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Table of Contents

1-1

CF 500, CF 600 Circuit Diagrams


Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Connector Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Wiring Harness Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Fuse and Relay Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
Module Communications Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1
Electronic Engine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1
Transmission Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-1
Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-1
Vehicle Dynamic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-1
Horn/Cigar Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-1
Fuel Tank Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-1
Manual Climate Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-1
Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-1
Cluster and Panel Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-1

Front Wipers and Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81-1


Headlamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-1
Fog Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86-1
Interior Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89-1
Turn Signal/Stop/Hazard Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-1
Parking, Rear and License Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92-1
Reversing Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-1
Trailer Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95-1
Daytime Running Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97-1
Power Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-1
Power Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110-1
Remote Keyless Entry and Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117-1
Audio System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130-1
Customer Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140-1
Component Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149-1
Connector Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150-1
Component Location Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151-1
Component Location Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152-1
Vehicle Repair Location Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160-1

NOTE: The descriptions and specifications contained in this manual were in effect at the time this manual was approved for printing. International Truck and Engine Corporation reserves the right to change specifications or design without notice and
without incurring any obligation.

S08311

3-1

Introduction

Note
All wiring connections between components are shown exactly as they exist
in the vehicles. It is important to realize, however, that no attempt has been
made on the schematic to represent components and wiring as they
physically appear on the vehicle. For example, a 4-foot length of wire is
treated no differently in a schematic from one which is only a few inches
long. Furthermore, to aid in understanding electrical (electronic) operation,
wiring inside complicated components has been simplified.

Central Junction Box (CJB)


(14A067)
134

Hot in run
F2.6
5A
31

C270a

1405

LB/BK

See page
138
11

C220a
Instrument cluster (10849)
1) Traction control
12

Complete Circuit Operation


Each circuit is shown completely and independently in one cell. Other
components which are connected to the circuit may not be shown unless
they influence the circuit operation.

1
4
939

15

Current Flow (1)


Each cell normally starts with the component that powers the circuit, such
as a fuse or the ignition switch. Current flow is shown from the power
source at the top of the page to ground at the bottom of the page. In order to
concentrate on the essential parts, power supply and ground connections are
sometimes simplified by a dashed line in the schematics. A full
representation of the power supply of a fuse or the power distribution from
a fuse to various components is given in cell 13 Power Distribution. Full
representation of the ground connections are shown in cell 10 Grounds.
Switch Positions (2)
Within the schematic, all switches, sensors and relays are shown at rest
(as if the Ignition Switch were OFF).
Splices (3)
A dashed line indicates that the splice is not shown completely. A reference
is given to the page where the splice appears in full. It is also listed in the
Index.

939

623
16

VT

603

27

VT

12) ABS

603

C220a

Data Link Connector (DLC)


(14489)

DG

C1019

DG

S157
914

15

10
See page
143

TN/OG

SCP +

C251
See page
143
S156

915
11

PK/LB
C135
ABS control
module (2C219)
1515

SCP

8
530

LG/YE
S200

530

LG/YE
G104

Introduction
Component Referencing (4)
Each component on a schematic has a reference to the component location
view or the page where it is shown completely. It is located to the right of
each component.
Component Names, Notes and Base Part Numbers (5)
Component names are placed on the right hand side of each component.
Any notes that describe switch positions or operating conditions follow the
name. Descriptions of the internals of the component are also included here.
The page where the component appears in full is listed in the Index. The
base part number for a component is listed in parentheses next to or under a
component. These part numbers will appear any place the component name
appears in the publication.
Internal Name and Function Identification Numbers (6)
Some components on each page have internal symbols with an
identification number located to the right. You can identify the internal
symbol or function by finding the corresponding number under the
component name.
Circuit Function Identifiers (7)
Some components without internal schematics use symbols or text to
describe the function of a circuit in a system.

3-2

3-3

Introduction

Fuse and Relay Information


Cell 11 Fuse and Relay Information contains a view of the fuse-/relay
box in which all fuses and relays are identified.

Fuse and Relay Numbering and Naming

F1.12

F1.1

F1.13

F1.2

F1.14

F1.3

F1.15

F1.4

F1.23

F1.24

Fuse and relay numbering and naming follow the indication of the fuse
panel cover. In addition, a prefix precedes the fuse number to facilitate
finding the fuse in the Component Location Charts, e.g. F1. precedes
Power Distribution Center fuses, and F2. precedes Central Junction Box
fuses.

Power Distribution

S130

Battery

Cell 13 Power Distribution shows the current feed circuit. The current
path is shown from the battery to the ignition switch and to all fuses. It also
shows the circuits protected by each fuse. The circuit is traced from the fuse
to the component. All details (wires, splices, connectors) between the fuse
and the first component are shown.

57

Fusible Link A
1) 12 gauge
2) gray
S131

BK

F1.20
10A

F1.21
20A

G1002

Hot at all times

Hot at all times


F1.2
20A

F1.1
30A

932
1

RD

932

C1041
Headlamp,
right
851

Power
Distributi
on Center
(PDC)

RD

196

C1021
Headlamp,
left
851

Power
Distributio
n Center
(PDC)

DB/OG
C220
Instrument
cluster
601

Introduction
Ground Distribution
Cell 10 Grounds contains the schematics that show the complete details
for each ground connection or main ground splice. This is useful in
diagnosing a problem affecting several components at once (poor ground
connection or ground splice). All details (wires, splices, connectors)
between the ground point and the components are shown. These ground
connection details are shown here in order to keep the individual cell
schematics as uncluttered as possible.

Headlamp,
right (13008)
852
2

57

C1041

BK

C162

57

BK

Fog lamp,
right front
(15200)
861

57

Side lamp, left


front (13411)
921
2
57

C152

Fog lamp,
front left
(15200)
861

BK

Headlamp,
left (13008)
852

C1127

BK

57

C1021
BK
S102

Side lamp, right


front (13411)
921
2

57

BK

57

C1126
BK
G100
1513

3-4

3-5

Introduction

Component and Connector Information


Cell 152 Component Location Charts helps the user find where the
various items depicted on the schematic can physically be found on the
vehicle. A brief written description of the location is given, along with a
reference to the component location views.
Cell 151 Component Location Views show the components and their
connecting wires as they can be found on the vehicle.
Cell 150 Connector Views show the views of the pins and/or cavities of
all connectors. The pin and cavity sides are shown separately as if the
connector were disconnected. The color of the connector housing is
indicated next to the connector number when available. The harness causal
number is located above the component name and below the connector
number or above the connector face itself. Wiring harness designations are
listed in cell 152 Component Location Charts. Circuit function charts are
located below each connector.

C150

(BK)

12A581
Wheel speed sensor, left front
(2C205)

FEMALE

Pin

Circuit

Circuit Function

522 (TN/BK)

Wheel speed sensor, left front (2C205)

521 (TN/OG)

Wheel speed sensor, left front (2C205) +

C1033

(BK)

12B637

14B102

FEMALE

MALE

(1)

(3) 359 (GY/RD)

(2) 1102 (YE/LG)

(4)

Introduction
WARNINGS
!
D Always wear safety glasses for eye protection.
D Use safety stands whenever a procedure requires being under a
vehicle.
D Be sure that the Ignition Switch is always in the OFF position, unless
otherwise required by the procedure.
D Set the parking brake when working on any vehicle. An automatic
transmission should be in PARK. A manual transmission should be in
NEUTRAL.
D Operate the engine only in a well-ventilated area to avoid danger of
carbon monoxide.
D Keep away from moving parts, especially the fan and belts, when the
engine is running.
D To prevent serious burns, avoid contact with hot metal parts such as
the radiator, exhaust manifold, tail pipe, catalytic converter and muffler.
D Do not allow flame or sparks near the battery. Gases are always present in and around the battery cell. An explosion could occur.
D Do not smoke when working on a vehicle.
D To avoid injury, always remove rings, watches, loose hanging jewelry
and avoid wearing loose clothing.

3-6

4 -1

Symbols

Distributed splice

Entire component

Resistor

Part of a component
Crossed wiring without
connection

Splice

Potentiometer (pressure
or temperature)

Component case directly attached to metal part of vehicle


(ground)

Potentiometer (outside influence)

Removable connection
Component with screw
terminals
Ground

Connector

Battery

Connector attached to
component
Fuse

Female connector
Connector attached to component lead (pigtail)

Circuit breaker

Positive Temperature Coefficient (PTC)

Heating element, Conductor loop

Male connector

Twisted pair

Symbols

Ignition coil assembly

Coil

Bifilament lamp

Shield

Solenoid controlled valve


or clutch solenoid

Hall sensor

Gauges

Horn or speaker

Light emitting diode


(LED)

Air bag sliding contact


(14A664)

Antenna

Fusible link

Capacitor

Diode, current flows in


direction of arrow

Permanent magnet,
onespeedmotor

Variable capacitor

Transistor

Permanent magnet,
twospeedmotor

Piezoelectric sensor

Lamp

Rotational sensor

Warning

4 -2

4 -3

Symbols

Wire colors
BK

Black

BN

Brown

BU

Blue

DB

Dark blue

DG

Dark green

GN

Green

GY

Gray

LB

Light blue

LG

Light green

NA

Natural

OG

Orange

PK

Pink

RD

Red

SR

Silver

TN

Tan

VT

Violet

WH

White

YE

Yellow

VREF

PWR
VBATT
Switched power

Reference voltage

VPWR

Battery voltage

Switched or
module voltage

signal

Joint connector

signal

SCP

Standard Corporate Protocol (SCP)


data +

Standard Corporate Protocol


(SCP) data

ISO
Data bus ISO
9141 (Kline)

SIG
RTN

+
signal

SCP +

Signal return

Signal return

Switched
ground

C120

359

GY/RD

C200

C200

359

GY/RD

C120

Ground

jumper

Symbols

Power Distribution
Center (PDC)
(14A003)

Hot in Start
or Run
F1.18
15A
910

GY/BK
See page
13-1

53

Other circuits which share


fuse 18, but are not shown,
can be referenced in Power
Distribution

Windshield wiper
motor (17508)
1

C125

57

BK
See page
10-1

C240

359

GY/RD
329

Other circuits which are also


grounded at G100, but are not
shown, can be referenced in
Grounds

3
359

PK
C103

GY/RD

Two connections
(pins) in the
same connector
Dashed line indicates terminals
for the same connector

G100

Circuit number

329
4
57

PK
C100
BK
G100

Pin number

Wire insulation is one


color with another
color stripe (green
with white)

Wire insulation is one


color
Connector reference
number for component
location chart

329

GN/WH

Reference to another
cell where circuit is
shown completely

291
Transmission
Controls

Ground numbered for


reference to component
location chart

Shorting bar

See page
461
A choice bracket
shows wiring differences between models, countries or options

A
See page
462

Busbar
Cut wires referenced between pages. Arrows
show current flow from
power to ground.

F1.3
10A

4 -4

F1.14
10A

4 -5

Symbols

Indicates incomplete
internal bussing
Name of component

0
2

C300

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start

Relays shown without a connector number are


nonserviceable components
Hot in Start or Run

Fuse condition
Hot at all times

Fuel pump relay

Details about
component or
operation

Component connector number

DG/YE

238

Instrument cluster
6) Illumination

C220

S100

16

18

19

LB/RD

17

C175

19

LB/RD

C135

19

Engine
Control
Module (ECM)
C175 (12A650)

57

BK

Dashed line shows a mechanical connection between


switches
33
57
Normally open contact
When coil is energized,
switch is activated

C220

See page
131

Switches that move together


Reference number indicates
switch position

RD/YE

LB/OG

BK

Name of component

F2.23
3A

720
238

Central Junction
Box (CJB)

Details about component or


operation
Reference number for internal
component name
Reference to page where
circuit is shown complete
Component connector number

ABS control
module
(2C219)

Base service part number

C135
Dashed line indicates terminals for the same connector

C201

57

BK
S101
See page

Wire insulation is one color


Splice numbered for reference in component location
chart

101
One pole, two position switch
2

G102

G101
Ground numbered for reference to component location
chart

Other circuits which are


also grounded at G100,
but are not shown, can be
found using the reference

Symbols

The first digit of every connector, ground,


and splice number used in this publication references
its location within the vehicle.
The chart below describes the different sections of the vehicle, and lists the number associated
with each.

Number

Location

100199
10001999

front fascia, hood, front fenders, front axle, Engine compartment, Powertrain (including: axle/
differential/transmission/exhaust system)

200299
20002999

Instrument Panel and Center Stack Console,


Steering wheel assembly, front kick panels,
cowl panel (body side)

300399
30003999

From instrument panel to rear seat, A, B, C


pillars below door trim panel, center console

400499
40004999

behind rear seats, to rear bumper; Truck bed,


Tailgate, Liftgate, Rear fenders

500599

left front door

600699

right front door

700799

left rear door

800899

right rear door

900999

A, B, C pillars Above door trim panel and


headliner

4 -6

5-1

Connector Repair Procedures

Troubleshooting wiring harness and connector hidden concerns


The following illustrations are known examples of wiring harness, splices
and connectors that will create intermittent electrical concerns. The
concerns are hidden and can only be discovered by a physical evaluation as
shown in each illustration.
NOTE: Several components, such as the ECM, utilize gold plated
terminals in their connections to the wiring harness. If those terminals need
to be replaced, they must be replaced with a gold plated terminal.
Terminal not properly seated
1 = Locked terminal
2 = Male half
3 = Female half
4 = Seal
5 = Intermittent contact
6 = Unlocked terminal (Hidden by wire seal)
7 = Seal
Check for unlocked terminals by pulling each wire
at the end of the connector.

Connector Repair Procedures


Defective insulation stripping
1
2
3
4

=
=
=
=

Proper crimp
Insulation not removed
Wire strands missing
Intermittent signals through pierced insulation

Partially mated connectors


1 = Seal
2 = Displaced tab
3 = Female half
4 = Seal
5 = Intermittent contact
6 = Male half
7 = Intermittent contact
Lock may be displaced into an unlocked
position; pull on the connector to verify the lock.

5-2

5-3

Connector Repair Procedures


Deformed (enlarged) female terminals
1 = Enlarged
2 = Normal
Any probe entering the terminal may enlarge the contact spring opening
creating an intermittent signal. Insert the correct mating terminal
(Location A) from the service kit and feel for a loose fit.

Electrical short inside the harness


1 =
2 =
3 =
4 =

Solder coated wire to ground


Harness protective tape
Intermittent short
Solder coated wire pierced through the insulation of
another circuit
Grounding foil

Connector Repair Procedures


Electrical short within the harness
Splice tape removed
1 =

Intermittent short

Splice covered
2 =
3 =
4 =

Wire strand
Splice tape
Harness tape

Broken wire strands in harness


1 = Wiring harness tape
2 = Wiring strand
3 = Broken strands intermittent signal
4 = Circuit insulation
Remove the tape and flex/feel each circuit for a reduction in
diameter at break.

5-4

5-5

Connector Repair Procedures

Recommended splicing method Solder (For 16 AWG and Smaller Diameter Wire Only)
1. Disconnect battery ground
cable.
2. Strip wires to appropriate
length.

7. Evenly position heat shrink


tubing over wire repair.

3. Install heat shrink tubing.


4. Twist wires together.
5. Solder wires together.

8. Use shielded heat gun to heat the


repaired area until adhesive flows
out of both ends of heat shrink
tubing.
9. Reconnect battery ground
cable.

NOTE: Use rosin core


mildly-activated (RMA) solder.
Do not use acid core solder.

6. Bend wire 1 back in a


straight line.
NOTE: Wait for solder to
cool before moving wires.

NOTE: Overlap tubing on


both wires.

Connector Repair Procedures

5-6

Recommended splicing method Crimp (For 1022 AWG Diameter Wire to Like Wire Diameter)
1. Disconnect battery ground
cable.
2. Remove proper amount of
insulation from each wire end,
taking care not to nick or cut
wire strands.
3. Install heat shrink tubing.

4. Select appropriate wire splice


for the wires to be spliced.
5. Install the wire ends into the splice,
making sure the ends of the wires
are fully inserted.

6. Using the proper crimping tool for


the splice, hand crimp the wires and
splice.
7. Gently tug on the wires to be sure
they are secure.
8. Electrically check the circuit for
continuity through the splice.

9. Evenly position supplied heat


shrink tubing over wire repair.
10. Use shielded heat gun to heat
the repaired area until adhesive
flows out of both ends of the
heat shrink tubing.
11. Reconnect battery ground cable.

9 -1

Wiring Harness Overview

1
4

2
5

3
7
6

8
Connector
Grommet

Wiring Harness Overview

Item

Part Number

Description

14335

Wiring harness Interior illumination

9D930

Wiring harness Fuel charge

12B637

Wiring harness Engine control sensor

12A581

14401

Wiring harness Instrument panel

14405

Wiring harness Rear Chassis

14A005

14631

Wiring harness driver door

14630

Wiring harness passenger door

Wiring harness Main

Wiring harness Floor

9 -2

10 -1

Grounds

G100

See page
102
A

See page
103
B

BK

57

57

BK

57

C137

Windshield
washer pump
motor (17618)
811

BK

Indicator flasher
relay (13350)
901

Door lock timer


1101

12

C2333

57

BK

57

C2047

BK

S203

Headlamp, right
(13008)
852

57

C1041

BK

Cigar lighter,
front (15055)
441

Pusher fan relay


544

57

C2346

BK

57

C2031

BK

57

C294a

BK

Function selector switch assembly


(19B888)
542

Multifunction
switch
811, 851, 921

16

C202a

57

BK

57

C202b

BK

57

BK

S202

57

BK

G100
15112

Grounds

Ashtray illumination lamp


711

57

C2246

BK

57

Ashtray illumination lamp


711

57

C2014

BK

C294c

BK

Hazard flasher
switch
901

57

C2039

BK

Power window
relay
1001

Function selector switch assembly


(19B888)
541

57

C2177

BK

Speed control
Set/Resume
switch
312

86

C2218

57

BK

Speed control
On/Off switch
312
C2178

BK

57

S204

BK

57

A
See page
101

10 -2

Auxiliary relay
box 1
113, 1519

10 -3

Grounds

Parking brake
switch (15A851)
602

57

C306

Floor shifter
294

BK

3
57

Safety belt
buckle switch
(10B924)
602
C323
57

C3245

Roof marker
lamp, left
922

57

C970

BK

57

C971

BK

Roof marker
lamp, left center
922

Roof marker
lamp, center
922

57

C972

BK

57

C973

BK

Roof marker
lamp, right center
922

Roof marker
lamp, right
922
C974

BK

57

BK

BK
S300

57

A
57

BK

C300
BK

S900

BK

57

C210

BK

57

B
See page
101

Grounds

10 -4

G101

ends in harness

B
BK

57

Speed control
On/Off switch
312

Brake fluid level


switch (2L414)
602

57

C124

BK

57

C2178

BK

Door lock actuator, left front


1101

Headlamp, left
(13008)
852

57

C1021
BK

57

Master window
adjust switch
1001

C552

BK

57

13

57

BK

57

C504
BK

A
57

C294b
BK

C211

BK

S207

57

BK

S206

3
57

C1043
BK

Park/turn lamp,
right front
(13411)
904

Fog lamp, right


front (15200)
861

2
57

C162
BK

Fog lamp, left


front (15200)
861

2
57

C152
BK

Park/turn lamp,
left front (13411)
904

3
57

C1023
BK

Run/Accessory
relay
603

2
57

C2312
BK

57

BK

S205

57

BK
G101
15112

Function selector switch assembly


(19B888)
541

10 -5

Grounds

G102, G400

License plate
lamp (13550)
921

not used

C431

with dual tanks

with 137 wheelbase

Fuel sender,
secondary
492

C423

B
57

BK

57

Fuel sender,
primary
492, 493

C3263

BK

57

C3262

BK

Pusher fan
544

Reversing
alarm speaker
931

57
with 137 wheelbase

C4015

Tail lamp, left


903

BK

C4046b

57

Tail lamp,
right
903

C412

BK

57

C422

BK

57
1

57

85
BK

BK
C421

with 137 wheelbase

S401

C1529

Automatic
transmission
module (7G422)
292

57

C415

57

84
BK

57

83
BK

57

65
BK

57

62
BK

57

33
BK

57

3
BK

57

C168
BK

3
57

Output Shaft
Speed (OSS)
sensor
(7H103)
C193
292
BK

2
57

C143
BK

Speed sensor assembly


(7M101)
9
292

57

BK

C311

BK

S109

57

See page
106
C

BK
S108

57

BK

57

BK

G102
15116

Grounds

10 -6

G105
Fuel heater
relay
491

57

Transmission
relay
291

C1329

C1520

BK

Fog lamp relay


861

BK

57

57

Windshield wiper relay


811

C1007

86

C1491

BK

57

BK

Power Distribution Center


(PDC)
111, 15122

S104
Horn (13832)
441

C131

A/C clutch field


coil (19D798)
543

1
3027

A/C Compressor clutch diode


543

C100

RD/WH

3027

Engine Control Module


(ECM)
231

C1086

RD/WH

574

7
BK/PK 574

C175b
BK/PK

S102

See page
107

See page
107

57

BK

3027

RD/WH

51

E
BK/WH

1
574

57
4

BK/PK

574

BK

BK

57

57

BK

C140
BK/PK
S105

57

BK

574

BK/PK
S101
BK

57
C

See page
105

G105
15122

10 -7

Grounds

EGR system
module
232

Injector Driver Module


(IDM)
234

1
51

BK/WH

51
51

BK/WH

22
BK/WH

51

26

C1174c

51

BK/WH

BK/WH

C1450

BK

57

57
S106

BK/WH

51

D
See page
106

Glow plug
relay
239

C1245d

BK

C1084d

C128

Boost control
solenoid
235

Manifold intake air heater


relay
233

57

BK

57

C1515

BK

57

BK
S107

BK

57

E
See page
106

Mass Air Flow


(MAF) sensor
(12B579)
236

Grounds

10 -8

G103, G104
Power Distribution Center
(PDC)
111, 15122

Body builder
relay #1
1401
2

C1519

with dual tanks

Fuel pump
493

ABS control
module
(2C219)
421

16
57

BK

530

45
LG/YE

57

C135
BK

2
57

C1253
BK

Fuel transfer
pump
492

Fuel heater
491

1
57

C1076
BK

ends in harness

C3264

57

BK

23

C311

57

BK

57

BK

S100

57

BK

57
BK
G104
15123

G103
15116

10 -9

Grounds

G107, G108, G200

57

Daytime Running Lamps


(DRL) module
972
C1030

BK

Audio unit
(18808)
1301

Audio unit
(18808)
1301

C290

BK

57

C240

C2188

57

14

Remote keyless
entry module
(15K602)
1171
C272

57

BK

Instrument cluster (10849)


602

Door lock timer


1172

C2333

C220b

Cassette

BK

BK

57

57

BK

S200
premium radio

Battery 2
15118

C1249b

Battery (10655)
15118

BK

Engine diagnostic
connector
141

C1100b
BK

57

C2173

BK

Instrument cluster (10849)


602

Data Link Connector


(DLC) (14489)
142

57

BK

57

C251

BK

57

BK

57

C220b

BK

57

BK

S201

57

BK

BK
G107

G108

G200
15112

11 -1

Fuse and Relay Information

Power Distribution Center (PDC)

Fuel heater relay

F1.2 F1.3

F1.4

F1.5

F1.6

F1.7

F1.8

ECM power relay

Fuel Injector Control


Module (FICM) power
relay

Transmission relay

C1016

F1.30

F1.17

F1.16

F1.18
F1.28

F1.27

F1.14

F1.32 F1.33 F1.34 F1.35 F1.36

F1.26

F1.19 F1.20 F1.21 F1.22 F1.23

F1.25

F1.10 F1.11 F1.12 F1.13

F1.24

F1.9

F1.15

C1235
Joint connector 1
C1329

C1520

C1521
C1491

C1118

Joint connector 2

C1117

F1.42

Transmission relay
diode

C1382

F1.41

C1474

F1.40

C1051

F1.39

C1519

F1.37

C1095
C1017

F1.45
F1.46

C1007
Park lamp relay

Body builder relay #1

Fuel pump relay

Reversing lamps relay

Fog lamp relay

A/C clutch relay

Windshield wiper relay

Starter relay (11450)

Fuse and Relay Information

11 -2

Fuse

Amps

Circuits protected

Fuse

Amps

Circuits protected

F1.1

not used

F1.24

20

Cigar lighter, front (15055)

F1.2

30

Starter relay (11450)

F1.25

20

Indicator flasher relay (13350)

F1.3

20

Park lamp relay

F1.26

15

F1.4

30

Injector Driver Module (IDM) power relay, F1.41

Daytime Running Lamps (DRL) module, Remote keyless entry module


(15K602)

F1.5

30

High beam relay, Low beam relay

F1.27

10

Audio unit (18808) (base radio), Audio unit (18808) (premium radio)

F1.6

40

Blower motor relay

F1.28

10

Interior lamp

F1.7

25

Windshield wiper relay

F1.29

60

ABS control module (2C219)

F1.8

30

Electric trailer brakes

F1.30

30

Pusher fan

F1.9

20

Door lock timer

F1.31

20

Data Link Connector (DLC) (14489), Engine diagnostic connector

F1.10

20

Brake pedal position switch (13480)

F1.32

40

Power window relay


Body builder relay #1

F1.11

20

Fuel pump relay

F1.33

25

F1.12

20

Ignition switch (11572)

F1.34

15

A/C clutch relay

F1.13

20

Ignition switch (11572)

