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AV K
I N T E R N AT I O N A L
A /S
AV K i s r e n ow n e d wo r l d w i d e
2 | Gate valves
Q u a l i t y va l ve s fo r v i t a l sy s t e m s
2015-03-31
DANAK
accessories
2015-03-31
DANAK
Hellerup, 2012-06-01
DET NORSKE VERITAS,
Lars Appel
Managing Director
WWW.DNVBA.COM
2015-03-31
DANAK
Hellerup, 2012-06-01
DET NORSKE VERITAS,
Jens stergaard
Lars Appel
Lead Auditor
Managing Director
Lead Auditor
48 00,
Jens stergaard
invalid.
ACCREDITED UNIT: DET NORSKE VERITAS
, BUSINESS ASSURANCE, DANMARK A/S,
TUBORG PARKVEJ 8, 2., DK-2900, HELLERUP
, DANMARK, TEL:+45 39 45
Managing Director
Lars Appel
Lead Auditor
January 2005
Hellerup, 2012-06-01
DET NORSKE VERITAS, Production of valves and valve accessories. Marketing
and
Jens stergaard
Denmark
DS/OHSAS 18001:2008
and Danish occupational health and
system standard:
system standard:
invalid.
ACCREDITED UNIT: DET NORSKE VERITAS
, BUSINESS ASSURANCE, DANMARK A/S,
TUBORG PARKVEJ 8, 2., DK-2900, HELLERUP
, DANMARK, TEL:+45 39 45
48 00,
WWW.DNVBA.COM
invalid.
ACCREDITED UNIT: DET NORSKE VERITAS
, BUSINESS ASSURANCE, DANMARK A/S,
TUBORG PARKVEJ 8, 2., DK-2900, HELLERUP
, DANMARK, TEL:+45 39 45
48 00,
WWW.DNVBA.COM
Gate valves | 3
T h e we d g e i s t h e h e a r t o f a g a t e va l ve
Guide rails with integrated wedge shoes ensure low friction and smooth operation (2).
Rubber vulcanized to the core with min. 1.5 mm on all pressure bearing surfaces and
4 mm on all sealing surfaces gives optimum corrosion protection.
Large rubber volume in the sealing area provides optimum sealing (3).
Large plain and conical stem hole (4) prevents stagnant water and accumulation of
impurities.
AVKs rubber compound features an outstanding compression set value, resistance
to water treatment chemicals and ensures minimised biofilm formation.
4 | Gate valves
D e s i g n e d fo r a l o n g l i fe s p a n
Gate valves | 5
S t a t e - of-t h e -a r t r u b b e r t e c h n o l og y
6 | Gate valves
O u t s t a n d i n g r u b b e r c h a r ac t e r i s t i c s
20
% compression set
15
EN 681-1
20
10
5
EN 681-1
AVK
EPDM
AVK
EPDM
AVK
NBR
AVK
NBR
15
EN 681-1
EN 681-1
10
0
23C, 72 hours, 25 %
70C, 72 hours, 25 %
EN 681-1 states the minimum requirements for the compression set value.
The smaller the permanent deformation, the better the compression set.
EUW-70
EUW-70
NGW-70
NGW-70
0
No contamination of drinking water
The EPDM rubber recipes are composed with focus
on minimising the formation of biofilm. The rubber will
therefore not provide breeding ground for bacteria.
High resistance
The drinking water approved EPDM compounds are
Gate valves | 7
H i g h s t r e n g t h a n d l ow o p e r a t i n g to r q u e s
The wedge stop (1) provides a firm stop against the wedge nut when opening the valve. This prevents the
wedge from compressing the stem seals and from damaging the coating inside the bonnet resulting in
prolonged durability of the valve.
The stem threads (2) are rolled in a cold pressing process which maintains the steel structure and
1
therefore increases the strength of the stem. This method results in smooth thread surfaces and brings
1
8 | Gate valves
No compromises on tightness
5
1
6
6
Gate valves | 9
S u p e r i o r c o r r os i o n p r ot e c t i o n
10 | Gate valves
Ca r e f u l c o n t r o l a n d p ac k a g i n g
Efficient packaging
Our dedication to superior corrosion protection is
taken a step further by ensuring a very efficient
packaging. We do whatever it takes to ensure that
the great finish is intact when our products reach our
customers.
