S JOINT OPERATIONS. © ‘socomort: ENGINEERING SPECIFICATION ‘suszch_PIPING-SELECTION & DESIGN Sr. Design Engineer FE “Tramtnader-FE | REWSONNO.2 ‘May, 2008, ‘ecunenr no JO8-02-04 TECHNICAL = Annexure-4 to APPENDIX-8 | SPECIFICATION FOR PIPES = PIPING - SELECTION & DESIGN ANNEXURE - 4 TO APPENDIX - B TECHNICAL SPECIFICATION FOR PIPES ("(SetiirechetcrcnmncesscanneSs JOINT OPERATIONS © ‘nocuwenr. ENGINEERING SPECIFICATION | sunieor, PIPING SELECTION & DESIGN Sr esignEngeer-re___ | “eamtender-re | MEMSONNO.? ‘May, 2009 ‘acumen no. JOS-02-07 TECHNICAL are ‘Annexure-4 to APPENDIX:8 | SPECIFICATION FOR PIPES ent 10 20 30 40 50 60 70 0 9.0 ‘TABLE OF CONTENTS ‘SCOPE DOCUMENTATION AND SUBMITTALS PROCESS OF MANUFACTURE AND MATERIAL MATERIAL REQUIREMENTS, SOUR SERVICE REQUIREMENTS MILL HYDROSTATIC TEST DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, END FINISHES AND TOLERANCE INSPECTION WORKMANSHIP, VISUAL INSPECTION, REPAIR OF DEFECTS. 10.0 COATING OF PIPE 17.0 MARKING, PAINTING AND COLOUR CODING 12.0 STORAGE, HANDLING AND SHIPPING 48.0 THIRD PARTY INSPECTION (TP!) 14.0 WARRANTY ATTACHMENT-1 : DATASHEET FOR STEEL PIPES (WITH GUIDELINES)Ss JOINT OPERATIONS, © bocuwens: ENGINEERING SPECIFICATION | eumvecr, PIPING-SELECTION & DESIGN 3 Design Enger FE ReWsIon No.2 ‘May, 2009 ‘Document wo. JOS-02.07 TECHNICAL maa Annexure-& to APPENDIX-B | SPECIFICATION FOR PIPES : 4.0 scope ‘This technical specifeation supplements the requirements for manufacture, testing. marking ‘and supply of seamless / welded pipes 9 per the spaced material specications. and Applicable Industry standards 2.0 DOCUMENTATION AND SUBMITTALS. ‘The folowing documents shall be submited (in English language) as @ mininutn, Aditonal ‘elas /clarifeations, if any shal also be submited upon request fom Company. 2.1 Manufacturing Precedun fen The manufacturer shall submit wih their quotation a procesuie anc Qualty Contre! Plan (customized to meet this specication & purchase order) wich sha include, but not ited to the folowing ‘+ Stee! maker and plant at which stelis produced + Stos! making casting, andoling processes: elloying practice; heat raiment + Manufacturing process (Le, SAW, Seamless) + API SL lcense carificate / License to cut API reads ‘+ Limits on neat and product analysis '+ Scrap content) of heat, including aiowable variation. ‘+ Casing technique, ingot or ile! soaking, holding and ite fish, working trnperatures ‘and cont! methods ‘+ Ingot it piercing and forming pie shape techniques ‘+ Heat teatmentsdetison fished pipes + Pipe-end ultrasonic testing techniques with acceptance cites, + Detas of ul body utrasonic and electromagnetic testing equipment, techniques and cabrio frequency. + Methods of marking defects ‘+ Acceptance crtera for pipe body laminations, ‘+ Method of messuring pipe wal thickness, incluing sensitivity and calibration technique. + Techniques for wot magnetic parle inspection. ‘+ Techniques proposed tor measurng sequences + Expectes anges ofl mechanical tee results Pipe tracesbilly end identification scheme. SSE san stoi eee pros br pe ante hat "SYteaiments, and testing, reas fg arden ot ma suse NACE MROTS compas \ a procedures.s JOINT OPERATIONS © ‘socuwen: ENGINEERING SPECIFICATION | suavect. PIPING-SELECTION & DESIGN ‘Seoseonnaneer-re | Trmtsnder-FE | REVSONN.2 May, 2008 ‘ocuwenr wo. JOS-02-04 TECHNICAL rasta ‘Annexure-4 to APPENDIX-8 | SPECIFICATION FOR PIPES. : + Hydrotest procedures. ‘+ Ustof specified mechanical and coresion testing requirements + Dimensional control procedures + Pipe tracking procedure + Marking, coating, anc end protection procedures, + Handing, loading, and shipping procedures. + Typical Matoril Fst Cerificate (MTC) 22 Matera testcotifcates and inspection Test Pian (TP for