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APRIL 2010
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ACKNOWLEDGEMENT
Apart from this, I would like to extend my gratitude and appreciation to all
the researchers of the Steel Technology Centre, Faculty of Civil Engineering,
University Technology Malaysia. They had been very helpful and patience in
providing assistance throughout the work.
My special thanks are extended to my colleagues and friends for their
friendship, continuous support, understanding, as well as encouragement. Moreover,
I would like to express my gratitude to University Technology Malaysia for the
facilities and opportunities given for me to pursue this study.
Last but not least, I would like to thanks my family for their patience, prayers,
undivided support and encouragement to me during this study.
ABSTRACT
Composite laminate is one of the most popular materials used in various field
nowadays due to its advantages and better performances. This advanced technology
opens a new route for the world to become less depending on the usage of
conventional monolithic materials especially metal. The present study of composite
laminate is based on Kirchhoff plate theory, or known as classical lamination theory.
The analysis of composite laminate is not simple as normal materials. Composite
combines behaviors of at least two constituents and they can be complex at times. A
lot of studies had been done to analyze the engineering properties of composite
materials through several types of numerical method. Finite element method is
believed as the most powerful numerical method for analysis. With the introduction
of finite element method in the composite field, analysis and design are made
achievable. Unfortunately, the analysis of composite through finite element method
needs a lot of large scale matrices and we cannot do it without computer. However,
there have not single program that specially designed for the analysis of composite
laminate. This comes with the idea of the study about the formulation of composite
laminate for general use in available numerical tools such as finite element method.
vi
ABSTRAK
vii
TABLE OF CONTENTS
CHAPTER
TITLE
PAGE
DECLERATION
ii
DEDECATION
iii
ACKNOWLEDGEMENTS
iv
ABSTRACT
ABSTRAK
vi
TABLE OF CONTENT
vii
LIST OF TABLES
ix
LIST OF FIGURES
xii
ABBREVIATIONS
1
INTRODUCTION
1.1
Background of study
1.2
1.3
Problem statement
1.4
Objective
1.5
Scope of study
LITERATURE REVIEW
2.1
Introduction
2.2
Previous research
2.3
Conclusion
13
viii
3
RESEARCH METHOFOLODY
3.1
Introduction
15
3.2
Related equations
18
Introduction
27
4.2
Pre-processing stage
28
4.2.1 Lamina
28
4.2.2 Laminate
29
30
31
Analysis stage
31
34
4.3
properties
4.3.2 Number of layers, thickness and
35
4.4
44
Post-processing stage
46
47
numbers of element
4.5
5
Second analysis
49
Conclusion
60
5.2
Recommendations
62
REFERENCES
63
APPENDIX A
65
APPENDIX B
68
ix
LIST OF TABLES
TABLE NO.
4.1
TITLE
PAGE
47
element
4.2
56
4.3
57
LIST OF FIGURES
FIGURE NO.
TITLE
PAGE
1.1
3.1
16
3.2
17
4.1
Pascal Triangle
30
4.2
33
4.3
33
4.4
35
4.5
37
4.6
38
4.7
39
4.8
48
4.9
50
4.10
51
4.11
51
4.12
56
4.13
58
4.14
58
xi
4.15
59
xii
FRC
FEM
FEA
dof
Degree of freedom
Vf, Vm
Ef, Em
G12f, Gm
v12f, vm
E1
E2
G12
12
Poissons ratio
Qij
xiii
Qij
In plane force
In plane moment
Midplane strain
Curvature
u, v, w
x, y
x , y
respectively
Ni, No
freedom respectively
[B]
[K]
Forces
CHAPTER 1
INTRODUCTION
1.1
Background of study
properties that cannot be achieved by any other constituent materials that acting
alone. Besides, the composite materials still have a great considerably potentials
which are yet to be discovered.
1.2
The primary function of the fibers is to carry the loads along their
longitudinal directions and to obtain maximum tensile strength and stiffness of a
material when held together in a structural unit with binder or matrix material.
Common fiber reinforcing agents include aluminum, asbestos, beryllium, graphite,
glass, molybdenum, polyamide, polyester, quartz, steel, tantalum, titanium and
tungsten. Among the aforementioned, glass fibers and carbon or graphite fibers are
the most widely used advanced fibers. Glass/epoxy and glass/polyester composites
are used extensively in applications ranging from fishing rods to storage tanks and
aircraft parts, while high strength carbon fibers have a tensile strength more than 6
times than that of the steel (Gibson, 2007).
Polymers, metals, and ceramics are the matrix materials used in composites to
hold the fibers together and to protect them from damage. Besides, those materials
also contain some properties such as ductility and toughness that are needed in
certain fields. Likewise, metal have electrical conductivity and high melting
temperature that are useful in the electrical engineering composites. Polymer
composites are very common lightweight, thermal and electrical insulator. The
composite industry is maturing into an established and increasingly diversified
business. Composite manufacturing offers the benefits of producing lightweight,
strong and moldable products in a variety of shapes.
Figure 1.1
Composite materials have many advantages over traditional metal and alloybased structures, especially its strength-to-weight ratio, lower maintenance
requirements and greater corrosion resistance. Besides, composites exhibit a higher
strength to weight ratio than steel or aluminum and can be modified based on its
configuration and different components to provide a wide range of tensile, flexural
and impact strength properties. Fiber reinforced composites such as carbon and glass
reinforcement fibers have comparable densities compare to its original components.
