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GUANGZHOU CROSSWAY INDUSTRY CO.

,LTD
www.crossway-industry.cn
1. Use Rules.................................................................................................................... 3
1.1 Work Environment........................................................................................... 3
2.2 Media................................................................................................................3
2.3 Earth wire......................................................................................................... 3
2.3.1 Build earth............................................................................................. 3
2.3.2 Connect earth........................................................................................4
2.3.3 Check earth........................................................................................... 5
2. Install Machine........................................................................................................... 7
2.1 Foot install........................................................................................................ 7
2.1.1 Install the support leg and foot............................................................ 7
2.1.2 Install the tension rod........................................................................... 8
2.1.3 Fixed plate installation support legs..................................................... 9
2.1.4 Fixed plate and reinforcement part.................................................... 10
2.1.5 Paper system installation.................................................................... 11
2.2 Foot connect the print platform.....................................................................12
2.3 Install ink system............................................................................................ 12
2.3.1 Install of ink cartridge..........................................................................12
2.3.2 Install ink damper................................................................................14
2.4 Install print head............................................................................................ 14
2.4.1 DX5 Install............................................................................................14
2.4.2 DX7 Install............................................................................................16
2.4.2 DX7 colour list......................................................................................17
2.5 Drink ink for print head.................................................................................. 18
3. Software install.........................................................................................................19
3.1 Usb driver install.............................................................................................19
3.2 Rip software install......................................................................................... 21
3.2.1 MainTop software............................................................................... 21
3.2.1.1 Install MainTop......................................................................... 21
3.2.1.2 MainTop Printer Setup............................................................. 23
3.2.2 Photoprint............................................................................................. 27
3.2.2.1 Install Photoprint......................................................................27
3.2.2.2 Photoprint upgarde................................................................. 30
4. Main menu............................................................................................................... 33
4.1 Operate panel.................................................................................................33
4.2 Print................................................................................................................ 33
4.3 Nozzle Test................................................................................................. 34

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4.4 Clean...............................................................................................................34
4.5 Maintenance............................................................................................... 34
5. Calibration machine................................................................................................. 36
5.1 Nozzle state.................................................................................................... 37
5.2 Parallel veri.Lines............................................................................................37
5.3 Bidir.Print........................................................................................................ 38
5.4 Vertical axis.....................................................................................................38
6FAQ and answer......................................................................................................40
6.1 Error code and instruction............................................................................. 40

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User Guide
1. Use Rules
1.1 Work Environment
Power
AC 110V(10%) 50 / 60Hz ;
AC 220V(10%) 50 / 60Hz
Temperature
20~30
Humidity
35%RH~65%RH

2.2 Media

Indoor
PP Synthetic paper , Vinyl Sheet ,Film ,Coated Paper ,leather ,Acid Proof
Paper Banner ,Canvas etc.
Outdoor
Sticky , Vinyl , light-cloth ,leather ,Canvas ,Outdoor coated paper ,Outdoor
vinyl sheet ,Outdoor PP etc.

2.3 Earth wire


In order to ensure that machine use stability, Avoid electrostatic the effects on
the machine

Must install earth for machine and make sure earth well.

2.3.1 Build earth


With 2.5 m copper wire inserted 1.5 ~ 2 m deep underground, irrigate
salt water.
Using copper metal contact pipe and the pipe have fresh water
Joint Angle of 40 cm in 50 kg of salt water bucket.

Note: Please use humidifier at dry indoor.

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2.3.2 Connect earth

It is recommended to use
cable as the earth wire.

PC connect earth wire diagram.

Machine connect earth diagram.

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2.3.3 Check earth


Ground

Phase line

Null line

AC 110V(10%)

50 / 60Hz ;

AC 220V(10%) 50 / 60Hz

Check between the phase line with ground


line and null line is the same.

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Check between the ground line with null line


is Less than 3 voltage.

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2. Install Machine
The installation of the hardware system can consult our video file for details

2.1 Foot install


2.1.1 Install the support leg and foot

Figure 2.1.1.1

Figure 2.1.1.1 figure on the left (machine) on the back shows the left leg and left foot
separation diagram, which is marked with blue line where the screw joint .Figure on
the right side (positive) machine shows the left leg and left foot connection good
rendering, including the foot bolt hole direction of the arrow mark on the outside of
the machine (namely the left foot to the left, right foot on the right), the right side of
the support legs, the right foot with the left side of the installation.

