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Technical Specification

of
Ground Based Tower of 30, 40 & 50m height
(Including Foundation, Earthing System & Aviation Warning Lamp)

Specification No.: UTL/GBT/02-01 OCT 2011

United Telecom Limited


(JV of MTNL, TCIL, TCL & NVPL)
Triveni Complex, Putali Sadak, Kathmandu, Nepal
Price: NRs. 1130
(Including VAT)

Technical Specification
of
Ground Based Tower of 30, 40 & 50m height
(Including Foundation, Earthing System & Aviation Warning Lamp)

Specification No.: UTL/GBT/02-01 OCT 2011

United Telecom Limited


(JV of MTNL, TCIL, TCL & NVPL)
Triveni Complex, Putali Sadak, Kathmandu, Nepal

UTL/GBT/02-01 OCT 2011

Page 2 of 44

Table of Contents
Chapter

Title

Page

1.

General Specifications

2.

Bill of Materials of Towers & Foundation

11

3.

Earthing System & Lightening Arrestor

40

4.

Aviation Warning Lamp

43

5.

Key Diagrams

44

UTL/GBT/02-01 OCT 2011

Page 3 of 44

Chapter-1
General Specifications
1.0

Introduction
This document contains the generic requirements of 50, 40 and 30 m Ground Based
Tower for Cellular wireless systems etc. The towers shall be four legged and able to support the loading of the antennas as given below:
a. 6 Nos. of panel antennas for cellular wireless systems at 35m from ground level for
40 & 50m GBT. In case of 30m GBT, 6 Nos. of panel antennas for cellular wireless
systems at 1m from the top.
b. 2 Nos. of 2.4m solid parabolic antenna at 2.5m from the top.
c.

1 Nos. of 1.8m solid parabolic antenna at 2.5m from the top.

d. 2 Nos. of 1.2m solid parabolic antenna at 8m from the top.

1.1

e.

4 Nos. of 0.6m solid parabolic antenna at 8m from the top.

f.

3 Nos. of 1.8m solid parabolic antenna at 10m from the top.

Other parameter for designing of Ground Based Towers shall be as under


a. Factor of Safety = 1.5
b. Basic Wind Speed = 180 Km/hr
c. Terrain Category = 2
d. Tower twist and sway is found to be less than 0.5 deg @ 75% of basic wind speed.

2.0

Detailed Technical Requirements

2.1

Type of Tower
Four legged 50m, 40m and 30m ground base tower with square base.

2.2

Height of Tower
50m, 40m and 30m as per drawing attached.

2.3

Foundation
The Raft type of Foundation of the tower has been designed basically for soft soil with
safe bearing capacity of 70KN/ m2 (min).
The foundation reinforcement detail for soft soil is given in Chapter-2.

UTL/GBT/02-01 OCT 2011

Page 4 of 44

The back filling should be done by proper compaction of soil in layers & it should be
done before erection of tower.
Material: M-20 grade concrete shall be used. High yield strength deformed steel bars of
grade FE-415 conforming to IS: 456 shall be used. Bending of bars shall be as per IS:
2502 (1963).
Non-galvanizing steel structures such as Anchor bolts etc. should be painted with red
oxide coating. The base plates should be galvanized as some portion of them may be directly exposed to environment.
2.4

Super Structure

2.4.1 Legs/ Bracings


Material: MS angles of grade A as per IS 2062, IS: 808 (1989) shall be used.
Finish: All MS angles are to be hot dip galvanized as per IS: 4759 (1996). Zinc for galvanizing should conform to IS: 13229- 1991 or IS: 209 (1992).
2.4.2 Gusset/ Splice Plates
Material: MS Plates of grade A as per IS 2062 shall be used.
Finish: All the plates are to be hot dip galvanized as per IS: 4759 (1996). Zinc for galvanizing should conform to IS: 13229- 1991 or IS: 209 (1992).
2.4.3 Nuts, Bolts & Washers
Material: Nuts and bolts of grade 5.6 as per IS: 6639 (1972), IS: 1364, IS: 1367 part 8
(1992) and plain washers as per IS: 6610 (1972) & spring washers of type B as per IS:
3063 (1994) shall be used.
Finish: Nuts, bolts and Washers are to be hot dip galvanized as per IS: 1367.
2.5

Connection between Vertical Legs and Bracings


Vertical legs and bracings shall be connected to each other at site by gusset/splice plates
with nuts, bolts and washers by user as per design. The design of tower members and
joints shall be in accordance with the relevant provisions in BIS document IS: 800
(1984).

2.6

Fabrication
i.

The tower is designed as per IS: 800-1984 and IS: 802 (part-I).

ii.

Tolerances in fabrication shall be allowed as per IS: 7215-1974.

iii.

All holes shall be punched or drilled with tolerances confirming to IS-1367 part
VIII.

UTL/GBT/02-01 OCT 2011

Page 5 of 44

2.7

2.8

iv.

No holes shall be formed by gas cutting.

v.

All welding procedures shall be in accordance with IS: 1969.

Galvanization
i.

All steel members to be hot dip galvanized as per IS: 4759, bolts and nuts as per IS1367 part VIII.

ii.

Minimum coating
Thickness less than 2mm

: 43 Micron

Thickness 2mm to 5mm

: 65 Micron

Thickness more than 5mm

: 85 Micron

Arrangement for feeder cable rack


One cable rack for running feeder cables from the rear of the antennas up to the Base
Transceiver Station (BTS) equipment shall be provided. Suitable supports shall be provided for all the feeder cables runs at 825mm each or as per tower designs/ drawings.
Width of each rack shall be 500 mm.

2.9

Ladder
A ladder shall be provided internally for the entire 30/40/50m height of the tower. Hoops
and runners shall be provided to ensure the safety of the persons climbing the tower.
Ladder width/pitch shall be of 500 mm and 300mm respectively. The diameter of safety
hoops shall be 750mm and Guard radius should be 375mm.

3.0

Platforms
Three Working platforms with railing all around shall be provided for mounting panels
and microwave antennas. In addition two, three and four resting platforms for 30 metre,
40 metre and 50 metre respectively shall be provided. The platforms shall be located as
given below:
For 50m tower (internal)
i.

2.5m from the top (working platform)

ii.

7.5m from the top (working platform)

iii. 12.5m from the top(working platform)


iv. 15.0m from the top (resting platform)
v.

23.5m from the top (resting platform)

UTL/GBT/02-01 OCT 2011

Page 6 of 44

vi.

31.0m from the top (resting platform)

vii. 40.0m from the top (resting platform)


For 40m tower (internal)
i.

2.5m from the top (working platform)

ii.

7.5m from the top (working platform)

iii. 12.5m from the top (working platform)


iv. 15.0m from the top (resting platform)
v.

23.5m from the top (resting platform)

vi. 31.0m from the top (resting platform)


For 30m tower (internal)
i.

2.5m from the top (working platform)

ii.

7.5m from the top (working platform)

iii. 12.5m from the top (working platform)


iv. 15.0m from the top (resting platform)
v.
4.0

23.5m from the top (resting platform)

Wind Velocity
Tower shall be operational and able to withstand the wind velocity corresponding to wind
180 Km/Hr of IS: 875 (Part 3) (1987).

5.0

Lightning Arrestor
Lightning arrestor using lightning rod made of copper, with 16 mm diameter and 1200 mm
length as per IS: 613(2000)] with a spike on one end and threading on the other shall be
provided on the top of the tower. Tin coated copper wire IS mark of gauge 50 sq. mm shall
be provided from lower of the lightning rod to the lug with a hole provided at 0.5 m below
the top of the tower. The supply of the material and installation shall be in the scope of the
suppliers.

6.0

Aviation Warning Lamps


Fixing arrangement for twin type aviation warning lights at the top level shall be provided.
Aviation Warning Lamps shall conform to ICAO regulation.

UTL/GBT/02-01 OCT 2011

Page 7 of 44

Note:

7.0

i.

Screened PVC insulated twin copper wire of size 3/22 (IS Marked) will be used
for connection of aviation warning lamp to the power supply.

ii.

The aviation warning lamps and Screened PVC insulated twin copper shall be
supplied by tower supplier. The detail specification is attached in Chapter-4.

Antenna mounting
Antennas- GI pipes, conforming to IS: 1161(1998) with minimum Yst220 Mpa with 65
medium class, 3.0 meter long for cellular wireless system antenna (6 Nos.); NB 80 medium class, 1.0 metre long for 0.6m to 1.2m diameter microwave antenna (6 Nos.) and
NB 100 medium class, 2.0 metre long for 1.8m and 2.4 m microwave antenna (6 Nos.)
along with the fixtures/ clamps for leg mounting should be provided as per details given
in the BoM.

8.0

Verticality
The verticality of tower (i.e. the bottom of the line joining the centre of the top of the
tower and the center of the base) shall be as given in IS: 12843:1989, Table iii (b).
Note: This shall be checked in the field after the erection of the tower at sites.

9.0

Earthing
For earthing of the tower, 50x3mm GI strips should be bounded to the all four tower legs
at the termination of the gusset plate of first joint and connected to ring earth at the other
end. Two plate earthing and ring earthing materials shall be supplied by tower suppliers.
(The maximum value of earth resistance shall be 2.0 Ohm. For more details please refer to
Chapter-3.

10.0 Welding
Welding shall be done as per IS: 9595 (1996) and test for quality of welding will be carried
as prescribed in the test schedule/test procedure. Welding connections of Base Plate shall
be as per IS 800:1984.
11.0

Marking
Manufactures identity marking and item marking shall be provided on each section by
punching & painting for Enabling easy assembly and trace -ability. Smaller elements, on
which complete marking detail are not practicable, shall be supplied in suitable packing
boxes and each box shall be clear marking details such as name of sites, height of the
tower and other details as given above. However, part No. / Item No. shall be marked on
all tower elements. The tower supplier shall also provide the tower component manufacturers identity / source. A plate indicating the manufacturers identity, year of manufac-

UTL/GBT/02-01 OCT 2011

Page 8 of 44

ture, wind velocity and the maximum load capacity of the tower shall be supplied by the
manufacturer for display at the bottom of the tower. The top horizontal members of the
tower on all the four faces should have center clearly by visibly marked for easy check of
vertically.
12.0

Painting
The tower shall be coloured with alternate bands of orange & white or red and white
paint as per ICAO recommendations. The Ready mixed Paint, Primer, Enamel etc., used
for tower painting, shall be as per the following IS codes:
1.

IS 2074(1992): Ready Mixed Paint, Air Drying, Red oxide Zinc Chrome, Priming
Specification;

2.