Greater strength and less weight dramatically improve its performance outcomes.
Moreover, composites are corrosion resistant to most chemicals, free from
electrolysis and incorporate long-term benefits such as weather sustainability and
ultraviolent stability as well.
1.3
Statement of problem
There are a lot of computer aided programs for design purpose which do not
include the composite as their basic element. So far, analysts have to model the
composite materials independently, for example each lamina in a laminate is
modeled one by one and layers by layers before assembled together into one
component. They also have to model the fiber and matrix separately. The
experiments will be done in such a way to identify all the parameters needed for
further research. Even though the results of the modeling are satisfactory, but it is
usually time consuming. Besides, we can have over thousands of models with
different combinations of materials, orientations, numbers of layer, different sizes
and other factors as well in a research, the cost can be escalatingly high and
1.4
Objective
ii.
iii.
iv.
1.5
Scope of study
This study only focus on the linear elastic behaviors of fiber reinforced
composites of transversely isotropic type. The lamina is unidirectional and square in
term of size. All the laminae are flat plate and there are limitations in terms of the
arrangement. My study focuses on the formulation of fiber reinforced composites by
using finite element method and the plate is considered thin, which is dominantly
based on the classical lamination theory. Besides, there are four nodes in each
element comprising 5 degree of freedoms at each node. The degree of freedoms are
displacement in x direction (u), displacement in y direction (v), displacement in z
direction (w), rotation about the x direction (x), and rotation about the y direction
(y), following Szilards theories and applications of plate analysis.
CHAPTER 2
LITERATURE REVIEW
2.1
Introduction
Finite Element (FE) Method is one of the preferable methods used in the
analysis of the structural and mechanical behavior of materials, especially when the
researchers are dealing with the non-linear structure or a complex structure which
cannot be analyzed with merely hand calculation or even a computer program if the
2.2
Previous Research
The first finite element based failure analysis of composites was studied by
Lee (1982) incorporating a direct mode in determining the failure criterion and the
standard laminate strength of plates with circular holes. Reddy and Pandey (1987)
formulated a two dimensional plate element with a first ply failure analysis of
composite laminates based on the first order shear deformation plate theory. The
element was further developed by Engblom and Ochoa in 1986 with an increased
interpolation function in the through thickness direction.
10
well with the actual failure strengths. The model is quite effective in providing limits
concerned and useful in the design of laminated composite plates.
I ( x, y) a( x, y) b( x, y) cos[ ( x, y) ]
where, a(x, y) is background intensity variation, b is the modulation strength, f(x, y)
is the phase at point (x, y), and is the amount of phase shift. For the finite element
11
analysis, the average value of the modulus of elasticity obtained in the three-point
bending tests was used. In order to obtain the FEA results, the model of the
cantilever was first created using SolidWorks software, and then analyzed using
COSMOS Works. The results obtained from the FEA are compared with the shadow
Moirs results. The comparison of the predictions from the FEA and the optical
measurement shows a maximum difference of 10% at the free end of the cantilever.
This technique, therefore, can be used as a non-contact as well as a nondestructive
technique to validate the finite element model.
Kari et. al (1988) applied the finite element formulation in the study of
thermal buckling of composite laminated plate. They used semiloof shell element
formulation with 43 degrees of freedom in the analysis but 11 degrees of freedom
were eliminated based on the Kirchhoff shear constrains. The field variables in the
local coordinates are expressed as
U S q
12
and S is the transformations of shape functions while qis the vector of element
degree of freedom. Total potential energy is used in the derivation of equations for
prebuckling solution. The computer program COMSAP was developed and used to
handle the temperature variation of both surface and thickness of fiber laminates.
The accuracy and efficiency of the element against the known cases; critical
temperatures for different cases of composite laminates are obtained from the
program.
13
Szilard had discussed about the theories and applications of plate analysis in
his book published in 2004. He used finite element method as a tool of plate analysis.
He mentioned that by mid 1990, roughly 40,000 papers and more than one hundred
books had been publish about the FEM but only 87 are listed in his book which is
related with his plate analysis. It shows the important of FEM in terms of numerical
solution of engineering problems. In his book, he assumed the plate are flat and
quadrilateral with 3 out-of-plane degree of freedom existed at each nodes. Through
FEM, he formulates a quadrilateral and a triangular element for the plate for a
comparison with the results obtained with a prescribed polynomial order. In the
beginning stage, he analysis several types of plate element such as simple plate or
thin plate rectangular element, simple plate triangular element, higher order plate
elements (16 DOF) and discrete Kirchhoff triangular element. In the advanced stage,
he analyzed moderately thick plate elements and thick plate elements. He also
illustrated some example of calculations under his analysis in order to present his
models.
2.3
Conclusion
A lot of analysis of composite materials had been done through finite element
modeling. By modeling the structures into finite element and processing the analysis
with computer aided programs such as COSMOS, Solidworks, Pro-Engineer,
SolidEdge, Nastran, etc, the results can be obtained easily. However, the results are
questionable nowadays since the programs used mostly applied for isotropic
materials. For example, we can analyze the reinforced concrete bridge with Lusas
through finite element method. The setting of the program can be determined
normally through the pre-determined materials properties or the existing database of
the program. However, when we are dealing with composites laminated bridge; we
need to determine the engineering properties of the composite through the lamination
14
theories and apply the obtained engineering constants into the program since the
material library does not have any record for a composite material. Unfortunately,
the structure is still considered as isotropic when the materials are prescribed and the
behaviors of laminates such as delamination of composite are always being neglected.
