SENR3912-04

May 1991

3176 Diesel Truck Engine

Electrical System
2YG3454-UP

1991 Caterpillar

All Rights Reserved

Printed in U.S.A.

CATERPILLAR
RESPONSIBILITY

OEM
RESPONSIBILITY

BATTERY 1

CONTROL GROUP (3176)

SENSOR
SPEED/TIMING

+V TIMING
TIMING RETURN
SPEED/TIMING

SENSOR
COOLANT TEMP

+V COOLANT
COOLANT RETURN
COOLANT

+V

SENSOR
FUEL PRESSURE

PRESS. RETURN
FUEL PRESS.

37 27 35

6800-BR
6817-GN
6818-PK
6801-YL
6802-GY
6803-WH
6804-PU
6805-OR
6806-BU

OR
BK
WH

P9 J9
A
B
C

OR
BK
GN

J10 P10
A
B
C

6791-OR
6789-GY
6441-BR

OR
YL
GN

P16 J16
A
B
C

6794-PK
6789-GY
6795-BU

PRESS. RETURN
OIL PRESS.

14 4

12 21 1 11

9 19 5 15 25

10A

J4

A E D B F G H J C

- 12V +

ALTERNATOR

6202-BK
6202-BK
6121-GN
6121-GN

C G J H F D E

ENGINE
CYLINDER
HEAD
(GND STUD)

A J8

100 mA
100 mA

DASH DATA LINK

NOTE G

ON

ST

R
KEY SWITCH
S

G
MTR BAT

STARTER
MOTOR

P8

6740-PU
6790-PK
6788-YL

C OFF
5
2 3

P7
J7

+ 12V -

GND

6776-YL
6737-PU
6739-BU
6738-OR
6741-GY
6797-WH
6793-PU

6702-BR
6704-YL
6701-GN
6706-WH
6707-PU
6708-OR
6709-BU
6798-GY

6796-OR
6464-YL
6789-GY

J5 P5
A
B
C
D
E
F
G
H
J

J20

+V

8 18 17 36 26 16 6

15A

RELAY
(OPTIONAL)