IS 2932(1993): Enamel, Synthetic, Exterior:


a. Undercoating
b. Finishing Specification;

3.

IS 2933(1975): Enamel exterior (a) undercoating, (b) finishing; the tower painting
shall be done after tower erection.

13.0 Documentation
Two hard copies and one soft copy of complete documents along with installation details,
in English, shall be supplied by the supplier.
14.0 Weight of Towers
50/40/30 m Tower (Tolerance in weight: 3%)
a. Weight of Tower structures, inclusive of all parts of Superstructure (including base
plate, anchor bolts but excluding the weight of antenna fixtures, nuts, bolts and earth
strip) are 17,477Kg 12,432Kg and 8,215Kg for 50 metres, 40 metres and 30 metres
height of tower respectively.
b. Weight of cellular wireless system antenna mounting arrangement (per antenna):
40.6Kg.
c. Weight of microwave antenna mounting arrangement (per antenna): 31.6 Kg (for 0.6
m to 1.2 m dia.) and 56.9 Kg (for 1.5m to 2.4m dia.).
d. Weight of nuts, bolts and washers for tower structure: 551Kg, 532Kg and 409Kg for
50m, 40m and 30m height of tower respectively.
15.0 Weight of Foundations
50/40/30 m Tower Foundation

UTL/GBT/02-01 OCT 2011

Page 9 of 44

a. Weights of steel reinforcement (but excluding RCC) are 3,014.10 Kg, 1,828.37 Kg and
1,340.94 Kg for 50m, 40m and 30m towers respectively.
b. Volumes of RCC M20 grade are 42.02 m, 23.218 m and 15.45m for 50, 40 and 30
metres tower foundation respectively. Volumes of PCC M10 grade are 5.93m, 3.6 m
and 2.5m for 50, 40 and 30 metres tower foundations respectively.
16.0 Bill of Material
The bill of Materials for all the towers is given in Chapter-2.
17.0

Design
The detailed drawing of the tower shall be as per technical specification No.
UTL/GBT/01-01 OCT 2011 of UTL.
Notes:
1.

All the major components of material for tower shall be procured from the IS approved sources and certificate to this affect shall be given by manufacturer.

2.

All responsibility for tower erection shall lie with the supplier/erection agency which
shall follow safety norms as per IS 7205(1974)".

3.

All IS standards are subject to revision and the most recent editions of the standards
shall be applicable.

4.

All unspecified holes in tower members are 17.5mm diameter for 16 mm bolts conforming to Class 5.6. All unspecified plates 6 mm thick.

5.

Structural steel shall conform to IS 2062 grade-A with minimum yields stress of
2550 kg/ sq. cm.

6.

Spring washers are to be used under each nut.

7.

Tower accessories include lightening protection system, grounding system (including plate earthing and ring earthing), earth strips, ladder, vertical and horizontal
feeder support, antenna mounting structures, working and resting platform.

8.

Angular rotation & twist are less than 0.5 and twist is less than 0.5 .

9.

Minimum thickness of the members considered is:


Leg members

5 mm

Lattices/ Belts

5 mm

Redundant members

5 mm

10. The foundation bolts at the base of the legs should be monolithic with the concrete in

the foundation.

UTL/GBT/02-01 OCT 2011

Page 10 of 44

Chapter-2
Bill of Material for Ground Based Tower
2.1 Bill of Material for 30m Ground Based Tower
Sl. No.

Description
Horizontal

Minor Bracing

1.

Panel 13 to18

Redundant

Diagonal

Railing flat

Gusset Plate

Splice Cleat angle


Splice Cleat Plat
Splice Cleat Packing Plat
Leg

2.

Panel 10 to 12

Horizontal

Minor Bracing
Redundant

UTL/GBT/02-01 OCT 2011

1A

L75x5

1975

Weight/
piece
11.3

1B

L75x5

1975

11.3

67.5

1B-X

L75x5

1975

11.3

67.5

1C

L75x5

1975

11.3

45.0

1C-X

L75x5

1975

11.3

45.0

L45x5

40

1063

3.6

144.6

20
3
5
19
21
6
18
18A
9
14
22
2
8
16
12
13
10

L45x5
L45x5
L45x5
L45x5
L45x5
L65x5
L65x5
L65x5
Fl 50x5
Fl 50x5
Fl 50x5
271x201x6
271x328x6
271x328x6
L90x90x8
L90x90x10
PL 80x351x8

8
40
40
8
8
40
4
4
8
4
4
8
32
8
4
4
16

1068
815
871
844
798
3332
3276
3276
1113
1113
1136
271
271
271
356
356
351

3.6
2.8
3.0
2.9
2.7
16.3
16.1
16.1
2.2
2.2
2.3
2.6
4.2
4.2
3.8
4.8
1.8

29.0
110.8
118.5
23.0
21.7
653.1
64.2
64.2
17.8
8.9
9.1
20.5
134.0
33.5
15.4
19.1
28.2

11

PL 50x150x2

16

150

0.1

1.9

7
15
17
23

L100x8
L100x10
L100x10
L75x5

4
4
4
1

4623
4994
5050
2223

55.9
74.4
75.2
12.7

223.8
297.6
301.0
12.7

23X

L75x5

2223

12.7

12.7

23A

L75x5

2223

12.7

12.7

23A-X

L75x5

2223

12.7

12.7

37

L65x5

2408

11.8

11.8

37-X

L65x5

2408

11.8

11.8

37A
27
32
26

L65x5
L45x5
L45x5
L45x5

2
8
8
8

2408
1110
1211
827

11.8
3.8
4.1
2.8

23.6
30.2
32.9
22.5

Marked

Section

Nos.

Length

Total
Weight
45.0

Page 11 of 44

Sl. No.

Description

Diagonal

Gusset Plate

Splice Cleat Angle


Splice Cleat Plate
Leg
Horizontal

Panel 8 to 9

Redundant

3.

Diagonal

Gusset Plate

UTL/GBT/02-01 OCT 2011

28
31
33
41
42
43
44
45
25
25A
34
34A
40
40A
24
24X
29
38
36
35
30
39
47

L45x5
L45x5
L45x5
L45x5
L45x5
L45x5
L45x5
L45x5
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
PL161x436x8
PL161x436x8
PL155x314x8
PL215x288x8
L110x110x10
PL120x470x8
L130x130x12
L130x130x12
L75x5

8
8
8
8
8
8
8
4
4
4
4
4
4
4
4
4
8
8
4
8
4
4
1

843
877
889
784
1606
1743
739
952
3385
3385
3576
3576
4496
4496
436
436
314
215
470
120
5175
3650
2688

Weight/
piece
2.9
3.0
3.0
2.7
5.5
5.9
2.5
3.2
16.6
16.6
17.5
17.5
22.0
22.0
4.4
4.4
3.1
3.9
7.8
3.5
121.6
85.8
15.3

47-X

L75x5

2688

15.3

15.3

47A

L75x5

2688

15.3

15.3

47A-X

L75x5

2688

15.3

15.3

58

L65x5

2981

14.6

14.6

58-X

L65x5

2981

14.6

14.6

58A

L65x5

2981

14.6

29.2

50

L45x5

890

3.0

24.2

51

L45x5

1630

5.5

44.3

52

L45x5

1741

5.9

47.4

53

L45x5

837

2.8

22.8

54

L45x5

1071

3.6

14.6

361

L45x5

974

3.3

26.5

362

L45x5

1423

4.8

38.7

363

L45x5

1517

5.2

41.3

364

L45x5

835

2.8

22.7

49

L65x5

4685

23.0

91.8

49A

L65x5

4685

23.0

91.8

360

L65x5

4516

22.1

88.5

360A

L65x5

4516

22.1

88.5

48

PL225x240x8

225

3.4

27.1

Marked

Section

Nos.

Length

Total
Weight
22.9
23.9
24.2
21.3
43.7
47.4
20.1
12.9
66.3
66.3
70.1
70.1
88.1
88.1
17.6
17.6
24.5
31.1
31.2
28.3
486.5
343.1
15.3

Page 12 of 44

Sl. No.

Description

7.

PL225x235x8

225

68

PL225x255x8

225

3.6

28.8

Section

Nos.

Length

Total
Weight
26.6

78

PL205x401x8

205

5.2

41.3

Splice Cleat Angle

355

L130x130x12

530

12.5

99.6

Splice Cleat Plate


Leg

356
46
366
S30
B30

PL140x530x10
L150x150x12
L150x150x12
L150x150x12
PL450x450x25
Rod 25
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
L75x5
L75x5
L65x5
L65x5
Fl 50x4
L45x5
Mesh 2217x844
Fl 50x4
Fl 50x4
Fl 50x4
Mesh 2219x845
Fl 50x4
Fl 50x4
Fl 50x4
L45x5
L45x5
Fl 50x4
Mesh 720x974
Fl 50x4
Fl 50x4
L45x5
L65x5
L65x5
L75X5
PL125X170X6
L65x5
L65x5

16
4
4
4
3
48
2
2
3
3
1
1
1
1
1
1
1
1
12
12
6
6
12
6
1
1
2
2
1
1
1
1
2
3
1
1
1
1
4
2
2

140
3750
3112
620
450
1400
2217
2217
2217
2217
2219
2219
2666
2666
2975
2975
3278
3278
542
739
2217
1825
256
2217
2219
2219
186
591
789
789
1923
720
720
874
720
720
720
2975
125
1197
1197

5.8
102.4
85.0
16.9
39.7
5.5
10.9
10.9
10.9
10.9
10.9
10.9
13.1
13.1
17.0
17.0
16.1
16.1
0.9
2.5
20.6
2.9
0.4
3.5
20.6
3.6
0.3
0.9
2.7
2.7
3.1
7.7
1.2
1.4
2.4
3.5
3.5
17.0
1.0
5.9
5.9

93.2
409.5
339.8
67.7
119.2
262.1
21.7
21.7
32.6
32.6
10.9
10.9
13.1
13.1
17.0
17.0
16.1
16.1
10.4
30.2
123.5
17.5
4.9
21.3
20.6
3.6
0.6
1.9
2.7
2.7
3.1
7.7
2.3
4.2
2.4
3.5
3.5
17.0
4.0
11.7
11.7

Stump
Base Plate
Foundation Bolt
Ladder support

Ladder Support

4.
5.
6.

59

Weight/
piece
3.3

Marked

Platform

Platform

8.

UTL/GBT/02-01 OCT 2011

LS1
LS1X
LS2
LS2X
LS3
LS4
LS5
LS5X
LS6
LS7
LS8
LS8X
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P22X

Page 13 of 44

Sl. No.