F1.35

15

Run/Accessory relay

F1.14

15

Horn relay

F1.36

not used

F1.15

10

Key warning switch (11A127), Instrument cluster (10849)

F1.37

10

Indicator flasher relay (13350)

F1.16

15

Reversing lamps relay

F1.38

not used

F1.17

15

Fog lamp relay

F1.39

10

Multifunction switch

F1.18

15

Transmission relay, Automatic transmission module (7G422)

F1.41

10

ECM power relay

F1.19

20

Fuel heater relay

F1.42

10

Audio unit (18808) (base radio), Audio unit (18808) (premium radio)

F1.20

60

ABS control module (2C219)

F1.46

F1.21

20

Customer Access

Throttle Position Sensor (TPS) (9B989), Speed control Set/Resume


switch, Speed control On/Off switch, Brake pedal position switch
(13480), Engine Control Module (ECM), Injector Driver Module (IDM),
Injection Pressure Regulator (IPR), Mass Air Flow (MAF) sensor
(12B579)

F1.22

30

Customer Access

F1.23

40

Customer Access

11 -3

Fuse and Relay Information

Auxiliary relay box 1

Power window
relay

Blower motor
relay

C2017

C2218

C2242

C2129

High beam relay

Headlamp relay

12 -1

Charging System

RD

C197a
Starter motor
(11002)
201

36

RD
S125

36
1

RD

C1100a
1
Battery (10655)
15118

C1249a
Battery 2
15118

C1100b

C1249b

RD

36

36

RD

36

RD

Fusible link B
1) 12 gauge
2) Gray

Fusible link A
1) 12 gauge
2) Gray

BK

RD

36

Instrument cluster
(10849)
2) Charge
601

6
904

RD

7
LG/RD

C134

11

C140

57

C220a
BK

BK

1818
C102b

B+

1
A

WH/BK
C102a
Generator
2) Stator
3) Regulator
1511

3
S204
BK
G107

G108

See page
102
G100

13 -1

Power Distribution

F1.2, F1.3
Inline fuse 1

RD

C197a
Starter motor
(11002)
201

36

C1100a
Battery
(10655)
15118

36

C1100b

RD

36

Fusible link A
1) 12 gauge
2) Gray

C1249a
Battery 2
15118
RD

RD
S125

RD

RD

RD

36

RD

RD

36

Hot at all times

RD

Fusible link B
1) 12 gauge
2) Gray

36

RD

C102b

C1035

F1.2
30A

329

PK

See page
132
F1.3
20A

1057

Power Distribution
Center
(PDC)
111, 15122

OG/BK

C1249b

BK

Inline fuse 2

BK

S117

C102a
Generator
121

1057

OG/BK

1057

OG/BK

RD
RD

1
BK
G107

G108

C1245a
Manifold intake
air heater relay
233

C1084a
Glow plug relay
239

30

Power Distribution Center (PDC)


111, 15122

C1017
Starter relay
(11450)
201
1

C1095
Park lamp
relay
921

Power Distribution

13 -2

F1.4, F1.5, F1.6, F1.41

See page
131

Hot at all times

See page
133
F1.5
30A

F1.4
30A

1854

WH/PK

1709

BN

11

S118

1854

F1.6
40A

WH/PK

1709

BN

364

BK/LG

24

C133

364

BK/LG

Power Distribution
Center
(PDC)
111, 15122

S214
F1.41
10A

Power Distribution
Center
(PDC)
111, 15122

1709

1
1854

WH/PK 1854

WH/PK

361

BN

1709

BN

C2129

RD

Headlamp
relay
851

S130

361

30

85

C1235
Injector Driver Module
(IDM) power
relay
234

RD

361

RD

C1016
ECM power
relay
232

Power Distribution Center (PDC)


111, 15122

30

C2017
Blower motor
relay
541

Auxiliary
relay box 1
113, 1519

13 -3

Power Distribution

F1.7, F1.8, F1.9, F1.10, F1.11, F1.31


See page
132

Hot at all times

See page
134

F1.8
30A

1051

PK/WH

21

F1.9
20A

1679

19

WH/YE

C110

F1.10
20A

10

LG/RD

15

C133

F1.11
20A

F1.7
25A

1672

DB

1059

LB/OG

F1.31
20A

391

Power Distribution
Center
(PDC)
111, 15122

RD/YE

C134
S243

1051

PK/WH

1679

WH/YE

10

LG/RD

391
B

ends in harness

RD/YE
C2173

Engine diagnostic connector


141

C2333
Door lock
timer
1101

C278
Brake pedal
position
switch
(13480)
902

30

C1491
Windshield
wiper relay
811

C1051
Fuel pump
relay
491

Power Distribution Center (PDC)


111, 15122

391

RD/YE

16

C251

Data Link Connector (DLC)


(14489)
142

Power Distribution

13 -4

F1.14, F1.15, F1.16, F1.17, F1.18


Hot at all times

See page
133

See page
135

F1.14
15A

F1.15
10A

460

YE/LB

3049

18

C133

460

YE/LB

3049

F1.16
15A

BK/LG

175

YE/LB

460

YE/LB

BK/YE

F1.17
15A

475

WH/LG

F1.18
15A

1861

RD

C110

BK/LG

S215

460

Power Distribution
Center
(PDC)
111, 15122

S216

3049

BK/LG

3049

S119

BK/LG

1861

RD

1861

11

RD

C168
Automatic
transmission
module
(7G422)
291

C2077
Horn relay
441

C2112
Key warning
switch
(11A127)
601

C220a
Instrument
cluster
(10849)
601

C1474
Reversing
lamps relay
931

C1007
Fog lamp
relay
861

C1520
Transmission relay
291

Power Distribution
Center
(PDC)
111, 15122

13 -5

Power Distribution

F1.19, F1.20, F1.21, F1.22, F1.23, F1.24


Hot at all times

See page
134

See page
136

F1.19
20A

1662

F1.20
60A

F1.22
30A

YE/BK

601

LB/PK

1792

F1.21
20A

905

GY/LB

12

C311

F1.23
40A

49

905

C423

ABS control
module
(2C219)
421

C1329
Fuel heater
relay
491

Power Distribution Center (PDC)


111, 15122

LB/WH

C110

C2031

C311

with 137 wheelbase

49

OG

ends in harness

C431

not used

C135

40

end of frame
configuration

GY/LB

ends in harness

OG

PK

13

F1.24
20A

end of frame
configuration

Cigar lighter,
front (15055)
441

Power Distribution
Center
(PDC)
111, 15122

Power Distribution

13 -6

F1.25, F1.26, F1.27, F1.28, F1.29


Hot at all times

See page
135

See page
137

F1.25
20A

383

RD/WH

20

C133

F1.26
15A

2002
5
2002

F1.27
10A

OG/BK

1772

C134

10

F1.28
10A

VT

54

LG/YE

C110

13

C133

54

LG/YE

10

C210

54

LG/YE

OG/BK
S217

1772

VT

F1.29
60A

534

YE/LG

S248

383

RD/WH

2002

C2047
Indicator
flasher relay
(13350)
901

OG/BK

C1030
Daytime
Running
Lamps
(DRL) module
972

2002

OG/BK

C272
Remote keyless entry
module
(15K602)
1171

C2188

Cassette

C290

premium radio

12

C240
Audio unit
(18808)
1301

C981
Interior lamp
891

31

C135
ABS control
module
(2C219)
421

Power Distribution
Center
(PDC)
111, 15122

13 -7

Power Distribution

F1.30, F1.32, F1.33, F1.34, F1.35


See page
136

Hot at all times

See page
138
F1.30
30A

F1.32
40A

170

RD/LB

17

C133

170

RD/LB

1153

16

RD/BK

F1.34
15A

F1.33
25A

212

DB

883

PK/LB

F1.35
15A

3049

C134

3049

C2346

BK/LG

C134

BK/LG

Pusher fan
relay
544

30

C2218
Power window relay
1001

Auxiliary relay
box 1
113, 1519

C1519
Body builder
relay #1
1401, 1403

C1382
A/C clutch
relay
543

Power Distribution Center (PDC)


111, 15122

C2312
Run/Accessory relay
603

Power Distribution
Center
(PDC)
111, 15122

Power Distribution
F1.12, F1.13

F1.12
20A

1050

F1.13
20A

LG/VT

1522

17

1050

LG/VT

1522

1
WH/VT

296
A

See page
139

LG

C110

18

Power Distribution
Center
(PDC)
111, 15122

Hot at all times

See page
137

LG

C250

5
BK/LG

297
B

See page
139

VT/OG

298
C

See page
1311

C250

32

RD/LB
D

See page
1311

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
15110

13 -8

13 -9

Power Distribution

F1.42, F1.46
See page
138

See page
138

296

B
WH/VT

BK/LG

297

S218

296

WH/VT

85

C2218

296
Auxiliary relay
box 1
113, 1519

Power window relay


1001

296

S219

WH/VT

C133

297

BK/LG

297

BK/LG

C2312

15

C110

297

BK/LG

Run/Accessory relay
603

WH/VT
S121

296

WH/VT

C1474

296

S120

WH/VT

297

BK/LG

297

BK/LG

297

BK/LG

297

BK/LG

C1382

C1329

C1521

C1519

Transmission relay
diode
291
C1521

Hot in Run or
Acc

Reversing
lamps relay
931

F1.42
10A

137

YE/BK

11

C110

137

YE/BK

A/C clutch
relay
543

Fuel heater
relay
491

297

BK/LG

297

Hot in Start or
Run

Body builder
relay #1
1401, 1403

BK/LG

F1.46
5A

GY/OG

1856

S245

C2188

Cassette

C290

premium radio

C240

Audio unit
(18808)
1301

C1520
Transmission
relay
291

Power Distribution Center (PDC)


111, 15122

See page
1310

Power Distribution
Center
(PDC)
111, 15122

Power Distribution

13 -10

See page
139
E

1856

GY/OG
S122

298

VT/OG

23

C133

298

VT/OG

1856

1856

GY/OG

1717

GY/OG

C140

VT/OG

S220

1857

YE/WH

298

VT/OG

298

C2171
Accelerator
pedal position sensor
311

C2178
Speed control On/Off
switch
312

S123

VT/OG

C278
Brake pedal
position
switch
(13480)
3
902

1717

VT/OG

C1174c

C175b
Engine Control Module
(ECM)
231

1717

Injector
Driver Module (IDM)
234
24

VT/OG

1717

VT/OG

C1242

C175d
Engine Control Module
(ECM)
232

1717

Injection
Pressure
Regulator
(IPR)
D
235

VT/OG

C128
Mass Air Flow
(MAF) sensor
(12B579)
236

13 -11

Power Distribution

F1.37, F1.39
See page
138

See page
138

298

D
VT/OG

16

298

VT/OG

32

RD/LB

14

C110

32

RD/LB

85

C1017

S124

298

VT/OG

85

C1491

298

Windshield
wiper relay
811

8
19

VT/OG

298

VT/OG

Hot in Run

Hot in Run

F1.37
10A

F1.39
10A

OG/YE

C133

165

OG/YE

165

C2047

Indicator
flasher relay
(13350)
901

TN/WH

C134

TN/WH

C202a
Multifunction switch
904

Starter relay
(11450)
201

Power Distribution
Center
(PDC)
111, 15122

14 -1

Module Communications Network

Hot at all
times
F1.31
20A
See page
133

Power Distribution Center


(PDC)
111, 133

MS
CAN +

MS
CAN

9
1851

Automatic
transmission
module (7G422)
291

8
WH/LG

1852

C168
PK/LG

MS
CAN +

12
1851

MS
CAN

13
WH/LG

1852

S243

ATA +

C175b
PK/LG

20

21

C175a

914

TN/OG 915

PK/LB

S111
PK/LB
S110

S113

RD/YE

ATA

S112

915

391

MS
CAN +

17
1851

WH/LG

MS
CAN

16

C220b

1852

PK/LG

Instrument cluster (10849)


604

1852
1851

PK/LG

WH/LG

10
1851

Engine Control
Module (ECM)
231

914

14

12

WH/LG

914
1852

TN/OG

PK/LG

914

13

C134

TN/OG

2
832

915

TN/OG 915

PK/LB

C140

LB/PK

PK/LB

830

TN

S209
S208

1851

WH/LG

1852
B

PK/LG

Engine diagnostic connector


1519

A
57

C2173
BK
S201
See page
109
G200

C2173

28
ATA +

C1174c
Injector Driver
ATA
Module (IDM)
234

29

Module Communications Network

Resistor cap 1
15119

120

A
1814

WH/LB

C1237

1815

PK/LB

HS
CAN +

HS
CAN

3
1814

18
WH/LB

1815

ABS control
module (2C219)
421

Hot at all
times
F1.31
20A

C135

See page
133

PK/LB

S243

S115

S114

1814

WH/LB

7
1814

1815

PK/LB

12

C133

1815

PK/LB

WH/LB

S210

S211

1815

PK/LB

1814
1814

WH/LB

WH/LB

1815
6

14

Data Link Connector (DLC)


(14489)
1519

14
HS
CAN

15

C220b

HS
CAN +

Instrument cluster (10849)


604

4
57

5
BK

57

391

RD/YE

16

C251

PK/LB

C251
BK
S201
See page
109
G200

Power Distribution Center


(PDC)
111, 133

14 -2

20 -1

Starting System

Hot at all
times
F1.2
30A

329

F1.13
20A

PK

LG

1522

C110

18

LG

1522
6

30

C250

32

RD/LB

14

C110

32

RD/LB

85

C250

C1017
Starter relay
(11450)

87

Power Distribution Center


(PDC)
111, 131, 138

Hot at all
times

86

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138

Power Distribution Center


(PDC)
111, 15122

C1017
See page
202

RD

113

7
1

RD
C1100a
Battery (10655)
15118

C1249a
Battery 2
15118

605

C1100b

1
BK

BK
BK
G107

G108

C1249b

C139
RD

1093
23

TN/RD

199

LB/YE

C175b
TR

C197a

YE/LB

C197b
Starter motor
(11002)
1511

Engine Control
Module (ECM)
231

Starting System

Hot at all
times
F1.12
20A

17

C110

C250

F1.35
15A

LG/VT

1050

C250

297

BK/LG

Power Distribution Center


(PDC)
111, 137, 138

Hot at all
times

3049
7

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138
3049

BK/LG
See this page

C134

BK/LG

22

LB/BK

C300

C210

C134

72

C168

S219
See page
139

Automatic
transmission
module (7G422)
294

C2312
Run/Accessory
relay
1518

TR

C2312

F
57

BK

S205
See page
104
G101

C300

489

PK/BK

C3245

D
C3245

LB/BK

22
A

See this page

LB/YE

199

See page
201
Floor shifter
294

C168

12

See page
603

20 -2

23 -1

Electronic Engine Controls 4.5L Diesel

4.5L
Power Distribution
Center (PDC)
111, 139

Hot in Start
or Run
F1.46
5A

ends in harness

See page
139

658

PK/LG

679

S122

1856

76

LB

2231

2232

RD

GY/OG
end of frame configuration

21

22

658

359

GY/RD

1283
C175b

24

VPWR

18
SIG
RTN

1285
TN/YE

24

PK/LG

679

311
Speed Control

GY/BK

LG/WH

76

15

C311

2231

LB/RD

16

GY/BK

LG/WH

2232

RD/LB

RD/LG

348

351

12

VT

BN/WH

4
VREF

542
543
Manual Climate
Control System

321
17

C175a 11

17

20

19

10

7
574

574

23

See page
106
G102

8
199

1093

S105

OG/LG

787

PK/BK

C175b 15

C175a

VREF

BK/PK

BK/PK

1842
GY/WH

22

TR

491
Fuel Tank Selector

TN/RD

ATA +

24
LB/YE

1282

14

21

TN/OG

248
5133

201
Starting System

292
Transmission
Controls

C175b 6

BK

133

WH

20

21

TN/OG

915

914

MS
CAN +

ATA

MS
CAN

C175a 12
PK/LB

TN/OG

1851

13

C175b

1852

PK/LG

Engine Control
Module (ECM)
15117

WH/LG

311
312
Starting System
S110
TN/OG

914
2

3
LB/PK

832

PK/LB

915

C140
TN

830

S111

See page
141
G

See page
141
C

S113

S112

See page
141
D

See page
141
C2173

Engine diagnostic connector


141
F
See page
234

Electronic Engine Controls 4.5L Diesel


4.5L
Hot at all times
F1.4
30A

1854

WH/PK

1854

WH/PK

F1.46
5A
See page
139

S118

F1.41
10A

WH/PK

1854
Power Distribution Center
(PDC)
111, 132

See page
234

RD

361

WH/PK

1854

RD

361

1717

361
1

C1016

1683

10
1832
1

DG

C1016

1769

BN/PK

DG

C140

1683
2

DG

VPWR

1683
1

S129
DG
C175a

VT/OG

Power Distribution Center


(PDC)
111, 15122

C175b

VT/OG

1717

ECM power
relay

C140

S123
S130
RD

1683

Power Distribution Center


(PDC)
111, 132, 139

Hot in Start or Run

VPWR

VT/OG

24

C175d

DB/LG

69

L
RD/LG

3
CAN2+
VALVE
MOTOR-U

See page
236

See page
234

VPWR

57

See page
234

Engine Control
Module (ECM)
15117

VPWR

7
1833

BK

1831

VALVE
MOTOR-V

VALVE
MOTOR-W

9
48

GY/RD

BN/LG

1834

SENSOR
+5V
BK

12
159

13

S149

VT

48

POSITION POSITION
POSITION
SENSOR-U SENSOR-V SENSOR-W

RD/PK

762

14
763
YE/WH

VT/OG

1717

See page
235

1717

VT/OG

1717

15
764

LB/WH

C1450

CAN2

SENSOR
GND

16
158

OG/WH

70

C1450
BK/PK

BN/WH

BK

S107
See page
107
G102

8
VALVE
MOTOR-U

7
VALVE
MOTOR-V

6
VALVE
MOTOR-W

1
SENSOR
+5V

POSITION POSITION
POSITION
SENSOR-U SENSOR-V SENSOR-W

C1389

SENSOR
GND

EGR valve
actuator
1514

EGR system
module
1512

23 -2

23 -3

Electronic Engine Controls 4.5L Diesel

4.5L
PWR

18

Engine Control
Module (ECM)
15117

C175c
Inline fuse 2
131

Hot at all times

462

VT

Brake pedal
position
switch (13480)
313

RD

1
1

1
57

C1245c

C1245d

RD
C1245a
Manifold intake
air heater relay
1514

574

C1025

535

LB/RD

C1084a
Glow plug
relay
239

2233

BK

1119

OG/YE

RD
C1239
Air intake
heater
1511

C140

312
Speed Control

2233

6
OG/YE

535

C110
LB/RD

BK/PK

S105
See page
106

367
11

S101

57

C1245b

S107
See page
107

C278

Brake pressure
switch (2B264)
313

BK
G102

BN
C175d

248

TN/OG

5133

C175a

21

WH

133
14

BK
C175b

1905
15

8
GY

C139

1820

RD/YE

16

C175c
Engine Control
Module (ECM)
15117

Electronic Engine Controls 4.5L Diesel

23 -4

4.5L
See page
232
H

1854

J
WH/PK

1854

30

85

WH/PK

87

86

CAMP
OUT

CRANK
OUT

24

19

SHIELD

C175c

Power Distribution Center


(PDC)
111, 15122

C1235
Injector Driver
Module (IDM)
power relay
C1235

12

48

69

1853

RD/WH

54

LG/YE

WH/BK

F1.40
10A

1460

13

C175d

70

LB/WH

S145
S144

WH/BK

814

12

C140

WH

8
VPWR

58

WH

58

WH

24

25

VPWR

VPWR

58

WH

58

WH

3098

23

VPWR

RD/YE

56

27

DB/OG

10
CAMP
OUT

VPWR

VT/OG

1717
5

CRANK
OUT

VPWR

ATA +

22

26

28

BK/WH

51

BK/WH

51

BK/WH

51

BK/WH

51

70

LB/WH

30

31

C1174c

CAN2+

CAN2

69

RD/LG

ATA
C1174c

29
LB/PK

832
51

See page
232

See page
232

S127
WH

LB/WH

70

RD/YE

58

RD/LG

69

Power Distribution Center


(PDC)
111, 15122

37

RD/LG

CAN2

S146

S128

814

CAN2+

48

WH/BK

814

Engine Control
Module (ECM)
15117

See page
232

TN

830

BK/WH

S106
See page
107
G102

F
See page
231

Injector Driver
Module (IDM)
15117

23 -5

Electronic Engine Controls 4.5L Diesel

4.5L
See page
232
M

1717

VT/OG

C1242

Injection
Pressure
Regulator
(IPR)
C1242 1514

552

YE/RD

12

C175c

18

Engine Control
Module (ECM)
15117

VREF

PWR

C175d

11

10

13

C175c

48
S147

1275

WH/RD

C1515

48

50

RD

49

OG

48

349

DB

350

GY

1308

BN/OG

Boost
control
solenoid
1514

2
57

C1515
BK
S107
See page
107
G102

C1275
Camshaft
position sensor (6B288)
1511

C1120
Crankshaft
position sensor (6C315)
1512
1
1

C103
0

Oil pressure switch


(9278)
0) Low pressure
1) Normal pressure
1514

Electronic Engine Controls 4.5L Diesel

23 -6

4.5L
VREF

C175d

358

LG/BK

VREF

14

20

351

BN/WH

812

C175c

DB/LG

VREF

14
42

VREF

C175d

RD/WH

Engine Control
Module (ECM)
15117

VREF

C175c

1023

DB/LG

C175d

967

LB/RD

S143

351

BN/WH

C1087

351

BN/WH

C1087
Manifold Absolute Pressure (MAP)
sensor
1514

359

GY/RD

3076

C1244

359

GY/RD

YE/WH
C1064

Engine Coolant Temperature (ECT)


sensor
C1064 (12A648)
1511

C1244
Injection
Control
Pressure
(ICP) sensor (9F972)
1511

359

354

GY/RD

LG/RD
C104
Engine Oil
Temperature
(EOT) sensor
1514

See page
232
D

C104

1717
2

C1236

Manifold Air
Temperature
(MAT) sensor
C1236 1514

359

GY/RD

359

B
GY/RD

359

GY/RD

C128

57

BK

GY/RD

C175c

SIG
RTN

S107
Engine Control Module
(ECM)
15117

C128
Mass Air Flow
(MAF) sensor
(12B579)
1) Air charge temperature (ACT)
sensor
1513
Measures amount of intake
air. Used by PCM to help
calculate fuel delivery.

S139

359

VT/OG

See page
107
G102

23 -7

Electronic Engine Controls 4.5L Diesel

4.5L
Fuel injector 5
(9F593)
1514

Fuel injector 3
(9F593)
1514

C1183

6
4

2
1

DB

OG/LB

C1185

C1181

10

Fuel injector 1
(9F593)
1514

C1185

LG/RD

12

LG/OG

11

LG/BK

TN/YE

2
C1183

YE/LG

8
7

OG/YE

LG/YE

2
C1181

WH/LB

4
3

WH/BK

LG/WH

48

See page
238
A

48

48

S148

48
G106
1514

20
VPWR

19
VPWR

24
VPWR

23
VPWR

18
VPWR

17

C1174a

VPWR

Injector Driver Module


(IDM)
15117

Electronic Engine Controls 4.5L Diesel

23 -8

4.5L
Fuel injector 6
(9F593)
1514

Fuel injector 4
(9F593)
1514

25
4

C1184

22
21
4
C1182

18
17

WH

C1186

26

Fuel injector 2
(9F593)
1514

DG/LG

DG/VT

2
C1186

WH/VT

28
27

BK/PK

OG/LG

2
C1184

LB/BK

24
23

48

DB/OG

TN/LG

2
C1182

OG/YE

20
19

48

WH/LB

LB/RD

48

S148
A
See page
237

18
VPWR

17
VPWR

22
VPWR

21
VPWR

20
VPWR

19

C1174b

VPWR

Injector Driver Module


(IDM)
15117

23 -9

Electronic Engine Controls 4.5L Diesel

4.5L
PWR

17

Engine Control
Module (ECM)
15117

C175c
Hot at all times

1086

RD

VT/OG

Inline fuse 2
131

C1245a
Manifold intake
air heater relay
233

RD

C1084c

C1084d

C1084a
Glow plug relay
1514
C1084b

57

BK

RD
S141
RD

RD
S142

YE

1277
S107
See page
107
G102

21

WH/LG

RD

WH

YE

C1414

C175c
Engine Control
Module (ECM)
15117

Glow
plug 2

S140

Glow
plug 4

Glow
plug 6

RD

1
Glow plug
bank, right
1512

WH

2
Glow
plug 1

3
Glow
plug 3

C1413
Glow
plug 5

Glow plug
bank, left
1513

Electronic Engine Controls 4.5L Diesel

Hot at all
times
F1.12
20A

17

C110

C250

F1.35
15A

LG/VT

1050

C250

297

BK/LG

Power Distribution Center


(PDC)
111, 137, 138

Hot at all
times

3049
7

BK/LG
C134

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138
3049

BK/LG

C2312

S219
See page
139

Run/Accessory
relay
1518

C2312
See page
603
S116

489
2

PK/BK
C1080
Waterinfuel
sensor
15122

57

C1080

327

BK/OG

C175b

BK

S205
See page
104
G101

Engine Control
Module (ECM)
15117

23 -10

29 -1

Transmission Controls

5R110 Transmission
Hot at all
times

Hot at all
times

F1.12
20A
LG/VT

1050

17

C110

C250

F1.18
15A

C250

297

BK/LG

1861

Power Distribution Center


(PDC)
111, 133,
134, 138

RD

S119

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138
1861

RD

1861

RD

S219
See page
139
S120

297

BK/LG

C1521
Transmission relay
diode

C1521

297

BK/LG

Power Distribution Center


(PDC)
111, 15122
141
Module Communications Network

C1520
Transmission
relay

2
57

5
BK
S104
See page
106
G105

462
1

ends in harness

Power Distribution Center


(PDC)
111, 15122

C1520
VT

VPWR

1852
8

PK/LG 1851

MS
CAN

WH/LG

9
MS
CAN +

11
VBATT

2335
74

PK/LG

2336
77

RD/OG

2334
28

BN/YE
C168
Automatic transmission module
(7G422)
15116

Transmission Controls

29 -2

5R110 Transmission
TR

Engine Control
Module (ECM)
231

C175b

199

LB/YE

931
Reversing
Lamps

1789

12

67

TR

Transmission operation is controlled by


the Transmission Control Module (TCM).
The TCM takes many sensor inputs and
controls transmission operation actuators.