There are a lot of researches on the fiber reinforced composite related to the
finite element method besides the studies that have mentioned above. All the papers
and reference books mentioned are interrelated to my research, which is the finite
element formulation of a fiber reinforced composite. However, all the studies are not
considering the program development after the formulation stage. So, it is a
challenge to program a finite element model for a composite laminate into any
available software. By referring to previous finite element formulations it is hoped
that a finite element for a composite laminate can be produced for an extensive use in
any commercial FE software.
15
CHAPTER 3
RESEARCH METHODOLOGY
3.1
Introduction
This chapter explains the flow and the methods that are used in my research.
Beside the general formulae used in deriving the basic composite parameters, the
finite element method will also be applied in my study beginning with the
formulation stage. Figure 3.1 and 3.2 show the flows of the research in brief.
16
Lamina
Compute the engineering constants E1, E2, G12 and v12 of fiber reinforced
composite by the Rules of Mixtures and the Halphin-Tsai Equation.
Laminate
Matlab
Figure 3.1
17
FEM
Element formulation.
Matlab
Post-processing
Figure 3.2
18
3.2
Related equations
The research begins from the determination of the material properties. The
engineering constants E1, E2, G12 and v12 of the composite can be computed through
the Rules of Mixture and the Halphin-Tsai Equation. First, we have to get the
engineering constants of each component of the composite in order to compute the
engineering constants of the composite lamina. It is assumed that the total of fiber
volume fraction, Vf and matrix volume fraction, Vm is equal to 1 since the lamina only
contains two components, carbon fibers and matrix. All the engineering constants
are important for calculating the stiffness matrix of lamina, Qij in the local coordinate.
The equations used in this stage are:
i.
Vf + Vm = 1,
(3.1)
ii.
Rules of Mixtures
E1 = E1fVf + EmVm
where E1f is the Young Modulus of fiber,
Em is the Young Modulus of matrix,
Vf is the fiber volume fraction, and
Vm is the matrix volume fraction.
(3.2)
19
(3.3)
iii.
Halphin-Tsai Equation
Em 1 V f
E2
1 V f
(3.4)
E2 f Em
(3.4a)
E2 f Em
G12
Gm 1 V f
1 V f
(3.5)
iv.
G12 f Gm
G12 f Gm
(3.5a)
Q12
E1
1 v12 v21
(3.6a)
v12 E2
1 v12 v21
(3.6b)
20
Q22
E2
1 v12 v21
(3.6c)
Q66 G12
(3.6d)
After that, we need to transform the lamina stiffness matrix into a global form
using the transformed coefficient. In global form, lamina with different angles and
thickness of each layer are computed. Hence, the transformed stiffness matrix, Qij
can be calculated. The equations used in this stage are as follow:
(3.7a)
(3.7b)
(3.7c)
Q16 Q11 Q12 2Q66 cos3 sin Q22 Q12 2Q66 cos sin 3
(3.7d)
Q 26 Q11 Q12 2Q66 cos sin 3 Q22 Q12 2Q66 cos3 sin
(3.7e)
(3.7f)
21
laminated plate analysis. Hence, we can compute the force, N and moment, M per
unit length for the laminate, which can be compute as follows:
N x A11
N
y A12
N xy A
16
M x B11
M y B12
M xy B16
A12
A16
B11
B12
A22
A26
B12
B22
A26
B12
A66
B16
B16
D11
B26
D12
B22
B26
D12
D22
B26
B66
D16
D26
0
B16 x
0
B26 y
B66 xy0
D16 x
D26 y
D66
xy
(3.8)
Aij Qij k z k z k 1
N
(3.8a)
k 1
Bij
Dij
1 N
Qij k z 2 k z 2 k 1
2 k 1
1 N
Qij k z 3 k z 3 k 1
3 k 1
(3.8b)
i, j = 1, 2, or 6
(3.8c)
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Next, we have to do the analysis through the finite element method (FEM)
from the development of a shape function which can represent all the parameter
involved for a single element of the laminate. The FEM starts with the discretization
of the plate into several elements. Using the interpolation function, a general shape
function for an element can be formulated. By considering the engineering behavior
of the laminate, we combine the element strain matrix, [B] with the ABD matrix and
develop into a local stiffness matrix, K which applies for a laminate. The following
steps are similar to the conventional FEM, for example the assembly of the element
stiffness matrix into global stiffness matrix, before an application of the initial
condition and boundary condition for the laminate. It ends by solving the
simultaneous equations. All the formulae related are stated below:
i.
u N i1u1 N i 2 u 2 N i 3 u 3 N i 4 u 4
(3.9)
v N i1v1 N i 2 v 2 N i 3 v3 N i 4 v 4
(3.10)
N i1 1 x 1 y
Lx
Ly
(3.9a)
Ni2 x
1 y
Lx
Ly
(3.9b)
N i3 y
1 x
L y
Lx
(3.9c)
N i4
xy
Lx L y
(3.9d)
where Ni1, Ni2, Ni3 and Ni4 are the shape function for u and v, and
23
ii.