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2.1.2 Install the tension rod

Figure 2.1.2.1

Figure 2.1.3.1 (machine) on the back shows the tension rod installation, and has been
installed around the supporting leg and foot.The tension rod fixed screw, each side
has four 2 connect the front of the support leg, the other 2 connect the supporting
leg medial side.

Figure 2.1.3.2

Figure 2.1.3.2 (machine) on the back shows the tension rod connected to the leg of a
good effect.

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2.1.3 Fixed plate installation support legs

Figure 2.1.3.1

Arrow in figure 2.1.3.1 (positive) machine is the supporting leg fixed plate, the
installation location in positive machine, support the joint of the bottom of the legs
and feet

Figure 2.1.3.2

Figure 2.1.3.2 (positive) machine shows supporting leg fixed plate installation after
the completion of the rendering.

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2.1.4 Fixed plate and reinforcement part

Figure 2.1.4.1

Figure 2.1.4.1 With the arrow mark to put paper fixed plate, the arrow mark for
reinforcement.

Figure 2.1.4.2

Figure 2.1.4.2 shows the paper fixed plate and the effect of reinforcement installation
is completed.

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Figure 2.1.4.3

Figure 2.1.4.3 orange round the location of the installation.

2.1.5 Paper system installation

Figure2.1.5.1

Figure 2.1.5.1 Put paper shows the swing arm

sensor

Rotating button

Figure 2.1.5.2

AB will be installed by rotating screw put paper oscillating tube put paper

Product data sheet


The waste toner cartridge

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put paper fixed plate fixed to the swing arm, and installation of
sensors.

Figure 2.1.5.3

Figure 2.1.5.3 down paper fixed installation of pipe and spent cartridges.

2.2 Foot connect the print platform


Platform will be printed on the foot frame with screws.

2.3 Install ink system


2.3.1 Install of ink cartridge
First remove the plastic cover from the ink transfer head, intercepting section hard
tube, insert remove the plastic cover from the ink cartridges (as shown in figure
2.3.1.1)

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Plastic cover

The hard tube


Figure 2.3.1.1

Transfer to reconnect to the cartridge plastic cover joint, insert the other end of the
hard tube. Into the ink pipe. Note that ink pipe connection cartridges, ink pipe with
the color of the logo to cover the cartridge as the corresponding color.

connector

Please hard tube plastic cover is


connected to the adapter

Figure 2.3.1.2

Put the cartridge in the fix cartridge

Figure 2.3.1.3

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Inject ink into the cartridge, note that the ink bottle caps do not tighten.

2.3.2 Install ink damper


First intercept hard pipe section, the set of sealing ring and copper screw

Sealing ring

damper
Copper screw

2.3.2.1

There will be to the end of the copper sleeve connection ink sac, the other end
connection ink pipe.

2.4 Install print head


2.4.1 DX5 Install
Cable (2Pcs) Through the nozzle fix ,content the print head.
The up cable connected to Carrier board SN3, SN4 socket
The down cable connected to Carrier board SN3, SN4 socket
Note: 2 cable the blue label in the side

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Note :The Cable


directionTwo Cable
always stay parallel
Ribbon cable turn
clockwise 90
connected to Carrier
board.

2 cable the blue


label in the side

The print head fixed on the carrier plateBe careful not to cut to the print head.
Dont first tighten the one screw. Please tighten the three screws at the same time.
So make sure the print head install well

DX5 color list


Damper list:

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Nozzle test:

Atools software setup:

2.4.2 DX7 Install


Cable (2Pcs) Through the nozzle fix ,content the print head.
The up cable connected to Carrier board SN1, SN2 socket
The down cable connected to Carrier board SN3, SN4 socket
Note: 2 cable the blue label in the side

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Note :The Cable direction


Two Cable always stay
parallelRibbon cable turn
contrarotate 90
connected to Carrier board.

2.4.2 DX7 colour list


Damper color list,Nozzle test

ATools software setup:

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2.5 Drink ink for print head


First make all ink damper full ink
1.Use syringe to drink ink for ink damperFigure2.5.1.1and bend the same colour of
the ink pipeFigure2.5.1.2,make sure you can drink ink out.