The epoxy layer thickness must
be min. 250 on all surfaces
Gate valves | 11
U n i q u e PE e n d c o n n e c t i o n
12 | Gate valves
A we a l t h of va l ve e n d c o n f i g u r a t i o n s
Flanged ends
Our flanged gate valves are available with short DIN
F4 and long DIN F5 face to face in numerous material
combinations and with various bonnet executions.
Furthermore, we offer combi-T and combi-cross
valves.
Socket ends
Spigot ends
iron pipes.
Gate valves | 13
Fl a n g e d g a t e va l ve s fo r wa t e r
Series 02/20-003
Flanged, BS 5150
Series 02/60-003
Flanged, DIN F5
EPDM wedge
Epoxy internally and externally
Standard stem sealing
DN 50 - 400
EPDM wedge
Epoxy internally and externally
Standard stem sealing
DN 40 - 500
Options:
CTO, 02/60-004
Drilling to DIN 1882, 02/60-015
DVGW W270 approved wedge,
02/60-020
Series 02/75-003
Flanged, DIN F5, replaceable sealing
EPDM wedge
Epoxy internally and externally
Replaceable stem sealing
DN 40 - 500
EPDM wedge
Epoxy internally and externally
Standard stem sealing
DN 50 - 300
Options:
Options:
CTO, 02/75-004
CTO, 02/67-031
Series 02/68-030
Flanged, DIN F5, PN 25, replaceable sealing
EPDM wedge
Epoxy internally and externally
Replaceable stem sealing
DN 50 - 300
14 | Gate valves
Series 02/67-030
Flanged, DIN F5, PN 25
Fl a n g e d g a t e va l ve s fo r wa t e r
Series 20/30-003
Flanged, DIN F5, enamelled
Series 43/60-003
Flanged, SABS standard
EPDM wedge
Epoxy internally and externally
Standard stem sealing
DN 80 - 300
Options:
AISI 316 stem, 20/35-003
Series 50/60-003
Flanged, GOST standard
EPDM wedge
Epoxy internally and externally
Standard stem sealing
DN 80 and 200
Series 15/72-003
Flanged, DIN F5, ISO top flange
Series 55/35-003
Flanged, DIN F5, w/PowerSaver
Series 55/30-005
Flanged, DIN F5
EPDM wedge
Epoxy internally and externally
Replaceable stem sealing
DN 450 - 600
Options:
DVGW W270 approved wedge,
55/30-007
With bypass, 55/30-003
Options:
With bypass, 55/35-005
Gate valves | 15
Fl a n g e d g a t e va l ve s fo r wa t e r
Series 06/30-003
Flanged, DIN F4
Series 06/75-003
Flanged, DIN F4, replaceable sealing
EPDM wedge
Epoxy internally and externally
Standard stem sealing
DN 40 - 600 and 800
EPDM wedge
Epoxy internally and externally
Replaceable stem sealing
DN 40 - 400
Options:
Options:
CTO, 06/75-004
Drilling to ABNT NBR 7675,
06/75-013
Series 26/00-009
Flanged, DIN F4, enamelled
Series 06/35-003
Flanged, DIN F4, position indicator
Series 15/42-003
Flanged, DIN F4, ISO top flange
Series 18/70-003
Flanged combi-cross
16 | Gate valves
G a t e va l ve s w i t h PE a n d s oc ke t e n d s fo r wa t e r
Series 36/80-116
PE pipe ends
Series 38/80-116
PE pipe end x flange
EPDM wedge
Epoxy internally and externally
Standard stem sealing
PE 100/PN 16 pipes (SDR 11)
DN 65 - 300
EPDM wedge
Epoxy internally and externally
Standard stem sealing
PE 100/PN 16 pipes (SDR 11)
DN 50 - 200
Options:
Options:
Series 01/70-010
Supa Plus socket ends
EPDM wedge
Epoxy internally and externally
Standard stem sealing
Tensile for PE and uPVC pipes
DN 40 - 300
Series 01/80-003
Euro socket ends
EPDM wedge
Epoxy internally and externally
Standard stem sealing
For uPVC pipes
DN 40 - 400
Options:
CTO, 01/80-011
NBR wedge, 01/80-012
DVGW W270 approved wedge,
01/80-014
To ABNT NBR 56471, 01/82-003
Series 33/00-011
Tyton socket ends
Gate valves | 17
B L S , V i c t a u l i c a n d s p i g ot e n d g a t e va l ve s fo r wa t e r