VT/WH
C168
Automatic
transmission
module (7G422)
15116

VREF
12V

85
57

84

83

BK

57
57

BK

65

62

BK

57
57

BK

33

BK

57
57

BK

30

63
970

BK
1876

YE/WH

1876

YE/WH

61
DG/WH

134

GY/OG

136

S109

57

C168

87

DB/YE

S138
371

PK/WH
A

BK

See page
293
1

2
57

1876

YE/WH

C143

Speed sensor assembly (7M101)


0) Turbine shaft
speed sensor
1) Intermediate
shaft speed
sensor
1515

C193
Output Shaft
Speed (OSS)
sensor (7H103)
1515

C193

C143
BK

57

BK
S108
See page
105
G102

29 -3A Revised 7/14/06 Reidentified Shift Solenoid Pressure Control

Transmission Controls

(SSPC) 1 through 7

5R110 Transmission
The intermediate (SSPCC), low/reverse (SSPCE), and overdrive (SSPCB) clutches are
each controlled by a directly proportional Variable Force Shift (VFS) solenoid. The coast
(SSPCA) and direct (SSPCD) clutches are each controlled by an inversely proportional
VFS solenoid. All shift pressure solenoids are electronically controlled by the PCM, which
varies the current from 0 to 1 amp (directly proportional) or 1 to 0 amp (inversely proportional).

Automatic
transmission
module (7G422)
15116

VREF
5V
VPWR
38

The Torque Converter Clutch (TCC) solenoid is a directly proportional Variable


Force Shift (VFS) solenoid. The pressure output of this threeport device is proportional to the applied DC current supplied through an electronically controlled
driver which varies the current from the PCM between 0 and 1 amp.

VPWR

73

923

OG/BK

1876

6
YE/WH

1876

See page
292

C168
YE/WH

S129
1876

The PCM monitors the voltage drop across a temperature sensitive


thermistor to determine Transmission Fluid Temperature (TFT). TFT
information is used to determine cold and hot temperature shift
schedules and TCC scheduling.

YE/WH
371

18

24

20

21

22
1875

12
OG/WH

237

3
OG/YE

315

5
VT/OG

971

4
PK/BK

236

1
BK/LG

125

8
DB/WH

924

10
BN/OG

480

15
VT/YE

570

199

14

92
SIG
RTN

70

91

48

90

49

89

17

37

LB/YE

36

PK/WH

The Transmission Range (TRP)


sensor assembly is an internally
mounted sensor, located next to the
solenoid body, and includes the detent spring, rooster comb, and bracket. The sensor is nonadjustable
and is serviced as an assembly. The
sensor contains electronic circuitry
that provides the PCM a fixed frequency at a duty cycle for each of
the various positions of the manual
lever (Park, Reverse, Neutral, etc.).
The PCM uses the sensor signal for
engine functions (start, reversing
lamps) and for line pressure control,
shift scheduling, and TCC operation.

C199
5R110 transmission
0) Transmission Range Sensor Assembly (TRP) (7H557)
1) Shift Solenoid Pressure Control C
(SSPCC) (7J136)
2) Torque Converter Clutch (TCC) solenoid (7J136)
0 3) Shift Solenoid Pressure Control E
(SSPCE) (7J136)
4) Shift Solenoid Pressure Control D
(SSPCD) (7J136)
5) Shift Solenoid Pressure Control A
(SSPCA) (7J136)
6) Shift Solenoid Pressure Control B
(SSPCB) (7J136)
7) Pressure Control (PCA) solenoid
(7G383)
C199 8) Transmission Fluid Temeprature
(TFT) sensor (7H141)
BK/WH
1515
The Pressure Control (PCA) solenoid is an
inversely proportional threeport device. The
pressure output is inversely proportional to
the applied DC current supplied through an
electronically controlled driver, which varies
the current from the PCM between 0 and 1
amp. The PCA solenoid controls the line
pressure circuits.
C168
Automatic
transmission module
(7G422)
15116

31 -1

Speed Control

Power Distribution
Center (PDC)
111, 132

Hot at all times


F1.4
30A

1854

WH/PK

See page
312
B

S118
See page
132

YE/WH

1857
Power Distribution Center
(PDC)
111, 132

F1.41
10A

361

RD

361

RD

S130

361

RD

C2171

Accelerator
pedal position
sensor
1517

Barometric Absolute Pressure


(BAP) sensor
1519

C1016
ECM power
relay

3
1282

2
TN/OG

351

Power Distribution Center


(PDC)
111, 132

C2256

359

GY/RD

BN/WH

C
351

359

GY/RD

A
BN/WH

1283

C2171

1285

RD/LG

TN/YE

S226

C1016

S227

359
See page
231

351
9

C110

GY/RD

BN/WH

C133

S129

1683
1769

BN/PK

C175b

DG

VPWR

6
574

1282
1683

BK/PK
See page
106
G102

C175a

VPWR

7
574

TN/OG

1285

DG

C175b
BK/PK
S105

1283

24

C175b

24
VREF

18
SIG
RTN

RD/LG

TN/YE

12

C175a
VREF

Engine Control Module


(ECM)
231, 232

Speed Control

Hot in Start or Run


F1.46
5A

Power Distribution
Center (PDC)
111, 139

VREF

14

See page
139

133

1856

GY/OG

21
BK

5133

C175b
WH

S132

S122
VT/OG

298

Engine Control
Module (ECM)
231, 233

VREF

1924

S131

DG/WH

1925

PK/BK

C133

23

ends in harness

ends in harness

S220
VT/OG

298
A

See page
313

19

LB/RD

298

VT/OG

C2178

57

BK

C175b

5133
24

C110

H
Speed control
On/Off switch
0) Off
1) On
1519

1
B

WH
C133

711
Cluster and Panel Illumination

19

LB/RD

C2177
Speed control
Set/Resume
switch
1) Set
2) Resume
1519

C2178

TN/OG

248

G
VT/OG

57

C2177
BK

S207

S204

See page
104

See page
102

See page
102

G101

G100

G100

S251

23

See page
311

248

VPWR

BK

248

2
BK

133

57

YE/WH

1857

711
Cluster and Panel Illumination

TN/OG
C133

C175a
Engine Control
Module (ECM)
231, 233

S204

31 -2

31 -3

Speed Control

Hot at all
times

See page
312
A

Hot at all
times
F1.35
15A

F1.10
20A

10

LG/RD

15

C133

F1.12
20A

BK/LG

3049

1
2233

3
OG/YE

17

C110

C250

C278

LG/VT

1050

VT/OG

298

Power Distribution
Center (PDC)
111, 133, 137, 138

Hot at all
times

511

0
C278
LG

Brake pedal position


switch (13480)
0) Brake pedal depressed
2) Brake pedal released
1517

C134

BK/LG

3049

C250

297

BK/LG

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138

S219
Turn Signal/Stop/
Hazard Lamps
902

2233

Run/Accessory
relay
1518

C110

OG/YE

C139

Additional speed control


deactivation device should
brake switch fail. Depressing
brake pedal with additional
pressure creating 125psi in
brake line, causes brake
pressure switch to open,
thereby removing voltage
and current from electric
clutch within speed control
servo.

5
489

15

GY

2
57

PK/BK
S212
See page
603
C1025

2
535

1905

See page
139
C2312

C1025
LB/RD

C110

C139

1820
16

C2312
BK
S205
See page
104
G101

Brake pressure
switch (2B264)
0) Brake pedal
released
1) Brake pedal
depressed
1517

RD/YE
C175c
Engine Control
Module (ECM)
231, 233

42 -1

Vehicle Dynamic Systems

Hot at all
times

Hot at all
times

F1.20
60A

601

Hot at all
times
F1.35
15A

F1.29
60A

LB/PK 534

YE/LG

F1.12
20A

BK/LG

3049

Power Distribution
Center (PDC)
111, 135, 136, 137,
138

Hot at all
times

LG/VT

1050
17

C110

C250

C134

BK/LG

3049

C250

297

BK/LG

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138

An active wheel speed sensor is an


integrated circuit that performs a 7/14
mA current source depending on
whether a tooth or a gap of the wheel
is standing in front of the sensor.

1814

Run/Accessory
relay
1518

5
489

2
57

PK/BK
S212

31

VBATT

VBATT

530

45
LG/YE

57

494

TN/LG 492

TN/LG 492

41

42

VPWR

12

13

BN

BN

27

See page
108
G103

498
1

PK

495
2

TN
C150
Wheel speed
sensor, left
front (2C205)
15122

497
1

WH

510
2

1815

12

PK/LB

WH/LB

HS
CAN +

C133
See page
142

S114

1814

26

See page
142
S210

See page
142

S115

1815

18

PK/LB

C135

HS
CAN

ABS control
module
(2C219)
15122

C135

BK
S100

C311

WH/LB

C251

C455

19

494

32

16

20

See page
104
G101

See page
603

C2312
BK
S205

14
See page
142
S211

Rear axle speed


sensor (4B409)
15121

S219
See page
139
C2312

Data Link Connector


(DLC) (14489)
142

TN/RD
C160
Wheel speed
sensor, right
front (2C204)
15122

Monitors BPP switch and


system speed sensors to
determine when 4WABS
system should be engaged.
An active wheel speed sensor is an integrated circuit that performs a 7/14 mA current source depending on whether a tooth or
a gap of the wheel is standing in front of the sensor.

44 -1

Horn/Cigar Lighter

Hot at all
times

Hot at all
times

F1.24
20A

40

LB/WH

C110

40

F1.14
15A

460

YE/LB

18

C133

460

YE/LB

LB/WH

S215
YE/LB

460
A

Power Distribution Center


(PDC)
111, 134, 135

C2031

460

5
C2031

1
14

57

BK

C2077
Horn relay
1517

Cigar lighter,
front (15055)
1519

YE/LB

2
57

DB

C2077

YE/LG

C133
C131
Horn
(13832)
1516

S222

C131
BK

S202

S101

See page
101

See page
106

G100

G102

6
3

YE/LG
C272
Remote keyless entry
module
(15K602)
1171

6
13

YE/LG
C202b
Multifunction
switch
15110

49 -1

Fuel Tank Selector

Hot at all
times

Hot at all
times
F1.35
15A

3049

Hot at all
times

F1.11
20A

F1.19
20A

C134

C2312

LG/VT

1050

Run/Accessory
relay
603

F1.12
20A

BK/LG

Power Distribution Center


(PDC)
111, 133,
135, 137, 138

Hot at all
times

C2312
See page
603

17

C110

C250

C250

297

BK/LG
S219

S116

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138

See page
139
S120

489

PK/BK

1059

LB/OG

1662

C1051

YE/BK

297

BK/LG

C1329

Fuel pump relay

2
1842

OG/LG

Fuel heater
relay

C1051

787

PK/BK

653

787

PK/BK

S126

C175b

787

PK/BK

15

C175a
Engine Control Module
(ECM)
231

2
DB

See page
493

See page
492

BK

C1076
Fuel heater
15122

PK/BK

787

57

C1329

1
57

C1076
BK
S100

S104

See page
108

See page
106

G103

G105

Power Distribution Center


(PDC)
111, 15122

Fuel Tank Selector

49 -2

with dual tanks


Hot at all
times

Hot at all
times

F1.12
20A
LG/VT

1050

17

C110

C250

F1.35
15A

C250

297

BK/LG

3049
7

Power Distribution Center


(PDC)
111, 137, 138

BK/LG

See this page

See page
491

C134

787

PK/BK

11

C311

489

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138
3049

BK/LG

C2312

VREF

PK/BK

VPWR

VREF

C3264
Fuel transfer
pump
15120

VPWR

S219
See page
139

Run/Accessory
relay
1518

A
29

B
YE/WH

29

See page
603

C3263

29

YE/WH

C3262

Fuel sender,
secondary
15120

S116

29

Fuel sender, primary


15119

PK/BK

489
C

See this page

C3263

C3262

57

BK

57

BK
S401

57

BK

See page
105
G102

S205
See page
104
G101

C3264

57

BK

S404

C2312

YE/WH

YE/WH

10

23

16

C133

10

C220a
Instrument cluster (10849)
602

C311

S100
See page
108
G103

49 -3

Fuel Tank Selector

10

29

16

Instrument
cluster
(10849)
602
C220a

YE/WH

See page
491

C133

10

C311

787
2

PK/BK

C3262
Fuel sender, primary
15119

C3262

57

BK

C1253
Fuel pump

2
57

C1253
BK

S401
See page
105
G102

S100
See page
108
G103

54 -1

Manual Climate Control System

Please refer to manual S08317, Chapter 11.

60 -1

Instrument Cluster

Hot at all
times
F1.15
10A

3049
8

Power Distribution
Center (PDC)
111, 134

BK/LG
C110

S216

3049

BK/LG

3049

BK/LG

C2112

Generator
121

Key warning
switch (11A127)
1) Key in ignition
C2112 15110
1

1
1818
11
922
Parking, Rear and
License Lamps

891
Interior Lamps

1414
2

LG/VT

159

RD/PK

14

C220a

904
1

BN

904

C220b

C102a
WH/BK
C140

901
Turn Signal/Stop/
Hazard Lamps

LG/RD

852
Headlamps

C134
LG/RD

1719

GY/BK

1720

DB/OG

1718

RD/PK

11

C220a

VBATT
1

41

Provides circuitry to control all gauges


as well as low fuel and check gauge
warning indicators.

See page
602

Instrument cluster
(10849)
1) Illumination
2) Charge
3) LH turn signal
4) RH turn signal
5) High beam
6) Door ajar
41) Microprocessor
1519

Instrument Cluster

60 -2

711
Cluster and Panel Illumination

19

LB/RD

C220a

PWM
IN

See A
page
601

10

12

C220a

85
2

162

LG/RD

BN/LB
C210

S231

162
C

C300

3
57

C323
Safety belt
buckle switch
1
(10B924)
0) Safety belt
C323
buckled
1) Safety belt
BK
unbuckled
S300 15113
See page
103
G100

C306

A
57

C306

162

LG/RD

C1030
Daytime Running Lamps
(DRL) module
971

C300

B
0

LG/RD
C210

J
2

Parking brake switch


(15A851)
0) Brake fully released
1) Brake applied
15113

BK
S300
See page
103
G100

57

2
BK

57

57

BK

S200

S201

See page
109

See page
109

G200

12

C220b

128

VT/YE

3
BK

10

C220a

29

YE/WH

492
493
Fuel Tank Selector

B
57

Brake indicator will light with


the ignition switch in START
to check the warning system.
Indicator will stay on if the
park brake is not released or
when the fluid level in the
brake master cylinder is low.

11

G200

C124

C124

Brake fluid level


switch (2L414)
0) Normal
1) Low
1517

BK
S207
See page
104
G101

41

Instrument cluster
(10849)
7) Seat belt unbuckled
8) Park brake
10) Low brake fluid level
11) Fuel gauge
41) Microprocessor
1519

60 -3

Instrument Cluster

Hot at all
times

Hot at all
times

F1.12
20A

F1.35
15A

Power Distribution Center


(PDC)
111, 137, 138
See this page

LG/VT

1050

17

C110

C250

C250

297

BK/LG

3049
7

BK/LG
C134

489

PK/BK

489

PK/BK

S213

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138
3049

BK/LG

489

C2345

C210

C300

C3245

Pusher fan
pressure
switch
544

PK/BK

5
489

BK

PK/BK

489

B
See this page

G101

PK/BK

Daytime Running Lamps


(DRL) module
971

VPWR

489

PK/BK

C1080

PK/BK

489

PK/BK

85

C2017
Blower motor
relay
541

5
Instrument cluster (10849)
41) Microprocessor
1519

41

489

C2344
A/C demand
relay

C220a

S205
See page
104

489

489

PK/BK

C272
Remote keyless entry
module
(15K602)
1171

S116

C2312
PK/BK

PK/BK

489
13

PK/BK
C110

C1030

C2312

S212

489

PK/BK

VPWR

Floor shifter
294

Run/Accessory
relay
1518

2
57

489

Brake pressure
switch (2B264)
313

See page
139

PK/BK

C1025

S219

489

C294a
Function selector switch assembly
(19B888)
542

489

Waterinfuel
sensor
2310

PK/BK

489

PK/BK

C1051

489

PK/BK

32

C135

C311

Auxiliary
relay box 1
113, 1519

Fuel pump
relay
491

C3264

VPWR

Fuel transfer
pump
492

ABS control
module
(2C219)
421
Power Distribution
Center
(PDC)
111,
15122

Instrument Cluster

142
Module Communications Network

1814

WH/LB

15
23

24

25

1815

141
Module Communications Network

PK/LB

1852

14

PK/LG

16

1851

WH/LG

17

C220b

26

HS
CAN +

HS
CAN

MS
CAN

MS
CAN +
41

11

12

13

14

15

16

17

18

19

60 -4

20

21

22

Instrument cluster
(10849)
11) ABS warning
12) Wait to start
13) Check transmission
14) Check electrical
15) Tow mode
16) Transmission oil
temperature sensor
17) PTO
18) Water in fuel
19) Stop engine
20) Check engine
21) Malfunction Indicator Lamp (MIL)
22) Change oil
23) Speedometer
24) Tachometer
25) Odometer/Tripmeter
26) Engine coolant
temperature
41) Microprocessor
1519

71 -1

Cluster and Panel Illumination

922
Parking, Rear and License Lamps

14

BN

C2298

VPWR
PWM
OUT

19

LB/RD

C2298

19

LB/RD

19

LB/RD

C2246

Illumination dimmer
switch
15111

19

LB/RD

C2177

Ashtray illumination lamp


1519

B
57

C2246
BK
S204

G
57

C2177
BK
S204

Speed control
Set/Resume
switch
312

19

LB/RD

C2178

19

S224
LB/RD

C2039

Speed control
On/Off switch
312

7
57

Hazard flasher
switch
901

C2178
BK
S207

See page
102

See page
102

See page
104

G100

G100

G100

S225

19

LB/RD

19

C220a

LB/RD

C2014

41

LB/RD

B
57

C2014
BK

2
57

19

C294c

Ashtray illumination lamp


15111

Instrument cluster
(10849)
41) Microprocessor
601

PWM
IN

19

C294c
BK

6
Function selector switch assembly
(19B888)
541

1
57

LB/RD

C294a

C294a
BK

19

LB/RD

C210

C300

E
Function selector switch assembly
(19B888)
542

C3245
Floor shifter
293

F
57

C3245
BK
S300

S204

S204

S202

See page
102

See page
102

See page
101

See page
103

G100

G100

G100

G100

81 -1

Front Wipers and Washers

Hot at all
times

Power Distribution Center


(PDC)
111, 133, 138

Hot at all
times

F1.7
25A

F1.13
20A

See this page


A

1671

RD
S223

1672

DB

LG

1522

2
5

1671
3

RD
C202b

C250

0
C250

See page
1311
S124

30

RD

C110

18

1671

298

VT/OG

85

C1491

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138

Windshield wiper relay

5
57

0
2

2
BK

63

6
RD

0
2

1675

4
BK/PK

1674

DB/OG

S202

Power Distribution Center


(PDC)
111, 15122

See page
101

C202b

941

BK/WH

C137
Windshield
washer pump
motor (17618)
1518

G100

87

86
RD

1671

C133

RD

1671
A

See this page

57

Multifunction
switch
0) Off
1) Intermittent
wipe
2) Low
3) High
4) Windshield
washer
5) Onetouch
wipe
15110

C1491
BK

C137

57

BK
S203

S104
See page
106
G105

C125
Windshield wiper motor (17508)
1518

See page
101
G104

85 -1

Headlamps

Power Distribution Center


(PDC)
111, 132

Hot at all times


F1.5
30A

1709
11

BN
C133
S214

1709

BN

BN

1709

C2129
Headlamp
relay

C2129

1732

BK/YE

1732

BK/YE

1708

LG/BK

Auxiliary relay
box 1
113, 1519

S249
921
Parking, Rear
and License
Lamps

1732

BK/YE

C2242

High beam
relay
S234
2

1032

WH/BK

1708

14

LG/BK

13
1

16
57

196

DB/OG

1708

8
2

C202a
BK
S202
See page
101
G100

7
3

4
LG/BK

C202a
4

RD/BK

13

Multifunction
switch
0) Off
1) Park
2) Head
3) Flashto
pass
4) High
5) Low
15010

C2242

12

LG/BK
B

See page
852

Auxiliary relay
box 1
113, 1519

Headlamps

PWR
See page
851

B
B

C1030

A
LG/BK

12

Daytime Running Lamps


(DRL) module
972

13

RD/BK
S237

LG/BK

12

12

LG/BK

13

RD/BK
S230

RD/BK

13
A

C1041
Headlamp, right
(13008)
1) Low beam
3
3) High beam
C1041 1516

57

BK

13

RD/BK

C1021
Headlamp, left
(13008)
1) Low beam
3
3) High beam
C1021
1516

57

BK

S202

S207

See page
101

See page
104

G100

G101

12
C

LG/BK

1718

C1030

11
Daytime Running Lamps
(DRL) module
972

RD/PK
C220a
Instrument cluster (10849)
601

85 -2

86 -1

Fog Lamps

Daytime Running Lamps


(DRL) module
PWR
972
C1030
A

Hot at all times


F1.17
15A

OG/LG

10

C202a

Power Distribution Center


(PDC)
111, 134

WH/LG

475

1669

Multifunction
switch
0) Off
1) On

11

C202a

477

LB/BK

21

C133

477

LB/BK

C1007
Fog lamp relay

1721

LB/BK

10

C133

1721

1721

LB/BK

1721

57

C1007
BK
S104

LB/BK

See page
106

S236

G105

LB/BK

C162
Fog lamp, right
front (15200)
1516

C152
Fog lamp, left
front (15200)
1516

C162

C152

57

BK

57

BK
S205
See page
104
G101

Power Distribution Center


(PDC)
111, 15122

89 -1

Interior Lamps

Hot at all
times
F1.28
10A

54

Power Distribution Center


(PDC)
111, 136

LG/YE

13

C133

10

C210

C981
Interior lamp
15114

1
159

C981
RD/PK
S901

159

RD/PK

11

C210

159
B

RD/PK
C300

S301

159
8

C220a

41

1
Instrument cluster (10849)
41) Microprocessor
601

RD/PK
C3141
Door ajar
switch, right
front
15113

159
1

RD/PK
C3129
Door ajar
switch, left front
15113

90 -1

Turn Signal/Stop/Hazard Lamps

Hot at all times

F1.25
20A
383

Power Distribution Center


(PDC)
111, 136,
1311

Hot in Run

F1.37
10A

RD/WH

20

19

OG/YE
C133
C2047
Indicator flasher
relay (13350)
1517

711
Cluster and Panel Illumination

19

57

LG/WH

1
BK

BK

C2047
LB
C202a
Multifunction
switch
1) Left turn
2) Right turn
15010

S203

C2039

9
57

44

LB/RD

WH/RD

385

WH/LB

C2039

Hazard flasher
switch
0) Off
1) On
1519

See page
101

G100

C202a

WH/LB

LG/WH

S228
S229
LG/WH

3
S204
See page
102
G100

LG/WH

3
A

WH/LB

2
B

See page
902

WH/LB

2
F

1720

DB/OG

1719

G
See page
904

GY/BK
C220a
Instrument cluster
(10849)
3 3) LH turn signal
4) RH turn signal
601

Turn Signal/Stop/Hazard Lamps

Hot in Start
or Run
F1.46
5A

1856

GY/OG
S122

298

VT/OG

Hot at all
times
F1.10
20A

10

LG/RD

See page
1310

15

C133

S220

10

LG/RD

C278

Power Distribution Center (PDC)


