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Operation & Maintenance Manual
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CRSH-OM-0003ENG(OCT-2014)
2-6
Model CT-Series Jaw Crushers

Jaw Crusher Description
Section 3 - General Information
Serial Numbers
Jaw Crusher Description
Crushers are assigned a serial number which is

stamped on a plate on the machine.
The Jaw Crusher is a high-capacity compressiontype crusher that fractures material along its
natural fault lines.
Other components on the crusher may have

separate serial numbers or identifying numbers.
Always give the model and serial number or
identifying number of your crusher when ordering
parts or requesting information. If parts are
required for the other certain components, you
should supply that serial number or identifying
number as well as the crusher numbers.
Product size is controlled by adjusting the distance

between the fixed jaw die and the moveable
(swing) jaw die fastened to the pitman assembly.
These jaw dies are replaceable and come in several
different profiles depending upon the type of
material to be crushed and customer preference.
Flywheel Rotation Direction
The pitman is protected from damage by the toggle

plate. The toggle plate is intended to bend or
fracture if an uncrushable object enters the
crushing chamber, and thus opens the chamber
allowing the object to pass through.
Crushers are fitted with two flywheels, one of

which acts as the driven sheave. The direction of
rotation and orientation to the crusher is shown in
(Figure 3 - 2).
The Jaw Crusher may be mounted or installed in

static stationary, modular skid, as well as portable
wheel or mobile track plant applications. No
matter which type application the Jaw Crusher is
used in, it must be level to operate properly.
Figure 3 - 2 Flywheel Rotation Direction
Figure 3 - 1 Typical Jaw Crusher
3-1

Jaw Crusher Components
Jaw Crusher Components
Each model/size jaw crusher consists of similar

components, however certain models/sizes may
not have all the same components as other models/
sizes.
Be familiar with the crushers components. See

(Figure 3 - 3)
To be certain your machine has the proper

components, check to ensure it was equipped as
ordered.
8
4
3
21
7
9
10
11
20
12
19
13
18
17
16
15
1 2 3 4 5 6 7 8 9 101112131415161718192021-
Crusher Frame
Stationary Jaw Die
Cheek Plate (Key Plate)
Flywheel
Swing Jaw Die
Pitman Liner
Frame Bearing
Pitman
Pitman Bearing
Eccentric Shaft
Spring Guards
Adjustment Hydraulic Ram
Tension Rod Spring
Tension Rod
Shims
Upper Buffer
Toggle Plate
Lower Buffer
Rubber Dust Apron
Wedges for Stationary Jaw
Wedges for Swing Jaw
14
Figure 3 - 3 Typical Jaw Crusher Components
3-2

