Академический Документы
Профессиональный Документы
Культура Документы
For
Cross Country Pipeline Project
Job Number
4003/4004
Document No
2
Revision Number
G
RELIANCE
ENGINEERING ASSOCIATES (P) LIMITED
AA
Date
23/07/02
Prepared By
S.N.
Samaddar
Department/Division
Quality Management
Reviewed
By
Location:
Jamnagar
Approved
By
Hard copy of this procedure shall be treated as uncontrolled if not signed by approver
Total pages - 10
CONTENTS
1.
INTRODUCTION
2.
PURPOSE
3.
SCOPE
4.
REFERENCE DOCUMENT
5.
6.
APPROACH
6.1
CONCEPT
6.2
6.3
6.4
6.5
7. ANNEXURES
I.
II.
REPORTING FORMATS
Page 2 of 10
Quality Management
Jamnagar
1. INTRODUCTION
Work for cross-country pipeline has to start in the following routes.
a) Jamnagar Bhopal Pipeline via. Ahmedabad and Indore
b) Goa-Hydrabad Pipeline via Kolhapur and Sholapur
The project is expected to move at war footing with all challenges to achieve world record in
Quality and progress. Quality Management System therefore has been designed in a manner
that following objectives are achieved.
To ensure that only job with no non-conformities are accepted and allowed for precommissioning.
To control rework by defined management system approach thus directly contributing to the
progress.
2. PURPOSE
Purpose of this document is to provide Quality Management approach for this project with detailed
responsibility and authority at each level of Management including the concerned discipline
engineers, which are responsible for carrying out the quality control/ inspection activities at site.
3. SCOPE
The scope of Quality Management approach as covered in this document is limited to construction
phase of Cross Country Pipeline activities including the pump station activities. This document will
be submitted to President (REAL) for his approval and the same shall be applicable for all
construction work of the project after his approval.
4. REFERENCE DOCUMENTS
10000QAMGE001 Apex Quality Manual REAL
HO
Head Office
HOD
Head of Department.
ITP
Page 3 of 10
Quality Management
Jamnagar
NCR
Nonconformance Report
QMD
RO
Retail Outlets
SER
WPS
6. APPROACH
6.1
CONCEPT
The approach for managing construction quality is through quality control/ inspection and
improvement mode and covers mainly,
i.
ii.
iii.
iv.
Final Inspection
System Dossier
v.
Monitoring and measurement of quality through Audit during all above phases of
construction.
Improvement based on the various findings.
vi.
The Panoramic view of approach for managing quality of above activities is given in the
following matrix.
Page 4 of 10
Quality Management
Jamnagar
Stages
Scope of work
Inspection of incoming
Material (Free issue items)
1.
Incoming Material
Methodology
At REAL
Ware House
At Site
Responsibility
Performer
Approval by
Ware House
Supervisor
Discipline
Engineer
State
Construction
manager
Site Discipline
Engineer
Spread Control
manager
Site Discipline
Engineer
Spread Control
manager
Site Discipline
Engineer
Spread Control
manager
Field QMD
Engineers
Site Discipline
Engineer
Spread Control
manager
Site Discipline
Engineer
Spread Control
manager
Overall
Coordinator
(QMD)/ Overallin-charge QMD
Inspection of Material
Supplied by Construction
Contractor
2.
Construction in process
3.
4.
Final Inspection
Site Inspection
(Quality Records
compilation, Review and
approval)
5.
System dossiers
Final Documentation
REAL discipline engineer shall review test certificates (TC) and correlate the
TCs with mill identification marks on the material prior to its acceptance.
At site
Wherever discrepancy was noticed during identification, REAL discipline
engineer shall raise MDR. Use the MDR flow chart given in Clause 6.3 of
this document for resolve the issue.
Verify the receipt of Statutory approvals & ensure that copy is available with contractor sitein-charge. Ensure specified conditions are complied with.
Stage Inspection will be carried out and quality reports are to be prepared as per approved
Inspection and test plan.
Wherever discrepancy was noticed FOR / SER (as applicable) will be raised and resolution is
obtained as per flow charts given in this document.
Stage Inspection will be carried out and quality reports are to be prepared as per approved
Inspection and test plan.
Wherever discrepancy was noticed FOR / SER (as applicable) will be raised and resolution is
obtained as per flow charts given in this document.
All relevant Quality records will be prepared as per the requirement of the approved ITP for
the activity. Formats for construction quality activities are planned in clause 6.6 of this
document.
All approved Quality records will be compiled based on ITP relevant to activity and
discipline. (Integration by Horizontal / discipline basis)
All quality records compiled based on discipline will further compiled into system Dossier per
Spread. (Integration by Vertical / all disciplines involved)
Monitoring the job quality and overall compilation of inspection records by regular
6.
Overall Monitoring by
Audit/ Surveillance
surveillance visit.
Following up for the corrective actions of the audit findings.
Compiling overall re-work status and reporting to Spread Construction Manager and Overall
Coordinator QMD.
Planing over all audits and conducting as per the schedule. (Frequency of audit once in 30
days)
Reporting the overall status of quality and audit findings for the project.
Page 5 of 10
Overall
Coordinator
QMD
Overall in-charge
QMD
Quality Management
Jamnagar
Stages
Scope of Work
7.
Improvement in the
working system
Methodology
Analysis of data from FOR, NCR, CAR
Defining the responsibility for corrective and preventive action
Page 6 of 10
Performer
Approved by
Spread Control
manager
Construction In
Charge
Quality Management
Jamnagar
Overall In-charge
Quality Management
Overall In-charge
Cross Country
Pipeline Project
Spread
Construction
Managers
Overall
Coordinator - QM
Spread Lead - QM
1- Each Spread
Site Discipline
Engineers
Other Activities
Functional
Administrative
Page 7 of 10
Quality Management
Jamnagar
Numbered MDR
Material Control
department
No
Is the material
acceptable?
Yes
The material is used and the
originator closes the MDR
Page 8 of 10
Quality Management
Jamnagar
6.4
Numbered FOR
Not resolved
Send to Engineering
/ consultant for
resolution
Resolved
Page 9 of 10
Quality Management
Jamnagar
Identification of Information /
Request
Applicable documents
Specification,
procedures etc.
Numbered SER
Engineering department
/Consultant
Page 10 of 10
Quality Management
Jamnagar