Company ! PI approval (QTC shat anion JO's Purchase Ongena, CAT 1D, tem Number and quan. MTC! sal nave {ear salamort"conpianc to NACE MRDI7S" 2 poet fe sour serve). Note: MTC iss "Hold Point” and shal proceed ony upon approvel by Company TP 23. Final dossiors shall inclu the folowing: ‘+ Manufacturing Procedure Speciation ‘+30 of inspection est eport (aly sgned & stamped by TP) ‘+ Material Test Crtiests (MTC), approved by Company and Mil Tal sheets + Conticate of compliance wah purchase ardr and specications + Concessions. i any accepted by Company Note: - Vendor shall forward s copy of release nat, MT, Mil Tally sheet and packing lst {duly algned and stamped by TP) to Company Ware Houte, wie delivering the pipes to faite receiving Inspection 3.0. PROCESS OF MANUFACTURE AND MATERIAL Steel shall be made from oxygen converters or by electric fumace. Stel made by acid Bessemer process shall not be sccoptabl. 3.1.1 Pipe shall be made by Seamless process in accordance withthe aplieble material standard Continuous casing method is preferred compared Io ingot siees 3.412 Steel shall be fly kiled and made to fne grain practice for improved toughness, Vacuum degassed stool shall be used for pipe wall thickness above 20mm (% inch) 3.13. The pipes shallno be cold expanded 32 Welded Pipa ybmerged Are Welded (SAW) Pipe shal be made by automatic tyson submerged arc welding Vi) process Inaving deposition f lr mata, single seam witha minimum of ono pass on outside and a minimum of one pass on the inside. Double seam and spial welded pipes je. Continuous casting method ls prefered compared tong steal. Cola/ ( \ Co ‘hen pe dts sheet ats he sever, solitons on above eat JOINT OPERATIONS © bocumenr: ENGINEERING SPECIFICATION | sveicet, PIPING-SELECTION & DESIGN St Design Engioor-Fe__| Teamisagur-re | REWSONNG 2 ‘May, 2009 ‘ocument ..JOS-02-07 TECHNICAL reese Annexure-4 to APPENDIX.6 | SPECIFICATION FOR PIPES ee 3.22. Electic Fusion Welded (EFW) Pipe shall be made by automatic electric process ivelving deposition of filer metal The joints shall be doublewelded, hullponetation welés made Mt ‘cordance wih manufacturer's procedi, 3.23. Elect Resistance Welded (ERVW) Pipes ere not accoplabe, unless atherwise specified in the purchase requisition. specified, pipos shal be marulscured by high frequency (> 200 Kets) electic welding eer, elect inucton woking (HFIW) or elect testanee woling (HER) process 3:24. Pipe shall be supplied in heat treated contin as specified in te dala sheet. The pipes shall most the microstructure requvements, spectied under Clause 4.43 (8). 2.25 Stee shall be fulykiled and made to fine grain practise for improved toughness 3.26 Both sides of the slab shat! bo hot scarfod, All surfaces of the slab shall then be visually inspected for defect. ater cling, the siab edges shall bo sheared or machined to remove width equa to atleast twice the pate thickness fiom each edge. Each plate sal then be Visualy and uttasonialy examined to ensure feedom fom detects and uneccepteble lamination or induslon clusters. The edges of the plats shal be machined to gve the appropriate weld bevels, and the plate then fled ino ubu at shape 3.27 The surface tobe wold shall be free fom mil scale, ox oll which could itertere with he weld ual 3.28 Jointor wolis shal nt be acceptable. Threaded coupling not applicable 40° MATERIAL REQUIREMENTS: 44 The manufacturer shall furrsh mato test coisas and chemical analysis pon giving the heat analysis of each heat of ste! used inthe manufacture of pipe. This reper! shall also ist the Pipe numbers of nose pipes made rom the neat of sie, fe nal cetieabon and shipment 42. The manufactur shall urngh the resuls of product analyele. Tha full analyse shal be cared cut on the frst pe