Series 33/50-011
Socket/spigot ends (BLS)
Series 32/60-010
Short spigot ends for AC pipes
EPDM wedge
AISI 316 stem
Epoxy internally and externally
Standard stem sealing
For AC pipes to ISO class 18
DN 80 - 400
Series 06/38-003
Grooved ends
To AWWA C606
EPDM wedge
Epoxy internally and externally
Standard stem sealing
DN 50 - 300
Series 32/40-010
Long spigot ends for cast iron pipes
EPDM wedge
Epoxy internally and externally
Standard stem sealing
For cast iron pipes to ISO 2531
class 18
DN 80 - 300
Options:
AISI 316 stem, 32/40-020
Series 32/70-003
Short spigot ends for cast iron pipes
EPDM wedge
Epoxy internally and externally
Standard stem sealing
For cast iron pipes to ISO 2531
class 18
DN 50 - 300
18 | Gate valves
Series 12/51-005
Spigot end for cast iron pipes x flange
EPDM wedge
Epoxy internally and externally
Standard stem sealing
DN 50 - 300
G a t e va l ve s fo r g a s
Series 02/70-003
Flanged, DIN F5
Series 06/70-003
Flanged, DIN F4
NBR wedge
Epoxy internally and externally
Replaceable stem sealing
DN 50 - 400
NBR wedge
Epoxy internally and externally
Replaceable stem sealing
DN 50 - 400
Options:
ISO top flange, epoxy, 15/78-003
ISO top flange, PUR, 15/78-010
Series 36/90-170
PE pipe ends
Series 38/90-118
PE pipe end x flange
NBR wedge
Epoxy internally and externally
Replaceable stem sealing
PE 100/PN 10 pipes, SDR 11
DN 80 - 300
NBR wedge
Epoxy internally and externally
Replaceable stem sealing
PE 100/PN 10 pipes, SDR 11
DN 50 - 200
Options:
PE 100 PN 10/4 pipes (SDR 17),
36/90-171
External PUR, 36/90-185
Series 46/64-010
Short spigot ends for steel pipes
Series 46/70-010
Long spigot ends for steel pipes
NBR wedge
Epoxy internally and PUR
externally
Replaceable stem sealing
For steel pipes
DN 50 - 300
NBR wedge
Epoxy internally and PUR
externally
Replaceable stem sealing
For steel pipes
DN 50 - 600
Options:
Options:
Gate valves | 19
G a t e va l ve s fo r wa s t ewa t e r t r e a t m e n t
Series 06/35-003
Flanged, DIN F4, position indicator
Series 06/34-003
Flanged, DIN F4, acid resistant stem
EPDM wedge
AISI 316 stem
Epoxy internally and externally
Standard stem sealing
DN 40 - 600 and 800
Series 06/80-003
Flanged, DIN F4, NBR wedge
NBR wedge
Epoxy internally and externally
Standard stem sealing
DN 40 - 600 and 800
Series 06/89-003
Flanged, DIN F4, OS&Y
Options:
AISI 316 stem, 06/84-003
Series 15/42-003
Flanged, DIN F4, ISO top flange
Series 715/30-004
Flanged, DIN F4, pneumatic actuator
Options:
NBR wedge, 15/42-006
Long DIN F5, 15/72
20 | Gate valves
G a t e va l ve s fo r f i r e p r ot e c t i o n
Series 06/35-013
Flanged, DIN F4, position indicator
Series 25/46-010
Flanged, AWWA C509, OS&Y
Series 36/00-116
PE ends and post indicator flange
Series 06/37-003
Grooved ends
To AWWA C606
With pin indicator and handwheel
VdS approved
EPDM wedge
Epoxy internally and externally
Standard stem sealing
DN 50 - 300
Series 25/49-010
Flanged, AWWA C509, with post indicator flange
Series 25/49-020
Flanged, AWWA C509, with wrench nut
Gate valves | 21
Us e r f r i e n d l y ex t e n s i o n s p i n d l e s
22 | Gate valves
Lengths:
450- 750 mm
650-1100 mm
1050-1750 mm
1450-2350 mm
1700-2900 mm
2850-5250 mm
D u r a b l e d e s i g n a n d a u n i fo r m q u a l i t y
The extension spindles are made of corrosionresistant materials to ensure long service life. The
conical key adaptor fits most standard T-keys.