111, 133, 139

VT/OG

298
2

1
2233

OG/YE

3
511

C278
LG

C110

511

LG

Brake pedal position switch


(13480)
0) Brake pedal depressed
2) Brake pedal released
1517
See page
901

S235

7
2233
2
1905

OG/YE
C139
GY

7
511
D
511
A

511

LG

ends in harness

LG
C300

LG

511

LG/WH

20

WH/LB

C110

WH/LB

LG
C3245
Floor shifter
293

15

C210

LG

511

LG/WH

C175c
Engine Control
Module (ECM)
233

S136

511

LG

ends in harness

LG

511

S133

LG/OG

ends in harness

7
LG

511

LG/OG

S134

OG/LB

ends in harness

2
LG/OG

OG/LB

C311

OG/LB

See page
903

See page
903

See page
903

90 -2

90 -3

Turn Signal/Stop/Hazard Lamps

See page
902
C

511

LG

See page
902

S407
921
Parking, Rear and License Lamps

D
LG

511

14
LG
5

BN

921
Parking, Rear and License Lamps

Tail lamp, left


1) Park lamp
2) Stoplamp
15124

C412

14
6

57

BK

C412

BN
C415
1

1
57
1

LG

with 137 wheelbase

C421

6
511
6

511

LG/OG

C412

1
57
with 137 wheelbase

C421

with 137 wheelbase

not used

Tail lamp, right


1) Park lamp
2) Stoplamp
15124

C415
BK
C421

C431

OG/LB

C412
BK

OG/LB

C415

Tail lamp, left


3) LH turn signal
15124

1
57
1

Tail lamp, right


3) LH turn signal
15124

C415
BK
C421
S401
See page
105
G102

with 137 wheelbase

Turn Signal/Stop/Hazard Lamps

Power Distribution
Center (PDC)
111, 1311

Hot in Run
F1.39
10A

165

TN/WH

C134

C202a
Multifunction
switch
1) Left turn
2) Right turn
15110

380

See page
901

VT/YE

LG/WH

379

922
Parking, Rear and License Lamps

14
4

BN

3
57

C1023
BK
S205

Park/turn lamp,
left front (13411)
1) Park lamp
3) Turn lamp
1516

BN/WH

922
Parking, Rear and License Lamps

C1023
1

See page
901

C202a

WH/LB

14
4

BN
C1043
1

3
57

C1043
BK
S205

Park/turn lamp,
right front (13411)
1) Park lamp
3) Turn lamp
1516

See page
104

See page
104

G101

G101

90 -4

92 -1

Parking, Rear and License Lamps

Hot at all times


F1.3
20A

1057

OG/BK

1057

OG/BK

C1095

Power Distribution Center


(PDC)
111, 131

S117

1057

OG/BK

Park lamp
relay
2

1032
4

BN

14

S135

C134

1032

WH/BK

14

C202a
1

C1095

5
WH/BK

Power Distribution Center (PDC)


111, 15122

16

C202a

57

BK

14

BN

BN

14

14
3
14

Multifunction
switch
0) Off
1) Park
2) Head
15110

See page
101

BN
S405
903
Turn Signal/
Stop/Hazard
Lamps

14
S202

BN
C311

A
ends in harness

See page
922

14

BN

C421

BN

511
5

C412
2

G100

57

C412

BK

511
5

14

BN

C431

not used

C4046a
License plate
lamp (13550)

LG
C415
2

1
57

BN

with 137 wheelbase

903
Turn Signal/
Stop/Hazard
Lamps

LG
Tail lamp, left
1) Park lamp
2) Stoplamp
15124

14

Tail lamp, right


1) Park lamp
2) Stoplamp
15124

C415
BK
C421

57

C4046b

BK

with 137 wheelbase


S401
See page
105
G102

Parking, Rear and License Lamps

92 -2

See page
921
A

14
2
14
14
9

C110
BN

S233
904
Turn Signal/
Stop/Hazard
Lamps

BN
C220b
Instrument cluster (10849)
601

57

BN

C220a

14

BN

14

BN

380
9

C210

BK

C2298

VPWR

S204

14

See page
102

BN

Illumination
dimmer
switch
711

S902

14
1

BN

14

C970

BN
C971

Roof marker
lamp, left
15114

3
57

C970
BK

14
1

BN
C972

Roof marker
lamp, left center
15114

3
57

C971
BK

14
1

BN
C973

Roof marker
lamp, center
15114

3
57

C972
BK

14
1

BN

Roof marker
lamp, right center
15114

3
57

C973
BK

Roof marker
lamp, right
15114

3
57

C974
BK
S900

See page
103

1
57

C210
BK
S203
See page
101
G100

C1023

Park/turn lamp,
left front (13411)
1) Park lamp
3) Turn lamp
904

BK
S205
See page
104
G101

C974

904
Turn Signal/
Stop/Hazard
Lamps

C1023
3

3
57

G100

VT/YE

BN

14
2

379
14
2

BN/WH

BN

C1043

Park/turn lamp,
right front (13411)
1) Park lamp
3) Turn lamp
C1043 904
BK
S205
3

3
57

See page
104
G101

93 -1

Reversing Lamps

F1.12
20A

F1.16
15A

LG/VT

1050

2
2

BK/YE

175

Power Distribution Center


(PDC)
111, 134, 138

Hot at all
times

Hot at all
times

17

C110

C250

0
C250

See page
139

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138

S121

296

WH/VT

C1474
Reversing
lamps relay

5
140
6

C1474

1789

VT/WH

BK/PK
C311
S409

with 137 wheelbase

140

BK/PK

C422

140

C4015
Reversing alarm
speaker
15124

B
57
with 137 wheelbase

C4015
BK
C422

BK/PK

C412

1
57

C412
BK

140

BK/PK

C421

Tail lamp, left


4) Reversing
lamp
15124

C415

1
57
1

with 137 wheelbase

Tail lamp, right


4) Reversing
lamp
15124

C415
BK
C421
S401
See page
105
G102

with 137 wheelbase

67

C168
Automatic transmission module
(7G422)
291

Power Distribution Center


(PDC)
111, 15122

95 -1

Trailer Adapter

Hot at all
times
F1.8
30A

1051

21
1051

PK/WH

C110
PK/WH

Hot at all
times
F1.10
20A

10

LG/RD

15

C133

10

LG/RD

C278

Power Distribution Center


(PDC)
111, 133, 135

Brake pedal
position switch
(13480)
0
0) Brake pedal
depressed
C278
2) Brake pedal
released
See page
902
902

ends in harness

43

DB

22

C110

43

DB

S235

511

LG

ends in harness

57

BK
S207
See page
104
G102

97 -1

Daytime Running Lamps

Power Distribution Center


(PDC)
111, 132

Hot at all times


F1.5
30A

1709
11

BN
C133
S214

1709

BN

BN

1709

C2129
Headlamp
relay

C2129

1732

BK/YE

1732

BK/YE

1708

LG/BK

Auxiliary relay
box 1
113, 1519

S249
921
Parking, Rear
and License
Lamps

1732

BK/YE

C2242

High beam
relay
S234
2

1032

WH/BK

1708

14

LG/BK

13
1

16
57

196

DB/OG

1708

8
2

C202a
BK
S202
See page
101
G100

7
3

4
LG/BK

C2242
See page
852

RD/BK

13

C202a
4

S237
Multifunction
switch
0) Off
1) Park
2) Head
3) Flashto
pass
4) High
5) Low
15110

LG/BK

12
A

B
See page
972

Auxiliary relay
box 1
113, 1519

Daytime Running Lamps

Hot at all
times
F1.12
20A

17

C110

C250

F1.35
15A

LG/VT

1050

C250

297

BK/LG

Hot at all
times

Hot at all
times

S219

3049
7

F1.26
15A

BK/LG

See this page


C

LG/BK

489

PWR

3049

BK/LG

C2312

B
RD/BK

BK

See page
603

S205

13

1669

BK

OG/LG

C1030

162

LG/RD
S231

861
Fog Lamps

See page
602
C306

RD/BK

S230
RD/BK

13

PK/BK

C1021
Headlamp, left
(13008)
1) Low beam
1
3) High beam
C1021 852

57

BK

C
See this page

G200

S213

489

57

See page
109

C2312

Daytime Running Lamps


(DRL) module
1518

VREF

S200
See page
971

C1030

PWR

13

PK/BK

VPWR

VBATT

G101

12

Run/Accessory
relay
1518

See page
104

OG/BK

2002

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138

57

See page
971
B

S217

See page
139

Power Distribution Center


(PDC)
111, 136,
137, 138

See page
136

C134

97 -2

RD/BK

13
A

C1041
Headlamp,
right (13008)
1) Low beam
1
3) High beam
C1041 852

57

BK

S207

S202

See page
104

See page
101

G101

G100

A
57

C306
BK
S300

Parking brake switch


(15A851)
0) Brake fully released
1) Brake applied
15113

See page
103
G100

100 -1

Power Windows

Hot at all
times

F1.12
20A

F1.32
40A

170

RD/LB

1050

LG/VT

17

C133

17

C110

2
2

170

RD/LB

30

Power Distribution Center


(PDC)
111, 137, 138

Hot at all
times

5
170

RD/LB

170
A

See this page

3
57

C250
See page
138

296

WH/VT

85

C2218

86

C2218

57

BK

4
227

2
227

WH/BK
C518

Master window
adjust switch
0) Window
lockout
1) Up
2) Down
15115

C504

YE

YE

226

WH/BK

Power window motor,


left front
15115

2
5
170

S204

BK

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138

S218

1
226

RD/LB

C250

Power window
relay

87

1
RD/LB

57

9
BK
S206

Auxiliary relay
box 1
113, 1519

C518

YE

227

226

C211
WH/BK

See this page

See page
104
G101

170

RD/LB
S221

C212

C604

See page
102

Window adjust
switch, passenger side
1) Up
2) Down
15115

G100

2
226
1

WH/BK

3
227

C623
Power window motor,
right front
15115

C623

C604
YE

110 -1

Power Door Locks

Power Distribution Center


(PDC)
111, 133

Hot at all
times
F1.9
20A

1679

WH/YE

19

C110
C2333

VBATT

VREF

+/

12
57

118

VREF

Door lock timer


1518

+/

2
BK

VREF

11

PK/OG

120

117

PK/LG

PK/BK

129

C2333
LG

PK/YE

119

1172
Remote Keyless
Entry and Alarm
S240
S241

118

119

PK/OG

PK/YE

S242

118

PK/OG

120

117
3

PK/BK

PK/LG

119

PK/YE

C211

C552

6
57
13

C552

Door lock actuator, left front


1) Lock
2) Unlock
15115

BK
C211

S203

S207

See page
101

See page
104

G100

G100

117

PK/BK

C212

1172
Remote Keyless
Entry and Alarm

C641
Door lock actuator, right front
15115

117 -1

Remote Keyless Entry and Alarm

Hot at all
times

Hot at all
times

F1.12
20A

17

C110

C250

F1.35
15A

LG/VT

1050

C250

297

BK/LG

See page
136

C134

F1.26
15A

BK/LG

3049

Power Distribution Center


(PDC)
111, 136,
137, 138

Hot at all
times

S217

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138
3049

BK/LG

C2312

2002

OG/BK

S219
See page
139

Run/Accessory
relay
1518

57

BK

489

Horn relay
441

C2312

C2077

See page
603

See page
441

S213

S222

PK/BK

VPWR

VBATT

14

C272

57

BK

S205

S200

See page
104

See page
109

G101

G200

YE/LG

See page
1172
A

119
2

B
PK/YE

129
7

LG
C272
Remote keyless
entry module
(15K602)
1518

Remote Keyless Entry and Alarm

Power Distribution Center


(PDC)
111, 133

Hot at all
times
F1.9
20A

1679

WH/YE

19

C110

1679

WH/YE

C2333

VBATT

VREF

VREF

+/

5
LG

129

57

12
BK

57

+/

2
BK

118

11

PK/OG

120

117

Door lock timer


1518

VREF

C2333

119

PK/YE

PK/LG

PK/BK

S240

See page
1171

S241

118

S242

118

PK/OG

120

117
3

PK/BK

PK/LG

118
119

PK/YE

C211

C552

6
57
13

1
C552
BK
C211

Door lock actuator, left front


1) Lock
2) Unlock
15115

S200

S203

S207

See page
101

See page
101

See page
104

G200

G100

G100

PK/YE

119

PK/OG

PK/OG

117

PK/BK

C212

A
See page
1171

C641
Door lock actuator, right front
15115

117 -2

130 -1

Audio System

Hot at all
times
F1.27
10A

1772

F1.42
10A

VT

137
11

C110

VT

137

YE/BK

10
1772

Power Distribution Center


(PDC)
111, 136, 139

Hot in Run
or Acc

S248

YE/BK

S245

12

C2188

Cassette

C290

premium radio

C240

VBATT

VPWR
+

Audio unit
(18808)
1517

13

12

11

14

C240

C290

premium radio

C2188

Cassette

287

BK/WH

57

BK

804

805

287

S200

S244

See page
109
G200

OG/LG
S247

804

S250

C211

287

BK/WH

11

805

C523
Speaker, left
front (18808)
15115
C523

S246

C212

287

BK/WH

11

OG/LG

WH/LG

BK/WH

WH/LG

C612
Speaker, right
front (18808)
15115
C612

140 -1

Customer Access

back of cab configuration


Hot at all
times

Hot at all
times

F1.21
30A

Hot at all
times

F1.22
30A

Hot at all
times

F1.23
40A

F1.33
25A

F1.12
20A
LG/VT

1050
905

12

GY/LB

1792

PK

49

OG

Power Distribution Center


(PDC)
111, 135,
137, 138

Hot at all
times

17

C110

C250

DB

212

C311

C250

297

BK/LG
S219

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138

See page
139
S120

297

BK/LG

C1519
Body builder
relay #1

C1519

57
212

DB

BK

57

S100

BK

See page
108
57
ends in harness

BK
G103

G104

Power Distribution Center (PDC)


111, 15122

Customer Access
back of cab configuration

Engine Control Module


(ECM)
231

17

C175a

20

658

PK/LG

2232

ECM Warning

19

RD/LB

Variable PTO

2231

17

LB/RD

Preset PTO

679

GY/BK

vehicle speed signal

11

C175b

76

LG/WH

clean tach out

ends in harness

312
Speed Control

1924

DG/WH

speed control, return

312
Speed Control

1925

PK/BK

speed control, Set

902
Turn Signal/Stop/Hazard Lamps

OG/LB

Right turn signal

902
Turn Signal/Stop/Hazard Lamps

LG/OG

Left turn signal


ends in harness

902
Turn Signal/Stop/Hazard Lamps

511

LG

Stoplamps

921
Parking, Rear and License Lamps

14

BN

Park lamps

951
Trailer Adapter

43

DB

trailer brakes

140 -2

140 -3

Customer Access

end of frame configuration


Hot at all
times

Hot at all
times

F1.23
40A

Hot at all
times

F1.33
25A

F1.12
20A

OG

F1.21
20A

LG/VT

1050
49

Hot at all
times

905

C110

12

C311

C250

C423

C431

C250

297

BK/LG
S219

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock
138

Engine Control Module


(ECM)
231
C175a

658

PK/LG

20

19

17

11

C175b

76

LG/WH

22

C311

76

LG/WH

GY/LB

17
DB

212

Power Distribution Center


(PDC)
111, 135,
17
137, 138

2232

with 137 wheelbase

RD/LB

2231

LB/RD

679

GY/BK

not used

See page
139
S120

297

BK/LG

C1519

Body builder
relay #1

2
57

C1519
BK

108
Grounds

57

312
Speed Control

13
49

DB

18
OG

212

312
Speed Control

951
Trailer Adapter

BK

1924
212

Power Distribution Center (PDC)


111, 15122

DG/WH

G104

1925
14

PK/BK

17

DB

43
5
43

speed control,
return

speed control,
Set

DB

21
DB

trailer brakes

ends in harness

658

16
PK/LG

ECM Warning

2232

15
RD

Variable PTO

2231

24
LB

preset PTO

679

GY/BK

vehicle speed
signal

clean tach out

Customer Access

Automatic
transmission
module (7G422)
291

74

2335

77

VT/LG

PTO REQUEST

2336

RD/OG

PTO ENGAGED
ends in harness

28

C168

2334

BN/YE

PTO ENABLE

140 -4

149-1

Component Testing

Ignition switch (11572)


Schematic

Terminals
3

C250

C250

Ignition switch
(11572)
0) Off
1) Acc
2) Run
3) Start
4) Lock

C250

MALE

Component testing procedure


Circuit to test

Connect selfpowered
test light or ohmmeter
to terminals

Move key to these


positions

A good switch will


indicate

Run power circuit

5 and 6

Off/Lock

Open circuit

Accessory

Open circuit

Run

Closed circuit

Start

Open circuit

Off/Lock

Open circuit

Accessory

Open circuit

Run

Closed circuit

Start

Closed circuit

Off/Lock

Open circuit

Accessory

Closed circuit

Run

Closed circuit

Start

Open circuit

Off/Lock

Open circuit

Accessory

Open circuit

Run

Open circuit

Start

Closed circuit

Run/Start power circuit

Run/Acc power circuit

Start power circuit

1 and 3

2 and 3

4 and 6

Component Testing

149-2

Multifunction switch
Schematic

Terminals
13

14
1

7
3

10
4

8
6

7
6

16

11

C202a

Component testing procedure


Circuit to test

Connect selfpowered
test light or ohmmeter
to terminals

Move key to these


positions

A good switch will


indicate

Headlamp circuit

14 and 16

Park

Closed circuit

Head

Closed circuit

7 and 16

High beam

Closed circuit

8 and 16

Flashtopass

Closed circuit

Off

Open circuit

On

Closed circuit

Left turn

Closed circuit

Right turn

Closed circuit

13 and 16
14 and 16

Fog lamp circuit

Turn signal

10 and 11
1 and 2
5 and 6
2 and 3
4 and 5

C202a

C202a

Multifunction
switch
0) Off
1) Park
2) Head
3) Flashto
pass
4) High beam
5) Low beam
6) Left turn
7) Right turn
8) Fog lamps

17

9
MALE

2079c149 00 00p03 US#

149-3

Component Testing

Multifunction Switch, Wiper/Washer Portion


Schematic

Terminals
3

0
2

C202b

C202b

0
2

Multifunction
switch
0) Off
1) Intermittent
wipe
2) Low
3) High
4) Windshield
washer
5) Onetouch
wipe
C202b

Component testing procedure


Circuit to test

Connect selfpowered test light


or ohmmeter to terminals

Move switch to these


positions

A good switch
will indicate

Wiper switch

3 and 4
2 and 4

Single wipe
Intermittent wipe

Closed circuit
Closed circuit

3 and 4
3 and 6

Low
High

Closed circuit
Closed circuit

2 and 4

Off

Closed circuit

1 and 3

On

Closed circuit

Washer switch circuit

14

7
MALE

2079c149 00 00p04 US#

Component Testing

Master window adjust switch


Schematic

Terminals
C504
0

Master window
adjust switch
0) Window
lockout
1) Up
2) Down

C504

1
3

2
4

MALE

Component testing procedure


Circuit to test

Connect selfpowered test light


or ohmmeter to terminals

Move switch to these


positions

A good switch
will indicate

Power and Ground


Checks Before Any
Other Tests

1 and 5, 2 and 5, 4 and 5, 5


and 6

All window switches at rest, Window lockout Off

Open circuit

1 and 3, 2 and 3, 3 and 4, 3


and 6

All window switches at rest,


Window lockout Off

Closed circuit

Left front window


circuit

1 and 5, 3 and 4

Up

Closed circuit

1 and 3, 4 and 5

Down

Closed circuit

Right front window


circuit

2 and 5, 3 and 6

Up

Closed circuit

2 and 3, 5 and 6

Down

Closed circuit

149-4

2079c149 00 00p05 US#

149-5

Component Testing

Window adjust switch, passenger side


Schematic

Terminals
C604

C604
Window adjust
switch, passenger side
1) Up
2) Down

1
3

2
4

MALE

C604

Component testing procedure


Circuit to test

Connect selfpowered test light


or ohmmeter to terminals

Move switch to these


positions

A good switch will indicate

Power and Ground


Checks Before Any
Other Tests

2 and 6, 3 and 6

Window switch at rest

Open circuit

1 and 2, 3 and 5

Window switch at rest

Closed circuit

2 and 6

Up

Closed circuit

3 and 6

Down

Closed circuit

Right front window


circuit

Component Testing
Mini ISO
Terminal locations

Schematic
30

85
87

87a
87a

87

86

86

85
30

Component testing procedure (no voltage applied)


Circuit to test

Connect ohmmeter to terminals

A good relay will indicate

Coil

85 and 86

50100

Contact

30 and 87a

Closed circuit

30 and 87

Open circuit

86 and 30

Open circuit

86 and 87a

Open circuit

86 and 87

Open circuit

Coil Contact

Component testing procedure (voltage applied)


Disconnect the ohmmeter; connect pins 30 and 85 to 12V DC power and pin 86 to ground. Measure voltage
between pin 87 and pin 86. If the voltage is 12V, continue with the test. If not, replace the relay. Disconnect power
from pin 85 and measure voltage between pin 87a and pin 86. If the voltage is 12V, the relay is okay. If not,
replace the relay.

149-6

2079c149 00 00p07 US#

149-7

Component Testing

Micro ISO
Schematic

Terminal locations
3

2
1

5
4

1
3

Component testing procedure (no voltage applied)


Circuit to test

Connect ohmmeter to terminals

A good relay will indicate

Coil

1 and 2

100150

Contact

3 and 4

Closed circuit

3 and 5

Open circuit

1 and 3

Open circuit

1 and 4

Open circuit

1 and 5

Open circuit

Coil Contact

Component testing procedure (voltage applied)


Disconnect the ohmmeter; connect pins 2 and 3 to 12V DC power and pin 1 to ground. Measure voltage between pin 5 and pin 1. If the voltage is 12V, continue with the test. If not, replace the relay. Disconnect power
from pin 2 and measure voltage between pin 4 and pin 1. If the voltage is 12V, the relay is okay. If not, replace
the relay.

150-1

Connector Views

C100

C103
12B637

2
A/C clutch field coil
(19D798)

Oil pressure switch


(9278)

FEMALE

Pin

Circuit

3027 (RD/WH)

Ground

3028 (DB/YE)

Switched power

FEMALE
Circuit function

C102a

Pin

Circuit

1308 (BN/OG)

Circuit function
Pressure signal

C104

12B637

Generator

12B637
Engine Oil Temperature (EOT) sensor

FEMALE
Pin

Circuit

1818 (WH/BK)

36 (RD)

FEMALE
Circuit function
Pin

Circuit

not used

359 (GY/RD)

Signal return

Voltage supplied at all times (not overload protected)

354 (LG/RD)

Temperature signal

Generator/Battery indicator control

C102b
12B637
Generator

Pin

Circuit

36 (RD)

Voltage supplied at all times (fusible link)

Circuit function

36 (RD)

Voltage supplied at all times (fusible link)

Circuit function

Connector Views
14401

C110

12A581

13

C125
13

14401
Windshield wiper
motor (17508)

Pin

24

12

12

FEMALE

FEMALE
Circuit

Circuit function

1675 (BK/PK)

Wiper switch circuit

1674 (DB/OG)

Wiper switch circuit

63 (RD)

Wiper switch circuit

1671 (RD)

Switched power

24

MALE

C128
12B637

(1)

(13) 489 (PK/BK)

(1)

(13) 489 (PK/BK)

(2) 14 (BN)

(14) 32 (RD/LB)

(2) 14 (BN)

(14) 32 (RD/LB)

(3) 3 (LG/WH)

(15) 297 (BK/LG)

(3) 3 (LG/WH)

(15) 297 (BK/LG)

(4) 2 (WH/LB)

(16) 298 (VT/OG)

(4) 2 (WH/LB)

(16) 298 (VT/OG)

(5) 40 (LB/WH)

(17) 1050 (LG/VT)

(5) 40 (LB/WH)

(17) 1050 (LG/VT)

(6) 535 (LB/RD)

(18) 1522 (DG)

(6) 535 (LB/RD)

(18) 1522 (DG)

Pin

Circuit

(7) 2233 (OG/YE)

(19) 1679 (WH/YE)

(7) 2233 (OG/YE)

(19) 1679 (WH/YE)

1023 (DB/LG)

Temperature signal

(8) 3049 (BK/LG)

(20) 511 (LG)

(8) 3049 (BK/LG)

(20) 511 (LG)

359 (GY/RD)

Signal return

(9) 1282 (TN/OG)

(21) 1051 (PK/WH)

(9) 1282 (TN/OG)

(21) 1051 (PK/WH)

57 (BK)

1717 (VT/OG)

967 (LB/RD)

(10) 1772 (VT)

(22) 43 (DB)

(11) 137 (YE/BK)


(12) 224 (TN/WH)

(10) 1772 (VT)

(22) 43 (DB)

(23) 248 (TN/OG)

(11) 137 (YE/BK)

(23) 248 (TN/OG)

(24) 133 (BK)

(12) 224 (TN/WH)

(24) 133 (BK)

C124

C130

14401

14401

Brake fluid level


switch (2L414)

Mass Air Flow


(MAF) sensor
(12B579)

FEMALE

A/C clutch cycling


pressure switch
(19D594)

Circuit

128 (VT/YE)

57 (BK)

Circuit function

Ground
Voltage supplied in Start and Run (overload protected)
Mass Air Flow (MAF) sensor signal

FEMALE

FEMALE
Pin

Circuit function

Pin

Circuit

Circuit function

Low brake fluid level indicator, control

439 (TN/LG)

A/C demand signal

Ground

1811 (RD/PK)

A/C demand signal

150-2

150-3

Connector Views

C131

C134

12A581

Horn (13832)

14401

12A581

FEMALE

Pin

Circuit

1 (DB)

Switched power

Circuit function

57 (BK)

Ground

12A581

C133
13

12

16

13

14401
1

12

FEMALE

12

13

16

MALE

13
(2) 391 (RD/YE)

12

FEMALE

(1) 904 (LG/RD)

24

24

MALE

(1) 5133 (WH)