fled rom each heat, Where more than 50 ppos (seamless) are role {tom one heat, another ful preduct analysis shal be cated oul every 50 pipes. For welded pipes, the analysis shall be cariod out on the fest col stp rled from each heat, \Whore more than 50 cas sips ae oled frm one heat, another fl product analy shal be catied ut every 50 cals tips. As a minimum, preduet analysis shall be made on each pipe Subject to tense testing and results shall bo reported together on the ml create for 4.3. The product chemical requirements shall be a8 per the applicable mateal speciation tandard, unless olberwie speci ‘The Carton Equivalent CE (IW formula) shall nt exceed 0.49% where CE e given by: Mn, Cr+ Most, Niscu Ay ceac+ Mt, Set Moor , Ms Cu <. 6 3 13 ine Sha be nectosny. (See Cause 50 hereunce).Ss JOINT OPERATIONS © bocumavi: ENGINEERING SPECIFICATION | suniecr, PIPING-SELECTION & DESIGN EVEN ENTE Sr oesgnEngneer-Fe__| Yeumseder-FE | REWSONNO.2 May, 2000 ‘acumen wo, JOS-02.04 TECHNICAL Rani aia ‘Annoxure-d to APPENDIX-B | SPECIFICATION FOR PIPES. : 44 Mochanicl Properties Mechanical properties shall b as por the aplicale mateial speciation and standart 44.1 Tensile Tests: Transverse tensile est ara ongtinal tensile tess shal be cated out on the Fist pipe from each neat. Where more than 50 pipes ste made tm one heel, eather sot of tests shal ba cared cut avery 50 pines. Tens testng procedure, spscmmens end accaptance “ileia shal be se per applieabia materia specication and standards 442 Hardness Testing shall be cated out 3s per API SL shal be equlred fr gas tines, sour and (257 BHN) for sour cervice and shal satisy NACE WR-O17S i. 443° Welded Pipes “The flowing oss. inaction to the above shal be carted out fox welded pipes 1) Flattening test, wih weld at 9°, shall continue to 1/9 orignal outige ameter without crake or broaks oosuring in the pip or wl 2) Weld tensile tets shall ply repadies of diameter, Stip specimens shall be used for rongiucnal tests, 3) Fracture Toughness Tests: Charpy V-notch impact testing shell be required forthe ‘wold ané HAZ Thvee transverse specimens representing one fst shal Be taken fom ‘one length of pipe ‘ram each inapection lt of 100 longs per Neat produced. An inepestin lot shat consist of pipe tnt i mado to the samo size and same epeatied wall thoeknest by tho same process and under he samne manufacturing cndtons. Fracture Testing shal be normally reqled for gas Ines, sour and submarine serve. 4) Afulllongtn ultrasonic inapection ofthe welt seam of each pps sas requ por APIs 5) Weld Microstructure Test: The weld seam shal be tested for homogansity for sizos Upto 12"=1 No. per 200 lengtha end fr sizes above 12°~1 No. por 100 lengths and at least one pipe om each heat. ‘The transverse specimen shall be polshed to metallographic quelty snd etched to provide gran Boundary conta ‘The specimen shall be examined at 20 por ASTM E12. +The weld seam microstructure shall not contain any untompered maton, ‘magnification suficient to easily measure grain + Thewald seam microstructure shall not coiain ary inclusion +The grain size ofthe wld seem area snd the parent meal shall be determines per ASTM E 112. Weld seam grain size shall not excoed parent meal grain size by more than two gran size unitsJOINT OPERATIONS © sou ENGINEERING SPECIFICATION | susiecr, PIPING-SELECTION & DESIGN. St owsignEnpiner-FE Aeon? May, 2008 socunen no JOS-02-04 TECHNICAL Tare Anmexure-4to APPENDIX‘S | SPECIFICATION FOR PIPES en 6) Macrographic Examination: At the commencement of each production shift or change of pipe size during a production shift, a section ftom ane comgleted longitudinal wel er tech welding fine shall be prepsed for examination fo check proper fusion of te nt land the workmanship. 