The bottom cover protects the valve spindle from
impurities and enables it to rotate freely.
Gate valves | 23
S u r f ac e b oxe s fo r yo u r c h o i c e
24 | Gate valves
Li g h t we i g h t r e c yc l a b l e s u r f ac e b oxe s
Gate valves | 25
Co m p l e t e r a n g e o f f l a n g e a d a p to r s
26 | Gate valves
D e d i c a t e d a n d u n i ve r s a l s o l u t i o n s
Supa Maxi
before tightening
Supa Maxi
after tightening
No re-tightening of bolts
Lifting eye on DN 100-300
Epoxy coating to DIN 30677-2, GSK approved
Gasket of EPDM approved for drinking water/NBR
approved for gas
Temperature range -30C to +70C
Gate valves | 27
Te c h n i c a l a p p e n d i x - c oa t i n g
Blast cleaning
All cast components are blast cleaned according to ISO 12944-4, SA 2.
The components are cleaned in a shot-blasting plant. The cleaned parts are held with fibre-free gloves and are transported to
the oven without delay according to GSK specifications.
When viewed, the surface shall be visibly free from oil, grease, dirt, mill scale, rust, paint and foreign objects. Any remaining
traces of contamination shall show only as slight stains in the form of spots or stripes. The surface shall have a uniform metallic
colour, visually and compared with test plates. The process ensures an optimum bonding of the coating, which is essential for
corrosion resistance.
Epoxy coating
The valve bodies and bonnets are epoxy coated according to DIN 30677-2 and GSK requirements.
The epoxy coating is electrostatically applied in a closed coating booth, max. 4 hours after the valve components were blast
cleaned. The epoxy powder melts between 200-230C, and cures when in contact with the cleaned and preheated component,
ensuring an optimal bonding.
Test procedure:
Coating thickness
The layer thickness shall be no less than 250 .
Pore-free coating
The coating must be completely free of penetrating pores to avoid subsequent corrosion of the casting underneath. A 3V
holiday detector with a brush electrode is used to electrically reveal and locate any pores in the coating.
Impact resistance
The impact resistance test is carried out at least 24 hours after the coating process by means of a stainless steel cylinder
dropped on the coating surface through a one meter long tube corresponding to an impact energy of 5 Nm. After each impact
the component is electrically tested, and no electrical breakthrough shall occur.
Cross linkage (MIB test)
Several drops of methyl isobutyl ketone are put on a horizontal epoxy resin coated surface of the test piece at room
temperature. After 30 seconds the test area is wiped with a clean white cloth. It is checked that the test surface has not
become neither matt nor smeared, and that the cloth remains clean. The test is carried out 24 hours after the coating process.
Adhesion
The adhesion of the powder coating on one of each type of component is tested at least four times a year using the punch
separation method according to DIN 24624. The coating thickness over a dispersed area of the test item shall be within the
range 250 to 400 . The test pieces are immersed for seven days in deionised water at 90C, and then dried in an oven for
3 hours. A conditioning phase of 3 to 5 days in normal atmosphere is then allowed to elapse. No blisters may arise during the
period immersed in the water bath. The surface of the test piece is degreased and then roughened with abrasive paper. The
roughened surface is cleaned from dust with oil-free compressed air and recleaned. The adhesion on both the core and the
moulding sand sides is tested with a minimum pulling force of >12 N/mm.
28 | Gate valves
Te c h n i c a l a p p e n d i x - c oa t i n g
Cathodic disbonding
Cathodic disbonding tests are carried out on one of each type of component at least twice a year.
No bubbles in the coating may develop during the test for cathodic disbonding.
For this test, the coating thickness over a dispersed area of the test item shall be within the range 250 to 400 .
