS
Causes
Checks
- 50 -
compartment.
- Seal the gap with sealant between out
and inner cases of hinge in door.
sound.
closes.
when door
cycles.
Sound of whistle
turned off.
turned on.
- Check the sound when compressor is
flowing sound.
Measures
Water boiling or
sound).
- Check the restrainer attachment
initial installation.
as animals crying
Sound "Burping" It happens when refrigerant expands - Check the sound of refrigerant at the
Problems
Remarks
TROUBLE DIAGNOSIS
- 51 -
deodorizer.
Plastic Odor.
odors.
Causes
Food Odor.
Problems
2-8. Odor
Checks
deodorants.
or odorous foods.
button at "strong".
windy place.
Measures
*Deodorizer : option
Remarks
TROUBLE DIAGNOSIS
operation
module.
Defective LED
display LED
Defective LED.
PCB.
Replace display
Lead Wire.
bad.
connect defective
Reconnect Lead
contact terminal to
Replace parts.
Replace regulator.
terminal connection is
(7812, 7805).
Defective regulator IC
circuit parts.
DefectivePCB electric
connector.
Reconnect
Measures
connection.
Checks
Bad connector
Causes
Bad connection
electric power.
Bad connection
Abnormal
All display
Symptom
Bad PCB
Problems
2-9. Micom
explanation.
circuit in circuit
Refer to display
dispenser.
model with
Applicable to
explanation.
circuit in circuit
Refer to electric
dispenser.
model without
Applicable to
Remarks
TROUBLE DIAGNOSIS
Bad cooling.
Problems
- 53 Faulty defrost.
driving relay.
diagnosis
functions.
function.
Refer to trouble
explanation.
circuit
refrigerator and
home bar).
driving circuits in
Refer to load
explanation.
circuit
table of sensor in
characteristics
resistance
Refer to
switch (freezer,
Replace door
wire.
Reconnect lead
sensor housing
sensor.
Replace freezer
normal, it is OK.
home bar).
Defective fan motor
(freezer, refrigerator,
with a tester.
is cut.
motor.
sensor.
Freezer sensor is
sensor parts.
sensor.
Defective Freezer
explanation.
driving circuit in
voltage is normal.
(RY1) or PCB.
Refer to load
Remarks
circuit
driving relay.
Replace relay
Wire.
Reconnect Lead
Measures
with a tester.
Checks
Defective compressor
is cut.
Causes
Defective freezer
not start.
temperature is
high.
Compressor does
Freezer
Symptom
TROUBLE DIAGNOSIS
Bad cooling
Problems
part.
Check AC damper
Motor driving relay in
Ice formation on AC
- 54 -
sensor assembly
condition.
housing.)
sensor.
Defective refrigerator
refrigerator sensor.
sensor housing.
Replace refrigerator
Refrigerator sensor is
Defective refrigerator
sensor parts.
sensor
Box Assembly.
or refrigerator control
Replace AC damper
materials.
Remove foreign
PCB.
Replace relay or
box Assembly.
or refrigerator control
Replace AC damper
wire.
Reconnect lead
Measures
Defective refrigerator
damper baffles
damper baffles
Foreign materials in AC
PCB.
Check AC damper
temperature.
Checks
Causes
Refrigerator
Wrong
Symptom
explanation.
table in circuit
characteristic
resistance
Refer to sensor
explanation.
in circuit
driving circuits
motor damper
Refer to single
Remarks
TROUBLE DIAGNOSIS
Defrost is not
Bad defrost.
- 55 -
pressed.
Disassemble frame display and confirm
visually.
structures.
interfering
Adjust or replace
lead wire.
button is
Reconnect lead
contact terminal to
display button
guide.
sensor.
with a tester.
Replace defrost
explanation.
circuit in circuit
Refer to display
explanation.
table of circuit
characteristic
resistance
Refer to sensor
explanation.
check in circuit
driving conditions
or PCB.
Refer to load
Remarks
Replace relay
Wire.
Reconnect Lead
Measures
tester.
Checks
sense even
Buzzer does
Defective
rings or door
opening alarm
continuously
buzzer
Buzzer
Causes
Defective
working.
Symptom
Problems
TROUBLE DIAGNOSIS
switch parts.
opening alarm
are not
dispensed.
dispenser.
- 56 -
switch.
compartment door
Replace Freezer
dispenser.
parts.
Replace defective
Replace defective
parts.
Replace defective
Replace defective
relay.
relay.
between 0V - 5V.
Replace photo
coupler IC or PCB.
guide.
switch.
dispense.
dispenser solenoid).
dispenser solenoid).
rings or door
Buzzer
continuously
Bad water/ice
Door Buzzer
pressed.
with dispenser.
