323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine(...

Pgina 1 de 6

Cerrar SIS

Pantalla anterior
Producto: EXCAVATOR
Modelo: 323D L EXCAVATOR SDC
Configuracin: 323D & 323D L Excavator SDC00001-UP (MACHINE)
POWERED BY 3066 Engine

Pruebas y Ajustes

323D Excavator Hydraulic System

Nmero de medio -RENR9895-07

Fecha de publicacin -01/12/2009

Fecha de actualizacin -14/12/2009

i03094140

Relief Valve (Main) - Test and Adjust - Heavy Lift

SMCS - 5069-025; 5069-081
1. Position the machine on level ground and stop the engine.
2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System
Pressure - Release".

Illustration 1

g01445475

Pump compartment
(1) Pressure tap (delivery pressure for the drive pump)

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 17/08/2014

323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine(... Pgina 2 de 6

(2) Pressure tap (delivery pressure for the idler pump)

(3) Pressure tap (power shift pressure)

3. Attach a 60000 kPa (8700 psi) pressure gauge to pressure tap (1) .
4. Start the engine.
5. Place the machine controls at the following settings: engine speed dial "10" and AEC switch OFF.
Refer to Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for engine rpm
settings.

Illustration 2
Switch panel

g01201390

(9) Heavy lift switch

6. Set heavy lift switch (9) to the ON setting. Make sure that the indicator light is on.
7. Increase the hydraulic oil temperature to 55

5C (131

9F).

8. Raise the boom until the boom cylinder rods are at full extension.
9. Check the pressure setting of the heavy lift at pressure tap (1) .
10. Return the joystick for the boom to the NEUTRAL position.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 17/08/2014

323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine(... Pgina 3 de 6

Illustration 3
(4) Main relief valve

g01186845

(5) Locknut for the heavy lift

(6) Adjustment screw for the heavy lift
(7) Locknut for the main relief valve
(8) Adjustment screw for the main relief valve

Note: When the main relief setting is adjusted the heavy lift setting is not affected. When
adjustment screw (8) is turned counterclockwise in order to decrease the main relief setting the
pressure difference between the main relief setting and heavy lift setting will increase. When
adjustment screw (8) is turned clockwise in order to increase the main relief setting the pressure
difference between the main relief setting and heavy lift setting will decrease.
Note: When the heavy lift setting is increased the main relief setting is also increased. When the
heavy lift setting is decreased the main relief setting is also decreased.
11. The relief valve pressure setting for heavy lift should be 36000 500 kPa (5220 73 psi). If the
relief valve pressure setting for heavy lift is not within the specification, adjust the relief valve
pressure setting for heavy lift.
a. Loosen locknut (5) in order to adjust the relief valve for the heavy lift. Adjust the pressure
by turning adjustment screw for the heavy lift (6) until the pressure gauge reading at
pressure tap (1) is 36000 500 kPa (5220 73 psi).
Note: Turning adjustment screw (6) clockwise increases the pressure. Turning adjustment
screw (6) counterclockwise decreases the pressure.
Note: Always make final pressure adjustments on pressure rise.
b. Tighten locknut (5) to a torque of 70

10 Nm (50

7 lb ft).

Note: Confirm the heavy lift pressure by raising the boom until the boom cylinder rods are

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 17/08/2014

323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine(... Pgina 4 de 6

at full extension.
12. Set heavy lift switch (9) to the OFF setting. The indicator light should not be illuminated.
13. Open the bucket until the bucket cylinder rod is at full retraction.
14. Check the main relief valve pressure setting at pressure tap (1) .
15. Return the joystick for the bucket to the NEUTRAL position.
16. The main relief valve pressure setting should be 35000 500 kPa (5075 72 psi). If the main
relief valve pressure setting is not within the specification, adjust the main relief valve pressure
setting.
Note: During adjustment of screw (8) , do not allow screw (6) to move.
17. In order to adjust the main relief valve, loosen locknut (7) and turn adjustment screw (8) until the
pressure gauge reading at pressure tap (1) is 35000 500 kPa (5075 72 psi).
Note: Turning adjustment screw (8) clockwise increases the pressure. Turning adjustment screw
(8) counterclockwise decreases the pressure.
Note: Always make final pressure adjustments on pressure rise.
18. Tighten locknut (7) to a torque of 50

10 Nm (37

7 lb ft).

Note: If the pilot line for heavy lift prevents proper adjustment of the relief valve settings, the line can
be removed in order to make the adjustments. The machine will need to be off and the hydraulic system
pressure will need to be released in order to remove the pilot line for heavy lift. Make adjustments to the
relief valves and reconnect the pilot line before starting the machine and checking the pressure settings.

Temporary Setting of the Main Relief Valve

Note: In order to adjust line relief valve pressure settings, the main relief valve must be temporarily
adjusted to a higher setting since the line relief valve pressure settings are higher than the main relief
valve pressure setting.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 17/08/2014

323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine(... Pgina 5 de 6

Illustration 4
Switch Panel

g01201390

(9) Heavy lift switch

1. Set the heavy lift switch (9) to the ON setting. Make sure that the indicator light is ON.
2. The main relief valve pressure setting should be 36000 500 kPa (5220 73 psi) when the heavy
lift mode is on. If the main relief valve is not within the specification, adjust the main relief valve
pressure setting to the correct pressure specification before performing Step 3. Refer to Testing
and Adjusting, "Relief Valve (Main) - Test and Adjust (Heavy Lift)".

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 17/08/2014

323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine(... Pgina 6 de 6

Illustration 5
(4) Main relief valve

g01200818

(5) Locknut for the heavy lift

(6) Adjustment screw for the heavy lift
(7) Locknut for the main relief valve
(8) Adjustment screw for the main relief valve

3. Loosen locknut (5) .

4. Turn screw (6) clockwise by half a turn. Tighten locknut (5) while screw (6) is secured.
5. Perform the desired steps for testing and adjusting the line relief valves.
6. Reset main relief valve pressure setting to the normal operating condition. Refer to Testing and
Adjusting, "Relief Valve (Main) - Test and Adjust (Heavy Lift)".

Copyright 1993 - 2014 Caterpillar Inc.

Todos los derechos reservados.
Red privada para licenciados del SIS.

Sun Aug 17 22:35:06 UTC-0400 2014

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 17/08/2014