(13) 54 (LG/YE)

(1) 5133 (WH)

(13) 54 (LG/YE)

(2) 359 (GY/RD)

(14) 1 (DB)

(2) 359 (GY/RD)

(14) 1 (DB)

(3) 351 (BN/WH)

(15) 10 (LG/RD)

(3) 351 (BN/WH)

(15) 10 (LG/RD)

(4) 1285 (RD/LG)

(16) 29 (YE/WH)

(4) 1285 (RD/LG)

(16) 29 (YE/WH)

(5) 1283 (TN/YE)

(17) 170 (RD/LB)

(5) 1283 (TN/YE)

(17) 170 (RD/LB)

(6)

(18) 460 (YE/LB)

(6)

(18) 460 (YE/LB)

(7) 1814 (WH/LB)

(19) 8 (OG/YE)

(7) 1814 (WH/LB)

(19) 8 (OG/YE)

(8) 296 (WH/VT)

(20) 383 (RD/WH)

(8) 296 (WH/VT)

(20) 383 (RD/WH)

(9) 1671 (RD)

(21) 477 (LB/BK)

(9) 1671 (RD)

(21) 477 (LB/BK)

(10) 1721 (LB/BK)

(22) 348 (VT)

(10) 1721 (LB/BK)

(22) 348 (VT)

(11) 1709 (BN)

(23) 298 (VT/OG)

(11) 1709 (BN)

(23) 298 (VT/OG)

(12) 1815 (PK/LB)

(24) 364 (BK/LG)

(12) 1815 (PK/LB)

(24) 364 (BK/LG)

(9)

(1) 904 (LG/RD)

(9)

(10) 1851 (WH/LG)

(2) 391 (RD/YE)

(10) 1851 (WH/LG)

(3) 165 (TN/WH)

(11)

(3) 165 (TN/WH)

(11)

(4) 1032 (WH/BK)

(12) 914 (TN/OG)

(4) 1032 (WH/BK)

(12) 914 (TN/OG)

(5) 2002 (OG/BK)

(13) 915 (PK/LB)

(5) 2002 (OG/BK)

(13) 915 (PK/LB)

(6) 22 (LB/BK)

(14) 1852 (PK/LG)

(6) 22 (LB/BK)

(14) 1852 (PK/LG)

(7) 3049 (BK/LG)

(15) 1153 (RD/BK)

(7) 3049 (BK/LG)

(15) 1153 (RD/BK)

(8)

(16) 1153 (RD/BK)

(8)

(16) 1153 (RD/BK)

Connector Views

C135
12A581

17

16

46

45

15

31

30

ABS control module


(2C219)

29

18

44

32

FEMALE
Pin

Circuit

601 (LB/PK)

1814 (WH/LB)

4
5

Circuit Function

Pin

Circuit

Circuit Function

not used

24

not used

Voltage supplied at all times (overload protected)

25

not used

CAN Bus +

26

497 (WH)

not used

27

510 (TN/RD)

not used

28

not used

not used

29

not used

not used

30

not used

not used

31

534 (YE/LG)

Voltage supplied at all times (overload protected)


Voltage in Run or Accessory (overload protected)

Wheel speed sensor, right front +


Wheel speed sensor, right front

not used

32

489 (PK/BK)

10

not used

33

not used

11

not used

34

not used

12

498 (PK)

Wheel speed sensor, left front +

35

not used

13

495 (TN)

Wheel speed sensor, left front

36

not used

14

not used

37

not used

15

not used

38

not used

16

530 (LG/YE)

Ground

39

not used

17

not used

40

not used

18

1815 (PK/LB)

CAN Bus

41

494 (TN/LG)

Rear axle speed sensor

19

not used

42

492 (BN)

Rear axle speed sensor +

20

not used

43

not used

21

not used

44

not used

22

not used

45

57 (BK)

Ground

23

not used

46

not used

150-4

150-5

Connector Views

C137

C140

14401

Windshield washer
pump motor (17618)

12B637

12A581

FEMALE

Pin

Circuit

57 (BK)

941 (BK/WH)

12

12

Circuit function
Ground
Switched power

FEMALE

C139
12B637

12A581

MALE

(1) 574 (BK/PK)

(7) 1810 (LG/OG)

(2) 914 (TN/OG)

(8) 1853 (RD/WH)

(3) 915 (PK/LB)

(9) 1856 (GY/OG)

(4) 574 (BK/PK)

FEMALE

(10) 1683 (DG)

(5) 57 (BK)

(11) 904 (LG/RD)

(6) 1460 (RD/YE)

(12) 814 (WH/BK)

MALE

C143
12A581
4

Speed sensor assembly (7M101)


(1) 640 (RD/YE)

(5)

(2) 2233 (OG/YE)

(6)

(3)

(7) 113 (YE/LB)

(4)

(8) 535 (LB/RD)

FEMALE
Pin

Circuit

1876 (YE/WH)

Circuit function

57 (BK)

970 (DG/WH)

Turbine Shaft Speed (TSS) sensor signal

134 (GY/OG)

Intermediate Shaft Speed (ISS) sensor signal

Reference voltage
Ground

Connector Views

C150

C160
1

12A581

Wheel speed sensor, left front


(2C205)

12A581
Wheel speed sensor, right front
(2C204)

FEMALE
Pin

Circuit

Circuit function

FEMALE
Pin

Circuit
497 (WH)

Wheel speed sensor, right front +

510 (TN/RD)

Wheel speed sensor, right front

498 (PK)

Wheel speed sensor, left front +

495 (TN)

Wheel speed sensor, left front

C152

Circuit function

C162

14401

14401
1

Fog lamp, left front


(15200)

Fog lamp, right front


(15200)

FEMALE

Pin

Circuit

1721 (LB/BK)

57 (BK)

Circuit function

FEMALE

Pin

Circuit

Switched power

1721 (LB/BK)

Ground

57 (BK)

Circuit function
Switched power
Ground

150-6

150-7

Connector Views

C168
12A581
Automatic transmission module
(7G422)

28

29

50

51

72

73

94

FEMALE
Pin

Circuit

462 (PK)

Pin

Circuit

Voltage supplied in Start and Run (overload protected)

Circuit Function

21

not used

not used

22

not used

57 (BK)

Ground

23

not used

not used

24

not used

not used

25

not used

1876 (YE/WH)

Solenoid feed

26

not used

not used

27

not used

1852 (PK/LG)

Medium speed CAN

28

2334 (BN/YE)

1851 (WH/LG)

Medium speed CAN +

29

10

not used

30

1876 (YE/WH)

11

1861 (RD)

12

199 (LB/YE)

13

14

1875 (OG/WH)

15

16

17

18

Circuit Function

PTO Enable
not used
Reference voltage

Voltage supplied at all times (overload protected)

31

not used

Transmission range sensor (TRP) signal

32

not used

not used

33

57 (BK)

Ground

Signal return

34

not used

not used

35

not used

not used

36

570 (BK/WH)

Transmission range sensor (TRP) Ground

not used

37

199 (LB/YE)

Transmission range sensor (TRP) signal

not used

38

923 (OG/BK)

Transmission Fluid Temperature (TFT) sensor feed

19

not used

39

not used

20

not used

40

not used

Connector Views

Pin

Circuit

Pin

Circuit

41

not used

Circuit function

68

42

not used

69

43

not used

70

315 (PK/OG)

44

not used

71

45

not used

72

22 (LB/BK)

46

not used

73

1876 (YE/WH)

47

not used

74

2335 (VT/LG)

Circuit function
not used
not used
Shift Solenoid Pressure Control B (SSPCB), control
not used
Tow/Haul switch indicator, control
Solenoid feed
PTO Enable

48

236 (BK/LG)

Shift Solenoid Pressure Control D (SSPCD), control

75

not used

49

924 (BN/OG)

Torque Converter Clutch (TCC) solenoid, control

76

not used

50

not used

77

2336 (RD/OG)

51

not used

78

224 (TN/WH)

52

not used

79

not used

53

not used

80

not used

54

not used

81

not used

55

not used

82

not used

56

not used

83

57 (BK)

Ground

57

not used

84

57 (BK)

Ground

58

not used

85

57 (BK)

Ground

59

not used

86

not used

60

not used

87

136 (DB/YE)

61

134 (GY/OG)

Intermediate Shaft Speed (ISS) sensor signal

88

62

57 (BK)

Ground

89

480 (VT/YE)

Pressure Control (PCA) solenoid, control

63

970 (DG/WH)

Turbine Shaft Speed (TSS) sensor signal

90

125 (DB/WH)

Shift Solenoid Pressure Control E (SSPCE), control

PTO Enable
Tow/Haul switch

Output Shaft Speed (OSS) sensor signal


not used

64

not used

91

971 (PK/BK)

Shift Solenoid Pressure Control C (SSPCC), control

65

57 (BK)

Ground

92

237 (OG/YE)

Shift Solenoid Pressure Control A (SSPCA), control

66

not used

93

not used

67

1789 (VT/WH)

Reversing lamps relay, control

94

not used

150-8

150-9

Connector Views

C175a

C175b

12A581

12A581

Engine Control
Module (ECM)

16

24

17

Engine Control
Module (ECM)

16

24

17

FEMALE

FEMALE
Pin

Circuit

1683 (DG)

1683 (DG)

351 (BN/WH)

248 (TN/OG)

Pin

Circuit

switched power

Circuit function

327 (BK/OG)

switched power

not used

1856 (GY/OG)

Reference voltage

Circuit function
Waterinfuel sensor signal
not used
Voltage supplied in Start and Run (overload protected)
not used

not used

1769 (BN/PK)

PCM power relay, control

Speed control On input

574 (BK/PK)

Ground

not used

574 (BK/PK)

Ground

not used

199 (LB/YE)

not used

1842 (OG/LG)

10

not used

10

348 (VT)

11

not used

11

76 (LG/WH)

12

1285 (RD/LG)

Idle validation switch input

12

1851 (WH/LG)

Medium speed CAN +


Medium speed CAN

13

not used

13

1852 (PK/LG)

14

not used

14

133 (BK)

15

787 (PK/BK)

Fuel pump monitor

15

16

not used

16

17

658 (PK/LG)

Customer Access

17

679 (GY/BK)

18

1283 (TN/YE)

Throttle Position Sensor (TPS) signal

18

Transmission range sensor (TRP) signal


Fuel pump relay, control
A/C demand signal
Customer Access

Speed control Cruise resume input


not used
not used
Customer Access
not used

19

not used

19

2231 (LB/RD)

Customer Access

20

914 (TN/OG)

ATA +

20

2232 (RD/LB)

Customer Access

21

915 (PK/LB)

ATA

21

5133 (WH)

Speed control Set input

22

not used

22

321 (GY/WH)

A/C clutch relay, control

23

not used

23

1093 (TN/RD)

Starter relay, control

24

359 (GY/RD)

Signal return

24

1282 (TN/OG)

Barometric Absolute Pressure (BAP) sensor signal

Connector Views

C175c

150-10

C175d

12B637
Engine Control
Module (ECM)

16

24

17

Engine Control
Module (ECM)

16

24

17

FEMALE

Circuit function

FEMALE

Pin

Circuit

Pin

Circuit

349 (DB)

Crankshaft position sensor +

354 (LG/RD)

Engine Oil Temperature (EOT) sensor signal

Circuit function

350 (GY)

Crankshaft position sensor

967 (LB/RD)

Mass Air Flow (MAF) sensor signal

not used

358 (LG/BK)

Manifold Absolute Pressure (MAP) sensor signal

not used

not used

not used

not used

359 (GY/RD)

Signal return

69 (RD/LG)

1023 (DB/LG)

Air Charge Temperature (ACT) sensor signal

CAN Bus 2 +
not used

Engine Coolant Temperature (ECT) sensor signal

not used

3076 (YE/WH)

50 (RD)

Camshaft position sensor +

not used

10

49 (OG)

Camshaft position sensor

10

not used

11

48

12

552 (YE/RD)

Drain wire CMP/CKP

11

367 (BN)

Injection Pressure Regulator (IPR), control

12

48

13

1308 (BN/OG)

Oil pressure switch input

13

70 (LB/WH)

14

351 (BN/WH)

Reference voltage

14

42 (RD/WH)

15

1905 (GY)

Brake pedal position switch input

15

not used

16

1820 (RD/YE)

Brake pressure switch input

16

not used

17

1086 (VT/OG)

Glow plug relay, control

17

not used

18

462 (VT)

Manifold intake air heater relay, control

18

1275 (WH/RD)

19

54 (LG/YE)

CKPO signal

19

not used

20

812 (DB/LG)

Injection pressure sensor signal

20

not used

21

1277 (WH/LG)

Glow plug relay, monitor

21

not used
not used

22

not used

22

23

not used

23

24

56 (DB/OG)

CMPO signal

24

1717 (VT/OG)

Manifold intake air heater relay, monitor


Drain wire CAN Bus
CAN Bus 2
Manifold Air Temperature (MAT) sensor signal

Boost control solenoid, control

not used
Voltage supplied in Start and Run (overload protected)

150-11

Connector Views

C193

C199

12A581
Output Shaft Speed
(OSS) sensor
(7H103)

Circuit

1876 (YE/WH)

136 (DB/YE)

57 (BK)

36 (RD)

12

11

14

13

Output Shaft Speed (OSS) sensor signal

Circuit function
Battery voltage

12B637
Starter motor
(11002)

Circuit

605 (RD)

21

20

19

18

24

23

22

15
17

FEMALE

Ground

C197b

Pin

4
9

Reference voltage

Starter motor
(11002)

5R110 transmission

Circuit function

12B637

Circuit

10

16

C197a

Pin

12A581
FEMALE

Pin

Pin

Circuit

125 (DB/WH)

315 (VT/OG)

236 (BK/LG)

Shift Solenoid Pressure Control D (SSPCD)

971 (PK/BK)

Shift Solenoid Pressure Control C (SSPCC)

1876 (YE/WH)

924 (BN/OG)

10

480 (VT/YE)

11

12

237 (OG/YE)

13

not used

14

not used

15

199 (LB/YE)

16

17

570 (BK/WH)

Transmission Range Sensor Assembly (TRP) Ground

18

923 (OG/BK)

Transmission Fluid Temperature (TFT) sensor signal

19

20

1876 (YE/WH)

21

371 (PK/WH)

Circuit function
Switched power

22

Circuit function
Shift Solenoid Pressure Control E (SSPCE)
not used
Shift Solenoid Pressure Control B (SSPCB)

not used
Shift solenoid VPWR
Torque Converter Clutch (TCC) solenoid
not used
Pressure Control (PCA) solenoid
not used
Shift Solenoid Pressure Control A (SSPCA)

Transmission Range Sensor Assembly (TRP) signal


not used

not used
Shift solenoid VPWR
Reference voltage, Transmission Range Sensor Assembly
(TRP)

1875 (OG/WH) Signal return

23

24

1876 (YE/WH)

not used
Shift solenoid VPWR

Connector Views

C202a

C202b

14401

14401

Multifunction switch

Multifunction switch
9

Pin

Circuit

3 (LG/WH)

44 (LB)

2 (WH/LB)

4
5

FEMALE

17

14

Circuit function

FEMALE

Left turn lamp feed


Turn signal flasher Emergency warning flasher

Pin

Circuit

Right turn lamp feed

941 (BK/WH)

washer pump feed

379 (BN/WH)

Right turn signal

63 (RD)

Wiper switch circuit

165 (TN/WH)

Voltage supplied in Run (overload protected)

1671 (RD)

380 (VT/YE)

Left turn signal

1674 (DB/OG)

1708 (LG/BK)

Low beam relay Switched ground

57 (BK)

196 (DB/OG)

High beam relay Switched ground

1675 (BK/PK)

9
10

1669 (OG/LG)

not used
daytime running lamps

not used

not used

11

477 (LB/BK)

Fog lamp relay, control

not used

12

not used

10

not used

13

1708 (LG/BK)

High beam relay Switched ground

11

not used

14

1032 (WH/BK)

Park lamp relay Switched ground

12

not used

15

not used

13

6 (YE/LG)

16

57 (BK)

Ground

14

17

not used

Circuit function

Switched power
Wiper switch circuit
Ground
Wiper switch circuit

Horn relay Switched ground


not used

150-12

150-13

Connector Views

C210

C212
14401

14630

14335

14401

13

13

FEMALE
12

12

MALE

(1)

(5) 170 (RD/LB)

(8) 117 (PK/BK)

(11) 805 (WH/LG)

(2)

(6) 287 (BK/WH)

(9) 227 (YE)

(12)

(3) 118 (PK/OG)

(7)

(10)

(13)

(4) 226 (WH/BK)

FEMALE

MALE

C220a
(1) 57 (BK)

(7) 511 (LG)

(2) 85 (BN/LB)

(8) 162 (LG/RD)

(3) 224 (TN/WH)

(9) 14 (BN/LB)

(4) 22 (LB/BK)

(10) 54 (LG/YE)

(5) 489 (PK/BK)

(11) 159 (RD/PK)

(6) 19 (LB/RD)

(12)

14401
Instrument cluster
(10849)

12

FEMALE

C211

14631

14401

13

13

FEMALE

(1) 57 (BK)

(5) 170 (RD/LB)

(2) 117 (PK/BK)

(6) 287 (BK/WH)

(3) 118 (PK/OG)

(7) 120 (PK/LG)

(4) 226 (WH/BK)

MALE

Pin

Circuit

489 (PK/BK)

Circuit function
Voltage in Run or Accessory (overload protected)

3049 (BK/LG)

Voltage supplied at all times (overload protected)

1719 (GY/BK)

Left turn indicator, control

1720 (DB/OG)

Right turn indicator, control

85 (BN/LB)

Safety belt indicator, control

904 (LG/RD)

19 (LB/RD)

Generator/Battery indicator, control


Illumination

159 (RD/PK)

Interior lamp Switched ground on demand

1414 (LG/VT)

Key in ignition switch input

10

29 (YE/WH)

Fuel sender signal

(8) 119 (PK/YE)

(11) 804 (OG/LG)

(9) 227 (YE)

(12)

11

1718 (RD/PK)

High beam indicator, control

(13) 57 (BK)

12

162 (LG/RD)

Park Brake indicator, control

(10)

Connector Views

C220b

C240

14401

14401

Instrument cluster
(10849)

Audio unit (18808)


1

18

10

11

12

13

14

15

16

FEMALE
FEMALE
Pin

Circuit

Circuit function

57 (BK)

Ground

57 (BK)

Ground

57 (BK)

Ground

not used

not used

not used

not used

not used

14 (BN)

10

not used

11

not used

12

128 (VT/YE)

13

14

1815 (PK/LB)

High speed CAN

15

1814 (WH/LB)

High speed CAN +

16

1852 (PK/LG)

Medium speed CAN

17

1851 (WH/LG)

Medium speed CAN +

18

Instrument illumination

Low brake fluid level indicator, control


not used

not used

Pin

Circuit

not used

Circuit function

not used

137 (YE/BK)

not used
Voltage in Run or Accessory (overload protected)

not used

not used

1772 (VT)

57 (BK)

not used

10

not used

Voltage supplied at all times (overload protected)


Ground

11

805 (WH/LG)

12

287 (BK/WH)

Audio signal negative, Right


Audio signal positive, Right

13

804 (OG/LG)

Audio signal negative, Left

14

287 (BK/WH)

15

not used

16

not used

Audio signal positive, Left

150-14

150-15

Connector Views

C250

C251

14401

14401

Ignition switch
(11572)

Data Link Connector


(DLC) (14489)
1

16

FEMALE

FEMALE
Pin

Circuit

297 (BK/LG)

Battery voltage, hot in Start and Run only

Circuit function

296 (WH/VT)

Battery voltage, hot in Run and Accessory only

Pin

Circuit

1050 (LG/VT)

Voltage supplied at all times (overload protected)

not used

32 (RD/LB)

Battery voltage, hot in Start only

not used

298 (VT/OG)

Battery voltage, hot in Run only

not used

1522 (LG)

Voltage supplied at all times (overload protected)

57 (BK)

Ground

57 (BK)

Ground

1814 (WH/LB)

not used

not used

Circuit function

High speed CAN +

not used

10

not used

11

not used

12

not used

13

not used

14

1815 (PK/LB)

15

16

391 (RD/YE)

High speed CAN


not used
Voltage in Run or Accessory (overload protected)

Connector Views

C272

C278

14401

14401

Remote keyless
entry module
(15K602)

Brake pedal position


switch (13480)

16

150-16

FEMALE

FEMALE

Pin

Circuit

489 (PK/BK)

Voltage in Run or Accessory (overload protected)

119 (PK/YE)

Lock/unlock circuit

6 (YE/LG)

not used

not used

129 (LG)

2002 (OG/BK)

10

Circuit function

Horn relay Switched ground

Pin

Circuit

2233 (OG/YE)

298 (VT/OG)

511 (LG)

10 (LG/RD)

Circuit function
Speed control Deactivator switch
Voltage supplied in Start and Run (overload protected)
Stoplamps, feed
Voltage supplied at all times (overload protected)
not used

not used
Lock/unlock circuit
not used
Voltage supplied at all times (overload protected)
not used

C288
14401

11

not used

12

not used

13

not used

14

57 (BK)

Ground

15

not used

16

not used

Blower motor

FEMALE
Pin

Circuit

Circuit function

371 (PK/WH)

Switched power

515 (OG/RD)

Switched ground vaiable resistance

150-17

Connector Views

C290

C294a

14401

14401

Audio unit (18808)

Function selector
switch assembly
(19B888)

FEMALE

FEMALE

Pin

Circuit

137 (YE/BK)

Circuit function
not used

Pin

Circuit

Voltage in Run or Accessory (overload protected)

57 (BK)

Circuit function

57 (BK)

Ground

not used

489 (PK/BK)

Voltage in Run or Accessory (overload protected)

not used

790 (WH/OG)

A/C demand signal

Ground
not used

not used

753 (YE/RD)

Blower motor relay

not used

19 (LB/RD)

Switch illumination

not used
not used

805 (WH/LG)

Audio signal negative, Right

287 (BK/WH)

Audio signal positive, Right


Audio signal negative, Left

804 (OG/LG)

287 (BK/WH)

1772 (VT)

Audio signal positive, Left


not used
Voltage supplied at all times (overload protected)
not used

Connector Views

C294b

C300

14401
14A005

Function selector
switch assembly
(19B888)

A
B

14335

FEMALE

FEMALE

MALE

(A) 57 (BK)

Circuit function

(A) 57 (BK)

(B) 159 (RD/PK)

(B) 159 (RD/PK)

(C) 85 (BN/LB)

(C) 85 (BN/LB)

Pin

Circuit

57 (BK)

(D) 511 (LG)

(D) 511 (LG)

753 (YE/RD)

Blower motor relay, control

(E) 22 (LB/BK)

(E) 22 (LB/BK)

755 (BN/WH)

Blower motor Switched ground medium Resistance

(F) 489 (PK/BK)

(F) 489 (PK/BK)

(G) 224 (TN/WH)

(G) 224 (TN/WH)

(H) 19 (LB/RD)

(H) 19 (LB/RD)

Ground

515 (OG/RD)

Blower motor Switched ground

752 (YE/RD)

Blower motor Switched ground Low Resistance

(J) 162 (LG/RD)

(J) 162 (LG/RD)

751 (DB/WH)

Blower motor Switched ground High Resistance

(K)

(K)

C294c

C306

14401

14A005

Function selector
switch assembly
(19B888)

Parking brake
switch (15A851)

FEMALE
Pin

Circuit

19 (LB/RD)

57 (BK)

Circuit function

FEMALE
Pin

Circuit

Switch illumination

57 (BK)

Ground

162 (LG/RD)

Circuit function
Ground
Park Brake indicator, control

150-18

150-19

Connector Views

C323

C311

14A005
Safety belt buckle
switch (10B924)

12A581

FEMALE

13

24

12

(1) 5 (OG/LB)

(13) 49 (OG)

(2) 9 (LG/OG)

(14) 1924 (DG/WH)

(3) 14 (BN)

(15) 2331 (LB)

(4)

(16) 2232 (RD)

(5) 43 (DB)

(17) 1925 (PK/BK)

(6) 140 (BK/PK)

(18) 212 (DB)

(7) 511 (LG)

(19) 492 (BN)

(8) 489 (PK/BK)

(20) 494 (TN/LG)

(9) 57 (BK)

(21) 868 (PK/LG)

(10) 29 (YE/WH)

(22) 76 (LG/WH)

(11) 787 (PK/BK)

(23) 57 (BK)

(12) 905 (GY/LB)

(24) 679 (GY/BK)

Pin

Circuit

Circuit function

85 (BN/LB)

57 (BK)

Ground

not used

not used
Safety belt indicator, control

C412
14405
Tail lamp, left

FEMALE

14405
1

FEMALE
13

12

24

MALE

(1) 5 (OG/LB)

(13) 49 (OG)

(2) 9 (LG/OG)

(14) 1924 (DG/WH)

(3) 14 (BN)

(15) 2331 (LB)

(4)

(16) 2232 (RD)

(5) 43 (DB)

(17) 1925 (PK/BK)

(6) 140 (BK/PK)

(18) 212 (DB)

(7) 511 (LG)

Pin

Circuit

57 (BK)

(19) 492 (BN)

9 (LG/OG)

(8) 489 (PK/BK)

(20) 494 (TN/LG)

(9) 57 (BK)

(21) 868 (PK/LG)

140 (BK/PK)

(10) 29 (YE/WH)