Description

794
794
125
1193
1193
729
729
324
324
3608

Weight/
piece
1.3
3.0
1.0
5.8
5.8
1.2
2.8
0.5
1.2
24.5

Total
Weight
1.3
3.0
2.0
5.8
5.8
2.3
5.5
0.5
1.2
24.5

1
1
9
3
3

2697
2697
510
2024
2419

8.1
8.1
0.8
2.6
3.1

8.1
8.1
7.3
7.9
9.4

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4

1
1
13
3
1
2
1
2
6

3894
3894
510
2024
1032
3788
2615
206
166

11.7
11.7
0.8
2.6
1.3
4.9
3.4
1.0
0.2

11.7
11.7
10.6
7.9
1.3
9.8
3.4
2.0
1.3

L3L
L3R
ROD16
CR1
CR2
CF3
CF3A
SA1
SF1

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4

1
1
17
3
2
2
1
2
4

5086
5086
510
2024
1032
5192
2040
206
166

15.3
15.3
0.8
2.6
1.3
6.7
2.7
1.0
0.2

15.3
15.3
13.9
7.9
2.7
13.5
2.7
2.0
0.9

L4L
L4R
ROD16
CR1
CR2
CF4
CF4A
SA1
SF1

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4

1
1
17
4
1
2
1
2
4

5111
5111
510
2024
1032
5111
3527
206
166

15.3
15.3
0.8
2.6
1.3
6.6
4.6
1.0
0.0

15.3
15.3
13.9
10.5
1.3
13.3
4.6
2.0

Marked

Section

Nos.

Length

P23
P24
P25
P26
P26X
P27
P28
P29
P30
P31

Fl 50x4
L50X5
PL125X170X6
L65x5
L65x5
Fl 50x4
L50X5
Fl 50x4
L50X5
L75X6

1
1
2
1
1
2
2
1
1
1

L1L
L1R
ROD16
CR1
CF1

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4

L2L
L2R
ROD16
CR1
CR2
CF2
CF2A
SA1
SF1

Ladder L1

9.

Ladder L2

10.

Ladder L3

11.

Ladder L4

12.

UTL/GBT/02-01 OCT 2011

Page 14 of 44

Sl. No.

Description

Marked

Section

Nos.

Length

Weight/
piece

Total
Weight

Ladder L5

13.

L5L
L5R
ROD16
CR1
CR2
CF5
CF5A
SA1
SF1

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4

1
1
16
3
2
2
1
2
6

4786
4786
510
2024
1032
4786
2507
206
166

14.4
14.4
0.8
2.6
1.3
6.2
3.3
1.0
0.2

14.4
14.4
13.1
7.9
2.7
12.4
3.3
2.0
1.3

L306L
L306R
ROD16
CR1
CF306
SA1
SF1

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4

1
1
17
4
3
2
6

5911
5911
510
2024
3333
206
166

17.7
17.7
0.8
2.6
4.3
1.0
0.2

17.7
17.7
13.9
10.5
13.0
2.0
1.3

CL1L
CL1R
CLF

L50X50X4
L50X50X4
FLAT 40X4

1
1
4

2697
2697
480

8.1
8.1
0.6

8.1
8.1
2.5

CL2L
CL2R
CLF

L50X50X4
L50X50X4
FLAT 40X4

1
1
4

3894
3894
480

14.8
14.8
0.6

14.8
14.8
2.5

SA1

L65X65X5

206

0.0

CL3L
CL3R
CLF

L50X50X4
L50X50X4
FLAT 40X4

1
1
6

5086
5086
480

15.3
15.3
0.6

15.3
15.3
3.7

SA1

L65X65X5

206

1.0

2.0

CL4L
CL4R
CLF

L50X50X4
L50X50X4
FLAT 40X4

1
1
7

5111
5111
480

15.3
15.3
0.6

15.3
15.3
4.4

SA1

L65X65X5

206

1.0

2.0

CL5L
CL5R
CLF

L50X50X4
L50X50X4
FLAT 40X4

1
1
5

4786
4786
480

14.4
14.4
0.6

14.4
14.4
3.1

SA1

L65X65X5

206

1.0

2.0

CL6L
CL6R

L50X50X4
L50X50X5

1
1

5911
5911

17.7
22.5

17.7
22.5

Ladder L306

14.

Cable Ladder CL1


15.
Cable Ladder CL2
16.

Cable Ladder CL3


17.

Cable Ladder CL4


18.

Cable Ladder CL5


19.

Cable Ladder CL6


20.

UTL/GBT/02-01 OCT 2011

Page 15 of 44

Sl. No.

Description

CLF

FLAT 40X4

480

Weight/
piece
0.6

SA1

L65X65X6

206

1.2

2.4

HL6L

L50X50X4

5111

15.3

15.3

HL6R

L50X50X5

5111

19.4

19.4

CLF

FLAT 40X4

14

480

0.6

8.7

Pipe

NB50M

3000

15.3

91.8

Angle

Marked

Section

Nos.

Length

Total
Weight
4.4

Horizontal cable
Ladder
21.

22.

L65X65X6

600

3.5

10.4

Foundation Template
Main angle

L65x5

3158

15.5

61.9

Corner angle

L50x5

2170

8.2

33.0

Plate

Pl 550x550x10

450

15.9

63.6

Nut Bolt

L/S

5.0

Total Weight of Tower

8215.0

2.1.1 Antenna mounting structure for sector / cellular wireless antenna per set.

1.

L65X65X6

AC1

750

Total
Weight
8.7

2.

ISMC75

AC2

320

4.6

3.

ISMC75
UCLAMP PLAIN
ROD 16DIA

AC2A

320

4.6

AC3

335

1.1

BP1

3000

19.3

Sl. No.

4.

Description

Marked

Nos.

Length

5.

PIPE NB65M

6.

BOLT

M16X125

1.6

7.

NUT

M16

12

0.5

8.

PLAIN WASHER

M16

12

0.3

9.

M16
SPRING WASHER
Total Weight of Each

12

0.1

Total Weight for 6 sets @ 40.6 Kg

UTL/GBT/02-01 OCT 2011

40.6
243.6

Page 16 of 44

2.1.2 For Microwave 0.6m diameter to 1.2m diameter per set.

1.

L75X75X6

MW1

500

Total
Weight
6.8

2.

ISMC75

MW2

420

6.0

3.

MW2A

420

6.0

MW3

380

1.2

5.

ISMC75
UCLAMP PLAIN ROD
16DIA
PIPE NB80M

BP2

1000

8.4

6.

BOLT

M16X175

2.0

7.

NUT

M16

12

0.9

8.

PLAIN WASHER

M16

12

0.3

9.

SPRING WASHER

M16

12

0.1

Sl. No.

4.

Description

Marked

Nos.

Length

Total Weight of Each

31.6

Total Weight for 6 sets @ 31.6 Kg

189.6

2.1.3 For Microwave 1.5m diameter to 2.4m diameter per set.

1.

L100X100X6

MW1

500

Total
Weight
9.2

2.

ISMC100

MW2

420

8.0

3.

MW2A

420

8.0

MW3

430

2.2

5.

ISMC100
UCLAMP PLAIN ROD
20DIA
PIPE NB100M

BP3

2000

24.4

6.

BOLT

M20X175

4.0

7.

NUT

M20

12

0.5

8.

PLAIN WASHER

M20

12

0.4

9.

SPRING WASHER

M20

12

0.2

Sl. No.

4.

Description

UTL/GBT/02-01 OCT 2011

Marked

Nos.

Length

Total Weight of Each

56.9

Total Weight for 6 sets @ 56.9 Kg

341.4

Page 17 of 44

2.1.4 Bill of Material for Foundation for 30m Ground Based Tower.
Sl. No.
1.
2.
3.

H/D

Qty

Unit

3.3

82.5

m3

0.2

m3

0.1

2.5

m3

On raft

0.45

11.25

m3

on pedestal shaft

0.55

0.55

2.75

3.3275

m3

on tie beam

2.908

0.25

0.3

0.8724

m3

15.4499

m3

Item of work
Earth work on excavation
8" soling on foundation
PCC 1:3:6

Nos.

RCC 1:1.5:3 (M20)


4.

Total RCC M20


Form work
5.

On raft

20

0.45

m2

on pedestal shaft

2.2

2.75

6.05

m2

on tie beam

2.908

0.6

1.7448

m2

16.7948

m2

Total form work


Reinforcement steel
work
on raft
main bar 16 DIA

128

5.25

1.58

1061.76

kg

chairs 12 DIA

16

1.5

0.88

21.12

kg

on pedestal shaft
6.

kg

main bar 25 DIA

12

4.2

3.9

196.56

kg

stirrups1 8 DIA

17

1.95

0.4

13.26

kg

stirrups2 8 DIA

17

1.378858

0.4

9.376236

kg

on tie beam

kg

main bar 16 DIA

5.115

1.58

32.3268

kg

stirrups3 6 DIA

27

1.1

0.22

6.534

kg

1340.937

kg

59.5501

m3

Total reinforcement work


Earthwork on Backfilling

UTL/GBT/02-01 OCT 2011

Page 18 of 44

2.2 Bill of Material for 40m Ground Based Tower


Sl. No.

Description
Horizontal

Minor Bracing

1.

Panel 13 to18

Redundant

Diagonal

Railing flat

Gusset Plate

Splice Cleat angle


Splice Cleat Plat
Splice Cleat Packing
Plat
Leg

2.

Panel 10 to 12

Horizontal

Minor Bracing
Redundant

UTL/GBT/02-01 OCT 2011

1A

L75x5

1975

Weight/
piece
11.3

1B

L75x5

1975

11.3

67.5

1B-X

L75x5

1975

11.3

67.5

1C

L75x5

1975

11.3

45.0

1C-X

L75x5

1975

11.3

45.0

L45x5

40

1063

3.6

144.6

20
3
5
19
21
6
18
18A
9
14
22
2
8
16
12
13
10

L45x5
L45x5
L45x5
L45x5
L45x5
L65x5
L65x5
L65x5
Fl 50x5
Fl 50x5
Fl 50x5
271x201x6
271x328x6
271x328x6
L90x90x8
L90x90x10
PL 80x351x8

8
40
40
8
8
40
4
4
8
4
4
8
32
8
4
4
16

1068
815
871
844
798
3332
3276
3276
1113
1113
1136
271
271
271
356
356
351

3.6
2.8
3.0
2.9
2.7
16.3
16.1
16.1
2.2
2.2
2.3
2.6
4.2
4.2
3.8
4.8
1.8

29.0
110.8
118.5
23.0
21.7
653.1
64.2
64.2
17.8
8.9
9.1
20.5
134.0
33.5
15.4
19.1
28.2

11

PL 50x150x2

16

150

0.1

1.9

7
15
17
23

L100x8
L100x10
L100x10
L75x5

4
4
4
1

4623
4994
5050
2223

55.9
74.4
75.2
12.7

223.8
297.6
301.0
12.7

23X

L75x5

2223

12.7

12.7

23A

L75x5

2223

12.7

12.7

23A-X

L75x5

2223

12.7

12.7

37

L65x5

2408

11.8

11.8

37-X

L65x5

2408

11.8

11.8

37A
27
32
26
28
31
33

L65x5
L45x5
L45x5
L45x5
L45x5
L45x5
L45x5

2
8
8
8
8
8
8

2408
1110
1211
827
843
877
889

11.8
3.8
4.1
2.8
2.9
3.0
3.0

23.6
30.2
32.9
22.5
22.9
23.9
24.2

Marked

Section

Nos.