Figure 2.5.1.1

Bend ink pipe

2.5.1.2

2. Connect the ink damper to print head


Drink ink to print head. Turn on machine and click Cleaning key, select
auto-cleaning
When finish auto-cleaning, click Test key and check the nozzle state.If not
good ,you can try again

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3. Software install
3.1 Usb driver install
3.1.1 Connect the machine and PC by USB cable. Turn on machine.PC will show
setup1(Figure 3.1.1)
Step1: select Install from a list or specific location(Advanced)

Step2 : select USB driver Directory

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step 4select Finish

Step 5: Check FB_Printer

Figure 3.1.3.1

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3.2 Rip software install


3.2.1 MainTop software
3.2.1.1 Install MainTop
1. Install Maintop Software.
1.Click here start
install MainTop

2.Setup the installed directory of the software, Please use Windows Default.

Select installation directory

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3.Finished the setup, and restart the computer.

ClickClose
restart PC

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3.2.1.2 MainTop Printer Setup


Step 1Printer setup ,the first time we use MainTop

Step 2: Delete old MainTop printer

Delete All old


MainTop printer

Step 3: Install MainTop printer

Step3:Click
Install

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Step 4: Select Custom

Step4: Select Custom

Step5Select Directory and Select the MainTop driver and open it.

Step5: Select Directory

Step5Select MainTop

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driver and

Set As Default Printer

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Step5: Click Set As Default Printer

Step6: Click OK

Step6: Click OK

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Step7:Copy the file y14ca.mcm and finish MainTop driver install


After the installation is completeNeed to manually copy "*. MCM" to DTP directory, otherwise
print RGB color format image anomalies. (Such as copy disc C: \MainTop\DTP)

Step7: copy "***. MCM" file to DTP


directory. (Such as copy disc C:
\MainTop\DTP)

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3.2.2 Photoprint
3.2.2.1 Install Photoprint
1. Select the
language.

2. Click "ok", for the next step

4.SelectNext

3.SelectI accept***

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5.Select directory

6.ClickNext

7.ClickNext

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After the installation .Automatically entered into Install manager. Or run Install Manager in the
start menu.

Product Selection:Enter you passowrod or select Run in demo mode .as Show as in the figure :

8.Type :password

9.Click Done

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3.2.2.2

Photoprint upgarde

1.If PhotoPRINT installed driver, first delete it

1. If PhotoPRINT installed driver,

first delete it

2.Completely close PhotoPRINT software


Pay attention to the lower right corner of PP icon, also need to right click select exit

Win7
or XP system

2.Select Exit

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3.Copy the new drive file to install path, replace them


Copy the diagram below all folders Replace the PhotoPRINT installation path

Copy ICCProfileOutputDriver
Program to SAi Production Suite
program folder and replace them

4.Restart the PhotoPRINT, installation printer

Note: when you add printer select HYL1301 for HYLPrinter, other
according to the default Settings

4.Select HYL1301

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5.Default Job Properties

5.SetupDefault Job Properties

Note: the color management of parameter selection

5. 4color: select CMYK2bits


8color: CMYKLCLMLKLKK(2bits)

Color modeCMYK2bits(4color :Must select CMYK2bits )


Print mode instructions:
Draft-3pass, Text-4pass, Imgae-6pass,Photo-8pass

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4. Main menu
4.1 Operate panel
Print Settings need to be done on the OP panel, then introduces the OP panel.

1. Shortcuts key area

2. Direction key area

3. function menu key


4.Online or Offline

5.Return or End

6.Enter or Pause

Figure 4.1.1.1

Shortcuts keyShortcuts key include Maintenance key Test key Heater


key User type key Clean Remove Data key .

Direction keyIn Idle modethe left and right key can move the print head ,the up and
down key can move the mater In Main menu mode the up and the down can move the
cursor on the screen.

Function Enter the Main menu .


Online or OfflineEnter contact PC mode End contact PC mode.
Return or EndCancel and return to the top Main menu.
Enter or PauseIn Idle mode, enter the main menuIn Main menu modeThe cursor
can be selected option to confirm the operation.

