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DIAGNOSTICS
Diagnostics is a standard feature of the DDEC system. The purpose of this feature is to provide information for problem identification and problem solving in the form of a
code. The ECM continuously performs self diagnostic checks and monitors the other system components. Information for problem identification and problem solving is
enhanced by the detection of faults, retention of fault codes and separation of active from inactive codes.
OPERATION
The engine-mounted ECM includes control logic to provide overall engine management. System diagnostic checks are made at ignition on and continue throughout all engine
operating modes. Sensors provide information to the ECM regarding various engine and vehicle performance characteristics. The information is used to regulate engine and
vehicle performance, provide diagnostic information, and activate the engine protection system. Instrument panel warning lights (see Figure 5-5) the Check Engine Light
(CEL) (2) and the Stop Engine Light (SEL) (3) warn the engine operator. The CEL (2) is an amber light and the SEL (3) is a red light.
3
2
The CEL (2) is illuminated and a code is stored if an electronic system fault occurs. This indicates the problem should be diagnosed as soon as possible. The ECM illuminates
the CEL (2) and SEL (3) and stores a malfunction code if a potentially engine damaging fault is detected. These codes can be accessed in one of four ways:
- Using the Diagnostic Data Reader (DDR)
- Flashing the CEL (2) and SEL (3) with the Diagnostic Request Switch (may be combined with Stop Engine Override switch (1)
- Using the Detroit Diesel Diagnostic Link (DDDL) PC software package
- By ProDriver , Electronic Fire Commander , Electronic Display Module (EDM), or other display
Page 44
3
2
NOTE:
For multi-ECM installations, the Diagnostic Request Switch and SEO are combined on the master ECM. All receiver ECMs have a separate Diagnostic Request Switch.
The Diagnostic Request Switch is used to flash codes in the following circumstances:
- The engine is not running and ignition is ON
- The engine is idling
In both circumstances, activating and holding the Diagnostic Request Switch will flash out the diagnostic codes.
On-board diagnostics, 15.10.2003
Page 45
NOTE:
For multi-ECM installations, the Diagnostic Request Switch and SEO Switch (1) are combined on the master ECM.
All receiver ECMs have a separate Diagnostic Request Switch.
Page 46
3
2
Figure 5-17 Series 60 1999 Model Year Engine Overtemperature Protection and Shutdown
NOTE:
EOP is active even if engine protection is configured for Warning only for the Series 60, Series 50, and Series 2000 engines.
Diagnostic Request Switch
The Diagnostic Request switch is used to activate the CEL (2) and SEL (3) to flash codes. The SEL (3) will flash the active codes and the CEL (2) will flash the inactive codes.
Page 47
3
2
NOTE:
The operator has the responsibility to take action to avoid engine damage.
Page 48
Page 49
PID
SID
FMI
11
187
--
11
187
--
12
187
--
13
111
--
13
111
--
14
52
--
14
110
--
14
175
--
15
52
--
15
110
--
15
175
--
16
111
--
16
111
--
17
51
--
17
72
--
17
354
18
51
--
18
72
--
18
354
21
91
--
22
91
--
23
174
--
23
--
65
24
174
--
24
--
65
25
--
--
--
26
--
25
11
26
--
61
11
27
105
--
27
171
--
27
172
--
28
105
--
Description
Page 50
DDC Code #
(Flashed)
PID
SID
FMI