7) Hardness Testing shall be cid out on parent metal, weld and HAZ, 444 Galinized pipes shall be costed with zine by hot dip process conforming to ASTM A123 / ASTM ATSS 44 Allastente stainless sia! pipes shal be svpplied in solution annealed condtion “44.5. Faritecontol is required on depostod weld metal, when welding or weld repair is involved for 50 60 1 62 70 1 72. ec noth the pe ‘ny aust stamoas sleet pipe Fert content shal be med tothe range ef 9 10% Ferite test shall be conducted on 5% af the fangs on each at, conslsing of one test within 6 Inches ef each end of pipe and one tet the maa ofthe pipe ‘The Product Specifeation Love shale PSL 2 for APIS. ‘SOUR SERVICE REQUIREMENTS sour servic is specified inthe data sheet, pipes shall comply wih the requirements, species in Anerure-t to AppendicB ofthe specication JOS-02-01, NACE MROT75 [SO 15186 and APISL (Annexure) MILL HvDROsTATIC TEST For al sizes and grades, each longth of pipe shal be subjected to ill hyerostaic tat at 3 pressure not loss than the presoute as per API SL, wit Tor sltess 98 80% of speciiog ‘inimum yeld stength. Atarnatahydrostate ost pressure, i equied shal be apected nthe Gata sheet Fora szes nysosttic test pressure shal be held for nat ess than 10 seconds. esfeaton of Tests Each test record shal be marked withthe numberof the pip to which itreters. Any pipe which leaks or bursts rng tests shall to otined fer horcugh vestigation in presence of Company Representative / TP DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, ENO FINISHES AND TOLERANCE. Dimensions, woights, lengths, defects, end fishes and tolarances shal be ae par the maria, spectiation and stan dar, specie In the data sheet, specie pipe end tolerances and weld flash & undercut (of welds in welded pipes) for internally coated pipes hall ba required to moat the requirements of he “coating appleatin. If end tolrance fequrements are speclied for coated pipe In the dala Shes, pipe ends must be "plug gauged" wth 2 "Ga & No Go" gauge or snap gauge 1 ensure ‘nin the torance lit, required bythe nee sloove manufacturer.Ss JOINT OPERATIONS © socuwont: ENGINEERING SPECIFICATION | eunuicr, PIPING SELECTION & DESIGN Design Engineer FE AEMBOHNO.2 May, 2009) ‘ocuwenr wo. JOS-02-07 TECHNICAL master Annexure-4 to APPENDIX-B_| SPECIFICATION FOR PIPES xa 7.3. Beveled ends shall be as per ASME B1825. Pipe wih secewed ends shall have NPT extemal taper pia treads and coupings conforming ta ASME 8120 1 7.4 All pipes shall be supplied in nominal double random length of 12 meters (40 fet), unk ‘tnerise inated the data shes, 75 Total langth supplied per tem on an order shill oot deviate om thal specified in the order beyond te tolerance of» 195 and 0% 7.8 Joiners sha not be supplies 80 INSPECTION 8.1 Manufacturer shall mish al applicable tet cerifeates a8 per mater specication standard ‘and this specification, and in retton fo manufactnng procedure and fay shes (pipe nuber wt 8.2 Fotowing wi be te scope ofthis party purchaser inspec ton but not neceesary iit to + Veity actus! manufecuing procedure and Quality Contol System to meet the Fequerents of ths spectestion + Review API canes ceria oenae to cut AP threads + Review manufacturing procedure qualification + ldentty incoming Ings ils or bars against steel makers cetfation, + Vetiy steel pipe test tracesbity + oily reference Standard for Ulrasoni esting, ‘+ Wines calibration rns for NOE and vey thee fequoncy. ‘+ Monte NDE examinations and evew recor, ‘+ Surveltance of heat treatment operations 1+ Veitycaforaion of hydrostatic test recording equipment ‘+ Review and approval of NTs and TP, ‘+ Review repair procedures and monitor rep + Winess hydrostatic testing and review records, 1+ Veity sampling of test specimens ‘+ Witness harcness tsi for weed plpes on parent metal, wold ané HAZ} permite, + Winess NDE, IGC test, mechanical tests and chemical analysis, carbon equivalent and review aut ‘+ Witness supplamentary test, as requted by the material standard sot speticain, ' Vinyl and dimensional checks of fished ines. #2 Check inl markings Conte. tious tment of end caps on beveled or pin or threaded end pips. ‘Sign and stamp al reports wevssin pia crea eaeJOINT OPERATIONS © socuwenr: ENGINEERING SPECIFICATION | susiecr_ PIPING-SELECTION & DESIGN Sr Design Enaicar-re | Yeumanuey-#e | REWSONNO.? May, 2009 ‘ocumenr no. JOS-02-04 TECHNICAL ase Annexure-d to APPENDIX'S | SPECIFICATION FOR PIPES: ia iA 3 83 NonDestnctve inspection of seamless / wolded pipe shall be catted out per API SL, ‘Annexure for non-sour serves or Annexure for sour sanies, Ultrasone examination shall be prefered, and it shall be cared out after completion of manufacture and tycostatc test. IF lrasonic equipment is unable to detect transverse deters. quonched and tempered pipe shall ‘also bo examined by an electromagnetic tsemnaue 84 Wel Magnetic Particle inspection shal be employed par API SL to Inspect impedections, such {2 Laminations inthe weld bevel or longtusinaldefete. Ary imperfection detected nthe wold Deval shall be case fr r-bevaling, 8.5 The tll crcumference ofthe pipe ends shal be ulraronicaly inspected using compression wave fr lamination an using hear wave for other defect, fr a datance of atleast 26mm (+ Ineny, Lamination excoosing Tamm (1/2 nes) dame or extending Ino the face ofthe bevel shall aot be sccapabl, and cracks of any detectable size shal nol be acceptate 86 Repair by welding snot permits either on the parent meal or onthe welded pipe 9.0 WORKMANSHIP, VISUAL INSPECTION, REPAIR OF DEFECTS Whore the dep of 2 surace impertection ¢ rat readily apparent, suitable nondestructive ‘xaminaton mathede and surface gnaing eal be performed i esaure that the perontion Camplaaly removed. Wen the surface Is ground to remove a surface ipertecton, compote Femovel shal be veriled by magnetic parle exaninaion of feinspection by te same method ‘3s used to detect he defect The remaining wal iekress shall be measured by UT to assure ets or exceeds the minimum alowabie equvements of tspective standard ofthe maim Saled on the purchase order and data shee. 400 COATING OF PIPE 10.1 eternal Coating I specifi in the datasheet. pipes shal be internally coated ss per Speciation No. JOS-02- (05 and prefabrieaton cf pipe spools shal be requted porto coating depending upon the ‘selected coating syst 402 Exiemal Costing I specified i the dats sheet, pipes shat be extemally coated as per Speciation No. KOC-P- (04 Part 6: Extra coating of steel pipes using thee layers extrude HOPE Syston, 14.0 MARKING, PAINTING AND COLOUR CODING 104 Masking: In adaton fo the marking specified in the respective material specification and the puchase ‘tder, ech pipe length shall be marked with AB\ Monogram wherever appeaba, Marking shal be by paint stencied only Mantfacturer shall ls snsure marking of pipe numbers on both ends to vey ple tsceabilty 2 wah te reports ntact TH Word "NACE MROT7S (SOUR SERVICEY' shal be included in the pipe marking for sour c meat petlinSs JOINT OPERATIONS © [ cociwewr: ENGINEERING SPECIFICATION |_syavct: PIPING-SELECTION & DESIGN Se esinEngieee-re___| Yeumtandor-Fs | REWSONNO.? May, 2009, ‘acu wo, -JOS-02-01 TECHNICAL Annexure-4 to APPENDIX | SPECIFICATION FOR PIPES eee Each Intanally costed pipe length, shall bo cary marked on the outside surface INTERNALLY EPOXY COATED" and"00 NOT WELD OR BEND" in 1 highx 3 wide ators, 112 Baintina: Extemal sufsces ofthe pipes shal be glen eat rut coating for protection dung tranlt and storage 11.3 Colour coding for idenifcation: 11.3.4 The colours used t designate the material typeof he pipes shall be as below: | Sena oe Light Orange 557 “Austerie eric (Dupes) Stalnese Stee! Strong Blue 07 11.3.2 Each longth of pipe or tung 38 mm (1.5 In.) NPS ox smaller shall be marked with 25 mm wide eurferenial bards spaced approximatoly */m apart wih a band 75 mm fom each end (as shown in Figures. 