4.2 Print

Dirction Adjust the direction of the print Unidirectional printing

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precision is highBi-directional printing speed fast , the default is


Bi-directional.
Speed Speed High standard low . the default is High .
Color Thick Adjust CMYK each color ink density The numeric
value is higher ,the ink volume is larger ,the default is 40non-professional
workers do not modify.
Mask layer Adjust the printing accuracy ,The Mask layers higher ,The
higher the precision ,the printing speed low ,the default of High .
Wave7 Wavewave0~5 machine fixedwave6user-defined wave.

4.3 Nozzle TestThrough the print color piece, check nozzle state.

Figure 4.1.2.1

4.4 Clean

Auto cleaning When the nozzle plot is not very well or nozzle out of
ink ,then use the Clean functionsAutomatic ink drink, wipe nozzle, ink spit
cleaning..
Manual Separate the functions of automatic cleaning, Use these three
functions respectively.
Drink
Wipe
Spit
Drink 30s
Spit posSetting the spit position and the Nozzle plot position The
adjusting range is 0~255The greater value of Spit position is more close to
the platform.
Car Wipe posSetting the Wipe positionthe adjusting range is 0~100
There is the horizontality distance the print header with the Wipe. The
greater value of Car Wipe position is more close to the platform.

4.5 Maintenance

The options menu contains information about the

machine, and printing auxiliary functions


System Check system information, and to set printing auxiliary items.
Sytem info Display Main board, driver board, Carrier board

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information
Restore Default The car moving, automatic testing machine width.
Advance
Nozzles mode Used to select effective type machine,
compatible with single nozzle, double nozzles, Up and Down cap
station machine. Up and Down cap station machine, you will need
to hold the "Exit" key , then you can modified .
Nozzles enable Used to select effective print head ,
compatible with single nozzle and double nozzles, up and down cap
station machine. up and down cap station machine, you will need to
hold the "end" key , then to modified .
Car sensor up and down cap station machine setup : Style A
for new carrier board with double print head ;Style B for single
print head . DISABLE without position sensor set, need to restart
the printer.
Car move Braking mode setting, " Style A " smooth type; "
Style B " strong brake type; " Style C" is strong smooth enabled, B
mode to improve the printing speed of machine, need to restart the
printer.
Media run dir "A" move media to forward ; "B" is the reverse,
change the paper direction

Localization
Work mode Select Manual ,Auto-Power on ,Auto-Every Job
Manual : move the carrier to Manually locating datum ;Auto-Power on:
Senior the edge of paper at power on Auto-Every job :- Senior the
edge of paper at every job.
Automatic set Select Auto-Power on ,Auto-Every JobAdjustment
range is 0~250Adjust Automatic set .The greater of value, the
Automatic set bigger .
Manually Set (Paper size)Set manually cutting the custom paper
size.
Customer Set manually cutting the custom paper size.default
2500mm
Heat
Work mode Select the Platform heat mode Print Heat Platform
heat start at print job Pre Printed Heat: Platform heat start at Power
on.
Print heat Set the print temperature at print job setting
range :20~60.
Pre print heat Set the print temperature at Power onsetting
range 20~60.
Aid

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Fan in Adjustment range is 0-15Adjust the suction strength the


bigger the value, the stronger the suction .Default 14.
Auto Cut Select Open .Printer with Auto-cut
Roll strength Adjustment range is 0-15adjust the strength of
Roll the greater of value, the stronger the roll. Default 14.
Home The Carrier go to ink station Adjustment range is 0~255
Adjust printing N swathsThe number of print pass Spray to flash
onceAvoid long time print use a single ink. It is can lead to spit bad for
Other colors of ink .The greater of valueprint more Swathes. Default
16
Dry
Fan out Adjustment range is 0-15Adjust the suction
strength the bigger the value, the stronger the suction.
Heat out Adjustment range is 0-15Adjust the heat
strength the bigger the value, the stronger the heat .
Work modeSelect the heat mode, the Default is Auto .
Clean strengthAdjustment range is 0~15Adjust clean
strength .The greater of value, the Clean strength stronger .Default 13.
Auto spitsetting range: 0~240The printer stay in the idle situationThe
time of the nozzle keep wetting ,Default 30 minutes. The bigger the value is
the longer time.

5. Calibration machine

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Figure 4.1.0.1

Figure 4.1.1.1 There are 2 part of the set in the Atools. Calibration settings and Driver
Board feature settings.

5.1 Nozzle state


Nozzle state can print lines or dots check .