Check model
explanations.
button is
Refer to mode
function
Repair troubles
Remarks
indication in
Measures
Checks
Buzzer rings
Causes
display button.
Symptom
Defective
Problems
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
3. Cooling Cycle Heavy Repair
3-1. The Heavy Repair Standards for Refrigerator with R134a Refrigerant
NO.
1
Items
Pipe and piping
system opening time.
Welding.
N2 sealed parts.
Refrigeration
Cycle.
Unit
Min.
Nitrogen
Pressure.
Confirm N2
leak.
Evacuation
time
Vacuum
degree
Min.
Vacuum
EA
Vacuum
piping
EA
Pipe
coupler
EA
Outlet
(Socket)
Plug
Refrigerant weighing.
Drier replacement.
Leak check.
Torr
EA
Standards
Purposes
Remarks
Pipe:within 1 hour. To protect The opening time should be reduced to a
Comp:within
Moisture
half of the standards during rain and
10 minutes. Penetration. rainy seasons (the penetration of water
Drier:within
into the pipe is dangerous).
20 minutes.
Weld under
To protect - Refet to repair note in each part.
Nitrogen
oxide scale - R134a refrigerant is more susceptible to
atmosphere
formation.
leaks than R12 and requires more care
(N2 pressure:
during welding.
0.1~0.2 kg/cm2)
- Do not apply force to pipes before and
after welding to protect pipe from
cracking.
Confirm air leaking To protect - In case of evaporator parts, if it doesn't
sounds when
moisture
noise when removing rubber cap blow
removing rubber
penetration. dry air or N2 gas for more than 1 min
cap.
use the parts.
Sound:usable
No sound:not usable
More than
To remove
40 minutes.
moisture.
Below 0.03(ref)
Note:Only applicable to the model
equipped with reverse flow protect
plate.
High and low
Vaccum efficiency can be improved by
Pressure sides are
operating compressor during evacuation.
evacuated at the
same time for
models above 200
Use R134a
To protect The rubber pipes for R12 refrigerant shall
exclusive
mixing of be melted when they are used for R134a
manifold.
mineral and refrigerant(causes of leak).
ester oils.
Use R134a
To protect
cxclusive.
R12 Refrigerant mixing.
R134a exclusive.
R134a exclusive
Use R134a
Do not mix
exclusively.
with R12
Weighing
refrigerant.
allowance:5g
Note:Winter:-5g
Summer:+5g
-Use R134a exclusively To remove
for R134a refrigerator the moisture
-Use R12 exclusively from pipe.
for R12 refrigerator
-Replace drier whenever
repairing refrigerator
cycle piping.
-Do not use soapy
Detect
water for check.
refrigerant
it may be sucked
leak area.
into the pipe by.
NOTE) Please contact Songso company on +82-53-554-2067 if you have inquiry on heavy repair special facility.
- 102 -
TROUBLE DIAGNOSIS
3-2. Summary Of Heavy Repair
Process
Contents
Tools
Trouble
diagnosis
Remove refrigerant
Residuals
Parts
replacement
and welding
Vacuum
Vacuum pump(R134a
exclusively), Manifold gauge.
Refrigerant
charging and
charging
inlet welding
Check
refrigerant leak
and cooling
capacity
Driver(Ruler).
Compressor
compartment
and tools
arrangement
- Remove flux from the silver weld joints with soft brush
or wet rag.(Flux may be the cause of corrosion and
leaks.)
- Clean R134a exclusive tools and store them in a clean
tool box or in their place.
Transportation
and
installation
- 103 -
TROUBLE DIAGNOSIS
3-3. Precautions During Heavy Repair
Items
Precautions
1. Use of tools.
2. Removal of retained
1) Remove retained refrigerant more than 5 minutes after turning off a refrigerator.
refrigerant.
Compressor
Drier
2
Condenser
1 High pressure side
3. Replacement of drier.
1) Be sure to replace drier with R134a only when repairing pipes and injecting refrigerant.
4. Nitrogen blowing
welding.
5. Others.
- 104 -
TROUBLE DIAGNOSIS
3-4. Practical Work For Heavy Repair
Items
Precautions
Evaporator
1. Removal of residual
Low pressure side
refrigerant.
KEYPOINTING
Observe the sequence for
removal of refrigerant.
(If not, compressor oil may
leak.)
Compressor
Drier
Suction
Refrigent
Intake
Release Condenser
1) Remove residual refrigerant more than 5 minutes later after turning off the refrigerator.
( If not, compressor oil may leak inside.)
2) Remove retained refrigerant slowly by cutting first high pressure side (drier part) with a
nipper and then cut low pressure side.
