Академический Документы
Профессиональный Документы
Культура Документы
DIOXIDE
L. D. Lawrence
DYNO NOBEL INC.
Salt Lake City, Utah
ABSTRACT
Certain blasting applications are more prone to the generation of significant levels of
nitrogen dioxide post blast fumes, more commonly referred to as after blast smoke,
generally ranging in color from dark yellow to bright red. This paper reviews basic
background chemistry defining the observed fumes and attempts to correlate geology,
blast design, and explosive composition effects on the level of nitrogen dioxide that
can be observed in various blasting conditions. Additionally, a test setting for
evaluating the generation of post blast fumes is presented with pertinent test data
detailing generic explosive formulation modifications which effect the overall level of
post detonation generation of nitrogen dioxide. Scaled up field trials were completed
to evaluate the results obtained using data generated from the test model.
Specifically, deep, wet blasting applications in softer geologies with reduced
confinement appear to promote the generation of nitric oxide from the explosive
composition within the borehole due to partial reaction of the nitrates contained in
commercial explosives. As the nitric oxide is released from the muck pile following
the detonation of the blast pattern, the gas is readily oxidized to form the colorful
after blast fumes of nitrogen dioxide. Using the experimental testing procedure it has
been determined that variations to the explosive composition which affect detonation
velocity and explosion temperature seem to have a significant effect on the level of
nitric oxide formed during a less than ideal detonation. Additional chemical additives
to reduce the level of nitric oxide which results from a less than ideal detonation front
have been evaluated using the proposed test procedure. In general, higher detonation
velocities or compositions with higher explosion temperatures compared to existing
control compositions are significant in minimizing observed formation of nitrogen
dioxide in the testing applications.
INTRODUCTION
The release of non-ideal gasses from the use of ammonium nitrate based commercial
explosives is a common occurrence in the industry. Under ideal conditions the
theoretical products from mixtures of ammonium nitrate and a hydrocarbon fuel are
characterized by the equation:
1 of 12
H = -885 kcal/kg
OXIDES OF NITROGEN
Although the term "oxides of nitrogen" encompasses a selection of compounds as
2 of 12
shown in Table 1, the actual gas of concern in this paper is nitrogen dioxide, i.e., NO2
. The formation of NO2 is quite common from ammonium nitrate based commercial
explosives when the generation of the ideally predicted nitrogen gas fails to fully
materialize during the detonation. NO2 should not be confused with N2O (laughing
gas), NO2 is not a laughing matter.
The generation of post blast nitrogen dioxide, more commonly referred to as yellow
smoke, is certainly nothing new in the commercial explosives industry. The
occurrence of the post detonation fumes have historically been associated with wet
conditions and have generally not been too much of a cause for alarm due to the rapid
dispersion of the gas into air and the generally acceptable blast results in spite of the
smoke. Historically, mines have more or less concluded that blasting in certain pit
areas or blasting in extremely wet conditions with emulsion/ANFO blends will often
result in the generation of the post detonation nitrogen dioxide. Efforts to minimize
personnel exposure to the post detonation smoke have all but become part of the
blasting plan in numerous operations.
Certain blasting applications designed to improve the overall efficiency of a mining
operation have resulted in the use of millions of pounds of explosives in a single blast.
While nitrogen dioxide dissipation into the atmosphere from relatively small shots is
generally achieved in a matter of seconds, the level of nitrogen dioxide dissipation
from huge casting operations can easily be measured in the tens of minutes. Faced
with these levels of post detonation fumes, mining operations have started coming to
the suppliers of commercial explosives for solutions to the generation of the yellow
post blast smoke. "Running" from the problem is becoming less of an alternative to
eliminating the problem.
THEORY
The generation of post blast nitrogen dioxide is the result of an interruption in the
formation of thermodynamically ideal products of detonation, leading to the formation
of nitric oxide which readily oxidizes to visual yellow smoke when introduced into the
atmosphere. This interruption may be the result of geology, spacing, timing sequence,
borehole water, or an inappropriate selection of blend ratio for a given explosive
application. Modification to the explosive composition may actually be the most
reliable method for reducing the probability of forming nitric oxide in the reaction
zone following the detonation front.
EXPERIMENTAL DESIGN
Normal testing conditions which may be attempted to duplicate the release of nitrogen
dioxide from nitrate based commercial explosives are typically open air detonations or
chamber tests using relatively small quantities of explosives. The problem with open
3 of 12
air detonations is that generally any visual observation is masked by surface dusting
and non-yellow "smoke" generated by the shot. Additionally, the expanding gasses
are subjected to a high level of air dilution which may affect visualization for
evaluating post detonation yellow smoke generation. On occasion individual
boreholes can be tested in isolated areas which can result in unrealistic confinement
conditions preventing the formation of non-ideal gasses, or post detonation collapse
of the test borehole may prevent any spontaneous rapid release of non-ideal products
of detonation. The insensitive nature of ANFO/emulsion blends limits the chance of
getting accurate gas evaluations in conventional chamber tests.
