For further enquiry :

Shah Rezza Sulaiman

Corporate Training Consultant
Mobile No: 012-672 1004
Suite No. 12 –A & B, Jln Anggerik
Vanilla Z31/Z,
Kota Kemuning, 40460 Shah Alam,
Selangor.
Tel No. : 03-5121 3251/6251 Fax No.:
03-5121 0291
Email : rezza@mtcasean.com
Suite No. 12 –A & B, Jalan Anggerik Vanilla z31/z, Kota Kemuning, 40460 Shah Alam,
Selangor Darul Ehsan. Tel No. 03 -5121 3251 / 6251 Fax No: 03-5121 0291 Email:
training@mtcasean.com
INTRODUCTION

The local industry mindset needs to change and recognize the importance of
coating. By default, the term “Coating”, is often associated with cosmetic and not
the protective function that it provides. Hence the often lower priority provided.
Recognize that in most cases, the typically 0.325mm to 1.0mm resultant paint
“skin” is the only barrier protecting against expensive environmental corrosion.
Blasting and coating deserves to be recognized as a skilled task to effectively
deliver this “ high tech” protection.
Traditionally, blasters and coaters acquire their trade through on the job trial and
error experience. Unlike their more “glamorous “welder colleagues, there is very
limited training or do they undergo any assessment/certififcation.Hence,quality of
the final protection coating may not be as optimal as it could be; sometimes
requiring costly recoating works at short cycle times.

OBJECTIVE
The objective of this project is to help the industry design, setup and facilitate
implementation of a training scheme for blasters & coaters. The target result is the
industry can look forward with better confidence to higher quality coatings and
lower overall cost. This aspect is in line with ISO9001 process control and also
reduces micro inspection. A cross industry project team was charged with this task.
A comprehensive yet fit-for purpose programme was formulated and a suitable
implementation vehicle sought.

Suite No. 12 –A & B, Jalan Anggerik Vanilla z31/z, Kota Kemuning, 40460 Shah Alam,
Selangor Darul Ehsan. Tel No. 03 -5121 3251 / 6251 Fax No: 03-5121 0291 Email:
training@mtcasean.com
THE COURSE CONTENT

1st day –Theory

Basic Introduction of Corrosion
 Definition of Corrosion
 Corrosion on Carbon Steel
 The Effect of Corrosion
 Corrosion Control
Blasting Procedure
 Surface preparation Method
 Surface preparation Standard
 Inspection Method and procedure
 Defect and failure of Blasting
 Rectification works
Coating Procedure
 Coatings Methods
 Coatings procedure
 Type of Application
 Inspection Method and procedure
 Defect and Failure of coatings
 Rectification Works
Q&A Sessions

2nd day –Practical

1. Safety Briefing
2. Introduction on Blasting and coating equipments
3. Introduction of coating Equipments
4. Introduction of Inspection Tools and Equipment
5. Practical

Suite No. 12 –A & B, Jalan Anggerik Vanilla z31/z, Kota Kemuning, 40460 Shah Alam,
Selangor Darul Ehsan. Tel No. 03 -5121 3251 / 6251 Fax No: 03-5121 0291 Email:
training@mtcasean.com
 5.1Surface Preparation
5.2Inspection on Surface Preparation
5.3Aplication of Coating
5.4Inspection on Coated Surface
6.Inspection Documentation
7. Q & A

3rd Day – Analysis

1. Analysis on the defect and failure of
1.1Surface Preparation
1.2Coating Systems
1.3Method of Application
2. Precaution Method
2.1Safety Method
2.2Prevention of Coating Failure
3. Corrosion Industry
3.1Prospect in Corrosion Industry
3.2Working opportunity in Malaysia and overseas

Suite No. 12 –A & B, Jalan Anggerik Vanilla z31/z, Kota Kemuning, 40460 Shah Alam,
Selangor Darul Ehsan. Tel No. 03 -5121 3251 / 6251 Fax No: 03-5121 0291 Email:
training@mtcasean.com
WHO SHOULD ATTEND
Coat Painters, QA & QC Inspector & Those who are dealing in painting skills.

METHODOLOGY
This is a highly interactive, likely and experiential learning based programmed that
focuses on the practical aspects of trainer development. Consist of lecture cum
workshops, demonstrations, individual and group exercises and group discussions
using practical scenarios. Most importantly, participants’ presentations including
feedback and critique will be incorporated.
This Program Specially been design Into AMSGB Sdn Bhd.