Figure 4.1.1.1

Above is lines print , can check nozzle state.

5.2 Parallel veri.Lines

Figure 4.1.3.1

Check the printer parallel with Long Beam.

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5.3 Bidir.Print

Figure 4.1.4.1

Adjust Bidirectional value make the line well .the high Speed machine about 21.

5.4 Vertical axis

Figure 4.1.5.1

Measures the distance of two vertical cross, type in the software

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5.5 Double head


Double head Horizontal

Click print, modify the parameters until overlap best


line.as shown below

6Double head Vertical


Click print, count from right to left, find overlap best line,
modify the parameters

, and Save
3. Change to 6 (The 6 line
overlap well.

1. Select Vertical ,Click Print

2. Count 6 line overlap from right to left


6 5

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4 3

2 1

6FAQ and answer


6.1 Error code and instruction

Error codes and instructions


Code
Code1
Code2

Problem
MainBoard memory chip
read failure
MainBoard printing data
loss

Code3

Mainboard and
CarrierBoard connection
failure

Code4
Code5

Empty
Empty

Code6

Communicate exception
between MainBoard with
carrier board

Product data sheet

Solution
The MainBoard returns factory to be
repaired
The MainBoard returns factory to be
repaired
1.Check the 26pin cable between
mainBoard with CarrierBoard
1.1 Reconnect the 26Pin cable
1.2 Add a 26Pin cable
2.Check the power of CarrierBoard
2.1 Confirm the power indicator of
CarrierBoard is normally on
2.2 Confirm the CPU indicator of
CarrierBoard is Twinkle
3. Change the mainboard
4. Change the CarrierBoard
Empty
Empty
1.Check the 26pin cable between
MainBoard with CarrierBoard
1.1 Reconnect the 26Pin cable
1.2 Add a 26Pin cable
2.Check the power of CarrierBoard
2.1 Confirm the power indicator of
CarrierBoard is normally on
2.2 Confirm the CPU indicator of
CarrierBoard is Twinkle
3. Change the MainBoard
4. Change the CarrierBoard

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Code7

Carrier blocked

Code8

The information of carrier


register is unusual

Code9

CarrierBoard detects out of


ink

The carrier can't move when the machine


powered on ,Check railway above the
platform is clean.
1.Check the encoder sensor and Gratings.
2.Check the cable of Carrier motor
3.Check or change the Driver board
4.Check or change the MainBoard
5.Check or change the CarrierBoard
6.Check or change the Carrier motor
1.Check the system information, Confirm
the program version is right
2.The CarrierBoard returns factory to be
repaired
1.Restart the machine
2.Press any key to start the supply ink
system

Driverboard detects
Code10
temperature is unusual

1. Restart the machine


2.Check the temperature induction cable
and heating system

Code11 DriverBoard undefined error

1.Restart the machine


2.Returns factory to be repaired

MainBoard parameters save


failure
System time up(Using time
Code13
is up)
Code12

Code14

MainBoard output port


short circuit

Product data sheet

1.Restart the machine


2.Returns factory to be repaired
Contact with factory or supplier to register
1.Pull the cable of output-port out one by
one, To find out the Machine Parts shorting
circuit.
2.Change the Machine Parts

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Code14 V4-Car

Heat1

Heat2
Heat3
Unwind
Wind
Wipe
Ink2
Ink1
Fan in
Fan out

Product data sheet

Cause description:
1.Machine fault
2.Port current is too large. short circuit or
bad original.
3. Board is bad
1. Machine fault
1.1 Turn off the machine. The railway
oiled with light oil, Forbidden to use the
solid oil.
1.2 Check if belt is wearing too large
1.3 Check the cable of carrier motor
1.4 Check the parts about carrier
moving
2.Board or Machine Parts is bad
2.1 Check or change the DriverBoard.
2.2 Check or change the carrier motor
2.3 Check or change the CarrierBoard
2.4 Check or change the MainBoard
Cause description: Port current is too
large .short circuit or bad original
1.Change the port, Test it and check if it is
still an error.
2.Check
or change the bad original of heating
system
The same way is following
questions
Cause description: Port current is too large.
short circuit or Change machine Part
Cause description: Port current is too large.
short circuit or Change machine Part
Cause description: Port current is too large.
short circuit or Change machine Part
Cause description: Port current is too large.
short circuit or Change machine Part
Cause description: Port current is too large.
short circuit or Change machine Part
Cause description: Port current is too large.
short circuit or Change machine Part
Cause description: Port current is too large.
short circuit or Change machine Part
Cause description: Port current is too large.
short circuit or Change machine Part
Cause description: Port current is too large.
short circuit or Change machine Part