11.33 Each length of pipe 50 mm (2 in) NPS or lager stall be marked wih a 25 mm wide cexrcumferenel stipe S0 mm fom each end of weld bevel as shown In Flgute2}. 120. STORAGE, HANDLING AND SHIPPING ‘All handing and storage shal be done vith care to avoid any mechanical damage or corrosion to he pipe: Leasing and shipping shal be as per API RP SLI, unless thenvise specified All piping shall be prepared prior to shipment assuming sea transportation, exposure to salt ‘water, igh hum wih satladen spray. high solar radltion, wind arven rain and sand with tnfminod chlordes, exposure to atmosphere wih HS amblent sod rough handling. during transportation nd offending Both ends ofthe pipe shal be protected withthe folowing materia Pian ond Prestecop Bevel end ‘Wood, ett or Plasie cover Lg? Sc stented ond WMetat oF lose tweeded cap [°F commaete VUJOINT OPERATIONS © socomenr: ENGINEERING SPECIFICATION | svasecr_ PIPING-SELECTION & DESIGN ‘Br Deslgn Engine FE “eam Leader | FEWBOWNO 2 May, 2009, ‘cumenr wo. JOS-02.04 TECHNICAL Raster Annexure-4 to APPENDIX-B | SPECIFICATION FOR PIPES. east Pioing shallot be subjected 10 excessive banding, deletion and/or pacts during ittng ang handing operators ‘Note: Matera shall be shipped only ater the approval and issue of release note for shipping bby Company TP 130. THIRD PARTY INSPECTION (TPH species inthe data shoot, the materials wil be inspected by 2 Company appointed TP! uring and on completion of manufacture of ofored feme 98 described under clause 82 ‘above. Vendor shall carryout al those tesis spacifed and arrange for inspection by TPI Company TPI/ Company Representative shall ave ful access to the manufacturing facies, where the ‘Works are parfrmad forthe suply of ordered ems, ‘The manufactur shal ator to factate TP Company Representative with no extra cost. a ilkes and test equipment, tools ate to camry out Be inspection as per the specifestion standards and ths specication Manufacturer shall arrange the above sald facies as well with their subcontectors, a8 required 140° WARRANTY ‘The Vendor shall have full esponsibility to manufacture, test and suppl of ll materials in Accordance wih te applicable material specication sandra and ths specestion. Approvals ffom Company TP shal not rll or abeoive Vendors responsibilty. Company shal neither accapt nor pay fer any tas which donot pass inspection tests and/or ‘S8ppodwvhourlaase note fom Company / TP Company shall be reimbursed for replacement! inapection costs of any pipe furnished that fal Lunde field hyérosiate test (which is commonly performed at pressures greater than the mil Ihyarotest), or damage tothe ppe in transit fo te point of deer. frdefets of mater and / ‘tworkmanship, oo ack of compliance with hs spectieaion. ‘The replacemnant costs shall include pipe labor, and equipment rental for locating, ctng ou, replacing and testing he pipeline, Contracts JOINT OPERATIONS >) ‘socuewr: ENGINEERING SPECIFICATION | suesccr. PIPING-SELECTION & DESIGN Ecomgnsninar-re___| Yon tegare| Rvwonn0.? May, 2008 ‘ocwweN no. JOS-02.01 TECHNICAL ‘Annexure-4 to APPENDIX-8 | SPECIFICATION FOR PIPES COLOUR CODING / MARKING DETAILS ON PIPES wey “oe}” ine or) wey” “ned sHQURE! (PIPES NPS 50 mm 2") and Larger)JOWT OPERATIONS = Sa [= moet a mer nowarooresa [ORE Wasamterearac ici” [Oras eag JOINT OPERATIONS: €> ‘Osea nnt org noe