Length

Total
Weight
45.0

Page 19 of 44

Sl. No.

Description

Diagonal

Gusset Plate

Splice Cleat Angle


Splice Cleat Plate
Leg

3.

Panel 6 to 9

Horizontal

Redundant

UTL/GBT/02-01 OCT 2011

41
42
43
44
45
25
25A
34
34A
40
40A
24
24X
29
38
36
35
30
39
47

L45x5
L45x5
L45x5
L45x5
L45x5
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
PL161x436x8
PL161x436x8
PL155x314x8
PL215x288x8
L110x110x10
PL120x470x8
L130x130x12
L130x130x12
L75x5

8
8
8
8
4
4
4
4
4
4
4
4
4
8
8
4
8
4
4
1

784
1606
1743
739
952
3385
3385
3576
3576
4496
4496
436
436
314
215
470
120
5175
3650
2688

Weight/
piece
2.7
5.5
5.9
2.5
3.2
16.6
16.6
17.5
17.5
22.0
22.0
4.4
4.4
3.1
3.9
7.8
3.5
121.6
85.8
15.3

47-X

L75x5

2688

15.3

15.3

47A

L75x5

2688

15.3

15.3

47A-X

L75x5

2688

15.3

15.3

58

L65x5

2981

14.6

14.6

58-X

L65x5

2981

14.6

14.6

58A

L65x5

2981

14.6

29.2

67

L75x5

3315

18.9

18.9

67-X

L75x5

3315

18.9

18.9

67A

L75x5

3315

18.9

18.9

67A-X

L75x5

3315

18.9

18.9

77

L65x5

3860

18.9

18.9

77-X

L65x5

3860

18.9

18.9

77A

L65x5

3860

18.9

37.8

50

L45x5

890

3.0

24.2

51

L45x5

1630

5.5

44.3

52

L45x5

1741

5.9

47.4

53

L45x5

837

2.8

22.8

54

L45x5

1071

3.6

14.6

61

L45x5

983

3.3

26.7

62

L45x5

1841

6.3

50.1

63

L45x5

1995

6.8

54.3

64

L45x5

921

3.1

25.1

Marked

Section

Nos.

Length

Total
Weight
21.3
43.7
47.4
20.1
12.9
66.3
66.3
70.1
70.1
88.1
88.1
17.6
17.6
24.5
31.1
31.2
28.3
486.5
343.1
15.3

Page 20 of 44

Sl. No.

65

L45x5

1179

Weight/
piece
4.0

70

L45x5

1307

4.4

17.8

71

L45x5

1094

3.7

29.8

72

L50x5

2004

7.6

60.9

73

L50x5

2196

8.3

66.8

74

L45x5

998

3.4

27.1

75

L45x5

1299

4.4

17.7

88

L45x5

1442

4.9

19.6

89

L45x5

1161

3.9

31.6

90

L50x5

2047

7.8

62.2

91

L50x5

2162

8.2

65.7

92

L45x5

1088

3.7

29.6

93

L45x5

1434

4.9

19.5

49

L65x5

4685

23.0

91.8

49A

L65x5

4685

23.0

91.8

60

L65x5

5269

25.8

103.3

60A

L65x5

5269

25.8

103.3

69

L75x6

5814

39.5

158.1

69A

L75x6

5814

39.5

158.1

94

L75x6

5998

40.8

163.1

94A

L75x6

5998

40.8

163.1

48

PL225x240x8

225

3.4

27.1

59

PL225x235x8

225

3.3

26.6

68

PL225x255x8

225

3.6

28.8

78

PL205x401x8

205

5.2

41.3

Batten Plate

79

PL272x100x12

16

272

2.6

41.0

Splice Cleat Angle

56

L130x130x12

530

12.5

99.6

83

L130x130x12

470

11.0

44.2

84

L130x130x12

470

11.0

44.2

85

L130x130x12

470

11.0

88.4

97

L130x130x12

470

11.0

88.4

98

L130x130x12

470

11.0

88.4

55

PL140x530x10

16

140

5.8

93.2

82

Pl120x470x12

120

5.3

42.5

86

Pl272x470x12

272

12.0

48.2

95

Pl272x470x12

272

12.0

48.2

96

Pl120x470x12

120

5.3

42.5

Splice Packing Plate

57

Pl110x260x4

110

0.9

7.2

Leg

87
46

Pl90x230x4
L150x150x12

8
4

90
3750

0.6
102.4

5.2
409.5

Description

Diagonal

Gusset Plate

Splice Cleat Plate

UTL/GBT/02-01 OCT 2011

Marked

Section

Nos.

Length

Total
Weight
16.0

Page 21 of 44

Sl. No.

Description

Stump

4.

7.

Base Plate
Foundation Bolt
Ladder support

Ladder Support

5.
6.

8.

Platform

Platform

UTL/GBT/02-01 OCT 2011

Marked
66
76
80
81
S40
S41
B40
LS1
LS1X
LS2
LS2X
LS3
LS4
LS5
LS5X
LS6
LS7
LS8
LS8X
LS9
LS10
LS11
LS11X
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22

Section

Nos.

Length

L150x150x16
L150x150x16
L130x130x12
L130x130x12
L130x130x12
L130x130x12
PL450x450x25
Rod 25
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
L75x5
L75x5
L65x5
L65x5
L75x5
L75x5
L75x5
L75x5
Fl 50x4
L45x5
Mesh 2217x844
Fl 50x4
Fl 50x4
Fl 50x4
Mesh 2219x845
Fl 50x4
Fl 50x4
Fl 50x4
L45x5
L45x5
Fl 50x4
Mesh 720x974
Fl 50x4
Fl 50x4
L45x5
L65x5
L65x5
L75X5
PL125X170X6
L65x5

4
4
4
4
4
4
4
48
2
2
3
3
1
1
1
1
1
1
1
1
1
1
1
1
12
12
6
6
12
6
1
1
2
2
1
1
1
2
4
4
2
2
2
1
8
4

3950
4450
4690
4450
901
907
450
1400
2217
2217
2217
2217
2219
2219
2666
2666
2975
2975
3278
3278
3608
3608
3957
3957
542
739
2217
1825
256
2217
2219
2219
186
591
789
789
1923
720
720
874
720
720
720
2975
125
1197

Weight/
piece
141.4
159.3
110.2
104.6
21.2
21.3
39.7
5.5
10.9
10.9
10.9
10.9
10.9
10.9
13.1
13.1
17.0
17.0
16.1
16.1
20.6
20.6
22.6
22.6
0.9
2.5
20.6
2.9
0.4
3.5
20.6
3.6
0.3
0.9
2.7
2.7
3.1
7.7
1.2
1.4
2.4
3.5
3.5
17.0
1.0
5.9

Total
Weight
565.6
637.2
440.9
418.3
84.7
85.3
159.0
262.1
21.7
21.7
32.6
32.6
10.9
10.9
13.1
13.1
17.0
17.0
16.1
16.1
20.6
20.6
22.6
22.6
10.4
30.2
123.5
17.5
4.9
21.3
20.6
3.6
0.6
1.9
2.7
2.7
3.1
15.4
4.6
5.6
4.9
7.1
7.1
17.0
8.0
23.5

Page 22 of 44

Sl. No.

Description

1197
794
794
125
1193
1193
729
729
324
324
3608

Weight/
piece
5.9
1.3
3.0
1.0
5.8
5.8
1.2
2.8
0.5
1.2
24.5

Total
Weight
23.5
2.5
6.0
4.0
11.7
11.7
4.7
11.1
1.0
2.5
24.5

1
1
9
3
3

2697
2697
510
2024
2419

8.1
8.1
0.8
2.6
3.1

8.1
8.1
7.3
7.9
9.4

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4

1
1
13
3
1
2
1
2
6

3894
3894
510
2024
1032
3788
2615
206
166

11.7
11.7
0.8
2.6
1.3
4.9
3.4
1.0
0.2

11.7
11.7
10.6
7.9
1.3
9.8
3.4
2.0
1.3

L3L
L3R
ROD16
CR1
CR2
CF3
CF3A
SA1
SF1

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4

1
1
17
3
2
2
1
2
4

5086
5086
510
2024
1032
5192
2040
206
166

15.3
15.3
0.8
2.6
1.3
6.7
2.7
1.0
0.2

15.3
15.3
13.9
7.9
2.7
13.5
2.7
2.0
0.9

L4L
L4R
ROD16
CR1
CR2
CF4
CF4A
SA1

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5

1
1
17
4
1
2
1
2

5111
5111
510
2024
1032
5111
3527
206

15.3
15.3
0.8
2.6
1.3
6.6
4.6
1.0

15.3
15.3
13.9
10.5
1.3
13.3
4.6
2.0

Marked

Section

Nos.

Length

P22X
P23
P24
P25
P26
P26X
P27
P28
P29
P30
P31

L65x5
Fl 50x4
L50X5
PL125X170X6
L65x5
L65x5
Fl 50x4
L50X5
Fl 50x4
L50X5
L75X6

4
2
2
4
2
2
4
4
2
2
1

L1L
L1R
ROD16
CR1
CF1

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4

L2L
L2R
ROD16
CR1
CR2
CF2
CF2A
SA1
SF1

Ladder L1
9.

Ladder L2

10.

Ladder L3

11.

Ladder L4

12.

UTL/GBT/02-01 OCT 2011

Page 23 of 44

Sl. No.