w N o1 w1 N o 21x N o31 y N o 4 w2 N o5 2 x N o 6 2 y
N o 7 w3 N o8 3 x N o9 3 y N o10 w4 N o11 4 x N o12 4 y
(3.11)
Lx L y
Lx
2
N o 2 y xy
xy
2
3
2y
Lx
Ly
2y
Lx L y
3
3
2x y
Ly
2x
2
Lx L y
2 xy
Ly
3y
Lx
3
2 xy
Lx L y
3x 2 y
Lx L y
Ly
Lx L y
(3.11a)
xy
Lx L y
(3.11b)
2
3
2x 2 y
x3 y
N o 3 x 2 x
xy x
2
2
Lx
Ly
L
L
Lx
L x L y (3.11c)
x y
N o 4 xy
3
2x y
Lx L y
3
Lx L y
N o 5 xy
Lx
2x
Lx
3
2 xy
2 xy
3x 2 y
Lx L y
Lx L y
3x 2
3
xy
Lx L y
Lx
3xy
Lx L y
(3.11d)
Lx L y
3
x2 y
x3 y
N o 6 x
x
2
2
Lx
L
L
Lx
L x L y
x y
(3.11e)
(3.11f)
24
N o 7 xy
3
2y
Ly
Lx L y
N o8 xy
3y
3
2x y
Lx L y
Ly
3x 2 y
2
3
2 xy
Lx L y
Ly
xy
Lx L y
Lx L y
Lx L y
(3.11g)
Lx L y
3xy
(3.11h)
Ly
2
3
N o 9 xy 2 x y
x y 2
Ly
Lx L y
Lx L y
N o10 xy
2 xy
Lx L y
2
3x y
Lx L y
3xy
(3.11i)
Lx L y
3
2x y
Lx L y
N o11 xy
(3.11j)
2
N o12 x y
Lx L y
Lx L y
Lx L y
xy
3
x y
Lx L y
Lx L y
(3.11k)
(3.11l)
where No1, No2, No3, No4, No5, No6, No7, No8, No9, No10, No11, and No12
are the shape function for w, x and y, and
x and y are the variables in the element and,
Lx and Ly is the dimension of the element in x and y direction
respectively.
iii.
B N
where is the displacement differential operator.
(3.12)
25
iv.
K BT DBA
(3.13)
v.
(3.14)
F N qA
(3.14a)
vi.
Strain-displacement relationship
Bu
where is the element strain
(3.15)
A Matlab program is written for all stages through a proper Matlab code. By
the end of my study, a user friendly program will be available for the determination
of the nodal degree of freedoms through the FEM. In this program, users do not have
26
to worry too much about the computation of the composite laminate properties. They
just need to include a few basic parameters such as Young Modulus, in plane shear
modulus, Poissons ratio and volume fraction of fiber and matrix respectively, ply
orientation, numbers of layer, thickness of each layer, number of element for a
laminate and its corresponding dimensions.
27
CHAPTER 4
4.1
Introduction
This chapter presents all the results and analysis following the original
sequences stated in Chapter 3.
The chapter is divided into 3 parts. They are the pre-processing stage, the
analysis stage, and the post-processing stage and the descriptions of each stage are as
follows. In the pre-processing stage, the methods of the analysis which has been
described briefly in Chapter 3 are elaborated and discussed in detail here. In the
analysis stage, we need to determine our variables used for our analysis in order to
obtain certain results. For the post-processing stage, we present our results in a better
way using different data processing tools such as the graph plotting, the data
tabulation, etc. All the processes will be discussed in details and under preferable
sequences for the convenience of the readers.
28
4.2
Pre-processing stage
In the pre-processing stage, we will describe the detail of the important data
required for the analysis. It is an important for us to identify our input and output of
analysis before the process take place. Besides, it provides a clear guide for the user
in understanding the stages of the analysis in sequence.
4.2.1 Lamina
29
With the pre-defined engineering properties of lamina, we can calculate the
lamina stiffness matrix, Qij for each layer of lamina in laminate through equation 3.6
before we proceed to the analysis of laminate.
4.2.2 Laminate
In composite materials, all laminae are combined together and the product is a
component called laminate. Unlike lamina, when two or more monolithic materials
combined together, the engineering properties of the new component will changes
due to different materials combination. It exists with a set of new engineering
properties. For laminate, we consider only the global stiffness of the lamina which
differs due to the orientation of each lamina and its thickness. The computation of
the global stiffness of the laminate is performed using the equation 3.7 mentioned in
Chapter 3.
The global stiffness of lamina only represents the stiffness of each lamina in
laminate form. Hence, in order to define the laminate stiffness matrix, we are
required to arrange all the laminae properly and compute it through the Theory of
Laminate Plate. Assuming the individual laminae are perfectly bonded together so as
to behave as a unitary, nonhomogeneous anisotropic plate, interfacial slip is not
allowed. The result will be presented in the ABD matrix.
30
4.2.3 Finite element formulation
There are three basic fundamental considerations in using the FEM as the
method of formulation. They are the equilibrium of forces, the compatibility of
displacement and the law of material behavior. In order to fulfill all the fundamental
requirements, there are two types of deformation considered, the in-plane
deformation and out-of-plane deformation. For in-plane deformation, the plate
deforms in xy plane only. Hence, we have two degree of freedoms at each node. The
formulation of in-plane shape function only require 1st order interpolation function
since the deformation is linear. For out-of-plane deformation, the laminate deforms
in z direction and rotates in the x and y direction. Hence, each nodal point will have
three out-of-plane degree of freedoms. To have an nonconforming rectangular
element, the shape function with 12 terms of polynomial derived from the Pascals
triangle that is shown in the Figure 4.1 is necessary (Szilard, Theories and
Applications of Plate Analysis).