Approvals:
The coating is approved for use in drinking water systems, meeting all specified toxicological conditions, by the following
institutes:
Hygiene-Institute, Germany
KIWA, the Netherlands
WRC, UK
CRECEP, France
Internal enamel
Internal enamel is an alternative to internal epoxy, when extra protection against aggressive fluids is needed. Enamel is a
ceramic coating with a completely smooth surface, and a durability and resistance like glass against aggressive fluids making
it resistant to abrasive, corrosive and chemical media.
At high temperatures the enamel is applied on the valve surface, and the valves are put in the furnace. A chemical fusion of the
enamel and the ductile iron takes place offering an excellent protection against creeping corrosion. The smooth surface makes
it difficult for impurities and microorganisms to root.
Approvals:
Meeting all specified toxicological conditions the coating is approved for use in drinking water systems by the following
institutes:
Hygiene-Institute, Germany
KIWA, the Netherlands
Gate valves | 29
Te c h n i c a l a p p e n d i x - r u b b e r
Rubber specifications:
Rubber quality
EUW-70 EUW-75 EUW-80 EAW-70 EAW-75 EDK-55 EDK-70 EDK-80
Rubber type
EPDM EPDM EPDM EPDM EPDM EPDM EPDM EPDM
Hardness (ShA)
70 76 80 70 76 56 70 80
Tensile strength (Mpa)
14.0
15.0
13.0
12.0
10.1
10.0
13.0
13.0
Elongation at break (%)
370 353 350 400 361 500 300 290
Density (g/cm)
1.10 1.18 1.21 1.23 1.31 1.19 1.12 1.17
Temperature range in dry atmospheric air:
Minimum temperature (C) *)
-40 - 40 -40 -40 -40 -40 -40 -40
Maximum temperature (C) *)
+120 +120 +120 +120 +120 +120 +120 +120
Compression set DIN 53517,
24 hours /70C (%)
15.0
12.0
15.0
15.0
12.5
12.0
8.0
17.0
Characteristics:
Wear resistance
3 3 3 2 2 2 3 3
Tear resistance
4 4 4 3 3 2 3 3
Resistance to weather and ozone
4
4
4
4
4
4
4
4
Resistance to hydrolysis (water and steam)
4
4
4
4
4
4
4
4
Resistance to chemicals (acids/bases) 3 3 3 3 3 3 3 3
Resistance to mineral oil and gas
0
0
0
0
0
0
0
0
Permebility
1 1 1 1 1 1 1 1
0: Low 1: Limited 2: Medium 3: Considerable 4: High
Rubber quality
NDG-80 NGW-70 SAK-70
Rubber type
NBR
NBR
SBR
Hardness (ShA)
80
70
70
Tensile strength (Mpa)
18.0
15.0
15.0
Elongation at break (%)
220
320
300
Density (g/cm)
1.26 1.23 1.17
Temperature range in dry atmospheric air:
Minimum temperature (C) *)
-35
Maximum temperature (C) *)
+110
-40
+110
-50
+100
Approvals/remarks:
EUW-70: KTW D1/D2, W270, WRAS (60C), ACS XP P 41-250, AS/NZS 4020, NSF-61, EN 681-1, AS 1646-2007, norm B5014
EUW-75: KTW D1/D2, W270, WRAS (50C), ACS XP P 41-250, EN 681-1
EUW-80: KTW D1/D2, W270, WRAS, ACS XP P 41-250, EN 681-1
30 | Gate valves
Te c h n i c a l a p p e n d i x - Pr e s s u r e t e s t a n d f l a n g e d r i l l i n g s
Pressure tests:
Gate valves/Fire hydrants for water
Hydraulic test according to EN1074-1 and 2 / EN 12266
Shell test with water:
2 x PN
Valve PN x 1.1
1.0 x PN
Seat tests are done from both sides and with one end open.