As a Research tool it has been determined that detonations carried out underwater are
very conducive to evaluating the formation of post detonation nitrogen dioxide. The
water medium presents an effective containment mechanism to collect gases formed
during a detonation. The underwater test provides "poor" confinement for the
explosive being tested thus increasing the chance of a less than ideal detonation. By
containing the bubble partition within the water medium there is little opportunity for
oxidation of the nitric oxide to nitrogen dioxide prior to the bubble breaking the
surface of the test area (or pond). Conducting tests underwater permits rather large
scale testing without concern of surface air blasts. Underwater testing also allows
rather close visual inspection of the gas bubble immediately following detonation.
Finally, measurements of velocity and effects of pressure on the detonation can easily
be measured in underwater conditions.
EXPERIMENTAL SETTING
An isolated pond station owned and operated by DYNO NOBEL INC. provides an
adequate facility for this testing. Explosive compositions can be centered in the pond
and sunk to an approximate depth of twenty feet (6.1 meters). The pond depth is
maintained by natural spring activity and continuous pumping of water to the pond.
Charge dimensions of up to ten inches (250 mm) in diameter with a total explosive
weight of 130 pounds (59 kg) can be tested without excessive of air blast.
Presently, the level of nitric oxide formation from any given composition is visually
evaluated from the degree of nitrogen dioxide generated at the surface of the pond
after the bubble partition breaks the surface. The visual observation of the "yellow
smoke" is based on a 0-9 scale. Video is included on each shot for post detonation
evaluation. It may be possible to evaluate the video on a grid projection in the future
to further quantify the level of post detonation smoke and relate the release to the
quantity of explosive tested.
The underwater pond necessitates the use of fibre optic velocity recorders. An
EXPLOMET recorder has proven to be very reliable in this testing scenario.
Additionally, an air compressor can be used with capped PVC charges to evaluate
explosive compositions when the effects of borehole depth are of interest. Pressure
4 of 12
conditions simulating borehole depths of at least 180 feet (54.9 meters) are possible
with a standard air compressor. Despite the size of the charges the testing can safely
be observed within 50 feet (15.2 meters) of the underwater initiation point.
Charge configuration has been standardized using either PVC pipe or rigid
SONOTUBE waxed cardboard tubes. PVC is required for pressurized shots and
insures waterproof conditions for ANFO studies. Low density charges are weighed
down by partially filling the tubes with cement prior to loading the test products.
5 of 12
6 of 12
7 of 12
Effects of Product Density: Differences of density with commercial 50/50 blends are
difficult to achieve since most bulk emulsion products are supplied at a nominal
density between 1.20-1.25 g/cc. Research evaluations can be conducted with lower
density emulsions. Both solid and chemical density control methods were employed in
these studies. Table 9 presents data on 50/50 blends of varying densities. Not too
suprisingly the lower the product density the lower the level of post detonation
smoke.
Effects of Borehole Depth (Pressure): In the course of these studies, a more
comprehensive study on the effects of borehole depth was completed on the 50/50
blends. To more accurately measure densities on 50/50 blends, a ten inch (250 mm)
"visible" borehole was fabricated with a length of eight feet (2.44 meters). The
borehole was mounted on an load cell. The cylinder design could easily be calibrated
to a very accurate volume. The blended product was produced at conventional rates
and loaded into the visible borehole, topped off with water and pressurized.
Although the density at atmospheric pressure was generally between 1.28-1.32 g/cc
on a given sample which appeared to be mostly void of significant air pockets, the
effects of the pressurization were significant. Between pressures of 60-90 psi the
product density increased to 1.37 g/cc.
To correlate this observation pressurized shots were made on 50/50 blends using the
underwater testing method. The level of nitrogen dioxide seen at the surface of the
pond increased dramatically as the pressure on the test charge increased. Table 10
presents the data on the pressurized shots. It is believed that the significant density
increase is the result of the pressurized filling of the surface pores of the ammonium
nitrate prill and interstitial air which does not readily occur during atmospheric
measurements of product density.
Effects of Increased Energy: Loss of explosive temperature due to poor confinement
was theorized to significantly affect the level of nitric oxide formed in the reaction
zone following the detonation wave. To evaluate this concept in the test setting,
aluminum powder was added to a 50/50 control product known to generate high
levels of nitrogen dioxide at the pond surface. The comparative results seen in this
study were as dramatic as any witnessed while generating these data. Table 11
indicates the presence of the aluminum in quite "smokey" shots rapidly reduced the
levels of observable nitrogen dioxide at the surface of the pond. It is not clear if the
aluminum is reacting with the detonation front thus increasing the explosive
temperature or reacting more slowly in the reaction zone following the shock wave
where the nitric oxide is forming due to the proposed ammonium nitrate
decomposition/quenching theory. Regardless, the effects of the added aluminum are
quite evident from these data.