1
2x
4x2
7x3
11x4
3 y
8x2 y
12x3y
6 y2
5xy
9xy2
13x2 y2
10 y3
14xy3
15 y4
31
4.2.4 Stiffness matrix, K for composite
After deriving the shape function, we are required to develop the stiffness
matrix of the laminate through equation,
K B T DBA
(4.1)
In FE, B is the strain matrix coming from the differentiation of the shape function
corresponding to its deformation whereas D is the element elasticity. In the current
study, the correlation of the ABD matrix obtained from analysis of laminate with the
strain matrix is crucial. The result of the element stiffness matrix is computed as the
equation below:
K Bi
(4.2)
4.3
Analysis stage
In this stage, we are required to define all the values of the variables in order
to run the program and perform the analysis. As mentioned before, the program used
here is Matlab.
32
Matlab is a fourth generation computer program which is used widely for a
matrix operation. The word Matlab stand for matrix laboratory. The interfaces of
Matlab are shown in Figure 4.2 and Figure 4.3. Figure 4.2 shows the Matlabs
command window normally used for presenting the work with the pre-described
coding in the workplace that is shown in Figure 4.3. It is also used to show the
answer or result of the work here. As usual, Matlab contains toolbar with normal
function like file, edit, debug, desktop, window and help.
33
Figure 4.2
Figure 4.3
34
4.3.1 Fiber and polymer matrix material properties
The first part of the analysis is focuses on a cross-ply square laminate that is
subjected to a uniformly distributed load. A same problem case has also been studied
by A.H. Sheikh and A. Chakrabakti in paper entitled A new plate bending element
based on higher-order shear deformation theory for the analysis of composite plate.
The information of fiber and polymer matrix is listed below:
E1 = 174.6 GPa,
E2 = 7 GPa,
G12 = 3.5 GPa and
v12 = 0.25.
There are 3 layers of lamina with the orientation [0/90/0] in the current
analysis. The thickness of each lamina is depending on the dimension of the plate
based on the ratio h/a which is set to 0.01 where h is the total thickness of the plate
and a is the width of the plate. In this study, a is set to 2mm, hence the total
thickness of the composite plate is 0.02mm with a lamina thickness of 0.0067mm
each. From the equations 3.7 and 3.8 stated in Chapter 3, we can find the ABD
matrix for this composite plate. The result is shown in Figure 4.4:
35
Figure 4.4
36
37
ABD matrix
Figure 4.5
The analysis of the laminate is followed by the FEA after the determination of
the ABD matrix. Next, we are required to insert a series of information of the
laminate, such as the dimensions of the laminate and the numbers of element. In this
study, a square plate with a size of 2mm by 2mm is considered. The plate is
discretized into 2 by 2 elements, 4 by 4 elements, 8 by 8 elements, 12 by 12 elements
and 32 by 32 elements. As mentioned before, the K for the composite plate is
computed with Matlab by using equation 4.2. Figure 4.6 shows the discretization of
the plate into 2 by 2 elements and the arrangement of every nodal point. In this study,
the nodal points and the elements are arranged from left to right. Numbers in boxes
represent the element number.
38
8
3
4
5
6
2
Figure 4.6
z
y
The arrangement of the K matrix plays a crucial role in the finite element
method as the definition and the computation of the correct results in the correct
position is important. Normally, the arrangement of the K matrix is depending on the
arrangement of nodal points. By default, since every nodal point contains 5 degree
of freedoms following the sequences of {u, v, w, x, y}, the size of the K matrix for
each element is thus 20 by 20. Unfortunately, the K matrix we obtained first not
following the correct sequences due to the different shape functions definition for inplane and out-of-plane degree of freedoms. As a result, further coding is necessary
for the rearrangement of the K matrix following the correct positions. Figure 4.7
shows the coding for the integration of the K matrix and the matrix rearrangement.
The result obtained from Matlab for K matrix in local is shown in the following.
39
Double
integration of K
by part.
Matrix
Rearrangement
Figure 4.7
40
After defining the K, we are required to arrange it into a global manner for
each of the elements. Besides, we also need to assemble the entire element stiffness
matrices into one which representing the whole composite plate before we can solve
the degree of freedoms of the composite plate at each nodes and eventually other
engineering behaviors such as stress, strains, reactions, moments, etc. The result
shown below is the global stiffness matrix of the composite plate with 2 by 2
elements. The matrix size is 45 by 45 because it contains 9 nodal points with 5
degree of freedoms at each node.
41
K global with matrix size 45 x 45
42
43
44
After defining the K global, we need to define the boundary conditions of the
plate. A uniformly distributed load of 12 N/mm2 is prescribed on top of the
composite plate in z direction. In the FEM, the loads act only on the nodal points of
the plate. These converted nodal loads can be computed through equation 3.14a in
Chapter 3. The results obtained from equation 3.14a are only for one element.
Hence, we need to assemble them into a global force the way we have done for the
stiffness matrix, K. The results for local forces and global forces are shown as
follows:
45
N means local forces and moments
Notes: for local coordination, the arrangement of forces and moments are in sequence
of fz, Mx, and My, while for global coordination, the forces and moments are arranged
in sequence of fx, fy, fz, Mx, and My.