Dt Dh D
DN
ds
df
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
150 83 110
165 102 125
185 122 145
200 138 160
220 158 180
250 188 210
285 212 240
340 268
295 295
400 320
350 355
455 370
400 410
520 430
460 470
575 482
515 525
640 535
565 585
715 590
620 650
840 685/725* 725 770
16
16
16
16
16
16
16
17
19
21
23
28
28
28
29
3 19 4 M16
3 19 4 M16
3 19 4 M16
3 19 8 M16
3 19 8 M16
3 19 8 M16
3 23 8 M20
3
23 23 8 12 M20
3
23 28 12 12 M20
M24
4
23 28
12 12 M20 M24
4
23 28 16 16 M20 M24
4
28 31
16
16 M24 M27
4
28 31
20 20 M24 M27
4
28 34
20 20 M24 M30
5
34 37
20 20 M27 M33
*Series 55/30 / series 06
Gate valves | 31
Te c h n i c a l a p p e n d i x - d i m e n s i o n s
DN
40
140
50
150
65
170
80
180
100 190
125 200
150 210
200 230
250 250
300 270
350 290
400 310
450
330
500
350
600
390
Height above
center line
240
241
250
241
270
271
280
297
300
334
325
376
350
448
400
562
450
664
500
740
550 940/930
600 940/960
650 951*/1170**/1130***
700 951*/1140**/1130***
-
- /1280**/1270***
-
178
190
203
229
254
267
292
330
356
381
406
-
-
-
279
279
294
324
324
429
531
614
690
867
867
-
***series 55
Stem dimensions:
Valves to EN 1074-1 & 2,
type A (DIN 3352 part 4)
type B (BS 5163)
DN
F1
2,5
F
H1
* series 02 and 20 ** series 06
32 | Gate valves
40
50
65
80
100
125
150
200
250
300
350
400
450 *
500 *
450 **
500 **
600 **
***series 55
H1
mm
29
29
34
34
38
38
38
42
47
47
55
55
55
55
84
84
84
F
mm
14
14
17
17
19
19
19
24
27
27
32
32
32
32
30**/40***
30**/40***
30**/40***
F1
mm
16.6
16.6
20.0
20.0
22.4
22.4
22.4
27.7
31.2
31.2
36.9
36.9
36.9
36.9
30**/40***
30**/40***
30**/40***
H1 F F1
mm mm mm
-
38
38
38
38
38
42
47
47
47
55
55
-
-
-
-
-
-
19
19
19
19
19
24
27
27
27
32
32
-
-
-
-
-
22.4
22.4
22.4
22.4
22.4
27.7
31.2
31.2
31.2
36.9
36.9
-
Te c h n i c a l a p p e n d i x - f l ow d a t a
Definitions / formulas:
Kv-value: Actual flow of water (m/
hr) creating pressure loss of 1 bar.
180000
160000
140000
Kv (m/hr - 1 bar)
200000
120000
100000
80000
60000
40000
20000
40
50
65
80
100 125 150 200 250 300 350 400 450 500 600 700 800
DN
Flow velocity
Q m3/h
(m/sec)
DN 40
DN 50
DN 65
DN 80
DN 100
DN 125
DN 150
DN 200
1.0
4.5
7.1
11.9
18.1
28.3
44.2
63.6
113.1
1.5
6.8
10.6
17.9
27.1
42.4
66.3
95.4
169.6
2.0
9.0
14.1
23.9
36.2
56.5
88.4
127.2
226.2
2.5
11.3
17.7
29.9
45.2
70.7
110.4
159.0
282.7
3.0
13.6
21.2
35.8
54.3
84.8
132.5
190.9
339.3
3.5
15.8
24.7
41.8
63.3
99.0
154.6
222.7
395.8
4.0
18.1
28.3
47.8
72.4
113.1
176.7
254.5
452.4
4.5
20.4
31.8
53.8
81.4
127.2
198.8
286.3
508.9
5.0
22.6
35.3
59.7
90.5
141.4
220.9
318.1
565.5
Flow velocity
Q m3/h
(m/sec)
DN 250
DN 300
DN 350
DN 400
DN 450
DN 500
DN 600
DN 700
DN 800
1.0
176.7
254.5
346.4
452.4
572.6
706.9
1.017.9
6.267.6
12.791.0
1.5
265.1
381.7
519.5
678.6
858.8
1.060.3
1.526.8
9.401.4
19.186.5
2.0
353.4
508.9
692.7
904.8
1.145.1
1.413.7
2.035.8
12.535.2
25.582.0
2.5
441.8
636.2
865.9
1.131.0
1.431.4
1.767.1
2.544.7
15.669.0
31.977.5
3.0
530.1
763.4
1.039.1
1.357.2
1.717.7
2.120.6
3.053.6
18.802.8
38.373.0
3.5
618.5
890.6
1.212.3
1.583.4
2.003.9
2.474.0
3.562.6
21.936.6
44.768.5
4.0
706.9
1.017.9
1.385.4
1.809.6
2.290.2
2.827.4
4.071.5
25.070.4