4. STRAIGHT EMULSION AND BLENDS WITH 30 PERCENT ANFO: The
emphasis of this study has centered on 50/50 blends. In the course of the study
numerous emulsion products were evaluated for observable nitrogen dioxide
8 of 12
generation. Almost without exception the straight emulsion products shot free of any
nitrogen dioxide fumes. Limited evaluations have also been completed on blends
containing 30 percent ANFO with a considerable reduction in post detonation smoke
observed at the pond surface compared to the 50/50 blends. The smoke results on
limited shots of the blends with 30 percent ANFO under pressure appear to suggest
the formation of more significant levels of nitric oxide following the detonation wave,
but not as severe as with the 50/50 blends. Perhaps the results on the straight
emulsion and blends with lower levels of ANFO will be of more interest in the future.
CONCLUSIONS
The proposed underwater test method appears to accurately duplicate the formation
of nitrogen dioxide from various bulk composite explosive products. The apparent
cause for post blast "yellow smoke" from common commercial bulk explosives is
believed to be due to the formation of nitric oxide in the reaction zone following the
detonation front. The nitric oxide is readily oxidized with air to form colorful
nitrogen dioxide as it is dissipated in the atmosphere following a detonation. The
formation of the nitric oxide is not a predicted product of detonation and is due to a
non-ideal event which occurs in the reaction zone. Nitric oxide appears to form due
to a loss in explosive temperature from either insufficient raw material reactivity or
excessive temperature drop from a loss of pressure within the borehole. The loss of
pressure may be caused by gas venting or gas loss from insufficient burden (lack of
confinement). From these preliminary studies using the underwater test method for
showing nitrogen dioxide generation, the following conclusions are drawn.
1. Increasing the temperature of the explosion by the addition of energetic fuels
appears to significantly minimize the formation of nitric oxide in the reaction zone.
2. Lower density products are less susceptible to the formation of nitric oxide.
Presumably the increase in hot spots aids in increasing the reaction rate and the
explosion temperature.
3. ANFO/emulsion blends, specifically 50/50 blends, are most susceptible to forming
nitrogen dioxide regardless of priming size, critical diameter effects, or detonation
velocity.
4. Borehole depth (or critical pressure) appears to have a significant effect on the
level of nitrogen dioxide formed from 50/50 blends.
5. Solid density control, minimum priming, critical diameter and emulsion water
content have a reduced level of effect on the formation of nitric oxide in the reaction
zone based on testing using the underwater method.
6. ANFO compositions in diameters tested in this study can contain significant
9 of 12
amounts of water and still perform adequately with little generation of nitrogen
dioxide.
7. Straight emulsion compositions in these tests effectively detonate without the
formation of nitric oxide in the reaction zone.
FUTURE WORK
Application scale up from the test model to field conditions obviously needs to be
considered. Results from limited field studies suggest the mechanism for forming
nitrogen dioxide as defined in this paper is confirmed in larger scale shots. The level
of NOX released from 100 pounds (45.4 kg) of test product may not relate to levels
released in million pound (450 metric tons) shots. Methods of quantifying the release
are being evaluated beyond the visual scale system. A more comprehensive review of
the literature on nitric oxide and nitrogen dioxide is being completed to further
explore lower cost options to aluminum to resolve the problem. Resolution of this
problem will most likely become a high priority to mine management as blasting
applications go deeper into wetter ground around the world.
Color
Remarks
Colorless
Rather Unreactive
Gas, colorless; liquid
Moderately Reactive
and solid, blue
Dinitrogen Trioxide
Blue solid
Extensively dissassociated
as gas
Nitrogen Dioxide
Red-Brown
Very Reactive
Dinitrogen Tetroxide
Colorless
Dissociates to NO2
Dinitrogen Pentoxide
Colorless
Unstable
10 of 12
Prill
Prill
Prill
Prill
Crushed
Crushed
Crushed
Crushed
2
4
6
8
0
4
6
8
0.80
0.82
0.83
0.84
0.86
0.93
1.10
1.25
3.8
3.4
3.9
3.8
4.7
4.6
4.7
Low Order
0
1
1
1
0
0
1.5
7
11 of 12
1 lb (0.45 kg)
4 lb (1.82 kg)
5 lb (2.27 kg)
2 wks
4 wks
6 wks
2.8
3.1
3.1
6
7
7
12 of 12