(22) 76 (LG/WH)

(11) 787 (PK/BK)

(23) 57 (BK)

(12) 905 (GY/LB)

(24) 679 (GY/BK)

Circuit function
Ground
Left turn signal
not used
Reversing lamps

14 (BN)

Park lamps

511 (LG)

Stoplamps

Connector Views

C415

150-20

C421

14405
Tail lamp, right

14405
1

FEMALE

Pin

Circuit

57 (BK)

5 (OG/LB)

140 (BK/PK)

5
6

14 (BN)
511 (LG)

FEMALE

Circuit function

MALE

Ground
(1) 57 (BK)

(1) 57 (BK)

(2) 5 (OG/LB)

(2) 5 (OG/LB)

(3)

(3)

Reversing lamps

(4) 140 (BK/PK)

(4) 140 (BK/PK)

Park lamps

(5) 14 (BN)

(5) 14 (BN)

Stoplamps

(6) 511 (LG)

(6) 511 (LG)

Right turn signal


not used

C422
14405
A

MALE

FEMALE

(A) 140 (BK/PK)

(A) 140 (BK/PK)

(B) 57 (BK)

(B) 57 (BK)

150-21

Connector Views

C423

C431

14405

14405

12

FEMALE

12

MALE

12

FEMALE

12

MALE

(1) 905 (GY/LB)

(1) 905 (GY/LB)

(1) 905 (GY/LB)

(1) 905 (GY/LB)

(2) 9 (LG/OG)

(2) 9 (LG/OG)

(2) 9 (LG/OG)

(2) 9 (LG/OG)

(3) 511 (LG)

(3) 511 (LG)

(3) 511 (LG)

(3) 511 (LG)

(4) 57 (BK)

(4) 57 (BK)

(4) 57 (BK)

(4) 57 (BK)

(5)

(5)

(5)

(5)

(6)

(6)

(6)

(6)

(7) 14 (BN)

(7) 14 (BN)

(7) 14 (BN)

(7) 14 (BN)

(8) 5 (OG/LB)

(8) 5 (OG/LB)

(8) 5 (OG/LB)

(8) 5 (OG/LB)

(9)

(9)

(9)

(9)

(10)

(10)

(10)

(10)

(11)

(11)

(11)

(11)

(12)

(12)

(12)

(12)

C455
14405
2

Rear axle speed


sensor (4B409)

FEMALE

Pin

Circuit

Circuit function

492 (BN)

Rear axle speed sensor +

494 (TN/LG)

Rear axle speed sensor

Connector Views

C504

C523

14631

14631
1

Speaker, left front


(18808)

Master window adjust switch


2

FEMALE

Circuit function

FEMALE
Pin

Circuit

287 (BK/WH)

Audio signal positive

Circuit function

804 (OG/LG)

Audio signal negative

C552

Pin

Circuit

226 (WH/BK)

227 (YE)

Up/Down Circuit, passenger side

57 (BK)

Ground

227 (YE)

Up/Down Circuit, driver side

170 (RD/LB)

Voltage in Run or Accessory (overload protected)

226 (WH/BK)

Up/Down Circuit, passenger side

Up/Down Circuit, driver side

14631
Door lock actuator,
left front

FEMALE

C518

Pin

Circuit

14631

119 (PK/YE)

Lock Switch Circuit

117 (PK/BK)

Lock/unlock circuit

120 (PK/LG)

Lock Switch Circuit

118 (PK/OG)

Lock/unlock circuit

57 (BK)

Power window motor, left front

FEMALE

Pin

Circuit

Circuit function

226 (WH/BK)

motor drive +/

227 (YE)

motor drive +/

Circuit function

not used

Ground

150-22

150-23

Connector Views

C604

C623

14630

14630

Power window motor, right front

Window adjust
switch, passenger
side

FEMALE

FEMALE

Pin

Circuit

227 (YE)

Circuit function

226 (WH/BK)

Up/Down Circuit to Window motor

227 (YE)

Up/Down Circuit to Window motor

226 (WH/BK)

Up/Down Circuit from driver side

170 (RD/LB)

Voltage in Run or Accessory (overload protected)

Up/Down Circuit from driver side

Pin

Circuit

226 (WH/BK)

motor drive +/

Circuit function

227 (YE)

motor drive +/

C641
14630
Door lock actuator,
right front

not used
2

FEMALE

C612

Pin

Circuit

14630

117 (PK/BK)

118 (PK/OG)

Speaker, right front


(18808)

FEMALE

Pin

Circuit

Circuit function

287 (BK/WH)

Audio signal positive

805 (WH/LG)

Audio signal negative

Circuit function
not used
Lock/unlock circuit
not used
not used
Lock/unlock circuit
not used

Connector Views

C970

C973

14335

14335
3

Roof marker lamp,


left

Roof marker lamp,


right center

FEMALE

FEMALE
Pin

Circuit

14 (BN)

Pin

Circuit

lamp feed

Circuit function

14 (BN)

Circuit function
lamp feed

not used

not used

57 (BK)

Ground

57 (BK)

Ground

C971

C974

14335

14335
3

Roof marker lamp,


left center

Roof marker lamp,


right

Circuit

FEMALE

FEMALE
Pin

Circuit function

Pin

Circuit
14 (BN)

lamp feed

Circuit function

14 (BN)

lamp feed

not used

not used

57 (BK)

Ground

57 (BK)

Ground

C972

C981

14335

Roof marker lamp,


center

14335

FEMALE
Pin

Circuit

14 (BN)

lamp feed

Circuit function

not used

57 (BK)

Ground

Interior lamp

FEMALE
Pin

Circuit

159 (RD/PK)

54 (LG/YE)

Circuit function
Switched ground
Voltage supplied at all times (overload protected)

150-24

150-25

Connector Views

C1007

C1016

12A581

12A581

Fog lamp relay

ECM power relay

Circuit

Circuit function

Pin

Circuit

477 (LB/BK)

Coil control

361 (RD)

57 (BK)

Coil Ground

1769 (BN/PK)

475 (WH/LG)

Voltage supplied at all times (overload protected)

361 (RD)

not used

Fog lamp feed

1683 (DG)

1721 (LB/BK)

FEMALE

FEMALE

Pin

Circuit function
Voltage supplied at all times (overload protected)
Coil Switched ground
Voltage supplied at all times (overload protected)
not used
PCM feed

Connector Views

C1017

C1023

12A581

14401

Starter relay (11450)

Park/turn lamp, left


front (13411)

87
87a

85

86

30

FEMALE

Pin

Circuit

30

329 (PK)

85

32 (RD/LB)

86

1093 (TN/RD)

87

113 (YE/LB)

87a

FEMALE

Circuit function
Voltage supplied at all times (overload protected)
Pin

Circuit

Coil Switched ground

3 (LG/WH)

Switched power to starter solenoid

14 (BN)

Park lamps feed

not used

57 (BK)

Ground

380 (VT/YE)

Voltage supplied in Start (overload protected)

C1021
14401

Headlamp, left
(13008)

FEMALE
Pin

Circuit

13 (RD/BK)

57 (BK)

12 (LG/BK)

Circuit function
Low beam feed
Ground
High beam feed

Circuit function
Turn signal

Turn signal

150-26

150-27

Connector Views

C1025

C1035

14401

Brake pressure
switch (2B264)

12A581
Battery Junction
Box (BJB)

FEMALE
Pin

Circuit

Circuit function

489 (PK/BK)

Voltage in Run or Accessory (overload protected)

535 (LB/RD)

Speed control Deactivator switch signal

Pin

Circuit

(RD)

C1030

C1041

14401

14401

Circuit function
Battery voltage

Headlamp, right
(13008)

Daytime Running
Lamps (DRL) module

FEMALE

Pin

Circuit

1669 (OG/LG)

Circuit function

13 (RD/BK)

Battery voltage, Hot with Headlamps on

12 (LG/BK)

Battery voltage, Hot with High Beams on

57 (BK)

162 (LG/RD)

489 (PK/BK)

Voltage in Run or Accessory (overload protected)

2002 (OG/BK)

Voltage supplied at all times (overload protected)

Headlamp switch

Ground
Switched ground
not used

FEMALE
Pin

Circuit

13 (RD/BK)

57 (BK)

12 (LG/BK)

Circuit function
Low beam feed
Ground
High beam feed

Connector Views

C1043

C1051

14401

12A581

Park/turn lamp, right


front (13411)

Fuel pump relay

5
3

FEMALE

FEMALE

Pin

Circuit

2 (WH/LB)

Circuit function

14 (BN)

Park lamps feed

57 (BK)

Ground

379 (BN/WH)

Turn signal

Turn signal

Pin

Circuit

489 (PK/BK)

1842 (OG/LG)

1059 (LB/OG)

787 (PK/BK)

Circuit function
Voltage in Run or Accessory (overload protected)
Coil Switched ground
Voltage supplied at all times (overload protected)
not used
Switched power

C1064
12B637
Engine Coolant
Temperature (ECT)
sensor (12A648)

FEMALE
Pin

Circuit

359 (GY/RD)

3076 (YE/WH)

Circuit function
Signal return
Temperature signal

150-28

150-29

Connector Views

C1076

C1084a

12A581
2

Fuel heater

Glow plug relay

FEMALE
Pin

Circuit

57 (BK)

Ground

Circuit function

653 (DB)

Voltage supplied in Start and Run (overload protected)

Pin

Circuit

(RD)

Circuit function
Battery voltage

C1084b

C1078
14401
A/C high pressure
switch (19D594)

12B637
Glow plug relay

FEMALE
Pin

Circuit

1811 (RD/PK)

A/C demand signal

Circuit function

348 (VT)

A/C demand signal

Pin

Circuit

(RD)

Circuit function
glow plug, feed

C1080
12A581
Waterinfuel sensor

FEMALE
Pin

Circuit

Circuit function

327 (BK/OG)

Sensor signal

489 (PK/BK)

Voltage in Run or Accessory (overload protected)

Pin

Circuit

1277 (WH/LG)

Circuit function
Glow plug relay, monitor

Connector Views

C1084c

C1087

12B637

Glow plug relay

Manifold Absolute
Pressure (MAP)
sensor

FEMALE

Pin

Circuit

1086 (VT/OG)

Circuit function
Coil control

Pin

Circuit

359 (GY/RD)

351 (BN/WH)

Reference voltage

358 (LG/BK)

Pressure signal

C1084d

C1095

12B637

12A581

Glow plug relay

Circuit function
Signal return

Park lamp relay


2

Pin

Circuit

57 (BK)

Circuit function

FEMALE

Coil Ground

Pin

C1086
1
A/C Compressor
clutch diode

FEMALE

Pin

Circuit

3028 (DB/YE)

Circuit function
A/C clutch relay, switched power

not used

3027 (RD/WH)

Ground

Circuit

Circuit function

1057 (OG/BK)

Voltage supplied at all times (overload protected)

1032 (WH/BK)

Coil Switched ground

1057 (OG/BK)

Voltage supplied at all times (overload protected)

not used

14 (BN)

lamp feed

150-30

150-31

Connector Views

C1100a

C1162a
14401

Battery (10655)

Freeze protection
switch

FEMALE

Pin

Circuit

Circuit function

(RD)

Battery cable +

(RD)

Battery cable +

C1100b

Pin

Circuit

790 (WH/OG)

Circuit function
A/C demand signal

C1162b
14401

Battery (10655)

Freeze protection
switch

FEMALE
Pin

Circuit

Circuit function

(BK)

Battery cable

Pin

Circuit

(BK)

Battery cable

439 (TN/LG)

C1120
12B637
Crankshaft position
sensor (6C315)

FEMALE
Pin

Circuit

349 (DB)

Crankshaft position sensor +

Circuit function

350 (GY)

Crankshaft position sensor

Circuit function
A/C demand signal

Connector Views

C1174a

C1174b

9D930

9D930

Injector Driver Module (IDM)

16

24

17

Injector Driver Module (IDM)

24

17

FEMALE
Pin

Circuit

7 (LG/YE)

Circuit function

16

FEMALE
Pin

Circuit

Fuel injector 3, open coil, Ground

23 (TN/LG)

Circuit function
Fuel injector 4, open coil, Ground

3 (LG/WH)

Fuel injector 1, open coil, Ground

19 (LB/RD)

11 (TN/YE)

Fuel injector 5, open coil, Ground

Fuel injector 2, open coil, Ground

not used

27 (OG/LG)

2 (WH/LB)

Fuel injector 1, close coil, Ground

22 (LB/BK)

Fuel injector 4, close coil, Ground

6 (YE/LG)

Fuel injector 3, close coil, Ground

18 (OG/YE)

Fuel injector 2, close coil, Ground

not used

Fuel injector 5, close coil, Ground

26 (WH/VT)

not used
Fuel injector 6, open coil, Ground

10 (LG/RD)

not used

not used

not used

10

not used

10

not used

11

not used

11

not used

12

not used

12

not used

13

not used

13

not used

14

not used

14

not used

15

not used

15

not used

16

not used

16

not used

17

12 (LG/BK)

Fuel injector 5, open coil, Power

17

20 (WH/LB)

18

9 (LG/OG)

Fuel injector 5, close coil, Power

18

17 (WH)

Fuel injector 2, close coil, Power

19

4 (WH/BK)

Fuel injector 1, open coil, Power

19

28 (BK/PK)

Fuel injector 6, open coil, Power

20

1 (DB)

Fuel injector 1, close coil, Power

20

25 (DG/VT)

Fuel injector 6, close coil, Power

21

not used

21

24 (DB/OG)

Fuel injector 4, open coil, Power

22

not used

22

21 (DG/LG)

23

8 (OG/YE)

Fuel injector 3, open coil, Power

23

not used

24

5 (OG/LB)

Fuel injector 3, close coil, Power

24

not used

Fuel injector 6, close coil, Ground

Fuel injector 2, open coil, Power

Fuel injector 4, close coil, Power

150-32

150-33

Connector Views

C1174c
12B637
Injector Driver Module (IDM)
11

21

12

32

22

FEMALE

Pin

Circuit

Pin

Circuit

51 (BK/WH)

Power ground

17

not used

51 (BK/WH)

Power ground

18

not used

51 (BK/WH)

Power ground

19

not used

58 (WH)

switched power

20

not used

54 (LG/YE)

CKPO

21

not used

1717 (VT/OG)

37 (WH)

10

56 (DB/OG)

Circuit function

Circuit function

not used

22

51 (BK/WH)

Voltage supplied in Start and Run (overload protected)

23

58 (WH)

switched power

logic power

24

58 (WH)

switched power

not used

25

58 (WH)

CMPO

26

51 (BK/WH)

Power ground

switched power
Power ground

11

not used

27

3098 (RD/YE)

12

not used

28

832 (LB/PK)

(ATA) +

Injector Driver Module (IDM) power relay, control

13

not used

29

830 (TN)

(ATA)

14

not used

30

69 (RD/LG)

CAN Bus 2H

15

not used

31

70 (LB/WH)

CAN Bus 2L

16

not used

32

not used

Connector Views

C1181

C1184

12B637

12B637

Fuel injector 1
(9F593)

Fuel injector 4
(9F593)

FEMALE

FEMALE

Pin

Circuit

Pin

Circuit

4 (WH/BK)

open coil, Power

Circuit function

24 (DB/OG)

open coil, Power

3 (LG/WH)

open coil, Ground

23 (TN/LG)

open coil, Ground

1 (DB)

close coil, Power

21 (DG/LG)

close coil, Power

2 (WH/LB)

close coil, Ground

22 (LB/BK)

close coil, Ground

C1182

Circuit function

C1185

12B637

12B637

Fuel injector 2
(9F593)

Fuel injector 5
(9F593)

FEMALE
Pin

Circuit

FEMALE

Circuit function

Pin

Circuit

Circuit function

20 (WH/LB)

open coil, Power

12 (LG/BK)

open coil, Power

19 (LB/RD)

open coil, Ground

11 (TN/YE)

open coil, Ground

17 (WH)

close coil, Power

9 (LG/OG)

close coil, Power

18 (OG/YE)

close coil, Ground

10 (LG/RD)

close coil, Ground

C1183

C1186

12B637

12B637

Fuel injector 3
(9F593)

Fuel injector 6
(9F593)

FEMALE
Pin

Circuit

Circuit function

FEMALE
Pin

Circuit

Circuit function

8 (OG/YE)

open coil, Power

28 (BK/PK)

open coil, Power

7 (LG/YE)

open coil, Ground

27 (OG/LG)

open coil, Ground

5 (OG/LB)

close coil, Power

25 (DG/VT)

close coil, Power

6 (YE/LG)

close coil, Ground

26 (WH/VT)

close coil, Ground

150-34

150-35

Connector Views

C1228

C1237
D

14401

Blower motor resistor (19A706)

12A581

Resistor cap 1
C

FEMALE

FEMALE

Pin

Circuit

Circuit function

751 (DB/WH)

Switched ground, High Resistance

Pin

Circuit

515 (OG/RD)

Blower motor

1814 (WH/LB)

755 (BN/WH)

Switched ground, medium Resistance

752 (YE/RD)

Switched ground, Low Resistance

1815 (PK/LB)

C1235
86

not used
High speed CAN

C1239

87

Injector Driver Module (IDM) power


relay

Circuit function
High speed CAN +

87a

12B637

85

Air intake heater

30

FEMALE
Pin

Circuit

Circuit function

30

1854 (WH/PK)

85

1854 (WH/PK)

Voltage supplied at all times (overload protected)

86

1853 (RD/WH)

Coil Switched ground

87

814 (WH/BK)

Injector Driver Module (IDM) feed

87a

Voltage supplied at all times (overload protected)

Pin

Circuit

1119 (RD)

Circuit function
switched power

not used

C1236

C1242

12B637

12B637

Manifold Air Temperature (MAT) sensor

Injection Pressure
Regulator (IPR)

FEMALE
Pin

Circuit

359 (GY/RD)

Signal return

42 (RD/WH)

Temperature signal

FEMALE

Circuit function
Pin

Circuit

1717 (VT/OG)

552 (YE/RD)

Circuit function
Voltage supplied in Start and Run (overload protected)
Switched ground

Connector Views

C1244

C1245c

12B637

Injection Control
Pressure (ICP) sensor (9F972)

12B637
Manifold intake air
heater relay

FEMALE
Pin

Circuit

359 (GY/RD)

Circuit function
Signal return

351 (BN/WH)

Reference voltage

812 (DB/LG)

Pressure signal

Pin

Circuit

462 (VT)

C1245a

C1245d

12B637

12B637

Manifold intake air


heater relay

Manifold intake air


heater relay

Pin

Circuit

Circuit function

(RD)

Voltage supplied at all times (overload protected)

(RD)

Voltage supplied at all times (overload protected)

C1245b

Pin

Circuit

57 (BK)

Circuit function
Coil control

Circuit function
Coil Ground

C1249a

12B637
Manifold intake air
heater relay

Pin

Circuit

367 (BN)

Battery 2

Circuit function
Manifold intake air heater relay monitor

Pin

Circuit

(RD)

Circuit function
Battery cable +

150-36

150-37

Connector Views

C1249b

C1329
12A581

Battery 2

Fuel heater relay

5
3

Pin

Circuit

(BK)

Circuit function

FEMALE

Battery cable

Pin

Circuit

C1253

297 (BK/LG)

57 (BK)

12A581

1662 (YE/BK)

Fuel pump

FEMALE
Pin

Circuit

787 (PK/BK)

57 (BK)

Circuit function
Voltage in Run or Accessory (overload protected)
Ground

C1275
12B637
Camshaft position
sensor (6B288)

FEMALE
Pin

Circuit

50 (RD)

Camshaft position sensor +

Circuit function

49 (OG)

Camshaft position sensor

653 (DB)

Circuit function
Voltage supplied in Start and Run (overload protected)
Coil Switched ground
Voltage supplied at all times (overload protected)
not used
Fuel heater feed

Connector Views

C1382

C1389

12A581

12B637

A/C clutch relay

EGR valve actuator

FEMALE

Pin

Circuit

Circuit function

297 (BK/LG)

Voltage supplied in Start and Run (overload protected)

321 (GY/WH)

Coil Switched ground

883 (PK/LB)

Voltage supplied at all times (overload protected)

1810 (LG/OG)

not used
A/C clutch field coil feed

FEMALE

Pin

Circuit

159 (RD/PK)

Sensor feed +5V

Circuit function

764 (BN/WH)

EGR valve position sensor (W phase)

763 (OG/WH)

EGR valve position sensor (V phase)

762 (YE/WH)

EGR valve position sensor (U phase)

158 (BK/PK)

Sensor Ground

1834 (VT)

EGR valve actuator + (W phase)

1833 (GY/RD)

EGR valve actuator + (V phase)

1831 (BN/LG)

EGR valve actuator + (U phase)

C1413
12B637

Glow plug bank, left

FEMALE

Pin

Circuit

(YE)

Circuit function
glow plug feed

(RD)

glow plug feed

(WH)

glow plug feed

150-38

150-39

Connector Views

C1414

C1450

12B637

Glow plug bank,


right

Pin

FEMALE

Circuit

12B637
EGR system module

13

16

Circuit function

(YE)

glow plug feed

(RD)

glow plug feed

(WH)

glow plug feed

FEMALE

Pin

Circuit

1832 (DB/LG)

Circuit function
switched power

57 (BK)

69 (RD/LG)

CAN Bus 2+

Ground

70 (LB/WH)

CAN Bus 2

1831 (BN/LG)

EGR valve actuator + (U phase)

1833 (GY/RD)

EGR valve actuator + (V phase)

1834 (VT)

EGR valve actuator + (W phase)

48

Drain wire

10

not used

11

not used

12

159 (RD/PK)

not used

Sensor feed +5V

13

762 (YE/WH)

EGR valve position sensor (U phase)

14

763 (OG/WH)

EGR valve position sensor (V phase)

15

764 (BN/WH)

16

158 (BK/PK)

EGR valve position sensor (W phase)


Sensor Ground

Connector Views

C1474

C1491

12A581
Reversing lamps
relay

Windshield wiper
relay

87

87a

85

86

30

FEMALE

FEMALE

Pin

Circuit

296 (WH/VT)

1789 (VT/WH)

175 (BK/YE)

140 (BK/PK)

Circuit function

Pin

Circuit

Voltage in Run or Accessory (overload protected)

30

1672 (DB)

Coil Switched ground

85

298 (VT/OG)

Voltage supplied at all times (overload protected)

86

57 (BK)

not used

87

1671 (RD)

Reversing lamps feed

87a

Circuit function
Voltage supplied at all times (overload protected)
Voltage supplied in Run (overload protected)
Coil Ground
Windshield wiper motor feed
not used

C1515
12B637
Boost control solenoid

FEMALE
Pin

Circuit

1275 (WH/RD)

57 (BK)

Circuit function
switched power
Ground

150-40

150-41

Connector Views

C1519

C1520
12A581

Body builder relay


#1

Pin

Circuit

Transmission relay
4

FEMALE

FEMALE

Circuit function

Pin

Circuit

297 (BK/LG)

Voltage supplied in Start and Run (overload protected)

297 (BK/LG)

57 (BK)

Coil Ground

57 (BK)

212 (DB)

Customer Access, switched power

1861 (RD)

not used

Voltage supplied at all times (overload protected)

462 (VT)

212 (DB)

2
4

Circuit function
Voltage supplied in Start and Run (overload protected)
Coil Ground
Voltage supplied at all times (overload protected)
not used
Automatic transmission module feed

C1521
12581
Transmission relay
diode

Pin

Circuit

297 (BK/LG)

Voltage supplied in Start and Run (overload protected)

Circuit function

297 (BK/LG)

Voltage supplied in Start and Run (overload protected)

Connector Views

C1529

C2017

12A581

12A581

Pusher fan

Blower motor relay

87
85

Pin

Circuit

1153 (RD/BK)

57 (BK)

87a

Circuit function

86

30

Switched power

FEMALE

Ground
Pin

Circuit

Circuit function

C2014

30

364 (BK/LG)

Voltage supplied at all times (overload protected)

85

489 (PK/BK)

Voltage in Run or Accessory (overload protected)

14401

86

753 (YE/RD)

Coil Ground

87

371 (PK/WH)

87a

Ashtray illumination
lamp

Blower motor feed


not used

FEMALE
Pin

Circuit

19 (LB/RD)

57 (BK)

Circuit function
lamp feed
Ground

C2031
14401

Cigar lighter, front


(15055)
C

FEMALE
Pin

Circuit

Circuit function

40 (LB/WH)

not used

57 (BK)

Ground

Voltage supplied at all times (overload protected)

150-42

150-43

Connector Views

C2039

C2047

14401
Hazard flasher
switch

10

14401
Indicator flasher
relay (13350)
5
4

FEMALE
Pin

Circuit

3 (LG/WH)

Left turn signal

2 (WH/LB)

Right turn signal

385 (WH/RD)

Circuit function
FEMALE

not used
Indicator flasher relay, control

Pin

Circuit
8 (OG/YE)

Circuit function

not used

Voltage supplied in Run (overload protected)

not used

383 (RD/WH)

Voltage supplied at all times (overload protected)

not used

385 (WH/RD)

Emergency warning flasher On/Off signal

19 (LB/RD)

Illumination

44 (LB)

Pulsed power feed

57 (BK)

Ground

57 (BK)

Ground

10

not used

C2077

14401

4 1
5
3

Horn relay

FEMALE
Pin

Circuit

460 (YE/LB)

Circuit function
Voltage supplied at all times (overload protected)