51.164.0
4.5
795.2
1.145.1
1.558.6
2.035.8
2.576.5
3.180.9
4.580.4
28.204.2
57.559.5
5.0
883.6
1.272.3
1.731.8
2.261.9
2.862.8
3.534.3
5.089.4
31.338.0
63.955.0
Calculated flow (m/hr) going through a nominal valve-size (DN40= inside dia of 40), at different flow velocities
Opening %
Kv
DN 40
DN 50
DN 65
DN 80
DN 100
DN 125
DN 150
DN 200
10%
20 15 22 36 64 122 135 293
20%
41 40 53 96 159 238 273 549
30%
63 60 83 148 247 366 461 850
40%
86 85 129 219 359 530 688 1244
50%
118 133 204 351 549 741 1024 1729
75%
240 314 431 722 1094 1527 2335 4033
100%
291 520 606 984 1819 2588 5339 7246
Opening %
Kv
DN 250
DN 300
DN 350
DN 400
DN 450
DN 500
DN 600
DN 700
DN 800
10%
383 498 678 886 1121 1384 1994 2713 3544
20%
773 1103 1502 1962 2483 3065 4413 6007 7846
30%
1247 1722 2344 3061 3874 4783 6888 9375 12245
40%
1869 2523 3433 4485 5676 7007 10090 13734 17938
50%
2731 3424 4660 6086 7703 9510 13694 18639 24345
75%
5325 7082 9640 12591 15935 19673 28329 38559 50363
100%
14395 25508 34719 45348 57393 70856 102032 138877 181390
DN 40-300 are all measured values. DN 350-800 are all calculated, based on results from measured values.
Gate valves | 33
Te c h n i c a l a p p e n d i x - o p e r a t i o n
Field of application:
Fields of application are stated in the data sheet of each valve series.
If the solids of the medium make up more than 10 % the AVK knife gate valve is recommended.
If the medium contains special substances, information of the chemical designation, concentration, and the temperature of
the medium must be given on inquiry of the valves.
Operation:
To avoid a seizure of the internal parts, it is recommended to operate the valves with the following minimum intervals, which at
the same time ensures a long durability:
valves for water and gas: every year
valves for sewage and industry: every third month
Max. temperature: For water and waste water max. 70C, for gas max. 60C. For valves with PE ends max. 20C. The valve
must not be exposed to low temperatures, causing the medium to freeze.
Valves according to
EN 1074-1 and 2 / EN 1171, Type A
(DIN 3352 part 4)
Valve
dimension
Closing Free running
DN
torque torque
mm
Nm
Nm
Water Gas
40 40
50
40
65
60
80
60
100
80
125
80
150
80
200
120
250
180
300
200
350
300
400
300
450
300*/450**
500
300*/450**
600
500**
*Series 02 and 20, **Series 06, ***Series 55/30
34 | Gate valves
Rupture
Turns to
torque
open
Nm
6 9 250 11
6
9 250
11
6
9
250
14
6
9 400
17
6
9
400
21
6
9
400
26
12 18 500
26
12 18 600
35
12 18 750
37
16 18 1050
44
24
24
1050
51
24 24 1050
59
25
25
1050
59*/43**
25
25
1050
59*/43**
25
25
3200
59*/52**
Valves according to
EN 1074-1 and 2 / EN 1171, Type B
(BS 5163)
Closing
torque
Nm
90
90
90
120
135
155
180
210
210
210
300
450
500***
500***
700***
Rupture
Turns to
torque
open
Nm
500
550
625
700
800
925
1050
1300
1550
1800
2050
2300
2550
2800
3300
Actuated valves
Turns
to open
Nm
4
40
11
5
40
11
7
60
14
8
60
17
9
80
21
12
80
26
14
80
26
18
100
35
22
180
37
26
200
44
31
300
59
35
300
59
39
450**/500*** 43**/39***
43
450**/500*** 43**/43***
53
500**/700*** 52**/53***
We c a r e a b o u t t h e e nv i r o n m e n t
Gate valves | 35