Description

SF1

FLAT 40X4

166

Weight/
piece
0.0

L5L
L5R
ROD16
CR1
CR2
CF5
CF5A
SA1
SF1

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4

1
1
16
3
2
2
1
2
6

4786
4786
510
2024
1032
4786
2507
206
166

14.4
14.4
0.8
2.6
1.3
6.2
3.3
1.0
0.2

14.4
14.4
13.1
7.9
2.7
12.4
3.3
2.0
1.3

L6L
L6R
ROD16
CR1
CF6
CF6A
SA1
SF1

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4

1
1
17
5
2
1
2
4

5111
5111
510
2024
5111
4435
206
166

15.3
15.3
0.8
2.6
6.6
5.8
1.0
0.2

15.3
15.3
13.9
13.2
13.3
5.8
2.0
0.9

L7L
L7R
ROD16
CR1
CR2
CF7
CF7A
SA1
SF1

L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4

1
1
17
3
2
2
1
2
4

5086
5086
510
2024
1032
5086
2526
206
166

15.3
15.3
0.8
2.6
1.3
6.6
3.3
1.0
0.2

15.3
15.3
13.9
7.9
2.7
13.2
3.3
2.0
0.9

L408L
L408R
ROD16
CR1
CF408
SA1
SF1

L50X50X5
L50X50X5
R16 DIA
FLAT 40X5
FLAT 40X5
L65X65X6
FLAT 40X5

1
1
17
4
3
2
6

5706
5706
510
2024
3333
206
166

21.7
21.7
0.8
3.2
5.3
1.2
0.3

21.7
21.7
13.9
13.0
16.0
2.4
1.6

CL1L
CL1R
CLF

L50X50X4
L50X50X4
FLAT 40X4

1
1
4

2697
2697
480

8.1
8.1
0.6

8.1
8.1
2.5

CL2L
CL2R
CLF

L50X50X4
L50X50X4
FLAT 40X4

1
1
4

3894
3894
480

14.8
14.8
0.6

14.8
14.8
2.5

Marked

Section

Nos.

Length

Total
Weight

Ladder L5

13.

Ladder L6

14.

Ladder L7

15.

Ladder L408

16.

Cable Ladder CL1


17.

Cable Ladder CL2


18.

UTL/GBT/02-01 OCT 2011

Page 24 of 44

Sl. No.

Description

SA1

L65X65X5

206

Weight/
piece
0.0

CL3L
CL3R
CLF
SA1

L50X50X4
L50X50X4
FLAT 40X4
L65X65X5

1
1
6
2

5086
5086
480
206

15.3
15.3
0.6
1.0

15.3
15.3
3.7
2.0

CL4L
CL4R
CLF
SA1

L50X50X4
L50X50X4
FLAT 40X4
L65X65X5

1
1
7
2

5111
5111
480
206

15.3
15.3
0.6
1.0

15.3
15.3
4.4
2.0

CL5L
CL5R
CLF
SA1

L50X50X4
L50X50X4
FLAT 40X4
L65X65X5

1
1
5
2

4786
4786
480
206

14.4
14.4
0.6
1.0

14.4
14.4
3.1
2.0

CL6L
CL6R
CLF
SA1

L50X50X4
L50X50X4
FLAT 40X4
L65X65X5

1
1
7
2

5111
5111
480
206

15.3
15.3
0.6
1.0

15.3
15.3
4.4
2.0

CL7L
CL7R
CLF
SA1

L50X50X4
L50X50X4
FLAT 40X4
L65X65X5

1
1
6
2

5086
5086
480
206

15.3
15.3
0.6
1.0

15.3
15.3
3.7
2.0

CL8L
CL8R
CLF
SA1

L50X50X4
L50X50X4
FLAT 40X4
L65X65X5

1
1
6
2

5706
5706
480
206

17.1
17.1
0.6
1.0

17.1
17.1
3.7
2.0

HL8L
HL8R

L50X50X4
L50X50X4

1
1

4786
4786

14.4
14.4

14.4
14.4

CLF
Pipe
Angle

FLAT 40X4
NB50M
L65X65X6

14
6
3

480
3000
600

0.6
15.3
3.5

8.7
91.8
10.4

4
4
4

4200
2878
550

23.9
10.9
19.6

95.8
43.7
78.5
5.0
12432.0

Marked

Section

Nos.

Length

Total
Weight

Cable Ladder CL3


19.

Cable Ladder CL4


20.

Cable Ladder CL5


21.

Cable Ladder CL6


22.

Cable Ladder CL7


23.

Cable Ladder CL8


24.

Horizontal cable
Ladder
25.

26.

Foundation Template
Main angle
Corner angle
Plate
Nut Bolt

UTL/GBT/02-01 OCT 2011

L75x5
L50x5
Pl 550x550x10
L/S
Total Weight of Tower

Page 25 of 44

2.2.1 Antenna mounting structure for sector / cellular wireless antenna per set.

1.

L65X65X6

AC1

750

Total
Weight
8.7

2.

ISMC75

AC2

320

4.6

3.

ISMC75

AC2A

320

4.6

4.

UCLAMP PLAIN ROD 16DIA

AC3

335

1.1

5.

PIPE NB65M

BP1

3000

19.3

6.

BOLT

M16X125

1.6

7.

NUT

M16

12

0.5

8.

PLAIN WASHER

M16

12

0.3

9.

SPRING WASHER

M16

12

Sl. No.

Description

Marked

Nos.

Length

0.1

Total Weight of Each

40.6

Total Weight for 6 sets @ 40.6 Kg

243.6

2.2.2 For Microwave 0.6m diameter to 1.2m diameter per set.


Sl. No.

Description

Marked

Nos.

Length

MW1

500

Total
Weight
6.8

1.

L75X75X6

2.

ISMC75

MW2

420

6.0

3.

ISMC75

MW2A

420

6.0

4.

UCLAMP PLAIN ROD 16DIA

MW3

380

1.2

5.

PIPE NB80M

BP2

1000

8.4

6.

BOLT

M16X175

2.0

7.

NUT

M16

12

0.9

8.

PLAIN WASHER

M16

12

0.3

9.

SPRING WASHER

M16

12

0.1

Total Weight of Each

31.6

Total Weight for 6 sets @ 31.6 Kg

189.6

2.2.3 For Microwave 1.5m diameter to 2.4m diameter per set.


Sl. No.

Description

Marked

Nos.

Length

Total
Weight

1.

L100X100X6

MW1

500

9.2

2.

ISMC100

MW2

420

8.0

3.

ISMC100

MW2A

420

8.0

4.

UCLAMP PLAIN ROD 20DIA

MW3

430

2.2

5.

PIPE NB100M

BP3

2000

24.4

6.

BOLT

M20X175

4.0

7.

NUT

M20

12

0.5

8.

PLAIN WASHER

M20

12

0.4

UTL/GBT/02-01 OCT 2011

Page 26 of 44

Sl. No.
9.

Description
SPRING WASHER

Marked

Nos.

M20

12

Total
Weight

Length

0.2

Total Weight of Each

56.9

Total Weight for 6 sets @ 56.9 Kg

341.4

2.2.4 Bill of Material for Foundation for 40m Ground Based Tower.
L

H/D

Qty

Unit

3.3

118.8

m3

8" soling on foundation

0.2

7.2

m3

PCC 1:3:6

0.1

3.6

m3

On raft

0.5

18

m3

on pedestal shaft

0.6

0.6

2.7

3.888

m3

on tie beam

3.8

0.25

0.35

1.33

m3

23.218

m3

Sl. No

Item of work

Nos.

1.

Earth work on excavation

2.
3.

RCC 1:1.5:3 (M20)


4.

Total RCC M20


Form work
5.

On raft

26

0.5

13

m2

on pedestal shaft

2.4

2.7

6.48

m2

on tie beam

3.8

0.7

2.66

m2

22.14

m2

Total form work


Reinforcement steel work
on raft
main bar 16 DIA

148

6.25

1.58

1461.5

kg

chairs 12 DIA

25

1.6

0.88

35.2

kg

on pedestal shaft
6.

kg

main bar 25 DIA

16

4.2

3.9

262.08

kg

stirrups1 8 DIA

17

2.15

0.4

14.62

kg

stirrups2 8 DIA

17

1.52028

0.4

10.3379

kg

on tie beam

kg

main bar 16 DIA

5.6

1.58

35.392

kg

stirrups3 6 DIA

35

1.2

0.22

9.24

kg

1828.37

kg

84.782

m3

Total reinforcement work


7.

Earthwork on Backfilling

UTL/GBT/02-01 OCT 2011

Page 27 of 44

2.3 Bill of Material for 50m Ground Based Tower.


Sl. No.

1975
1975

Weight/
piece
11.3
11.3

Total
Weight
45.0
67.5

6
4

1975
1975

11.3
11.3

67.5
45.0

L75x5

1975

11.3

45.0

4
20

L45x5
L45x5

40
8

1063
1068

3.6
3.6

144.6
29.0

3
5

L45x5
L45x5

40
40

815
871

2.8
3.0

110.8
118.5

19

L45x5

844

2.9

23.0

21
6

L45x5
L65x5

8
40

798
3332

2.7
16.3

21.7
653.1

18
18A

L65x5
L65x5

4
4

3276
3276

16.1
16.1

64.2
64.2

9
14

Fl 50x5
Fl 50x5

8
4

1113
1113

2.2
2.2

17.8
8.9

22

Fl 50x5

1136

2.3

9.1

2
8

271x201x6
271x328x6

8
32

271
271

2.6
4.2

20.5
134.0

16
12

271x328x6
L90x90x8

8
4

271
356

4.2
3.8

33.5
15.4

13

L90x90x10

356

4.8

19.1

10

PL 80x351x8

16

351

1.8

28.2

11

PL 50x150x2

16

150

0.1

1.9

L100x8

4623

55.9

223.8

15
17

L100x10
L100x10

4
4

4994
5050

74.4
75.2

297.6
301.0

23
23X

L75x5
L75x5

1
1

2223
2223

12.7
12.7

12.7
12.7

23A
23A-X

L75x5
L75x5

1
1

2223
2223

12.7
12.7

12.7
12.7

37

L65x5

2408

11.8

11.8

37-X
37A

L65x5
L65x5

1
2

2408
2408

11.8
11.8

11.8
23.6

Minor Bracing

27
32

L45x5
L45x5

8
8

1110
1211

3.8
4.1

30.2
32.9

Redundant

26

L45x5

827

2.8

22.5

28
31

L45x5
L45x5

8
8

843
877

2.9
3.0

22.9
23.9

Description

Marked

Section

Nos.

Length

1A
1B

L75x5
L75x5

4
6

1B-X
1C

L75x5
L75x5

1C-X
Minor Bracing
Redundant

Horizontal

1.