COURSE MATERIALS / CERTIFICATES

Course materials will be provided by MTC and Certificates of Attendance will be

awarded upon successful completion of course.

COURSE FEE & DURATIONS

The fee for the course is RM 5,000 per day and this is 3 days practical training.

MEDIUM OF INSTRUCTION
English / Bahasa Malaysia

DATE & VENUE

To be confirmed by AMSGB Sdn Bhd management.

Suite No. 12 –A & B, Jalan Anggerik Vanilla z31/z, Kota Kemuning, 40460 Shah Alam,
Selangor Darul Ehsan. Tel No. 03 -5121 3251 / 6251 Fax No: 03-5121 0291 Email:
training@mtcasean.com
TRAINER PROFILE

PERRUMAL RAMAN
Academic Qualification

1. Master of Science – 2009

(Major : Occupational Safety And Health)
2. Master of Engineering Management- 2006
(Major : Metallurgy)

Other Qualifications And Courses Attend

1. NACE Certified Coating Inspector Level 3 (Cert. No. 10530)-

2009
2. IMM Certified Coating Inspector (Cert. No. 005) – 1993-2009
3. NACE CIP Level 2 - 2007
4. TAFE – Coating Inspector (2002)

Job Experiences

Marketing & Operations Director

• Identified potential Client in Oil and Gas industry, power plant and
approached them
• Giving technical proposal, advise; type of abrasive, surface
preparation and coating system and the technical procedure which
suppose to be used to the Client and to the production team
• Arrange blasting and painting inspection services, Adhesion test and
salt contamination and other related inspection test as per client
request or procedure
• Handle various projects in power plant, pressure vessels, for oil and
gas industries, refurbishment of containers, floor coatings and roof
trusses for buildings, Port’s Cranes as RTG, Quey Crane and Unloader
Cranes and other related to corrosion industries. Crane site port as
RTG and Quey Crane.

Suite No. 12 –A & B, Jalan Anggerik Vanilla z31/z, Kota Kemuning, 40460 Shah Alam,
Selangor Darul Ehsan. Tel No. 03 -5121 3251 / 6251 Fax No: 03-5121 0291 Email:
training@mtcasean.com
Operations Director

• Coordinate with Client or owner on the blasting and coating

procedures
• Giving technical advise on blasting and painting systems for project
managers, project coordinators and supervisors
• Expedite the job to ensure the job on schedule
• Completed the project as per targeted
• Brief and dedicate the bottom line coordinate as foremen, supervisor,
on quality, schedule and achieve of ‘0’ rejection.

Production Manager

• Coordinate with Client or owner and production team to complete the

job up to Client specification at yard or outside of yard.
• Occupied technical information on the blasting and coating systems to
the production team as foremen or supervision
• To optimize the product towards best quality, schedule and meet
client target.
• Dedicate bottom line leaders as foremen and supervisor on schedule
and specification.
• Maintain relationship between company client.

Blasting and Painting QC

• Coordinate with production to team to inspect as per Client

specification
• Monitor quality issues and quality works done and prepare inspection
reports
• Monitor blasters and painters on the quality issues
• Arrange inspection with Client and third party inspector for the
inspection
• Achieve to ‘0’ rejection and dedicate painter on WFT, DFT and other
simple test.
• Do RH reading, DFT, WFT, Holiday, adhesion and related inspection

Blasting and Painting Supervisor

Suite No. 12 –A & B, Jalan Anggerik Vanilla z31/z, Kota Kemuning, 40460 Shah Alam,
Selangor Darul Ehsan. Tel No. 03 -5121 3251 / 6251 Fax No: 03-5121 0291 Email:
training@mtcasean.com
• Coordinate with QC and blasters and painters on the system supposed
to be followed
• Monitor on the abrasive, paint and equipments supposed to be used
• Coordinate with the Client on the schedule, delivery and requirement
• Take a record of stock on abrasive, fuel, paint, solvent and other
related materials and equipments.

Suite No. 12 –A & B, Jalan Anggerik Vanilla z31/z, Kota Kemuning, 40460 Shah Alam,
Selangor Darul Ehsan. Tel No. 03 -5121 3251 / 6251 Fax No: 03-5121 0291 Email:
training@mtcasean.com