2. Nitrogen blowing
Evaporator
welding.
Drier
Refrigent
Intake
Condenser
KEYPOINTING
Welding without nitrogen
blowing produces oxidized
scales inside a pipe, which
affect on performance and
reliability of a product.
+3
12 -
Filter
KEYPOINTING
Be sure to check the
inserted length of capillary
tube when it is inserted. (If
too much inserted, a
capillary tube is clogged by
a filter.)
- 105 -
TROUBLE DIAGNOSIS
Items
Precautions
4.Vacuum degassing.
Evaporator
Suction pipe
Compressor
Drier
Condenser
3
2
Low
pressure
High
pressure
Blue
Yellow
Red
Vaccum
Pump
KEYPOINTING
- If power is applied
during vacuum
degassing, vacuum
degassing shall be
more effective.
Pipe Connection
Connect a red hose to the high pressure side and a blue hose to the
low pressure side.
Vacuum Sequence
Open a, b valves and evacuate for 40 minutes. Close valve a.
- Operate compressor
while charging
refrigerant. (It is
easier and more
certain to do like
this.)
5.Refrigerant charging.
Charging sequence
1) Check the amount of refrigerant supplied to each model after completing vacuum
degassing.
2) Evacuate bombe with a vacuum pump.
3) Measure the amount of refrigerant charged.
- Measure the weight of an evacuated bombe with an electronic scale.
- Charge refrigerant into a bombe and measure the weight. Calculate the weight of
refrigerant charged into the bombe by subtracting the weight of an evacuated bombe.
Indicate the weight of
an evacuated bombe
R134a
KEYPOINTING
- Be sure to charge
the refrigerant at
around 25C.
- Be sure to keep -5g
in the winer and
+5g in summer
- 106 -
TROUBLE DIAGNOSIS
Items
Precautions
Evaporator
Compressor
Drier
Condenser
Bombe
4) Refrigerant Charging
Charge refrigerant while operating a compressor as shown above.
5) Pinch a charging pipe with a pinch-off plier after completion of charging.
6) Braze the end of a pinched charging pipe with copper brazer and take a gas leakage test
on the welded parts.
6. Gas-leakage test
* Take a leakage test on the welded or suspicious area with an electronic leakage tester.
7. Pipe arrangement
in each cycle
Molecular
Sieves
+3
12 - mm
0
7) Make sure that the inner diameter should not be distorted while cutting a capillary tube.
8) Be sure that a suction pipe and a filling tube should not be substituted each other during welding. ( High efficiency
pump.)
- 107 -
TROUBLE DIAGNOSIS
3-6. Brazing Reference Drawings
1) Type A
PIPE ASSEMBLY
HOT LINE
(Refrigerator)
Copper Brazer
CAPI - TUBE
PIPE ASSEMBLY
HOT LINE
(Freezer)
Copper(Silver)
Brazer
DRIER ASSEMBLY
Silver
Brazer
Silver Brazer
Copper
Brazer
PIPE ASSEMBLY
JOINT
Copper Brazer
Copper Brazer
Coppper Brazer
2) Type B
PIPE ASSEMBLY HOT LINE
(Freezer)
Copper Brazer
CAPI - TUBE
Copper(Silver)
Brazer
DRIER ASSEMBLY
Silver Brazer
Copper
Brazer
Copper Brazer
PIPE ASSEMBLY
JOINT
Copper Brazer
- 108 -
Coppper Brazer
TROUBLE DIAGNOSIS
4. HOW TO DEAL WITH CLAIMS
4-1. Sound
Problems
"Whizz" sounds
"Click" sounds
"Clunk" sound
Explain that it comes from the compressor when the refrigerator starts.
When the refrigerator operates, the piston and motor in the compressor rotate
at 3600RPM. This sound is caused by the vibration of motor and piston when
they start and finish their operation. This phenomena can be compared with that
of cars. When the car engine ignites and starts to rotate, the loud sound
becomes gradually quiet. When the engine stops, it stops with vibration.
Vibration sound
Check the sound whether it comes from the pipes vibration and friction.
Insert rubber or leave a space between pipes to avoid the noise.
Fix the fan blade if the noise is due to the collision of fan and shroud.
Fix the drip tray if it is loosened.
Sound depends on the installation location.
Sound becomes louder if the refrigerator is installed on a wooden floor or near a
wooden wall. Move it to the another location.
If the refrigerator is not leveled properly, a small vibration can make a loud
sound. Please adjust the level of the refrigerator.
- 166 -
TROUBLE DIAGNOSIS
Problems
"Click" sounds
Explain the principles of ice supply and procedure of crushed ice making in a
dispenser.