Panel 13 to18

Diagonal

Railing flat

Gusset Plate

Splice Cleat angle


Splice Cleat Plat
Splice Cleat Packing
Plat
Leg

2.

Panel 10 to 12

Horizontal

UTL/GBT/02-01 OCT 2011

Page 28 of 44

Sl. No.

889

Weight/
piece
3.0

Total
Weight
24.2

784
1606

2.7
5.5

21.3
43.7

8
8

1743
739

5.9
2.5

47.4
20.1

L45x5

952

3.2

12.9

25
25A

L65x5
L65x5

4
4

3385
3385

16.6
16.6

66.3
66.3

34
34A

L65x5
L65x5

4
4

3576
3576

17.5
17.5

70.1
70.1

40

L65x5

4496

22.0

88.1

40A
24

L65x5
PL161x436x8

4
4

4496
436

22.0
4.4

88.1
17.6

24X
29

PL161x436x8
PL155x314x8

4
8

436
314

4.4
3.1

17.6
24.5

Splice Cleat Angle

38
36

PL215x288x8
L110x110x10

8
4

215
470

3.9
7.8

31.1
31.2

Splice Cleat Plate

35

PL120x470x8

120

3.5

28.3

Leg

30
39

L130x130x12
L130x130x12

4
4

5175
3650

121.6
85.8

486.5
343.1

Horizontal

47
47-X

L75x5
L75x5

1
1

2688
2688

15.3
15.3

15.3
15.3

47A

L75x5

2688

15.3

15.3

47A-X
58

L75x5
L65x5

1
1

2688
2981

15.3
14.6

15.3
14.6

58-X
58A

L65x5
L65x5

1
2

2981
2981

14.6
14.6

14.6
29.2

67
67-X

L75x5
L75x5

1
1

3315
3315

18.9
18.9

18.9
18.9

67A

L75x5

3315

18.9

18.9

67A-X
77

L75x5
L65x5

1
1

3315
3860

18.9
18.9

18.9
18.9

77-X
77A

L65x5
L65x5

1
2

3860
3860

18.9
18.9

18.9
37.8

50

L45x5

890

3.0

24.2

51
52

L45x5
L45x5

8
8

1630
1741

5.5
5.9

44.3
47.4

53
54

L45x5
L45x5

8
4

837
1071

2.8
3.6

22.8
14.6

61
62

L45x5
L45x5

8
8

983
1841

3.3
6.3

26.7
50.1

Description

Diagonal

3.

Panel 6 to 9

Gusset Plate

Redundant

UTL/GBT/02-01 OCT 2011

Marked

Section

Nos.

Length

33

L45x5

41
42

L45x5
L45x5

8
8

43
44

L45x5
L45x5

45

Page 29 of 44

Sl. No.

Description

Diagonal

Gusset Plate

Batten Plate
Splice Cleat Angle

Splice Cleat Plate

Splice Packing Plate

UTL/GBT/02-01 OCT 2011

1995

Weight/
piece
6.8

Total
Weight
54.3

921
1179

3.1
4.0

25.1
16.0

4
8

1307
1094

4.4
3.7

17.8
29.8

L50x5

2004

7.6

60.9

73
74

L50x5
L45x5

8
8

2196
998

8.3
3.4

66.8
27.1

75
88

L45x5
L45x5

4
4

1299
1442

4.4
4.9

17.7
19.6

89

L45x5

1161

3.9

31.6

90
91

L50x5
L50x5

8
8

2047
2162

7.8
8.2

62.2
65.7

92
93

L45x5
L45x5

8
4

1088
1434

3.7
4.9

29.6
19.5

49
49A

L65x5
L65x5

4
4

4685
4685

23.0
23.0

91.8
91.8

60

L65x5

5269

25.8

103.3

60A
69

L65x5
L75x6

4
4

5269
5814

25.8
39.5

103.3
158.1

69A
94

L75x6
L75x6

4
4

5814
5998

39.5
40.8

158.1
163.1

94A

L75x6

5998

40.8

163.1

48
59

PL225x240x8
PL225x235x8

8
8

225
225

3.4
3.3

27.1
26.6

68
78

PL225x255x8
PL205x401x8

8
8

225
205

3.6
5.2

28.8
41.3

79
56

PL272x100x12
L130x130x12

16
8

272
530

2.6
12.5

41.0
99.6

83

L130x130x12

470

11.0

44.2

84
85

L130x130x12
L130x130x12

4
8

470
470

11.0
11.0

44.2
88.4

97
98

L130x130x12
L130x130x12

8
8

470
470

11.0
11.0

88.4
88.4

55

PL140x530x10

16

140

5.8

93.2

82
86

Pl120x470x12
Pl272x470x12

8
4

120
272

5.3
12.0

42.5
48.2

95
96

Pl272x470x12
Pl120x470x12

4
8

272
120

12.0
5.3

48.2
42.5

57
87

Pl110x260x4
Pl90x230x4

8
8

110
90

0.9
0.6

7.2
5.2

Marked

Section

Nos.

Length

63

L45x5

64
65

L45x5
L45x5

8
4

70
71

L45x5
L45x5

72

Page 30 of 44

Sl. No.

3750

Weight/
piece
102.4

Total
Weight
409.5

3950
4450

141.4
159.3

565.6
637.2

4
4

4690
4450

110.2
104.6

440.9
418.3

L75x5

4315

24.6

49.2

594A
594A-X

L75x5
L75x5

1
1

4315
4315

24.6
24.6

24.6
24.6

115
115A

L75x5
L75x5

2
2

4930
4930

28.1
28.1

56.2
56.2

105

L45x5

1636

5.6

22.2

106
107

L45x5
L65x5

8
8

1327
2244

4.5
11.0

36.1
88.0

108
109

L50x5
L45x5

8
8

2421
1212

9.2
4.1

73.6
33.0

110
123

L45x5
L45x5

4
4

1601
1847

5.4
6.3

21.8
25.1

124

L50x5

1483

5.6

45.1

125
126

L65x5
L50x5

8
8

2353
2434

11.5
9.2

92.2
74.0

127
128

L45x5
L45x5

8
4

1387
1831

4.7
6.2

37.7
24.9

99

L65x5

2899

14.2

56.8

99A
104

L65x5
L65x5

4
4

2899
3850

14.2
18.9

56.8
75.5

104A
119

L65x5
L75x5

4
4

3850
3105

18.9
17.7

75.5
70.8

119A
120

L75x5
L75x5

4
4

3105
4150

17.7
23.7

70.8
94.6

120A

L75x5

4150

23.7

94.6

Diagonal Cleat angle

111
122

L65x5
L65x5

8
8

256
286

1.3
1.4

10.0
11.2

Diagonal Cleat Plate

112
121

PL60x231x6
PL60x256x6

16
16

60
60

0.7
0.7

10.4
11.6

Gusset Plate

102

Pl201x473x8

201

6.0

23.9

102X
117

Pl201x473x8
PL145x175x6

4
8

201
145

6.0
1.2

23.9
9.6

116
118

PL145x374x8
PL145x170x6

8
8

145
145

3.4
1.5

27.2
12.4

G50
103

PL145x168x8
PL100x272x12

8
48

145
100

1.5
2.6

12.2
123.0

Description
Leg

Horizontal

4.

Panel 4 T0 5

Redundant

Diagonal

Batten Plate

UTL/GBT/02-01 OCT 2011

Marked

Section

Nos.

Length

46
66
76

L150x150x12

L150x150x16
L150x150x16

4
4

80
81

L130x130x12
L130x130x12

594

Page 31 of 44

Sl. No.

Total
Weight
176.7

470
120

11.0
5.3

176.7
85.0

8
4

272
5059

12.0
118.9

96.3
475.5

L130x130x12

5059

118.9

475.5

129
130

L130x130x12
L130x130x12

4
4

4950
4950

116.3
116.3

465.3
465.3

Stump

S50
S51

L130x130x12
L130x130x12

4
4

903.5
913.5

21.2
21.5

84.9
85.9

Base Plate

B50

PL550x550x32

550

76.0

304.0

LS1

Rod 32
L65x5

48
2

1400
2217

8.8
10.9

423.4
21.7

LS1X
LS2

L65x5
L65x5

2
3

2217
2217

10.9
10.9

21.7
32.6

LS2X
LS3

L65x5
L65x5

3
1

2217
2219

10.9
10.9

32.6
10.9

LS4

L65x5

2219

10.9

10.9

LS5
LS5X

L65x5
L65x5

1
1

2666
2666

13.1
13.1

13.1
13.1

LS6
LS7

L75x5
L75x5

1
1

2975
2975

17.0
17.0

17.0
17.0

LS8

L65x5

3278

16.1

16.1

LS8X
LS9

L65x5
L75x5

1
1

3278
3608

16.1
20.6

16.1
20.6

LS10
LS11

L75x5
L75x5

1
1

3608
3957

20.6
22.6

20.6
22.6

LS11X
LS12

L75x5
L75x6

1
1

3957
4334

22.6
29.5

22.6
29.5

LS12A

L75x6

4334

29.5

29.5

LS13
LS13X

L75x6
L75x6

1
1

5021
5021

34.1
34.1

34.1
34.1

P1
P2

Fl 50x4
L45x5

12
12

542
739

0.9
2.5

10.4
30.2

P3

Mesh 2217x844

2217

20.6

123.5

P4
P5

Fl 50x4
Fl 50x4

6
12

1825
256

2.9
0.4

17.5
4.9

P6
P7

Fl 50x4
Mesh 2219x845

6
1

2217
2219

3.5
20.6

21.3
20.6

P8
P9

Fl 50x4
Fl 50x4

1
2

2219
186

3.6
0.3

3.6
0.6

Marked

Section

Splice Cleat Angle

132

Splice Cleat Plate

134
131

Leg

Foundation Bolt
Ladder support

Ladder Support

5.

6.

470

Weight/
piece
11.0

Description

7.

Platform

Platform

UTL/GBT/02-01 OCT 2011

Nos.

Length

L130x130x12

16

L130x130x12
PL120x470x12

16
16

133
113

PL272x470x12
L130x130x12

114

Page 32 of 44

Sl. No.