Jaw Crusher Gradation Chart
Jaw Crusher Gradation Chart

.
CT SERIES JAW CRUSHERS PRODUCT GRADATIONS (PERCENT PASSING)
C.S.S. Size Opening
Product
Size
15"
380mm
14"
356mm
13"
330mm
12"
305mm
11"
280mm
10"
250mm
9"
225mm
8"
200mm
7"
175mm
6"
150mm
5"
127mm
4"
100mm
3-1/2"
90mm
3"
76mm
2-1/2"
64mm
2"
50mm
1-3/4"
45mm
1-1/2"
38mm
1-1/4"
32mm
1"
25mm
3/4"
19mm
5/8"
13mm
3/8"
10mm
1/4"
6mm
1"
25 mm
1-1/2"
38mm
2"
50mm
2-1/2"
64mm
3"
76mm
3-1/2"
90mm
4"
100mm
5"
127mm
6"
150mm
7"
175mm
8"
200mm
9"
225mm
10"
250mm
11"
280mm
12"
305mm
100
100
90
100
90
85
100
90
85
75
100
90
85
75
70
100
90
83
75
70
65
100
90
83
75
70
65
60
100
90
83
75
70
65
60
55
100
90
83
75
70
63
60
55
45
100
95
83
75
68
63
58
55
45
40
100
90
85
75
68
60
58
48
45
40
35
100
90
83
75
65
60
55
48
45
40
35
25
95
83
75
70
60
55
50
45
40
35
25
22
100
83
75
70
65
55
50
45
35
30
25
22
20
100
90
75
68
60
55
50
42
35
30
25
22
20
17
90
75
65
58
55
50
40
35
30
25
22
20
17
12
85
70
60
55
50
45
35
30
25
22
20
17
12
10
100
75
65
55
50
45
40
30
25
22
20
17
12
10
95
70
55
50
40
35
30
25
22
20
17
15
10
75
65
45
43
35
30
25
20
17
15
12
10
70
55
40
30
25
22
20
17
15
12
10
60
45
35
25
20
17
15
13
10
45
30
25
20
15
13
10
30
20
15
10
TH E ABOV E TABL ES
AR E BAS ED ON R ES UL TS OBTA INE D D U RIN G AC TUA L OP ER ATION AN D CO UL D V AR Y D EPE ND IN G ON TH E TYPE
OF MA TER IA L, GR AD ATION OF FEED , M ETH OD OF FEE DIN G , MOISTU R E AN D CL AY C ON TEN T , AN D OTH ER MA TER IAL
C HA RA CTE RISTIC S. TH E IN DIC ATED TOP S IZE , AL SO INFL U EN CE D B Y THE ABOV E CO ND ITIO NS , IS PR OVID ED TO A SSIST IN TH E
SE LE CTION OF TH E C R US HIN G EQU IPME NT TO FOL LOW . C ONTA CT YOU R DE AL ER FOR MOR E D ETA IL S.
Jaw crushers reduce large rock to smaller stone using exceptional force. The foundation
therefore must be substantial enough to support the crusher without distortion.
3-4

Jaw Crusher Specifications
Jaw Crusher Specifications
Jaw Crusher Weight & Dimensions
Specifications for the jaw crusher are found in the

serial specific parts manual.
Weights and dimensions for the jaw crusher are

found in the serial specific parts manual.
3-5

Jaw Crusher Capacities Chart
Jaw Crusher Capacities Chart

.
CT SERIES JAW CRUSHERS OPEN CIRCUIT MAXIMUM CAPABILITIES (STPH)
Jaw
Model
C.S.S. Size
Opening
1"
25 mm
1-1/2"
38mm
2"
50mm
2-1/2"
64mm
3"
76mm
3-1/2"
90mm
4"
100mm
5"
127mm
6"
150mm
7"
175mm
8"
200mm
9"
225mm
10"
250mm
11"
280mm
12"
305mm
CT1030
CT1040
CT1048
CT1252
CT2036
23
30
35
50
28
37
44
63
34
45
55
77
90
42
56
68
90
110
50
66
80
105
60
79
95
130
CT2436
CT2645
CT3042
NCT3042
CT3254
CT3648
CT4254
CT4763
CT6080
96
250
150
126
300
140
170
155
200
220
340
170
190
189
230
240
370
190
210
218
260
280
400
330
230
250
300
300
320
440
310-400
380-500
250-300
391
300-400
320-420
400-500
370-470
450-580
500-650
320-400
522
350-460
380-500
470-570
430-540
520-650
590-750
490-610
575-730
650-840 780-1100
550-700
630-810
740-930 860-1215
675-980
700-900 800-1010 950-1340

880-1100 1030-1455
950-1180 1120-1575
1.
The above information is bas ed on average feed material that weighs approximately 100 lbs/ft crushed of a size which is
readily fed into the crushing chamber without clogging.
2.
Capacities shown may vary depending on the type, size, moisture content, and clay content of material, the bulk density,
method of material feeding. Undersize material should be removed from the crusher feed to eliminate packing and excess
wear.
SETTINGS G REATER THAN INDICATED MAY BE WITHIN DESIGN CAPABILITIES OF THE MACHINES BUT ARE NOT
SHOWN DUE TO ANTICIPATED HIG HER OPERATING CO STS.
The above tables are based on results obtained during actual operation and could vary depending on the type of material, gradation
of feed, method of feeding, moisture and clay content, and other material characteristics. The indicated top size, also influenced by
the above c onditions, is provided to assist in the selection of the c rushing equipment to follow. Contact your dealer for more details.
3-3

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Model CT-Series Jaw Crushers