When ice cube button is pressed, ice stored in the ice bank is moved by a Helix
Pusher and dispensed. If crushed ice button is pressed, the cube ice is
crushed. When this happens, ice crushing and hitting ice bank sounds are
heard.
- 166 -
TROUBLE DIAGNOSIS
4-2. Measures for Symptoms on Temperature
Problems
Refrigeration is weak.
- 167 -
TROUBLE DIAGNOSIS
4-3. Odor and Frost
Problems
- 168 -
TROUBLE DIAGNOSIS
4-4. Others
Problems
When the refrigerator compartment door is open and close, the freezer
compartment door moves up and down.
When the refrigerator compartment door is open and close, fresh air comes into
the freezer compartment and moves up and down the freezer compartment
door.
Door opens too easily.
There is a magnet in the gasket rubber so that it is ok. if door is securely closed
without a gap. It can be open easily if the foods in the refrigerator or freezer
compartments hold the door open.
A door does not close properly.
If the rear side of the refrigerator is raised higher than front side, door shall not
be easily closed. Adjust the level of refrigerator with levelling screws.
- 169 -
1. DOOR
1) Remove lower cover and remove clip then
disconnect water supply tube in the lower part
of freezer door.
Pull a water supply tube b forward while pressing a part
to disconnect water supply tube as shown below.
1
2
A
1
2
(4) Lift up the freezer door a in arrow direction and
disconnect the door from the lower hinge b. Dont pull
a door forward.
Cover, Hinge
Connecting
2 Line
1
Earthing
Cord
(2) Turn hinge lever in arrow A direction until it is
loosened and take it out in arrow B direction.
Lever, Hinge
A
B
- 170 -
2. HANDLE
1) Aluminum short handle Model
(1) Grasp the handle by both hands and hold it upward.
4. ICEMAKER ASSEMBLY
1. How to disassemble :
(1) Remove the cover and ice bucket from the freezer door.
Loosen four
screws.
Disconnect the
housing
- 171 -
Loosen screw of
guide water
Loosen screws of
icemaker and pull
out the icemaker.
Mechanical Cover
1) Turn off the power of the refrigerator (pull out the plug).
Open the FREEZER and REFRIGERATOR Door and
disassemble the Lower Cover.
2) Lay a dry towel on the floor and get ready to spill water
from the water tank.
Pull out the Clip. Then press the collet to separate the
tube from the connector and pour out the water until
emptied.
(Refer to the label attached on Front L on how to
separate the tube.)
Collet
Tube
Insert Line
MOTOR COVER
Clip
3) Turn off the water. Then separate the water line from the
valve.
MOTOR
- 172 -
Button
Solenoid Assembly
Holder
Lever
Duct Cap
Assembly
Dispenser Lever
Solenoid Assembly
- 173 -
7
13
15
17
9
16
12
10
14
19
11
21
18
20
1
24
23
2
22
- 174 -
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
8. HOME BAR
1) Disassmble H/Bar.
2
3
1
3
5 COVER, LEVER
2 GASKET, H/BAR
3 COVER, FRAME
- 175 -
EXPLODED VIEW
FREEZER DOOR PART
202A
201A
205B
210B
205F
205B
205D
210B
210B
205B
210B
207A
203A
210B
- 176 -
501A
279B
EXPLODED VIEW
REFRIGERATOR DOOR PART
241A
241C
241B
147A
232A
239A
240A
205B
243A
240A
205B
205D
205F
243A
240A
231A
233A
205B
240D
- 177 -
EXPLODED VIEW
FREEZER COMPARTMENT
131J
154A
101A
131E
270A
131B
271B
271A
137B
131H
402A
136C
121C
136B
152A
135A
128G
128H
137C
138B
121A
409B
302B
121A
128C
128D
121B
316B
128C
128D
131D
132A
136A
128G
128H
131C
403A
128L
128M
137A
136D
130A
128E
400A
127B
128F
120C
272A
103A
408A
125A
135B
105B
125A
312A
126A
- 178 -
EXPLODED VIEW
REFRIGERATOR COMPARTMENT
140A
146B
101B
270B
140A
271B
271C
115A
140A
116A
115B
402A
152A
151C
177A
409B
177B
177A
177B
162A
166A
150A
162B
272B
165A
409B
150B
103A
165A
161A
160A
- 125 -
EXPLODED VIEW
MACHINE COMPARTMENT
406A
502A
407B
303A
500A
303B
502B
304A
303C
313A
316A
300A
310B
307A
307A
317A
308B
317B
403B
309C
104A
309B
309A
308A
308C
305A
301A
306A
305B
305C
305C
305B
- 180 -
P/No. MFL38540610