Description

UTL/GBT/02-01 OCT 2011

591

Weight/
piece
0.9

Total
Weight
1.9

789
789

2.7
2.7

2.7
2.7

1
2

1923
720

3.1
7.7

3.1
15.4

Fl 50x4

720

1.2

4.6

P16
P17

Fl 50x4
L45x5

4
2

874
720

1.4
2.4

5.6
4.9

P18
P19

L65x5
L65x5

2
2

720
720

3.5
3.5

7.1
7.1

P20

L75X5

2975

17.0

17.0

P21
P22

PL125X170X6
L65x5

8
4

125
1197

1.0
5.9

8.0
23.5

P22X
P23

L65x5
Fl 50x4

4
2

1197
794

5.9
1.3

23.5
2.5

P24
P25

L50X5
PL125X170X6

2
4

794
125

3.0
1.0

6.0
4.0

P26

L65x5

1193

5.8

11.7

P26X
P27

L65x5
Fl 50x4

2
4

1193
729

5.8
1.2

11.7
4.7

P28
P29

L50X5
Fl 50x4

4
2

729
324

2.8
0.5

11.1
1.0

P30

L50X5

324

1.2

2.5

P31
P32

L75X6
Mesh 720x974

1
1

3608
720

24.5
7.7

24.5
7.7

P33
P34

L75X6
L65x5

1
1

4334
720

29.5
3.5

29.5
3.5

P35
P36

L45x5
L65x5

1
1

720
720

2.4
3.5

2.4
3.5

P37

Fl 50x4

720

1.2

2.3

P38
P39

Fl 50x4
L65x5

2
2

874
1197

1.4
5.9

2.8
11.7

P39X
P40

L65x5
Fl 50x4

2
1

1197
794

5.9
1.3

11.7
1.3

P41

L50X5

794

2.7

2.7

P42
P43

PL125X170X6
L65x5

2
1

125
1193

1.0
5.8

2.0
5.8

P43X
P44

L65x5
Fl 50x4

1
2

1193
729

5.8
1.2

5.8
2.3

P45
P46

L50X5
PL125X170X6

2
4

729
125

2.8
1.0

5.5
4.0

Marked

Section

Nos.

Length

P10

Fl 50x4

P11
P12

L45x5
L45x5

1
1

P13
P14

Fl 50x4
Mesh 720x974

P15

Page 33 of 44

Sl. No.

Description

Horizontal diagonal

8.

324

Weight/
piece
1.2

Total
Weight
1.2

324
2519

0.5
14.6

0.5
14.6

1
1

2519
2519

14.6
14.6

14.6
14.6

L65x6

2519

14.6

14.6

HD2
HD2x

L80x6
L80x6

1
1

3046
3046

22.2
22.2

22.2
22.2

HD2A
HD2A-x

L80x6
L80x6

1
1

3046
3046

22.2
22.2

22.2
22.2

L1L
L1R

L50X50X4
L50X50X4

1
1

2697
2697

8.1
8.1

8.1
8.1

ROD16
CR1

R16 DIA
FLAT 40X4

9
3

510
2024

0.8
2.6

7.3
7.9

CF1

FLAT 40X4

2419

3.1

9.4

L2L

L50X50X4

3894

11.7

11.7

L2R
ROD16

L50X50X4
R16 DIA

1
13

3894
510

11.7
0.8

11.7
10.6

CR1
CR2

FLAT 40X4
FLAT 40X4

3
1

2024
1032

2.6
1.3

7.9
1.3

CF2

FLAT 40X4

3788

4.9

9.8

CF2A
SA1

FLAT 40X4
L65X65X5

1
2

2615
206

3.4
1.0

3.4
2.0

SF1

FLAT 40X4

166

0.2

1.3

L3L
L3R

L50X50X4
L50X50X4

1
1

5086
5086

15.3
15.3

15.3
15.3

ROD16

R16 DIA

17

510

0.8

13.9

CR1
CR2

FLAT 40X4
FLAT 40X4

3
2

2024
1032

2.6
1.3

7.9
2.7

CF3
CF3A

FLAT 40X4
FLAT 40X4

2
1

5192
2040

6.7
2.7

13.5
2.7

SA1

L65X65X5

206

1.0

2.0

SF1

FLAT 40X4

166

0.2

0.9

L4L
L4R

L50X50X4
L50X50X4

1
1

5111
5111

15.3
15.3

15.3
15.3

ROD16
CR1

R16 DIA
FLAT 40X4

17
4

510
2024

0.8
2.6

13.9
10.5

Marked

Section

Nos.

Length

P47

L50X5

P48
HD1

Fl 50x4
L65x6

1
1

HD1x
HD1A

L65x6
L65x6

HD1A-x

Ladder L1

9.

Ladder L2

10.

Ladder L3

11.

Ladder L4
12.

UTL/GBT/02-01 OCT 2011

Page 34 of 44

Sl. No.

Description

1032

Weight/
piece
1.3

Total
Weight
1.3

5111
3527

6.6
4.6

13.3
4.6

2
4

206
166

1.0
0.0

2.0

L50X50X4
L50X50X4

1
1

4786
4786

14.4
14.4

14.4
14.4

ROD16
CR1

R16 DIA
FLAT 40X4

16
3

510
2024

0.8
2.6

13.1
7.9

CR2

FLAT 40X4

1032

1.3

2.7

CF5
CF5A

FLAT 40X4
FLAT 40X4

2
1

4786
2507

6.2
3.3

12.4
3.3

SA1
SF1

L65X65X5
FLAT 40X4

2
6

206
166

1.0
0.2

2.0
1.3

L6L

L50X50X4

5111

15.3

15.3

L6R

L50X50X4

5111

15.3

15.3

ROD16
CR1

R16 DIA
FLAT 40X4

17
5

510
2024

0.8
2.6

13.9
13.2

CF6
CF6A

FLAT 40X4
FLAT 40X4

2
1

5111
4435

6.6
5.8

13.3
5.8

SA1

L65X65X5

206

1.0

2.0

SF1

FLAT 40X4

166

0.2

0.9

L7L
L7R

L50X50X4
L50X50X4

1
1

5086
5086

15.3
15.3

15.3
15.3

ROD16
CR1

R16 DIA
FLAT 40X4

17
3

510
2024

0.8
2.6

13.9
7.9

CR2

FLAT 40X4

1032

1.3

2.7

CF7
CF7A

FLAT 40X4
FLAT 40X4

2
1

5086
2526

6.6
3.3

13.2
3.3

SA1
SF1

L65X65X5
FLAT 40X4

2
4

206
166

1.0
0.2

2.0
0.9

L8L
L8R

L50X50X4
L50X50X4

1
1

4786
4786

14.4
14.4

14.4
14.4

ROD16
CR1

R16 DIA
FLAT 40X4

16
4

510
2024

0.8
2.6

13.1
10.5

CR2
CF8

FLAT 40X4
FLAT 40X4

1
2

1032
4786

1.3
6.2

1.3
12.4

Marked

Section

Nos.

Length

CR2
CF4
CF4A

FLAT 40X4

FLAT 40X4
FLAT 40X4

2
1

SA1
SF1

L65X65X5
FLAT 40X4

L5L
L5R

Ladder L5

13.

Ladder L6

14.

Ladder L7

15.

Ladder L8

16.

UTL/GBT/02-01 OCT 2011

Page 35 of 44

Sl. No.

Description

3508

Weight/
piece
4.6

Total
Weight
4.6

206
166

1.0
0.2

2.0
0.9

5086

15.3

15.3

5086

15.3

15.3

R16 DIA
FLAT 40X4

17
3

510
2024

0.8
2.6

13.9
7.9

CR2
CF9

FLAT 40X4
FLAT 40X4

2
2

1032
5086

1.3
6.6

2.7
13.2

CF9A

FLAT 40X4

3409

4.4

4.4

SA1
SF1

L65X65X5
FLAT 40X4

2
4

206
166

1.0
0.2

2.0
0.9

L510L

L50X50X4

5823

17.5

17.5

L510R
ROD16

L50X50X4
R16 DIA

1
18

5823
510

17.5
0.8

17.5
14.7

CR1

FLAT 40X4

2024

2.6

10.5

CF510
SA1

FLAT 40X4
L65X65X5

3
2

3333
206

4.3
1.0

13.0
2.0

SF1

FLAT 40X4

166

0.2

1.3

CL1L

L50X50X4

2697

8.1

8.1

CL1R
CLF

L50X50X4
FLAT 40X4

1
4

2697
480

8.1
0.6

8.1
2.5

CL2L

L50X50X4

3894

14.8

14.8

CL2R
CLF

L50X50X4
FLAT 40X4

1
4

3894
480

14.8
0.6

14.8
2.5

SA1

L65X65X5

206

0.0

CL3L

L50X50X4

5086

15.3

15.3

CL3R
CLF

L50X50X4
FLAT 40X4

1
6

5086
480

15.3
0.6

15.3
3.7

SA1

L65X65X5

206

1.0

2.0

CL4L

L50X50X4

5111

15.3

15.3

CL4R
CLF

L50X50X4
FLAT 40X4

1
7

5111
480

15.3
0.6

15.3
4.4

SA1

L65X65X5

206

1.0

2.0

Marked

Section

Nos.

Length

CF8A
SA1
SF1

FLAT 40X4

L65X65X5
FLAT 40X4

2
4

L9L

L50X50X4

L9R

L50X50X4

ROD16
CR1

Ladder L9

17.

Ladder L510

18.

Cable Ladder CL1


19.

Cable Ladder CL2


20.

Cable Ladder CL3


21.

Cable Ladder CL4


22.

Cable Ladder CL5

UTL/GBT/02-01 OCT 2011

Page 36 of 44

Sl. No.

4786

Weight/
piece
14.4

Total
Weight
14.4

4786
480

14.4
0.6

14.4
3.1

206

1.0

2.0

L50X50X4

5111

15.3

15.3

CL6R
CLF

L50X50X4
FLAT 40X4

1
7

5111
480

15.3
0.6

15.3
4.4

SA1

L65X65X5

206

1.0

2.0

CL7L

L50X50X4

5086

15.3

15.3

CL7R
CLF

L50X50X4
FLAT 40X4

1
6

5086
480

15.3
0.6

15.3
3.7

SA1

L65X65X5

206

1.0

2.0

CL8L
CL8R

L50X50X4
L50X50X4

1
1

4786
4786

14.4
14.4

14.4
14.4

CLF

FLAT 40X4

480

0.6

3.7

SA1

L65X65X5

206

1.0

2.0

CL9L
CL9R

L50X50X4
L50X50X4

1
1

5086
5086

15.3
15.3

15.3
15.3

CLF

FLAT 40X4

480

0.6

3.7

SA1

L65X65X5

206

1.0

2.0

CL10L
CL10R

L50X50X4
L50X50X4

1
1

5823
5823

17.5
17.5

17.5
17.5

CLF
SA1

FLAT 40X4
L65X65X5

6
2

480
206

0.6
1.0

3.7
2.0

HL10L
HL10R

L50X50X4
L50X50X4

2
2

5111
5111

15.3
15.3

30.7
30.7

CLF

FLAT 40X4

14

480

0.6

8.7

Pipe
Angle

NB50M
L65X65X5

6
3

3000
600

15.3
2.9

91.8
8.8

Foundation Template
Main angle

L75x5

5538

31.6

126.3

Corner angle

L50x5

2878

10.9

43.7

Plate
Nut Bolt

Pl 550x550x10
L/S

550

23.7

95.0
5.0

Description

23.