Besides the loading, we have another boundary condition which relates to the
type of constrain or support we applied to the composite plate. In the current study,
the plate is rigid (u,v,w,x and y = 0) at one of the edges of the plate and pinned
(u,w = 0) at the rest of the sides of the plate. Hence, we can eliminate the
corresponding forces, the row and the column of the K matrix which are zeros.
Finally, only 26 unknown deflections and rotations have to be solved and we can
analyze the plate using equation 3.14 in Chapter 3. The solution obtained in the
forms of the deflection, w and rotations, x and y at certain nodes. The results are
shown as follows:
46
(d means deflections and rotations)
4.4
Post-processing stage
At this stage, we the results are presented in the simplest way for the clarity
of the readers and the users. There are several methods that can be applied here.
They are chart, graph, table and others. Here, the graph and the table are used as the
means.
47
4.4.1 Normalized deflection, w versus numbers of element
Table 4.1
2
4
8
12
32
4
16
64
144
1024
wnd = (wh3E2/qa4)100
Normalized
deflection,
wnd
0.9588
0.7306
0.6827
0.6741
0.6683
-27.60
-5.68
-0.95
-0.13
0.37
(4.3)
Table 4.1 shows the results obtained from the Matlab program. The
deflections shown here are different to that shown previously because the results are
normalized in terms of equation 4.3. The results show that the deflection at the
center of the plate is converging to the published results when the numbers of
element is increased. The difference of the results when compared with the results
obtained from Sheikh and Chakrabaktis study is also decreasing with the increasing
of the numbers of element. In other words, for the analysis of the laminated plate,
when the numbers of element is 64 or more, the results can be considered as
satisfactorily good. The relationship between numbers of element and the deflection
is plotted in Figure 4.8.
48
1.0000
0.9500
0.9000
0.8500
0.8000
deflection
0.7500
0.7000
0.6500
0.6000
0
250
500
750
1000
1250
Number of Element
Figure 4.8
Figure 4.8 shows the maximum deflection of the laminated plate versus the
numbers of element for the plate. At the beginning, the deflection is high but it
decreases with the increase of the numbers of element. The graph becomes almost
linear when the numbers of element is more than 100. As we know, finite element
method is a numerical method that uses discretization in dividing the problem
considered into several finite elements. When the problem considered is discretized
into more elements, the difference of the results when compared with the actual
results will eventually be small and approximately zero. In other words, the finite
element method can give a result which is same or almost the same as the actual
result. Here, it has been shown that the numbers of element required to have for
analysis of laminated plate using FEM is 64.
49
4.5
Second analysis
Next, the finite element model will used to assess the performance of
different types of laminated plate. Here, the selected fiber is T-300 Carbon while the
polymer matrix material is Epoxy 3501-6. The mechanical properties of T-300
Carbon and Epoxy 3501-6 are listed below:
E1f
= 230 GPa,
E2f
= 15 GPa,
G12f
= 27 GPa,
12f
= 0.23.
Em
= 4.30 GPa,
Gm
= 1.60 GPa,
= 0.35.
The volume fraction of fiber is assumed as 0.6; hence the volume fraction of polymer
matrix is 0.4.
Here, the considered laminates plate has 10 layers of lamina with a thicknessdimension ratio 0.01. Three types of orientations are considered. They are
symmetric, anti-symmetric and balanced. The arrangements of the orientations in
each layer are listed below:
Symmetric:
[0/0/45/90/90/90/90/45/0/0]
Anti-symmetric:
[0/0/45/90/90/0/0/45/90/90]
Balanced:
[0/0/45/90/90/90/90/-45/0/0]
50
From the Matlab program, the ABD matrix of aforementioned laminate can be
determined. The ABD matrices for these three different orientations are shown as
follow:
Figure 4.9
51
Figure 4.10
Figure 4.11
52
From the observation base on the ABD matrices for those three cases, we can see that
most of the values for A matrix are remain the same. However, D11 and D22 of
symmetric and balanced cases are same while anti-symmetric and balanced share
same patent of B matrix.
The plate used for the analysis is square with a dimension of 2mm by 2mm.
From previous analysis, it shown that the result by using FEM method can be
considered accurate when the numbers of element is more than 64. Hence, the
laminated plate will be discritized into 12 by 12 elements. In addition, the load
applies to the plate is 12 N/mm2. The element stiffness matrix, K for those three
laminates are shown as follow:
53
Element stiffness matrix for symmetric case
54
Element stiffness matrix for anti-symmetric case
55
Element stiffness matrix for balanced case
56
coordination since it is a contribution of adjacent 4 elements. In addition, both of the
values can be checked easily through simple coding in the Matlab as well. The
results obtained from Matlab for those three cases are listed in the table below:
Table 4.2
K(423,423) in global
+ K(18,18) in local
Symmetric
3.0254e3
3.0254e3
Anti-symmetric
3.0254e3
3.0254e3
Balanced
3.0254e3
3.0254e3
Figure 4.12
Similar to the previous analysis, the objective of this study is to compute the
maximum deflection of the laminated plate which occurs at the center of the plate.
57
The results obtained from Matlab program for those three cases are listed in the
Table 4.3.
Table 4.3
B11/B22
D11/D22
Normalized
deflection, w (mm)
Symmetric
0.640
5.138
0.9336
Anti-Symmetric
-1.000
1.000
1.0182
5.138
0.9908
Balanced
Table 4.3 shows the values of maximum deflection under the same conditions
i.e. the engineering properties of the composite materials, thickness of each layers,
numbers of layer, dimension of the plate, numbers of element and the loading applied.