Description
28
171
--
28
172
--
29
351
29
404
31
--
51
31
--
51
31
--
51
31
--
52
31
--
52
31
--
52
32
--
238
32
--
238
32
--
239
32
--
239
33
102
--
34
102
--
35
19
--
35
100
--
36
19
--
36
100
--
37
18
--
37
94
--
37
95
--
38
18
--
38
94
--
38
95
39
146
39
146
12
39
146
39
147
39
147
11
39
147
12
39
147
14
39
147
41
--
21
42
--
21
43
111
--
44
52
--
Page 51
DDC Code #
(Flashed)
PID
SID
FMI
44
105
--
44
110
--
44
172
--
44
175
--
45
19
--
45
100
--
46
168
--
46
--
214
46
--
232
47
18
--
47
94
--
47
102
--
47
106
--
47
164
--
48
18
--
48
94
--
48
106
--
48
164
--
48
351
48
404
48
411
48
412
49
351
49
404
51
351
51
404
52
--
254
12
53
--
253
53
--
253
12
53
--
253
13
Out of Calibration
54
84
--
12
55
--
216
14
55
--
231
12
55
--
248
55
--
248
56
--
250
12
Description
Page 52
DDC Code #
(Flashed)
PID
SID
FMI
57
--
249
12
58
92
--
Torque Overload
61
--
xxx
62
--
26
62
--
26
62
26
62
--
40
62
--
40
62
40
62
--
53
62
--
53
62
53
62
--
54
62
--
54
62
--
54
62
--
55
62
--
55
62
55
62
--
56
62
--
56
62
--
56
63
--
57
63
--
57
63
--
57
63
--
57
63
--
58
63
--
58
63
--
58
63
--
58
63
--
59
63
--
59
63
--
59
63
--
59
63
--
60
63
--
60
63
--
60
63
--
60
103
--
Turbo Overspeed
64
Page 53
Description
DDC Code #
(Flashed)
PID
SID
FMI
64
103
--
65
51
--
65
51
--
65
51
--
65
51
--
65
107
--
65
107
--
66
99
--
66
99
--
66
--
76
66
--
76
66
--
76
66
--
76
67
20
--
67
20
--
67
106
--
67
106
--
67
109
--
67
109
--
68
--
230
68
--
230
71
--
xxx
72
84
--
Vehicle Overspeed
72
84
--
11
72
--
65
72
--
65
73
107
--
73
--
77
73
--
77
73
--
77
73
--
77
73
--
77
73
--
151
14
73
--
226
11
73
--
227
73
--
227
73
--
227
74
70
--
Description
Page 54
DDC Code #
(Flashed)
PID
SID
FMI
74
99
--
75
168
--
75
--
214
75
--
232
76
121
--
77
19
77
20
77
72
77
72
77
73
77
81
77
81
77
81
77
81
77
81
12
77
95
77
99
77
100
77
102
77
105
77
107
77
108
77
108
77
109
77
110
77
111
77
171
77
171
77
172
77
174
77
174
77
175
77
222
14
77
251
10
77
251
13
77
252
10
77
252
13
77
354
77
354
Page 55
Description
DDC Code #
(Flashed)
PID
SID
FMI
77
446
77
151
11
78
86
--
14
81
98
--
81
101
--
81
153
--
81
164
--
81
173
--
81
411
81
412
81
20
81
20
81
--
129
81
--
130
81
--
131
81
--
132
81
--
133
81
--
134
81
--
135
81
--
136
81
--
137
81
--
138
81
--
139
81
--
140
81
--
141
81
--
142
81
--
143
81
--
144
Description
Cylinder Head Temperature Above Range
(Release 33.0 or later)
Service Now Lamp Fault Expiration
(Release 32.0 or later)
Cruise Control/Adaptive Cruise Control Fault
(Release 27.0 or later)
Page 56
DDC Code #
(Flashed)
PID
SID
FMI
81
277
81
277
12
82
98
--
82
101
--
82
153
--
82
164
--
82
173
--
82
411
82
412
82
--
129
82
--
130
82
--
131
82
--
132
82
--
133
82
--
134
82
--
135
82
--
136
82
--
137
82
--
138
82
--
139
82
--
140
82
--
141
82
--
142
82
--
143
82
--
144
82
412
82
412
12
83
73
Page 57
Description
EGR Mass Flow Smart Sensor not Responding
(Release 33.0 or later)
EGR Mass Flow Smart Sensor Failed
(Release 33.0 or later)
DDC Code #
(Flashed)
PID
SID
FMI
Description
83
98
--
83
101
--
83
153
--
83
173
--
83
411
83
412
83
--
129
83
--
130
83
--
131
83
--
132
83
--
133
83
--
134
83
--
135
83
--
136
83
--
137
83
--
138
83
--
139
83
--
140
83
--
141
83
--
142
83
--
143
83
--
144
84
98
--
84
101
--
84
153
--
85
190
--
Engine Overspeed
85
190
--
14
86
73
--
86
108
--
87
73
--
87
108
--
Page 58
DDC Code #
(Flashed)
PID
SID
FMI
88
20
--
88
109
--
89
95
--
89
111
--
12
Page 59
Description