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CAPTURE AND
INJECTION
FACILITIES
P.O BOX 35816, AL
JUBAIL 31961
KINGDOM OF SAUDI
ARABIA
Contract
No.
Client
Budget
Index
Document No.
Doc. Category
: N/A
21-Aug2012
REV.
DATE
STATUS
Written by
Checked
by
Approved
by
PM
TABLE OF CONTENTS
SECTION DESCRIPTION
1.0 PURPOSE
2.0 SCOPE 2
3.0 REFERENCE
4.0 DIFINITION
5.0 PROCEDURE
5.1 GENERAL
5.2 FIT-UP
5.3 PREHEATING REQUIREMENTS
5.4 N.D.T
5.5 POST WEALD HEAT TREATMENT (PWHT)
5.6 PAINTING OF PIPE SPOOLS
5.7 THREADED PIPE, FITTING AND SOCKET
WELDS
5.8 PIPE SUPPORTS
5.9 FLANGE ALIGNMENT CHECKS
5.10 FLANGE ALIGNMENT TOLERANCES
5.11 SHAFT ALIGNMENT DISPLACEMENT LIMITS
5.12 HYDROSTATIC TEST
5.13 REINSTATEMENT
5.14 PIPING MAKE-UP CONDITION
6.0 SPECIAL REQUIREMENT
7.0 RECORDS
1.0 PURPOSE
This procedure serves as a guideline in carrying-out Piping Fabrication to
Ensure systematic approach of work and the requirements are followed.
2.0 SCOPE
This procedure covers the processes associated for the Piping Fabrication,
Such as mark, cutting, fit-up, Weld-up, Testing, Painting etc.
3.0 REFERENCE
ASME B31.3 Chemical Plant and Petroleum Refinery Piping
ASME 1X Boiler & Pressure Vessel Code (Welding and Brazing
Qualification)
4.0 DEFINITION
WPS - Welding Procedure Specification
SMAW - Shielded Metal Arc Welding.
NDT - Non-Destructive Testing
DPI - Dye-Penetrate Inspection
MPI - Magnetic Particle Inspection
RT - Radiographic Test.
UT - Ultrasonic Test.
PWHT - Post Weld Heat Treatment
NPS - Nominal Pipe Size
API - American Petroleum Institute,
TFE - Poly-tetra-fluoroethylene
5.0 PROCEDURE
5.1 General
5.1.1 It is the responsibility of the Production Superintendent to
Ensure that key personnel involved in piping Fabrication
Understand fully the requirement mentioned in this
Procedure.
5.1.2 All storage, traceability, identification, tolerances, welding,
Inspection and testing shall be carried out as stipulated
Within the specifications procedures and codes.
5.1.3 All materials shall have end caps inserts or plug fitted on
Pipes, valves, fitting etc. during or after blasting and painting
Activities.
5.1.4 Only qualified welders that have been approved by Client
Shall be used for any piping welding.
5.1.5 The electrodes or wire to be utilized for piping welding will
Be as stipulated in each W.P.S as approved by Client
5.1.6 All welding information for each specific operation shall be
NORMAL SERVICE
Out-of Parallel
Alignment
3mm maximum
Space required for gasket
1.5mm
3mm maximum
Space required for gasket
1.5mm
Displacement due to the forces imposed by the pipes are within the
Vendor specified allowable displacement.
b) In case which vendor specified tolerances are not available, the
Following API standard shall be followed:
API STD 610
For centrifugal pump, the maximum drive shaft displacement
Measured at the coupling on the installed pump is 127 micrometer
(0.005 inch) in any direction.
API STD 617
For centrifugal compressors, the maximum shaft displacement
Measured at the coupling on the installed compressor is 50
Micrometers (0.002 inch) in any direction.
5.12 HYDROSTATIC TEST
Hydrostatic Test shall be carried out as per QCP-10
5.13 REINSTATEMENT
Pipe spool and valves that has been removed for hydro testing shall be
Reinstated. Reinstatement check of flange connection shall be as per
Para 5.9 and tolerances as per Para 5.10
5.14 PIPING MAKE-UP CONDITION
Prior to make-up of flange, flange faces shall be check for damages
Flange faces shall be aligned to the design plane to within 1mm
Measured across any diameter. Flange bolt holes shall be aligned to
Within 2mm offset.
6.0 SPECIAL REQUIREMENT.
NIL
7.0 RECORDS
NIL