Note that the plate is orientated into three different cases which had mentioned before.
The results show that the normalized deflection of symmetric laminate plate with the
highest values of B11/B22 and D11/D22 obtains the lowest w while the anti-symmetric
laminate plate has lowest values of B11/B22 and D11/D22 obtains the highest w. In
order words, the laminate plate that symmetrically orientated is stiffer than the
laminate plate that anti-symmetrically and balanced orientated.
As mentioned before, Matlab is not only used for the matrix operation, but it
is also a powerful tool in presenting the result either in 2 dimensional or 3
dimensional plot, especially in presenting the result graphically. Figures 4.13, 4.14
and 4.15 show the surface plot of the deflections of every nodal point for all three
cases. The deflections are zeros at the edges and become bigger and maximum at the
centre of the plate because of the boundary conditions i.e. forces and support applied
to the plate.
58
Figure 4.13
Figure 4.14
59
Figure 4.15
60
CHAPTER 5
5.1
Conclusion
1. By the finite element method, the shape functions for in-plane and out-ofplane plate deformations were successfully defined. The in-plane
deformation contains 2 degree of freedoms while the out-of-plane
deformation contains 3 degree of freedoms. The formulation of element
stiffness matrix, K was successfully developed for the composite laminate
plates. The general formula is shown as follows:
61
2. The whole process of analysis of composite laminate through finite element
method was successfully programmed in Matlab. The program is user
friendly with enough information for guidance. This program can be used to
define the ABD matrix, the element stiffness matrix and the deformation of
the laminated plate in term of normalized deflection.
3. There are one related research done by A.H. Sheikh and A. Chakrabakti in
paper entitled A new plate bending element based on higher-order shear
deformation theory for the analysis of composite plate in 2001. By
considering the same conditions applied to the laminated plate stated in that
paper, the results obtained can be compared and verified. It shows that the
current model produces a good agreement with an acceptable error when the
laminated plate was discretized into 12 by 12 elements.
62
5.2
Recommendations
There are several limitations in this study. Hence, some recommendations are
proposed for future research:
1. This study only considers the linear elastic behavior of the fiber reinforced
composite. For better understanding, non-linear behavior is required.
2. The laminate is of transverse isotropic type and unidirectionally orientated.
Hence, further research for higher order materials is necessary.
3. The plate is considered thin based on the Classical Lamination Theory. It is
not applicable to thick plate.
4. The finite element method used is quadrilateral with 4 nodes for each element.
The performing of the other elements such as triangular element can also be
considered.
5. The program can only perform the analysis with certain numbers of element
such as 2 by 2, 4 by 4, 8 by 8, 12 by 12, and 32 by 32. The program should
be improved for all numbers of the element.
6. So far, the program can only analyze the joint system as mentioned in
Chapter 4. For other types of joints system, the user needs to pre-describe it
and change the code. It is hoped that further research can be done for every
type of joint system.
7. Further coding is necessary for the computation of the stress and strain values
from the analysis.
63
REFERENCES
64
8. A.H. Sheikh and A. Chakrabakti (2002), Finite Element in Analysis and Design
39 (2003) 883-903, A new plate bending element based on higher-order shear
deformation theory for the analysis of composite plates, India: Department of
Ocean Engineering and Naval Architecture, India Institute of technology;
Department of Civil Engineering, Jalpaiguri Govt., Engineering College.
9. M. Martinez and A. Artemev (2008), Composite Structure 88 (2009) 491-496,
Finite element analysis of broken fiber effects on the performance of active fiber
composites, Canada: National Research Council of Canada (NRC), Institute for
Aerospace Research.
10. N. K. Ngo and I. T. Tran (2007), Vietnam Journal of Mechanics, VAST, 29, No.1
47-57, Finite element analysis of laminated composite plates using high order
shear deformation theory, Vietnam: Thainguyen University and Hanoi University
of Technology.
11. T. C. Mathew, G. Singh and G. V. Rao (1990), Computer & Structures Vol. 42,
281-287, Thermal buckling of cross-ply composite laminates, India: Department
of Structural Engineering, Annamalai University; Structural Design and Analysis
Division, Structural Engineering Group. Vikram Sarabhai Space Centre.