Marked

Section

Nos.

Length

CL5L
CL5R
CLF

L50X50X4

L50X50X4
FLAT 40X4

1
5

SA1

L65X65X5

CL6L

Cable Ladder CL6


24.

Cable Ladder CL7


25.

Cable Ladder CL8


26.

Cable Ladder CL9


27.

Cable Ladder CL10


28.

Horizontal cable
Ladder
29.

30.

Total Weight of Tower

UTL/GBT/02-01 OCT 2011

17476.9

Page 37 of 44

2.3.1 Antenna mounting structure for sector / cellular wireless antenna per set.
Sl. No.

Description

Marked

Nos.

Length

Total
weight

1.

L65X65X6

AC1

750

8.7

2.

ISMC75

AC2

320

4.6

3.

ISMC75

AC2A

320

4.6

4.

UCLAMP PLAIN ROD 16DIA

AC3

335

1.1

5.

PIPE NB65M

BP1

3000

19.3

6.

BOLT

M16X125

1.6

7.

NUT

M16

12

0.5

8.

PLAIN WASHER

M16

12

0.3

9.

SPRING WASHER

M16
Total Weight of Each

12

0.1
40.6
243.6

Total Weight for 6 sets @ 40.6 Kg

2.3.2 For Microwave 0.6m diameter to 1.2m diameter per set.


Sl. No.

Description

Marked

Nos.

Length

Total
weight

L75X75X6

MW1

500

6.8

2.

ISMC75

MW2

420

6.0

3.

ISMC75

MW2A

420

6.0

4.

UCLAMP PLAIN ROD 16DIA

MW3

380

1.2

5.

PIPE NB80M

BP2

1000

8.4

6.

BOLT

M16X175

2.0

7.

NUT

M16

12

0.9

8.

PLAIN WASHER

M16

12

0.3

9.

SPRING WASHER

M16

12

0.1

Total Weight of Each

31.6

Total Weight for 6 sets @ 31.6 Kg

189.6

2.3.3 For Microwave 1.5m diameter to 2.4m diameter per set.


Sl. No.

Description

Marked

Nos.

Length

Total
weight

L100X100X6

MW1

500

9.2

2.

ISMC100

MW2

420

8.0

3.

ISMC100

MW2A

420

8.0

4.

UCLAMP PLAIN ROD 20DIA

MW3

430

2.2

5.

PIPE NB100M

BP3

2000

24.4

6.

BOLT

M20X175

UTL/GBT/02-01 OCT 2011

4.0

Page 38 of 44

Sl. No.

Description

Marked

Nos.

Total
weight

Length

7.

NUT

M20

12

0.5

8.

PLAIN WASHER

M20

12

0.4

9.

SPRING WASHER

M20

12

0.2

Total Weight of Each

56.9

Total Weight for 6 sets @ 56.9 Kg

341.4

2.3.4 Bill of Material for Foundation for 50m Ground Based Tower.
Sl. No.
1.
2.
3.

H/D

Qty

Unit

7.7

7.7

3.3

195.657

m3

7.7

7.7

0.2

11.858

m3

7.7

7.7

0.1

5.929

m3

On raft

7.7

7.7

0.6

35.574

m3

on pedestal shaft

0.65

0.65

2.6

4.394

m3

on tie beam

5.138

0.25

0.4

2.0552

m3

42.0232

m3

Item of work

Nos.

Earth work on excavation


8" soling on foundation
PCC 1:3:6
RCC 1:1.5:3 (M20)

4.

Total RCC M20


Form work
5.

On raft

32.8

0.6

19.68

m2

on pedestal shaft

2.6

2.6

6.76

m2

on tie beam

5.138

0.8

4.1104

m2

30.5504

m2

Total form work


Reinforcement steel
work
on raft
main bar 16 DIA

200

7.95

1.58

2512.2

kg

chairs 12 DIA

49

1.8

0.88

77.616

kg

on pedestal shaft
6.

kg

main bar 32 DIA

12

4.5

6.3

340.2

kg

stirrups1 8 DIA

17

2.35

0.4

15.98

kg

stirrups2 8 DIA

17

1.661701

0.4

11.29957

kg

on tie beam

7.

kg

main bar 16 DIA

7.088

1.58

44.79616

kg

stirrups3 6 DIA

42

1.3

0.22

12.012

kg

3014.104

kg

135.8468

m3

Total reinforcement work


Earthwork on Backfilling

UTL/GBT/02-01 OCT 2011

Page 39 of 44

Chapter-3
Specifications for Earthing System & Lightening Arrestor
Plate Earth
(Layout & interconnection)

(Diagram not to Scale)

Figure 1
Notes:
a. GI Plates and Strips are connected by GI nuts and Bolts to prevent ingress of moisture
and soil. The joint is made watertight by covering with bitumen.
b. The bends in GI strips should not be sharp but within radius of 1 meter as shown in figure.
c. After the plate earthing electrode is placed in position and all the interconnection made,
the pit shall be filled up with fine ash and/or finely sieved good quality soil, which shall
be rammed in layers so that it is compact and cohesive.
d. Chemical treatment of earth using salts etc. are not recommended as the chemical treatment does not last long and needs to be checked periodically.

UTL/GBT/02-01 OCT 2011

Page 40 of 44

e. Earth conductor should not be encircled with metal clamps while taking it along the wall.
This is essential to eliminate the high inductive reactance that will impede the flow of
surge current along the conductor in case of lightning.
f.

Earthing conductor shall not pass through any metallic conduit or pipe as this will increase surge impedance.

TOWER PLATEFORM

FEEDER GROUNDING CARD

GROUNDING WIRE
FEEDER

LIGHTENING
ARRESTER
MOUNT
GROUNDING
WIRE

OUTDOOR
GROUNDING
BUS BAR

BTS

SMPS

INDOOR
GROUNDING
BUS BAR

RING
EARTH
TO PLATE EARTH

GROUNDING STRIP 50 mmX3 mm

Figure 2
Earthing arrangement using outdoor Grounding Bus bar
And indoor Grounding Bus bar

UTL/GBT/02-01 OCT 2011

Page 41 of 44

3.1

The bidder shall provide two numbers of G I plate earth (one for DG set and other for
equipment) located at least 3 meter apart and should be connected by 50mmX3mm G I strip
for maintaining common potential (Figure-2). Each plate earth system shall have ohmic
value 2.

3.2

Each earth plate (Figure-1) shall include excavation of pit of size 1500x1500x2000mm
depth and placing four numbers of G I plates of size 300x300x6 mm thick vertically at diagonally opposite ends in the excavated pit and inter connecting the plates with 4 Nos. of
50x3mm G I strips with 2 Nos. of G I bolts and nuts of 10mm diameter at each connection
and covering the joints with bitumen, placing G I pipe of 50mm internal diameter (B Class)
and 2000mm length at the center of the plate grid for watering and filling the pit with fine
ash and / or finally sieved good quality soil including ramming in 20 cm layers etc complete
and cover the pit with 750x750x50mm thick precast reinforced cement concrete slab having
100mm diameter hole at the centre to pass the GI pipe and construct a chamber of internal
size not less than 280x280x250mm with half brick wall including fixing CI manhole cover
of size 300x300mm of weight not less than 7.20 Kg. (cover & frame) and plastering the
chamber on all sides with cement mortar 1:4 of 12mm thick (1 cement : 4 fine sand) and including disposal of surplus excavated earth if any.

3.3

The bidder shall terminate separate earth strips from the two earth pits up to indoor and
outdoor grounding bus bar mounted on the wall of building/shelter (i.e. one earth strip from
first pit to indoor grounding bus bar and another from second earth pit to outdoor grounding
bus bar) as per figure-2.

3.4

The bidder shall provide ring earth by providing GI Strip of size 50mm x 3 mm around the
tower in the trench and minimum one meter away from the tower by digging a trench 50
cm. wide and 150 cm. deep. The depth should not be less than 90 cm, in any case (for rocky
soil). To get the resistance of 2 ohms if any extra treatment of the soil is required the same
has to be done by the supplier without any extra cost.

3.5

The bidder shall provide four G I strips of size 50x3 mm, one end connected to the legs at
the bottom of tower with GI bolts and nuts [with lead sheath in between] and the other end
shall be connected to the ring earth with G I bolts and nuts [with lead sheath in between]
without any sharp bends using necessary clamps and screws.

3.6

The bidder shall provide GI bus bar of 50 x 3 mm or 50sq. mm Copper cable (PVC insulated) connected to the lightning conductor and to the ring earth with 2 Nos. of 10 mm diameter GI nuts & bolts [with lead sheath in between] at each connection. The bus bar shall
be drawn through heat shrink sleeve and shall be shrunk properly. The bus bar/cable shall
be clamped to the tower walls at uniform interval of 1.5 M. using proper clamps and insulators such that the bus bar shall be well insulated from the tower/building walls completely.
***

UTL/GBT/02-01 OCT 2011

Page 42 of 44

Chapter-4
Technical Specifications for Aviation Warning Light
1. No. of LEDS: at least 170.
2. Maximum forward current: 45 mA
3. Input Voltage Variability: Shall withstand fluctuation of 25%
4. Power Consumption: 5 W to 10 W (48V DC Supply)
5. PIV protection: LEDs internally protected against rev. voltage up to 1 KV
6. Insulation Resistance: >200 M
7. Dielectric Strength: 2.5 KV
8. Earthing: Terminal shall be provided inside body
9. Body Material: Aluminum body with powder coating
10. Dome Material: Polycarbonate unbreakable red dome
11. Cable entry: PG11 cable gland
12. Photo sensor: Inbuilt photo sensor for automatic operation
13. Illuminance: 3000 lux
14. No. of Circuits: Multiple Circuits provided for maximum reliability.
15. Type of LEDS: Ultra high glow LEDs
16. Warranty: 36 months

Note: Screened PVC insulated twin copper wire of size 3/22 IS Mark shall be provided
by Supplier. The length of Wire may vary according the height of the tower.

UTL/GBT/02-01 OCT 2011

Page 43 of 44

Chapter-5
Key Diagrams

UTL/GBT/02-01 OCT 2011

Page 44 of 44

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