6 (YE/LG)

460 (YE/LB)

Coil Switched ground

not used

1 (DB)

Horn feed

Voltage supplied at all times (overload protected)

Connector Views

C2112

C2171

14401

14401

Key warning switch


(11A127)

Accelerator pedal
position sensor

FEMALE
Pin

Circuit

3049 (BK/LG)

Voltage supplied at all times (overload protected)

1414 (LG/VT)

Key in ignition signal

C2129
14401
2

5
3

FEMALE

Pin

Circuit

1709 (BN)

1708 (LG/BK)

1709 (BN)

1732 (BK/YE)

FEMALE

Circuit function

Headlamp relay

150-44

Circuit function
Voltage supplied at all times (overload protected)
Coil Switched ground
Voltage supplied at all times (overload protected)
not used
lamp feed, High beam

Pin

Circuit

1283 (TN/YE)

position signal

Circuit function

359 (GY/RD)

Signal return

351 (BN/WH)

Reference voltage

1285 (RD/LG)

1857 (YE/WH)

Idle validation switch signal


not used
Voltage supplied in Start and Run (overload protected)

150-45

Connector Views

C2173

C2177

14401

14401

Engine diagnostic
connector

Speed control Set/


Resume switch

D
E

B
B

H
D

FEMALE

FEMALE
Pin

Circuit

57 (BK)

391 (RD/YE)

1851 (WH/LG)

1852 (PK/LG)

Pin

Circuit

19 (LB/RD)

Switch illumination

Ground

5133 (WH)

Set signal

Voltage in Run or Accessory (overload protected)

248 (TN/OG)

Medium speed CAN +

not used

Medium speed CAN

57 (BK)

Ground

not used

133 (BK)

Cruise resume signal

Circuit function

914 (TN/OG)

Standard Corporate Protocol (SCP) data +

915 (PK/LB)

Standard Corporate Protocol (SCP) data

not used

not used

Circuit function

Voltage supplied in Start and Run (overload protected)

Connector Views

C2178

C2188

14401

14401

Speed control On/


Off switch

Audio unit (18808)

12

FEMALE

Pin

Circuit

Circuit function

FEMALE

Pin

Circuit
804 (OG/LG)

Circuit function

not used

Audio signal negative, Left

57 (BK)

Ground

287 (BK/WH)

248 (TN/OG)

Speed control On/Off signal

not used

298 (VT/OG)

Voltage supplied in Start and Run (overload protected)

not used

Audio signal positive, Left

not used

57 (BK)

Switch illumination

137 (YE/BK)

Voltage in Run or Accessory (overload protected)

57 (BK)

Ground

805 (WH/LG)

Audio signal negative, Right

not used

287 (BK/WH)

not used

10

not used

11

not used

12

1772 (VT)

19 (LB/RD)

7
8

Ground

Audio signal positive, Right

Voltage supplied at all times (overload protected)

150-46

150-47

Connector Views

C2218

C2242

14401

14401

Power window relay

High beam relay

87

87a

86

85

FEMALE

30

FEMALE

Pin

Circuit

Circuit function

Pin

Circuit

Circuit function

1732 (BK/YE)

Voltage supplied at all times (overload protected)

1708 (LG/BK)

Coil Switched ground

30

170 (RD/LB)

Voltage supplied at all times (overload protected)

85

296 (WH/VT)

Voltage in Run or Accessory (overload protected)

1732 (BK/YE)

Voltage supplied at all times (overload protected)

Coil Ground

13 (RD/BK)

lamp feed, Low beam

Power windows feed

12 (LG/BK)

lamp feed, High beam

86

57 (BK)

87

170 (RD/LB)

87a

not used

C2246
14401
Ashtray illumination
lamp

FEMALE
Pin

Circuit

19 (LB/RD)

57 (BK)

Circuit function
lamp feed
Ground

Connector Views

C2256

C2333

14401
Barometric Absolute
Pressure (BAP)
sensor

14401
Door lock timer

FEMALE
Pin

Circuit

359 (GY/RD)

Signal return

351 (BN/WH)

Reference voltage

1282 (TN/OG)

not used

Illumination dimmer
switch

FEMALE

19 (LB/RD)

14 (BN)

Circuit function
Cluster and Panel Illumination
not used
switched power

C2312

4 1
5

14401

Run/Accessory
relay

FEMALE

Pin

Circuit

297 (BK/LG)

57 (BK)

3049 (BK/LG)

489 (PK/BK)

12

FEMALE

Pressure signal

14401

Circuit

Circuit function

C2298

Pin

Circuit function
Voltage supplied in Start and Run (overload protected)
Coil Ground
Voltage supplied at all times (overload protected)
not used
Run/Acc power circuit

Pin

Circuit

Circuit function

1679 (WH/YE)

118 (PK/OG)

119 (PK/YE)

57 (BK)

Ground

not used

117 (PK/BK)

129 (LG)

Voltage supplied at all times (overload protected)


Lock/unlock circuit
not used
Lock Switch Circuit

Lock/unlock circuit
Remote Keyless Entry (RKE) input

not used

10

not used

11

120 (PK/LG)

12

57 (BK)

Lock Switch Circuit


Ground

150-48

150-49

Connector Views

C2344

C2346

14401

14401

A/C demand relay

Pusher fan relay


2

FEMALE

Circuit

489 (PK/BK)

753 (YE/RD)

Switched ground

790 (WH/OG)

A/C demand signal

790 (WHOG)

FEMALE

Circuit function
Voltage in Run or Accessory (overload protected)

not used
A/C demand signal

Pin

Circuit

3850 (LG/VT)

57 (BK)

1153 (RD/BK)

1153 (RD/BK)

C2345

C3129

14401

14A005

Pusher fan pressure


switch

Pin

Circuit function
Fourwheel drive relay, control
Ground
Voltage supplied at all times (overload protected)
not used
Pusher fan, control

Door ajar switch, left


front

FEMALE
Pin

Circuit

Circuit function

489 (PK/BK)

Voltage in Run or Accessory (overload protected)

3850 (LG/VT)

Fourwheel drive relay, control

Pin

Circuit

159 (RD/PK)

Circuit function
Interior lamp Switched ground

Connector Views

C3141

C3262

14A005

14405

Door ajar switch,


right front

Fuel sender, primary

side mounted tank

FEMALE
FEMALE
Pin

Circuit

159 (RD/PK)

Circuit function
Interior lamp Switched ground

Pin

Circuit

29 (YE/WH)

57 (BK)

Circuit function
Fuel sender signal
Ground

C3245
14A005
Floor shifter

rear mounted tank

FEMALE

Pin

Circuit

511 (LG)

22 (LB/BK)

FEMALE
Circuit function

Brake shift interlock control


Overdrive indicator Switched ground

Pin

Circuit

29 (YE/WH)

489 (PK/BK)

Voltage in Run or Accessory (overload protected)

224 (TN/WH)

Overdrive cancel switch signal

19 (LB/RD)

57 (BK)

Circuit function
not used
Fuel sender signal

Illumination

not used

Ground

57 (BK)

Ground

150-50

150-51

Connector Views

C3263

C4015

14405

14405
A

Fuel sender, secondary

Reversing alarm
speaker

FEMALE
FEMALE
Pin

Circuit

29 (YE/WH)

57 (BK)

Pin

Circuit

Fuel sender signal

Circuit function

140 (BK/PK)

Ground

57 (BK)

C3264
14405
Fuel transfer pump

FEMALE

Pin

Circuit

29 (YE/WH)

Fuel tank sender, RH side

Circuit function

29 (YE/WH)

Fuel tank sender, LH side

787 (PK/BK)

57 (BK)

489 (PK/BK)

Voltage in Run or Accessory (overload protected)


Ground
Voltage supplied at all times (overload protected)

Circuit function
Voltage supplied in reverse
Ground

Connector Views

C4046a

C4046b

14405

14405

License plate lamp


(13550)

License plate lamp


(13550)

Pin

Circuit

14 (BN)

Circuit function
voltage, Hot in Park or Head

Pin

Circuit

57 (BK)

Circuit function
Ground

150-52

151-1

2079c151 00 00p01 US#


03.06.01

Component Location Views

C102a
C102b
Generator

C1244
Injection Control
Pressure (ICP)
sensor (9F972)

...

8
A

C1064
Engine Coolant
Temperature (ECT)
sensor (12A648)

C1239
Air intake heater

S142

D
S106
S107
S127
S148

C1275
Camshaft position
sensor (6B288)

C197a
C197b
Starter motor (11002)

F
1

front of vehicle

engine front view

2079c151 00 00p02 US#

Component Location Views

151-2

8
A

S125
C1414
Glow plug bank,
right

C1450
EGR system
module

S149
S102
S103

S147

D
C100
A/C clutch field coil
(19D798)

S144
S145
S146

C1120
Crankshaft position
sensor (6C315)

F
1

front of vehicle

engine side view

151-3

2079c151 00 00p03 US#


03.06.01

Component Location Views

...

8
A

C128
Mass Air Flow (MAF)
sensor (12B579)

C1413
Glow plug bank,
left

S141
S143

S123

S139

F
1

front of vehicle

engine side view

2079c151 00 00p04 US#

Component Location Views

C1185
Fuel injector 5
(9F593)

151-4

C1186
Fuel injector 6
(9F593)

C1242
Injection Pressure
Regulator (IPR)

C1184
Fuel injector 4
(9F593)

B
C103
Oil pressure switch
(9278)
C104
Engine Oil
Temperature
(EOT) sensor

C1084a
C1084b
C1084c
C1084d
Glow plug relay

C1245a
C1245b
C1245c
C1245d
Manifold intake air
heater relay

C1182
Fuel injector 2
(9F593)

C1183
Fuel injector 3 (9F593)
C1086
A/C Compressor
clutch diode

C1181
Fuel injector 1
(9F593)

C1236
Manifold Air
Temperature
(MAT) sensor

S140
G106

C1515
Boost control
solenoid

C1087
Manifold Absolute
Pressure (MAP)
sensor

C1389
EGR valve
actuator

front of vehicle

engine top view

151-5

2079c151 00 00p05 US#


03.06.01

Component Location Views

...

C193
Output Shaft Speed
(OSS) sensor (7H103)

C143
Speed sensor
assembly
(7M101)

AA
AA

D
C199
5R110
transmission

F
1

front of vehicle

vehicle underbody 5R110 transmission

2079c151 00 00p06 US#

Component Location Views

151-6

D
C1043
Park/turn lamp,
right front
(13411)

C1023
Park/turn lamp,
left front (13411)

C1041
Headlamp,
right (13008)

C131
Horn (13832)

C152
Fog lamp, left
front (15200)

S218

C162
Fog lamp, right
front (15200)

F
2

front of vehicle

front of vehicle

C1021
Headlamp,
left (13008)

151-7

2079c151 00 00p07 US#


03.06.01

Component Location Views

5
C240
C290
Audio unit (18808)

A
S207
S213

...

8
A

S225

C294a
C294b
C294c
Function selector switch
assembly (19B888)

C278
Brake pedal position
switch (13480)

C2077
Horn relay
C2047
Indicator flasher
relay (13350)

C124
Brake fluid level
switch (2L414)

C2171
Accelerator pedal position sensor
C1025
Brake pressure
switch (2B264)

S200
S201

F
1

front of vehicle

under dash panel, driver side

2079c151 00 00p08 US#

S202
S205

Component Location Views

C2333
Door lock timer

S239

C1228
Blower motor resistor
(19A706)

151-8

8
A

C125
Windshield wiper
motor (17508)

B
C2312
Run/Accessory
relay

C288
Blower motor

S219
C272
Remote keyless
entry module
(15K602)

D
C1030
Daytime Running
Lamps (DRL)
module
C1162a
C1162b
Freeze
protection
switch

E
S203
S206

C1078
A/C high pressure
switch (19D594)

C130
A/C clutch cycling
pressure switch
(19D594)

C137
Windshield washer
pump motor
(17618)

front of vehicle

under dash panel, RH side

151-9

2079c151 00 00p09 US#


03.06.01

Component Location Views

5
C2177
Speed control
Set/Resume
switch

C2039
Hazard flasher
switch

A
Antenna

8
A

C2178
Speed control
On/Off switch
C220a
C220b
Instrument cluster
(10849)

C2256
Barometric
Absolute
Pressure
(BAP) sensor

...

C
C2246
Ashtray illumination
lamp
C2031
Cigar lighter,
front (15055)

S214
S215
S208
S209
S210
S211

E
S220

Auxiliary
relay box 1

C251
Data Link Connector
(DLC) (14489)

C2173
Engine diagnostic
connector

behind dash panel, center

front of vehicle

2079c151 00 00p10 US#

Component Location Views

151-10

C202b
Multifunction
switch

C202a
Multifunction
switch

C2112
Key warning switch
(11A127)

B
C250
Ignition switch
(11572)

F
1

front of vehicle

Steering Column

151-11

2079c151 00 00p11 US#


03.06.01

Component Location Views

...

C2014
Ashtray illumination
lamp

C212

C2298
Illumination
dimmer switch

C110
C133
C134

S233
S236

C211

F
1

front of vehicle

dash panel

2079c151 00 00p12 US#

Component Location Views

S222
S223

S204
S221
S227

151-12

8
A

S226
S228
S238

S212
S216

S234

D
S230
S237

G100
G101

G200

S229

S217
S231
S240
S241

S224

S235

front of vehicle

behind dash panel, top view

151-13

2079c151 00 00p13 US#


03.06.01

Component Location Views

...

A
C3141
Door ajar switch,
right front

B
C306
Parking brake
switch (15A851)
C3245
Floor shifter

C3129
Door ajar switch,
left front

E
C323
Safety belt buckle
switch (10B924)

F
1

front of vehicle

Vehicle interior, LH side

2079c151 00 00p14 US#

Component Location Views

C970
Roof marker lamp,
left

S902

6
C971
Roof marker lamp,
left center

151-14

8
A

C972
Roof marker lamp,
center
C973
Roof marker lamp,
right center

B
S900

S901
C974
Roof marker lamp,
right

C981
Interior lamp

C300

D
C210

F
1

front of vehicle

Apillar, Apillar LH side

151-15

2079c151 00 00p15 US#


03.06.01

Component Location Views

4
C504
Master window
adjust switch

...

C604
Window adjust switch,
passenger side

B
C641
Door lock actuator,
right front
C612
Speaker, right
front (18808)

C552
Door lock actuator,
left front

C523
Speaker, left
front (18808)

C623
Power window motor,
right front

C518
Power window motor,
left front

F
1

front of vehicle

RH front door, LH side similar

2079c151 00 00p16 US#

Component Location Views

151-16

C168
Automatic transmission
module (7G422)

D
G102
G103

S105

S109
C140

C139

F
1

front of vehicle

main chassis side member, RH side

151-17

2079c151 00 00p17 US#


03.06.01

Component Location Views

...

8
A

C1035
Power Distribution Center (PDC)

S104
S117
S118
S119
S120
S121
S124
S128
S130

C1174a
C1174b
C1174c
Injector Driver
Module (IDM)

C175c
C175d
C175b
C175a
Engine Control
Module (ECM)

F
1

front of vehicle

main chassis side member, RH side

2079c151 00 00p18 US#

Component Location Views

151-18

C
C1100a
Battery (10655)

C1100b
Battery (10655)

C1249a
Battery 2

C1249b
Battery 2

F
1

front of vehicle

main chassis side member, RH side

151-19

2079c151 00 00p19 US#


03.06.01

Component Location Views

...

8
A

S114
S115
C311

C3262
Fuel sender,
primary

C
S404
C1237
Resistor cap 1

F
1

front of vehicle

main chassis side member, LH side

2079c151 00 00p20 US#

Component Location Views

151-20

A
C3263
Fuel sender,
secondary

D
C3264
Fuel transfer pump

F
1

front of vehicle

main chassis side member, RH side

151-21

2079c151 00 00p21 US#


03.06.01

Component Location Views

...

A
S409

C455
Rear axle speed
sensor (4B409)

F
1

front of vehicle

vehicle underbody, rear

2079c151 00 00p22 US#

Component Location Views

A
S134

C135
ABS control
module
(2C219)

C150
Wheel speed
sensor, left front
(2C205)
S101

151-22

8
A

S112
S113

S108
S137

B
C135
ABS control
module (2C219)

G105

C160
Wheel speed
sensor, right front
(2C204)

Power Distribution
Center (PDC)

S108
S133
S136

F
1

C1076
Fuel heater

C1080
Waterinfuel
sensor

S138

front of vehicle

vehicle underbody, front

151-23

2079c151 00 00p23 US#


03.06.01

Component Location Views

...

S111

S110

G104

S116

S135

S122

S126

S132

S131

S129

front of vehicle

vehicle underbody, front

2079c151 00 00p24 US#

Component Location Views

151-24

A
S401

C412
Tail lamp, left

D
S402
S403
S405
S407

C415
Tail lamp, right

E
C4015
Reversing alarm
speaker

F
1

front of vehicle

vehicle rear end

152-1

Component Location Charts

Components
Location

Cell 151
Page/coordinates

ABS control module (2C219)


main chassis side member, LH side . . . . . . . . . . . . . . . . . . .
Instrument cluster (10849)
in dash panel, driver side . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic transmission module (7G422)
near Power Distribution Center (PDC) . . . . . . . . . . . . . . . . .
Engine Control Module (ECM)
near Power Distribution Center (PDC) . . . . . . . . . . . . . . . . .
Remote keyless entry module (15K602)
under dash panel, RH side . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio unit (18808)
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daytime Running Lamps (DRL) module
behind dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Injector Control Module (FICM)
near Power Distribution Center (PDC) . . . . . . . . . . . . . . . . .
5R110 transmission
transmission, RH side, bottom . . . . . . . . . . . . . . . . . . . . . . .
Door lock timer
behind dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manifold Absolute Pressure (MAP) sensor
engine, top, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Coolant Temperature (ECT) sensor (12A648)
engine, front, near thermostat housing . . . . . . . . . . . . . . . . .
Waterinfuel sensor
main chassis side member, LH side, near transmission . . . .
Wheel speed sensor, right front (2C204)
wheel hub, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel speed sensor, left front (2C205)
wheel hub, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22 C 1
9 B 8
16 C 7
17 D 8
8 D 8
7 A 5
8 D 1
17 B 4
5 E 6
8 A 3
4 E 5
1 A 7
22 F 3
22 D 8
22 A 4

Mass Air Flow (MAF) sensor (12B579)


engine, top, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear axle speed sensor (4B409)
rear axle, top, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft position sensor (6B288)
engine, LH side, bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft position sensor (6C315)
engine, LH side, bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Barometric Absolute Pressure (BAP) sensor
behind dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Shaft Speed (OSS) sensor (7H103)
transmission, top, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accelerator pedal position sensor
under dash panel, on accelerator pedal support . . . . . . . . . .
Engine Oil Temperature (EOT) sensor
engine, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Injection Control Pressure (ICP) sensor (9F972)
engine, top, on RH valve cover . . . . . . . . . . . . . . . . . . . . . .
Speed sensor assembly (7M101)
transmission, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manifold Air Temperature (MAT) sensor
engine, top, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel sender, primary
on fuel tank, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel sender, secondary
on fuel tank, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data Link Connector (DLC) (14489)
under dash panel, driver side . . . . . . . . . . . . . . . . . . . . . . . .
Engine diagnostic connector
under dash panel, driver side . . . . . . . . . . . . . . . . . . . . . . . .
Headlamp, left (13008)
front of vehicle, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamp, right (13008)
front of vehicle, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof marker lamp, left
roof, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 A 5
21 C 5
1 E 7
2 F 5
9 B 2
5 B 4
7 D 7
4 C 8
1 A 2
5 B 2
4 E 8
19 B 1
20 B 7
9 F 5
9 F 7
6 E 7
6 E 2
14 A 3

Component Location Charts


Roof marker lamp, right
roof, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray illumination lamp
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog lamp, right front (15200)
front of vehicle, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog lamp, left front (15200)
front of vehicle, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . .
License plate lamp (13550)
vehicle rear end
Interior lamp
in roof panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Park/turn lamp, left front (13411)
front of vehicle, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Park/turn lamp, right front (13411)
front of vehicle, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tail lamp, left
vehicle rear end, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tail lamp, right
vehicle rear end, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof marker lamp, left center
roof, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof marker lamp, center
roof, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof marker lamp, right center
roof, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn (13832)
main chassis side member, RH side, front . . . . . . . . . . . . . .
Indicator flasher relay (13350)
behind dash panel, driver side . . . . . . . . . . . . . . . . . . . . . . .
Fuel pump relay
in Power Distribution Center (PDC)
Starter relay (11450)
in Power Distribution Center (PDC)
Fog lamp relay
in Power Distribution Center (PDC)

14 C 8
11 B 2
6 F 2
6 E 6

14 C 7
6 E 8
6 D 1
24 B 2
24 E 6
14 A 6
14 A 7
14 B 8
6 E 4
7 D 7

Horn relay
behind dash panel, driver side . . . . . . . . . . . . . . . . . . . . . . .
Low beam relay
in auxiliary fuse and relay box
High beam relay
in auxiliary fuse and relay box
Park lamp relay
in Power Distribution Center (PDC)
Fuel heater relay
in Power Distribution Center (PDC)
Blower motor relay
in auxiliary fuse and relay box
A/C clutch relay
in Power Distribution Center (PDC)
Windshield wiper relay
in Power Distribution Center (PDC)
ECM power relay
in Power Distribution Center (PDC)
Glow plug relay
near Power Distribution Center (PDC) . . . . . . . . . . . . . . . . .
Power window relay
in auxiliary fuse and relay box
Trailer tow relay, right turn
in Auxiliary Junction Box (AJB), trailer tow
Trailer tow relay, left turn
in Auxiliary Junction Box (AJB), trailer tow
Trailer tow relay, parking lamp
in Auxiliary Junction Box (AJB), trailer tow
Fuel Injector Control Module (FICM) power relay
in Power Distribution Center (PDC)
Manifold intake air heater relay
near Power Distribution Center (PDC) . . . . . . . . . . . . . . . . .
Trailer tow relay, stoplamp
in Auxiliary Junction Box (AJB), trailer tow
Reversing lamps relay
in Power Distribution Center (PDC)

152-2

7 C 7

4 D 1

4 D 2

152-3

Component Location Charts

Run/Accessory relay
behind dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 B 1
Body builder relay #1
in Power Distribution Center (PDC)
Transmission relay
in Power Distribution Center (PDC)
A/C demand relay
behind dash panel, center
Pusher fan relay
under dash panel, RH side
Starter motor (11002)
1 F 3
engine, LH side, bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel pump
main chassis side member, LH side, near transmission
Blower motor
behind dash panel, RH side . . . . . . . . . . . . . . . . . . . . . . . . . 8 C 8
Windshield wiper motor (17508)
behind dash panel, RH side . . . . . . . . . . . . . . . . . . . . . . . . . 8 A 8
Windshield washer pump motor (17618)
8 F 6
under dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door lock actuator, left front
in driver door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 C 8
Door lock actuator, right front
in passenger door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 B 8
Power window motor, left front
in driver door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 E 5
Power window motor, right front
in passenger door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 E 5
EGR valve actuator
4 E 6
engine, top, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pusher fan
main chassis side member, RH side, front
Fuel transfer pump
main chassis side member, RH side . . . . . . . . . . . . . . . . . . . 20 E 4
Brake fluid level switch (2L414)
under dash panel, on master cylinder . . . . . . . . . . . . . . . . . . 7 D 2

Oil pressure switch (9278)


engine, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazard flasher switch
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake switch (15A851)
vehicle floor, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key warning switch (11A127)
on steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pedal position switch (13480)
under dash panel, on brake pedal support . . . . . . . . . . . . . . .
Door ajar switch, left front
LH Bpillar, bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door ajar switch, right front
RH Bpillar, bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Window adjust switch, passenger side
in passenger door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/C high pressure switch (19D594)
under dash panel, RH side . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pressure switch (2B264)
under dash panel, on master cylinder, bottom . . . . . . . . . . .
Ignition switch (11572)
on steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety belt buckle switch (10B924)
seat belt buckle, driver side . . . . . . . . . . . . . . . . . . . . . . . . .
Illumination dimmer switch
in dash panel, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/C clutch cycling pressure switch (19D594)
under dash panel, RH side . . . . . . . . . . . . . . . . . . . . . . . . . .
Multifunction switch
on steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Master window adjust switch
in driver door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Floor shifter
vehicle floor, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed control Set/Resume switch
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 B 8
9 A 4
13 B 8
10 B 7
7 C 7
13 E 8
13 A 2
15 A 4
8 F 4
7 E 2
10 B 2
13 E 6
11 D 2
8 F 5
10 A 6
15 A 3
13 C 2
9 A 5

Component Location Charts


Speed control On/Off switch
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 A 6
Freeze protection switch
8 E 2
behind dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pusher fan pressure switch
under dash panel, RH side
Battery (10655)
behind cab, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 C 6
Battery 2
behind cab, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 E 1
Generator
engine, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 A 4
Fusible link A
engine compartment, generator
Fusible link B
engine compartment, generator
Glow plug 1
engine, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 A 2
Glow plug 2
engine, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 A 8
Glow plug 3
engine, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 A 2
Glow plug 4
engine, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 A 8
Function selector switch assembly (19B888)
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 B 7
Inline fuse 1
near Power Distribution Center (PDC)
Inline fuse 2
near Power Distribution Center (PDC)
Power Distribution Center (PDC)
under cab, RH side, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 A 8
Auxiliary relay box 1
9 E 2
behind dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary relay box 2
vehicle underbody, chassis crossmember, rear . . . . . . . . . . . 24 E 3

152-4

Glow plug 5
engine, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 A 2
Glow plug 6
engine, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 A 8
Glow plug bank, right
RH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 A 8
Glow plug bank, left
LH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 A 2
Fuel heater
main chassis side member, LH side, near transmission . . . . 22 E 5
Cigar lighter, front (15055)
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 D 8
Air intake heater
engine, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 A 6
Blower motor resistor (19A706)
behind dash panel, RH side . . . . . . . . . . . . . . . . . . . . . . . . . 8 A 6
Resistor cap 1
main chassis side member, LH side . . . . . . . . . . . . . . . . . . . 19 D 8
A/C Compressor clutch diode
4 E 2
engine, top, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission relay diode
in Battery Junction Box (BJB)
Speaker, right front (18808)
in passenger door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 C 2
Speaker, left front (18808)
in driver door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 C 2
A/C clutch field coil (19D798)
engine, front, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 D 8
Fuel injector 1 (9F593)
4 E 3
RH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel injector 2 (9F593)
LH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 D 8
Fuel injector 3 (9F593)
RH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 D 2
Fuel injector 4 (9F593)
LH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B 8

152-5

Component Location Charts

Fuel injector 5 (9F593)


RH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel injector 6 (9F593)
LH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Injection Pressure Regulator (IPR)
engine, top, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boost control solenoid
engine, top, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reversing alarm speaker
vehicle rear end, RH side, on tail lamp support . . . . . . . . . .
EGR system module
near Power Distribution Center (PDC) . . . . . . . . . . . . . . . . .