12. K. R. Thangaratnam, Palaninathan and J. Ramachandran (1988), Computer &
65
APPENDIX A
ABD Matrix
% Fiber T-300 Caron and Matrix Epoxy 3501-6
Em = 4.3;
Gm = 1.6;
vm = 0.35;
E1f = 230;
E2f = 15;
G12f = 27;
v12f = 0.2;
% Input for value of volume proportion
Vm = 0.4;
Vf = 1-Vm;
% input for value of orientation
if orientation == S
Angle = [0 0 45 90 90 90 90 45 0 0];
elseif orientation == A
Angle = [0 0 45 90 90 0 0 45 90 90];
elseif orientation == B
Angle = [0 0 45 90 90 90 90 -45 0 0];
end
% Input for thickness and layer of lamina
layer = length(Angle);
%disp ('Please key in the thickness of lamina')
t = 0.1;
T(1,layer) = t;
66
% Calculation of E1, E2, v12, v21 and G12
etaE = (E2f-Em)/(E2f + 2*Em);
etaG = (G12f - Gm)/(G12f + Gm);
E1 = E1f*Vf + Em*Vm;
E2 = (Em*(1 + 2*etaE*Vf))/(1-etaE*Vf);
v12 = Vm*vm + Vf*v12f;
G12 = (Gm*(1 + etaG*Vf))/(1-etaG*Vf);
v21 = E2*v12/E1 ;
% Calculation of Q
Q11 = E1/(1-v12*v21);
Q12 = v21*Q11;
Q22 = E2/(1-v12*v21);
Q66 = G12;
% Calculation for Qbar values
for k = 1:layer
ang = (Angle(1,k))*pi/180;
Qb11 = Q11*cos(ang)^4 + 2*(Q12 + 2*Q66)*sin(ang)^2*cos(ang)^2 +
Q22*sin(ang)^4;
Qb12 = (Q11 + Q22 - 4*Q66)*sin(ang)^2*cos(ang)^2 +
Q12*(sin(ang)^4 + cos(ang)^4);
Qb22 = Q11*sin(ang)^4 + 2*(Q12 + 2*Q66)*sin(ang)^2*cos(ang)^2 +
Q22*cos(ang)^4;
Qb16 =(Q11 - Q12 - 2*Q66)*sin(ang)*cos(ang)^3 + (Q12 - Q22 +
2*Q66)*sin(ang)^3.*cos(ang);
Qb26 = (Q11 - Q12 - 2*Q66)*sin(ang)^3.*cos(ang) + (Q12 - Q22 +
2*Q66)*sin(ang)*cos(ang)^3;
Qb66 = (Q11 + Q22 - 2*Q12 - 2*Q66)*sin(ang)^2.*cos(ang)^2 +
Q66*(sin(ang)^4 + cos(ang)^4);
Qb(:,:,k) = [Qb11 Qb12 Qb16;Qb12 Qb22 Qb26;Qb16 Qb26 Qb66] ;
% Calculation for ABD
end
A = [a11 a12 a16; a12 a22 a26; a16 a26 a66];
B = (1/2)*[ b11 b12 b16; b12 b22 b26; b16 b26 b66];
D = (1/3)*[ d11 d12 d16; d12 d22 d26; d16 d26 d66];
Shape Function
LA = 100; %Length of laminate
LB = 100; %width of laminate
ElementX = 12; % for 2,4,8,12,16 and 32 only
ElementY = 12; % for 2,4,8,12,16 and 32 only
Lx = LA/ElementX;
Ly = LB/ElementY;
Load = -12; %N/mm2
%In-plane shape function
Ni1 = (1-x/Lx)*(1-y/Ly);
Ni2 = (x/Lx)*(1-y/Ly);
Ni3 = (x*y)/(Lx*Ly);
Ni4 = y*(1-x/Lx)/Ly;
%Out-plane shape function
No1 = 1-3*x^2/(Lx^2)-x*y/(Lx*Ly)-
67
3*y^2/(Ly^2)+2*x^3/(Lx^3)+3*x^2*y/(Lx^2*Ly)+3*x*y^2/(Lx*Ly^2)+2*y^3/
(Ly^3)-2*x^3*y/(Lx^3*Ly)-2*x*y^3/(Lx*Ly^3);
No2 = y-x*y/Lx-2*y^2/Ly+2*x*y^2/(Lx*Ly)+y^3/(Ly^2)-x*y^3/(Lx*Ly^2);
No3 = x-2*x^2/Lx-x*y/Ly+x^3/(Lx^2)+2*x^2*y/(Lx*Ly)-x^3*y/(Lx^2*Ly);
No4 = x*y/(Lx*Ly)-2*x^3/(Lx^3)-3*x^2*y/(Lx^2*Ly)3*x*y^2/(Lx*Ly^2)+2*x^3*y/(Lx^3*Ly)+2*x*y^3/(Lx*Ly^3)+3*x^2/(Lx^2);
No5 = x*y/(Lx)-2*x*y^2/(Lx*Ly)+x*y^3/(Lx*Ly^2);
No6 = -x^2/Lx+x^3/(Lx^2)+x^2*y/(Lx*Ly)-x^3*y/(Lx^2*Ly);
No7 = x*y/(Lx*Ly)+3*y^2/(Ly^2)-3*x^2*y/(Lx^2*Ly)-3*x*y^2/(Lx*Ly^2)2*y^3/(Ly^3)+2*x^3*y/(Lx^3*Ly)+2*x*y^3/(Lx*Ly^3);
No8 = x*y^2/(Lx*Ly)+y^3/(Ly^2)-x*y^3/(Lx*Ly^2)-y^2/Ly;
No9 = x*y/Ly-2*x^2*y/(Lx*Ly)+x^3*y/(Lx^2*Ly);
No10 = -x*y/(Lx*Ly)+3*x^2*y/(Lx^2*Ly)+3*x*y^2/(Lx*Ly^2)2*x^3*y/(Lx^3*Ly)-2*x*y^3/(Lx*Ly^3);
No11 = -(x*y^2)/(Lx*Ly)+(x*y^3)/(Lx*Ly^2);
No12 = -x^2*y/(Lx*Ly)+x^3*y/(Lx^2*Ly);
No = [No1;No2;No3;No4;No5;No6;No7;No8;No9;No10;No11;No12];
Ka = BI*A*Bi;
Kb1 = BI*B*Bo;
Kb2 = BO*B*Bi;
Kd = BO*D*Bo;
68
APPENDIX B
RELATED DATA
69