SERIES
PAR. SW
P4

NOTE B

SENSOR
OIL PRESSURE

38 29

SENSOR
FUSE

12 AWG 25FT MAX LENGTH

10 39

ECM
FUSE

14 AWG 10FT MAX LENGTH

30 20

-BATTERY
-BATTERY
+BATTERY
+BATTERY

24 40 28

RETARDER ENABLE
DIAGNOSTIC LAMP
ATA DATA LINK+
ATA DATA LINKWARNING BUZZER
SPARE SW IN 1
SPARE SW IN 2

+V OIL PRESS.
OIL PRESSURE
SENSOR RETURN ANLG

31 22 34 2 23 3 33 32 13

THROTTLE
VEHICAL SPEED
PARK BK SWITCH
CRUISE CONT ON/OFF
CLUTCH
RESUME/DCLR
SET/ACCEL
BRAKE SWITCH

+V FUEL PRESSURE
FUEL PRESSURE

CYL
NO.1

6794-PK
6795-BU

CYL
NO.2

+V COOLANT
COOLANT

CYL
NO.3

6791-OR
6441-BR

CYL
NO.4

6740-PU
6790-PK
6788-YL

CYL
NO.5

6800-BR
6817-GN
6818-PK
6801-YL
6802-GY
6803-WH
6804-PU
6805-OR
6806-BU

CYL
NO.6

1
2
3
4
5

ECM GND STRAP

+V TIMING
TIMING RETURN
SPEED/TIMING

+V BOOST
BOOST
RETURN

ECM

CYL COMMON 1&2

CYL COMMON 3&4
CYL COMMON 5&6
CYL NO. 1
CYL NO. 2
CYL NO. 3
CYL NO. 4
CYL NO. 5
CYL NO. 6

TRANSDUCER

BATTERY 2

J12
A
B
C
F
D
H
J
E
G

A B C

P20

OR
YL
GN

P17 J17
A
B
C

6796-OR
6789-GY
6464-YL

0.3A CURRENT LIMIT

NOTE H

WARNING BUZZER
0.3A CURRENT LIMIT
DIAGNOSTIC LAMP

SENSOR
THROTTLE POSITION

RD
BK
WH

+ BATTERY
THROTTLE RETURN
THROTTLE

P11 J11
A
B
C

5mA
5mA

40mA
5mA

5mA

VEHICLE
SPEED BUFFER

RD
BK
GN
OR
BR

+ BATTERY
- BATTERY
OUT(SPEEDOMETER)(*)
OUT(ENGINE CONT)(*)
IN

P14 J14
A
B
C
D
E

(BRAKE APPLIED)
PARKING N/C

SET/RESUME
(BRAKE APPLIED POSITION)

40mA
5mA
5mA

CLUTCH N/C

IN

(PEDAL RELEASED POSITION)

5mA

WH
WH
CATERPILLAR
RESPONSIBILITY

OEM
RESPONSIBILITY

VEHICLE
SPEED
SENSOR

(PEDAL RELEASED POSITION)

5mA

BRAKE N/C
DASH DATA LINK

CRUISE ON/OFF

20mA

GN
BR

0.3A CURRENT LIMIT

SPEEDOMETER
(NOTE F)
BAT.
SIGNAL
GND

NOTE A:

A DASHED OUTLINE SPECIFIES A COMPONENT

REQUIRED ONLY FOR OPTIONAL FEATURES

NOTE B:

APPROPRIATE PERSONALITY MODULE REQUIRED

FOR OIL PRESSURE SENSOR OPERATION.

NOTE C:

SPEEDOMETER SHOWN HAS INTERNAL SIGNAL (-)

AND GROUND CONNECTION. IF INTERNAL CONNECTION
IS NOT PRESENT. WIRE AS SHOWN BELOW

NOTE C

NOTE D

NOTE G:

NOTE H:

THE CYLINDER HEAD GROUND STUD MUST HAVE A DIRECT

WIRE CONNECTION TO BATTERY(-). THIS CONNECTION
CAN BE MADE AT THE STARTER(-) TERMINAL OR MAIN
FRAME GROUND LUG. THIS WIRE MUST HANDLE FULL
ALTERNATOR CHARGING CURRENT (6 AWG WIRE MINIMUM)
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY
WIRES TO THE LEFT OF LINE WITHOUT ENGINEERING
APPROVAL

NOTE F:

TO
VEHICLE SPEED
BUFFER

VEHICLE SPEED BUFFER IS DESIGNED TO OPERATE WITH

SPEEDOMETERS WITH THE FOLLOWING SIGNAL CHARACTERISTICS.
VEHICLE SPEED BUFFER
MAXIMUM SPEEDOMETER VOLTAGE

SIGNAL
LOAD CURRENT

6 VDC
3 VDC
1 VDC

0.0mA
1.0mA
10.0mA

OUTPUT VOLTAGE OF THE VEHICLE SPEED BUFFER IS A SQUARE WAVE

WITH THE SAME FREQUENCY AS THE MAGNETIC PICKUP SENSOR SIGNAL
AND THE AMPLITUDE WILL DEPEND UPON SPEEDOMETER LOAD CURRENT

PIN C
PIN B

BAT.

RETARDER BRAKE
CONTROL MODULE

SPEEDOMETER

SIGNAL

TO CYLINDER HEAD
GROUND STUD

GND

NOTE D:

SINGLE POINT GROUND CONNECTION AT SPEEDOMETER

REQUIRED FOR VEHICLE SPEED BUFFER AND
SPEEDOMETER

NOTE E:

"SINGLE" WINDING MAGNETIC PICKUP SENSOR REQUIRED.

D66619