4 A 3
4 A 7
4 A 5
4 E 4
24 E 6
2 B 2

Component Location Charts

Connectors
Location
C100
C102a
C102b
C103
C104
C110
C124
C125
C128
C130
C131
C133
C134
C135
C137
C139
C140
C143
C150
C152
C160
C162
C168
C175a
C175b
C175c
C175d
C193
C197a
C197b
C199
C202a

Cell 151
Page/coordinates

engine, front, RH side . . . . . . . . . . . . . . . . . . . . . . . .


engine, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
engine, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
engine, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
engine, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
chassis crossmember, front, . . . . . . . . . . . . . . . . . . . .
under dash panel, on master cylinder . . . . . . . . . . . .
behind dash panel, RH side . . . . . . . . . . . . . . . . . . . .
engine, top, LH side . . . . . . . . . . . . . . . . . . . . . . . . . .
under dash panel, RH side . . . . . . . . . . . . . . . . . . . . .
main chassis side member, RH side, front . . . . . . . . .
chassis crossmember, front, . . . . . . . . . . . . . . . . . . . .
chassis crossmember, front, . . . . . . . . . . . . . . . . . . . .
main chassis side member, LH side . . . . . . . . . . . . . .
under dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
transmission, LH side . . . . . . . . . . . . . . . . . . . . . . . .
wheel hub, LH side . . . . . . . . . . . . . . . . . . . . . . . . . .
front of vehicle, LH side . . . . . . . . . . . . . . . . . . . . . .
wheel hub, RH side . . . . . . . . . . . . . . . . . . . . . . . . . .
front of vehicle, RH side . . . . . . . . . . . . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
transmission, top, rear . . . . . . . . . . . . . . . . . . . . . . . .
engine, LH side, bottom . . . . . . . . . . . . . . . . . . . . . . .
engine, LH side, bottom . . . . . . . . . . . . . . . . . . . . . . .
transmission, RH side, bottom . . . . . . . . . . . . . . . . . .
on steering column . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 D 7
1 A 4
1 A 4
4 B 7
4 C 7
11 E 6
7 D 2
8 A 7
3 A 4
8 E 5
6 E 3
11 E 6
11 E 6
22 B 1
8 E 7
16 F 6
16 E 3
5 B 2
22 A 4
6 E 6
22 D 7
6 E 3
16 C 7
17 C 8
17 C 8
17 D 8
17 D 8
5 B 4
1 E 4
1 F 4
5 D 6
10 A 3

C202b
C210
C211
C212
C220a
C220b
C240
C250
C251
C272
C278
C288
C290
C294a
C294b
C294c
C300
C306
C311
C323
C412
C415
C421
C422
C423
C431
C455
C504
C518
C523
C552
C604
C612
C623
C641
C970

on steering column . . . . . . . . . . . . . . . . . . . . . . . . . . .
LH Apillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LH Apillar, under dash panel . . . . . . . . . . . . . . . . . .
RH Apillar, under dash panel . . . . . . . . . . . . . . . . . .
in dash panel, driver side . . . . . . . . . . . . . . . . . . . . . .
in dash panel, driver side . . . . . . . . . . . . . . . . . . . . . .
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . .
on steering column . . . . . . . . . . . . . . . . . . . . . . . . . . .
under dash panel, driver side . . . . . . . . . . . . . . . . . . .
under dash panel, RH side . . . . . . . . . . . . . . . . . . . . .
under dash panel, on brake pedal support . . . . . . . . .
behind dash panel, RH side . . . . . . . . . . . . . . . . . . . .
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . .
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . .
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . .
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . .
LH Bpillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vehicle floor, center . . . . . . . . . . . . . . . . . . . . . . . . . .
main chassis side member, LH side . . . . . . . . . . . . . .
seat belt buckle, driver side . . . . . . . . . . . . . . . . . . . .
vehicle rear end, LH side . . . . . . . . . . . . . . . . . . . . . .
vehicle rear end, RH side . . . . . . . . . . . . . . . . . . . . . .

152-6
10 A 6
14 D 7
11 E 1
11 D 7
9 A 7
9 B 7
7 A 5
10 B 2
9 E 6
8 D 7
7 C 7
8 B 7
7 A 5
7 B 7
7 B 7
7 B 7
14 D 1
13 B 7
19 A 5
13 E 6
24 B 2
24 E 6

L9501, L1081
L9501, L1081
L9501, L1081

vehicle underbody, rear, chassis crossmember


rear axle, top, center . . . . . . . . . . . . . . . . . . . . . . . . . .
in driver door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
in driver door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
in driver door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
in driver door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
in passenger door . . . . . . . . . . . . . . . . . . . . . . . . . . . .
in passenger door . . . . . . . . . . . . . . . . . . . . . . . . . . . .
in passenger door . . . . . . . . . . . . . . . . . . . . . . . . . . . .
in passenger door . . . . . . . . . . . . . . . . . . . . . . . . . . . .
roof, LH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21 C 5
15 A 3
15 E 5
15 C 2
15 C 7
15 A 4
15 C 2
15 E 5
15 B 7
14 A 4

152-7
C971
C972
C973
C974
C981
C1007
C1016
C1017
C1021
C1023
C1025
C1030
C1035
C1041
C1043
C1051
C1064
C1076
C1078
C1080
C1084a
C1084b
C1084c
C1084d
C1086
C1087
C1095
C1100a
C1100b
C1120
C1162a
C1162b
C1174a
C1174b

Component Location Charts


roof, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
roof, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
roof, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
roof, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
in roof panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
in Power Distribution Center (PDC)
in Power Distribution Center (PDC)
in Power Distribution Center (PDC)
front of vehicle, LH side . . . . . . . . . . . . . . . . . . . . . .
front of vehicle, LH side . . . . . . . . . . . . . . . . . . . . . .
under dash panel, on master cylinder, bottom . . . . . .
behind dash panel, center . . . . . . . . . . . . . . . . . . . . . .
under cab, RH side, rear . . . . . . . . . . . . . . . . . . . . . . .
front of vehicle, RH side . . . . . . . . . . . . . . . . . . . . . .
front of vehicle, RH side . . . . . . . . . . . . . . . . . . . . . .
in Power Distribution Center (PDC)
engine, front, near thermostat housing . . . . . . . . . . .
main chassis side member, LH side, near transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
under dash panel, RH side . . . . . . . . . . . . . . . . . . . . .
main chassis side member, LH side, near transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
engine, top, RH side . . . . . . . . . . . . . . . . . . . . . . . . . .
engine, top, front . . . . . . . . . . . . . . . . . . . . . . . . . . . .
in Power Distribution Center (PDC)
behind cab, RH side . . . . . . . . . . . . . . . . . . . . . . . . . .
behind cab, RH side . . . . . . . . . . . . . . . . . . . . . . . . . .
engine, LH side, bottom . . . . . . . . . . . . . . . . . . . . . . .
behind dash panel, center . . . . . . . . . . . . . . . . . . . . . .
behind dash panel, center . . . . . . . . . . . . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .

14 A 6
14 A 7
14 B 7
14 C 7
14 C 7

6 E 7
6 E 7
7 E 2
8 D 1
17 A 7
6 E 2
6 D 1
1 A 7
22 E 4
8 E 4
22 E 3
4 C 2
4 C 2
4 C 2
4 C 2
4 E 2
4 E 5
18 C 6
18 C 1
2 F 5
8 E 2
8 E 2
17 B 4
17 B 4

C1174c
C1181
C1182
C1183
C1184
C1185
C1186
C1228
C1235
C1236
C1237
C1239
C1242
C1244
C1245a
C1245b
C1245c
C1245d
C1249a
C1249b
C1253
C1275
C1329
C1382
C1389
C1413
C1414
C1450
C1474
C1491
C1515
C1519
C1520
C1521
C1529

near Power Distribution Center (PDC) . . . . . . . . . . .


RH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . .
behind dash panel, RH side . . . . . . . . . . . . . . . . . . . .
in Power Distribution Center (PDC)
engine, top, LH side . . . . . . . . . . . . . . . . . . . . . . . . . .
main chassis side member, LH side . . . . . . . . . . . . . .
engine, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
engine, top, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
engine, top, on RH valve cover . . . . . . . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
behind cab, RH side . . . . . . . . . . . . . . . . . . . . . . . . . .
behind cab, RH side . . . . . . . . . . . . . . . . . . . . . . . . . .
main chassis side member, LH side, near transmission
engine, LH side, bottom . . . . . . . . . . . . . . . . . . . . . . .
in Power Distribution Center (PDC)
in Power Distribution Center (PDC)
engine, top, front . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RH cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . .
near Power Distribution Center (PDC) . . . . . . . . . . .
in Power Distribution Center (PDC)
in Power Distribution Center (PDC)
engine, top, front . . . . . . . . . . . . . . . . . . . . . . . . . . . .
in Power Distribution Center (PDC)
in Power Distribution Center (PDC)
in Power Distribution Center (PDC)
main chassis side member, RH side, front

17 B 4
4 E 3
4 D 8
4 D 2
4 A 7
4 A 3
4 A 7
8 A 5
4 E 8
19 C 7
1 A 5
4 A 5
1 A 2
4 C 2
4 C 2
4 D 2
4 D 2
18 E 6
18 E 2
1 E 7
4 E 6
3 A 2
2 A 7
2 A 2
4 E 4

Component Location Charts


C2014
C2017
C2031
C2039
C2047
C2077
C2112
C2171
C2173
C2177
C2178
C2188
C2218
C2234
C2242
C2246
C2256
C2298
C2312
C2333
C2334
C2344
C2345
C2346
C3129
C3141
C3245
C3262
C3263
C3264
C4015
C4019
C4020
C4022
C4046a
C4046b

in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . .


in auxiliary fuse and relay box
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . .
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . .
behind dash panel, driver side . . . . . . . . . . . . . . . . . .
behind dash panel, driver side . . . . . . . . . . . . . . . . . .
on steering column . . . . . . . . . . . . . . . . . . . . . . . . . . .
under dash panel, on accelerator pedal support . . . . .
under dash panel, driver side . . . . . . . . . . . . . . . . . . .
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . .
in dash panel, center . . . . . . . . . . . . . . . . . . . . . . . . . .
in dash panel, center
in auxiliary fuse and relay box
in auxiliary fuse and relay box
in auxiliary fuse and relay box
in dash panel, LH side . . . . . . . . . . . . . . . . . . . . . . . .
behind dash panel, center . . . . . . . . . . . . . . . . . . . . . .
in dash panel, LH side . . . . . . . . . . . . . . . . . . . . . . . .
behind dash panel, center . . . . . . . . . . . . . . . . . . . . . .
behind dash panel, center . . . . . . . . . . . . . . . . . . . . . .
in auxiliary fuse and relay box
behind dash panel, center
under dash panel, RH side
under dash panel, RH side
LH Bpillar, bottom . . . . . . . . . . . . . . . . . . . . . . . . . .
RH Bpillar, bottom . . . . . . . . . . . . . . . . . . . . . . . . . .
vehicle floor, center . . . . . . . . . . . . . . . . . . . . . . . . . .
on fuel tank, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
on fuel tank, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
main chassis side member, RH side . . . . . . . . . . . . . .
vehicle rear end, RH side, on tail lamp support . . . . .
in Auxiliary Junction Box (AJB), trailer tow
in Auxiliary Junction Box (AJB), trailer tow
in Auxiliary Junction Box (AJB), trailer tow
vehicle rear end
vehicle rear end

11 B 2
9 D 8
9 A 4
7 D 7
7 C 7
10 B 7
7 D 7
9 F 7
9 A 5
9 A 6

9 C 1
9 B 2
11 D 2
8 B 1
8 A 3

13 E 7
13 A 2
13 C 2
19 B 2
20 A 6
20 D 4
24 E 6

C4202

in Auxiliary Junction Box (AJB), trailer tow

152-8

152-9

Component Location Charts

Ground points
Location
G100
G101
G102
G103
G104
G105
G106
G107
G108
G200

Cell 151
Page/coordinates

behind dash panel, RH side . . . . . . . . . . . . . . . . . . . . .


behind dash panel, RH side . . . . . . . . . . . . . . . . . . . . .
main chassis side member, near Power Distribution
Center (PDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
main chassis side member, near Power Distribution
Center (PDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vehicle underbody, front . . . . . . . . . . . . . . . . . . . . . . .
on radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
engine, top, RH side . . . . . . . . . . . . . . . . . . . . . . . . . . .
engine, bottom, RH side
main chassis side member, RH side
in LH front footwell . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 E 2
12 E 2
16 D 8
16 D 8
23 B 8
22 C 8
4 E 4
12 E 6

Component Location Charts 152-10


S124

Splices
Location
S100
S101
S102
S103
S104
S105
S106
S107
S108
S109
S110
S111
S112
S113
S114
S115
S116
S117
S118
S119
S120
S121
S122
S123

Wiring harness Main near T/O to C1080


Wiring harness Main near T/O to G103 . . . . . . . . .
Wiring harness Engine Sensor in T/O to C1087 . . .
Wiring harness Engine Sensor in T/O to C1087 . . .
Wiring harness Main in T/O to Power Distribution
Center (PDC) (14A003) . . . . . . . . . . . . . . . . . . . . . . .
Wiring harness Main near T/O to C175b . . . . . . . .
Wiring harness Engine Sensor near T/O to C140 . .
Wiring harness Engine Sensor near T/O to C140 . .
Wiring harness Main near T/O to C143 . . . . . . . . .
Wiring harness Main in T/O to C168 . . . . . . . . . . .
Wiring harness Main near T/O to C150 . . . . . . . . .
Wiring harness Main near T/O to C150 . . . . . . . . .
Wiring harness Main near T/O to C150 . . . . . . . . .
Wiring harness Main near T/O to C150 . . . . . . . . .
Wiring harness Main near T/O to C1237 . . . . . . . .
Wiring harness Main near T/O to C1237 . . . . . . . .
Wiring harness Main near T/O to C1237 . . . . . . . .
Wiring harness Main in T/O to Power Distribution
Center (PDC) (14A003) . . . . . . . . . . . . . . . . . . . . . . .
Wiring harness Main in T/O to Power Distribution
Center (PDC) (14A003) . . . . . . . . . . . . . . . . . . . . . . .
Wiring harness Main in T/O to Power Distribution
Center (PDC) (14A003) . . . . . . . . . . . . . . . . . . . . . . .
Wiring harness Main in T/O to Power Distribution
Center (PDC) (14A003) . . . . . . . . . . . . . . . . . . . . . . .
Wiring harness Main in T/O to Power Distribution
Center (PDC) (14A003) . . . . . . . . . . . . . . . . . . . . . . .
Wiring harness Main near T/O to C1237 . . . . . . . .
Wiring harness Engine Sensor near T/O to C1450 .

22 A 5
2 C 7
2 C 7
17 B 8
16 E 2
1 D 1
1 D 1
22 B 3
16 E 7
23 A 6
23 A 5
22 A 6
22 A 6
19 A 7
19 A 7
23 F 2
17 B 8
17 B 8
17 B 8
17 B 8
17 C 8
23 F 3
3 B 6

S125
S126
S127
S128
S129
S130
S131
S132
S133
S134
S135
S136
S138
S139
S140
S141
S142
S143
S144
S145
S146
S147
S148
S149
S200
S201
S202
S203
S204

Wiring harness Main in T/O to Power Distribution


Center (PDC) (14A003) . . . . . . . . . . . . . . . . . . . . . . . 17 C 8
Wiring harness Engine Sensor near T/O to C1450 .
2 A 6
Wiring harness Main near T/O to C1237 . . . . . . . . 23 F 4
Wiring harness Engine Sensor near T/O to C140 . .
1 E 1
Wiring harness Main in T/O to Power Distribution
Center (PDC) (14A003) . . . . . . . . . . . . . . . . . . . . . . . 17 C 8
Wiring harness Main near T/O to C150 . . . . . . . . . 23 F 6
Wiring harness Main in T/O to Power Distribution
Center (PDC) (14A003) . . . . . . . . . . . . . . . . . . . . . . . 17 C 8
Wiring harness Main near T/O to C1237 . . . . . . . . 23 F 5
Wiring harness Main near T/O to C1237 . . . . . . . . 23 F 5
Wiring harness Main near T/O to C143 . . . . . . . . . 22 F 2
Wiring harness Main near T/O to C143 . . . . . . . . . 22 A 4
Wiring harness Main near T/O to C1237 . . . . . . . . 23 F 3
Wiring harness Main near T/O to C143 . . . . . . . . . 22 F 2
Wiring harness Main near T/O to C143 . . . . . . . . . 22 E 6
Wiring harness Engine Sensor near T/O to C175c .
3 B 7
Wiring harness Engine Sensor near T/O to C1236 .
4 E 7
Wiring harness Engine Sensor near T/O to C1244 .
3 B 6
Wiring harness Engine Sensor near T/O to C1244 .
1 B 3
Wiring harness Engine Sensor near T/O to C1244 .
3 B 6
Wiring harness Engine Sensor in T/O to C175d . . .
2 D 2
Wiring harness Engine Sensor in T/O to C175d . . .
2 E 2
Wiring harness Engine Sensor in T/O to C175d . . .
2 E 2
Wiring harness Engine Sensor in T/O to C175c . . .
2 D 2
Wiring harness Engine C268 near T/O to C1174a .
1 E 3
Wiring harness Engine Sensor in T/O to C1450 . . .
2 C 2
Wiring harness Instrument panel in T/O to G200 . .
7 E 7
Wiring harness Instrument panel in T/O to G200 . .
7 E 7
Wiring harness Instrument panel near T/O to C1030
8 A 2
Wiring harness Instrument panel near T/O to C2333
8 E 3
Wiring harness Instrument panel near T/O to C2312
12 A 4

152-11
S205

Component Location Charts


Wiring harness Instrument panel near T/O to C1030
8 A 2

S206

Wiring harness Instrument panel near T/O to C2233

S207
S208

Wiring harness Instrument panel in T/O to C124 . .


Wiring harness Instrument panel near T/O to C220a

S209

Wiring harness Instrument panel near T/O to C220a

S210

Wiring harness Instrument panel near T/O to C220a

S228
S229
S230

8 F 3
7 A 3

S231

9 E 8

S232

9 E 8

S233
S234

9 E 8
S211
S212
S213
S214
S215
S216
S217
S218
S219
S220
S221
S222
S223
S224
S225
S226
S227

Wiring harness Instrument panel near T/O to C220a


9 E 8
12 A 8
7 A 3

Wiring harness Instrument panel near T/O to C278


Wiring harness Instrument panel in T/O to C1025 .
Wiring harness Instrument panel in T/O to Auxiliary
9 D 1
relay box 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring harness Instrument panel in T/O to Auxiliary
9 D 1
relay box 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring harness Instrument panel near T/O to C278 12 A 8
Wiring harness Instrument panel near T/O to C1030
12 E 4
Wiring harness Instrument panel near T/O to C110
6 E 5
Wiring harness Instrument panel in T/O to C2312 .
8 D 1
Wiring harness Instrument panel in T/O to C2178 .
9 E 4
Wiring harness Instrument panel near T/O to C2312
12 A 4
Wiring harness Instrument panel near T/O to C1030
12 A 3
Wiring harness Instrument panel near T/O to C1030
12 A 3
Wiring harness Instrument panel near T/O to G200 12 E 5
Wiring harness Instrument panel near T/O to C278
7 A 6
Wiring harness Instrument panel near T/O to G200 12 A 5
Wiring harness Instrument panel near T/O to C2312
12 A 4

S235
S236
S237
S238
S239
S240
S241
S242
S243
S244
S245
S246
S247
S248
S249
S250
S251
S300

Wiring harness Instrument panel near T/O to G200 12 A 5


Wiring harness Instrument panel near T/O to G200 12 E 5
Wiring harness Instrument panel near T/O to C202b
12 D 8
Wiring harness Instrument panel near T/O to C1030
12 E 4
Wiring harness Instrument panel near T/O to C202b
12 D 8
Wiring harness Instrument panel near T/O to C110 11 E 4
Wiring harness Instrument panel near T/O to C202b
12 A 5
Wiring harness Instrument panel in T/O to G200 . . 12 E 7
Wiring harness Instrument panel near T/O to C110 11 E 4
Wiring harness Instrument panel near T/O to G200 12 D 8
Wiring harness Instrument panel near T/O to G200 12 A 5
Wiring harness Instrument panel near T/O to C294c
8 A 4
Wiring harness Instrument panel near T/O to C1030
12 E 4
Wiring harness Instrument panel in T/O to C2333 . 12 E 4
Wiring harness Instrument panel near T/O to C1030
Wiring harness Instrument panel near T/O to C251
Wiring harness Instrument panel near T/O to C2171
Wiring harness Instrument panel near T/O to Audio
unit (18808)
Wiring harness Instrument panel near T/O to Audio
unit (18808)
Wiring harness Instrument panel near T/O to Audio
unit (18808)
Wiring harness Instrument panel near T/O to
Function selector switch assembly (19B888)
Wiring harness Instrument panel in T/O to Auxiliary
relay box 1
Wiring harness Instrument panel near T/O to G200
Wiring harness Instrument panel in T/O to C2177
Wiring harness Floor

Component Location Charts 152-12


S301
S401
S402
S403
S404
S405
S406
S407
S408
S409
S900
S901
S902

Wiring harness Floor


Wiring harness Rear C762 near T/O to C412 . . . . .
Wiring harness Rear C762 near T/O to C415 . . . . .
Wiring harness Rear C762 near T/O to C415 . . . . .
Wiring harness Rear C762 near T/O to C311 . . . . .
Wiring harness Rear C762 near T/O to C412 . . . . .
Wiring harness Rear C762 near T/O to C405 . . . . .
Wiring harness Rear C762 near T/O to C412 . . . . .
Wiring harness Rear C762 near T/O to C405 . . . . .
Wiring harness Rear C762 near T/O to C455 . . . . .
Wiring harness roof near T/O to C210 . . . . . . . . . .
Wiring harness roof near T/O to C210 . . . . . . . . . .
Wiring harness roof near T/O to C971 . . . . . . . . . .

24 A 4
24 D 7
24 D 7
19 C 7
24 E 3
24 E 3
24 E 3
24 E 3
21 A 2
14 B 4
14 B 5
14 A 5

152-13

Component Location Charts

Wiring harness
Location
12B637
12A581
12B637
14335
14401
14405
14405
14405
14630
14630
14631
14631
14A005
9D930

Cell 151
Page/coordinates

Wiring harness Engine Sensor


Wiring harness Main
Wiring harness Engine Sensor
Wiring harness roof
Wiring harness Instrument panel
Wiring harness Rear Chassis Aft tank
Wiring harness Rear Chassis Dual tank
Wiring harness Rear Chassis Left tank
Wiring harness passenger door
Wiring harness Power Door Locks passenger door
Wiring harness driver door
Wiring harness Power Door Locks driver door
Wiring harness Floor
Wiring harness Fuel injectors

160 -1

Vehicle Repair Location Charts

Vehicle Repair Location Codes


TO PINPOINT THE ACTUAL VEHICLE LOCATION OF A REPAIR,
THE VEHICLE REPAIR LOCATION CODE IS REQUIRED.
For example, an X has been placed in the quadrant of the vehicle
diagrams indicating the location of the repair. See diagrams.
LOCATION CODE, FOR THE EXAMPLE: A5/FU (UNDER THE
FLOOR OF DRIVERS LEFT FOOT.)

Front/rear direction
FRONT
A
1
2
3

Over/under direction
RO
RU

ENGINE
BO
BU

FO
FU

R = roof line
RO = roof over
RU = roof under
B = belt line
BO = belt over
BU = belt under
F = floor pan
FO = floor over
FU = floor under

6
CENTER

RO
RU
7

BO
BU

FO
FU

SIDE VIEW
REAR

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