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Code15 Empty

Status:d-0-0-1 The Cap ink


Code16 station position sensor is
unusual

Code17 Empty
Code18 Empty
Code19 VD:**-**-**
Code20 Mainboard is uninitialized
Code21 CarrierBoard is uninitialized

Code22

Up and down capping


station sensor is unusual

Product data sheet

Empty
The cause: capping station works off
normal.
1. Software settings mistake
Check the parameters of advance, and
confirm .It is up and down capping system
machine
(Maintenance key/system/advance/Cap lift
/Mode/Enable)
2.Board or Hall _Senseor_v00 bad
(1)Check or change the cable of capping
station sensor.
(2)Check or change the Capping station
sensor
(3)Check or change the up and dowm
station step motor.
(4)Check or change the Mainboard
Empty
Empty
The cause: The customer code is mismatch.
Confirm the PCB source or return factory
to be repaired
the MainBoard need registered ,Return
factory to be registered
The CarrierBoard need registered ,return
factory to be registered
The cause: capping station works off
normal.
1. Software settings mistake
Check
the parameters of advance , and confirm
It is up and down capping system
machine(Maintenance
key/system/advance/Cap lift
/Mode/Enable)
2.Board or Hall _Senseor_v00 bad
(1)Check or change the cable of capping
station sensor.
(2)Check or change the Capping station
sensor
(3)Check or change the up and down
station step motor.
(4)Check or change the Mainboard

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Up and down capping


Code23 station step motor detects
unusual

Code24 Boards version is mismatch


System time up(Using time
is up)
Code26 Unknown mistake
Code25

Code27 Paper rolling abnormal

Code28

Conduction band detects


abnormal

Code29

Carrier motor works


abnormally

Product data sheet

The cause:capping station works off


normal.
1. Software settings mistake
Check the parameters of advanced
setting,and comfirm It is up and down
capping system machine
(Maintenance key/system/advance/Cap lift
/Mode/Enable)
2.Board or Hall _Senseor_v00 bad
(1)Check or change the cable of capping
station sensor.
(2)Check or change the Capping station
sensor
(3)Check or change the up and dowm
station step motor.
(4)Check or change the Mainboard
The new board(V200)unmatch with old
board,Need to change the right board
Contact with factory or supplier to register
Restart the machine
1.Check the rolling system
(1)If it is normal,Press any key ignore
(2)Press Enter,into MainMemu
*ingore
Disable(Roller mode is Damped)
(Memu:Maintenance key
/system/advance/Roll/Roller in or Roller
out /move mode/Damped or
Photoelectric)
1.Check the light of conduction inductor
2.Check the cable of conduction inductor
1.Restart the machine
2.Chck the cable of carrier motor
3.Change the carrier motor

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code30

1.Check railway above the platform is


clean.
2.Turn off the machine.The railway oiled
with light oil,Forbidden to use the solid
oil.adjust the carrier belt
3.Low the printing speed
4.Change the carrier moving mode
Memu:maintenance key
/system/advance/Carriage/move
mode/Style A or C
5.Check the cable of carrier motor
6.Repair or change the Driver board
7.Repair or change the Mainboard
8.Repair or change the CarrierBoard
9.Repair or change the carrier motor

Carrier can't move

CarrierBoard done signal


abnormal
Carrier motor electricity is
Code32
too large
Code33 Carrier printing abnormal
Code34 CarrierBoard abnormal
Code31

Code35

Printhead voltage is
abnormal

Code36 Printing paper out


Code37 Carrier unknown error
Ink out (The secondary ink
Code38 supplying function is
opened)

Product data sheet

Restart the machine


1.Restart the machine
2.check the carrier motor
Restart the machine
Restart the machine
1.Check the CarrierBoard
2.Confirm the power voltage is 40V
3.Check and Change Carrier Board
Paper is out,Need to put paper on platform
1.Restart the machine
2.Returns factory to be repaired
The new with out the function

Rev:10 May 2014

45 of 45

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