Академический Документы
Профессиональный Документы
Культура Документы
Speakers:MarkSnyder&TaraCavalline
Subject
Regions1&2Webinar
Region3Webinar
Region4Webinar
Concrete Pavement
Recycling
April20,2016
May4,2016
May18,2016
WebinarProcedure
Ifyouhavequestionsforthepresentersplease
typeinthequestionswhereindicatedonyour
screen.Pleaserefertotheslidenumber.
AttheendofthepresentationtheCPTechCenter
willremovethemutefortheparticipantstoallow
foropendiscussion.
Forquestionsregardingthewebinaroperations
pleasecontactDeniseWagnerforassistance.
dfwagner@iastate.edu;phone5152945798.
ThankstoFHWAforsupportingthedevelopment
ofthismaterial.
2
IntroductiontoRecyclingWebinar
LearningObjectives
Tounderstandthatrecycledconcreteaggregate(RCA)is
anengineeredmaterial
Tounderstandthebreadthofapplicationsitcanbeused
inandperformanceexpectations
TounderstandhowRCAisproduced
Tounderstandmixturedesignbasics
Tounderstandthequalitycontrolaspectsneededfor
usingRCA
TobeabletoidentifythepotentialbenefitsofusingRCA
3
ConcretePavementRecycling
MarkB.Snyder,Ph.D.,P.E.
EngineeringConsultanttoCPTechCenter
TaraCavalline,Ph.D.,P.E.
AssistantProfessor,UNC Charlotte
WhatisConcreteRecycling?
Breaking,removingand
crushinghardened
concretefroman
acceptablesource.
Oldconcretepavements
oftenareexcellent
sourcesofmaterialfor
producingRCA.
Concretepavementsare
100%recyclable!
5
ReasonsforConcreteRecycling
Dwindlinglandfillspace/increasingdisposalcosts
50000U.S.landfillsacceptingPCCin1980
5000U.S.landfillsacceptingPCCin2000
Rapidlyincreasingdemandforaggregateswithlimited
resources
Sustainability
Conservationofmaterials
Potentialreducedenvironmentalimpactduetoreducedconstruction
traffic,reducedlandfill
Costsavings
Potentialforimprovedpavementperformance
Aproventechnology itworks!
6
EC2
Sustainability
Landfillreduction
Energysavings
Conservationofresources
Reductionof
greenhouse
gases(GHGs).
7
Slide 7
EC2
Consider adding a slice on the Minnesota example with the key outcomes
Ells Cackler, 3/16/2016
ExampleCostSavings:
TH59nearWorthington,MN
16miletwolaneD
crackedPCCPrecycled
in1980
CoarseRCAfornew8
inchPCCP
FineRCAfor1inlifton
subbase
Estimated27%total
projectcostsavings
and150,000gallonsof
fuel(MnDOT estimates)
2006Photo(after2000DBRandGrind)
PotentialPavement
Performance Improvements
Foundationstability;angular,roughtexture
andsecondarycementingaction.
Concretestrength;partialsubstitutionofRCA
forvirginfineaggregatemayincrease
concretecompressivestrength.
ConcreteRecycling:
AProvenTechnology!
41of50states
allowuseofRCA
invarious
applications
(FHWA,2004)
10
Usesof
RecycledConcrete
Aggregate
PCCpavement
SingleandTwoLift
HMApavement
Subbase
Unbound
Stabilized
Fillmaterial
Filtermaterial
Drainagelayer
11
Unstabilized Subbases/Backfill
MostcommonapplicationforRCAinU.S.
Applicationusedby38of41statesusingRCA
inU.S.(FHWA2004)
Somebelieveitoutperformsvirginaggregateas
anunstabilized subbase!
Somelevelof
contaminants
istolerable.
12
Cementstabilizedand
LeanConcreteSubbases
Stabilizationhelpsto
preventmigrationof
crusherfines,dissolution
andtransportof
significantamountsof
calciumhydroxide.
Physicalandmechanical
propertiesoftheRCA
mustbeconsideredinthe
designandproductionof
cementstabilized
subbases.
13
EC3
ConcreteMixtures
RCAcanbe(andhasbeen)
incorporatedastheprimary
orsoleaggregatesourcein
newconcretepavements.
UsedintheU.S.concrete
mixturessincethe1940s
Roadwaysurfaces,shoulders,
medianbarriers,sidewalks,
curbsandgutters,
building/bridgefoundations
andevenstructuralconcrete.
Commoninthelowerliftof
twoliftconcretepavements
inEurope.
14
Slide 14
EC3
Mark, fyi the 2-lift in Kansas used normal project materials in the bottom layer. Their main goal was to examine the constructability
using normal paving equipment instead of the paver that is common in Europe that places both lifts through one machine. The project
was a success. As part of the trail, they construction a number of sectiions to evaluate different materials and surface texture options.
Ells Cackler, 3/16/2016
RCAinTwoLiftConstruction
IowaUS75Reconstruction(1976)
6040RCAandRAPin7inlowerlift;23
ft wide
Allvirginin4intoplift;24ft wide
Providedmorethan40yearsof
service!
AustrianStandardPracticesincelate
1980s
A1(ViennaSalzburg):19cm(7.5in)
lowerlift(RCAandRAP),3cm(1.5in)
upperlift(exposedvirginaggregate),
finestostabilizefoundation(100
percentPCCrecycled)
Overallprojectsavings>10percent
Morethan75km(47miles)between
1991and1994;twoliftconstruction
usingrecycledmaterialsisnow
standard
15
ConcreteMixtures(cont.)
Batching,mixing,delivery,placementandfinishing
techniquescanbesimilartothoseusedforvirgin
aggregateconcretemixtures.
Concernswithwaterdemandandpremature
stiffening:
LimitingoreliminatefineRCA
PresoakRCA
Chemicalandmineraladmixtures.
Contaminantscanleadtoairentrainmentproblems.
FreshandhardenedpropertiesofRCAPCCmightbe
differentfromvirginaggregatePCC.
16
OtherApplications
RCAisaneconomicaland
highlystablematerialthat
iswellsuitedforgranular
fillapplications.
MoststatesallowtheuseofRCAforerosion
control(riprap)orslopestabilization.
Soilstabilization,pipebedding,landscape
materials,railroadballast,agriculturalsoil
treatment,treatmentofacidiclakewaters,
masonryblocks,artificialreefs,etc.
17
PerformanceofPavements
ConstructedusingRCAinPCC
Therehavebeenafewnotable(andwell
publicized)failures.
DeteriorationofmidpanelcracksinJRCP
Designissues(undoweled joints,panellength,
foundationtype,etc.)
.butperformancehasgenerallybeenvery
good!
Nostructuralproblemshavebeenreportedwith
theuseofRCAinfoundationlayers.
18
TexasInterstate10
1995RehabProjectinHouston,Texas
I10betweenI45&Loop610West
ProjectLength:6miles
ExistingCRCP:1968construction
10Lanes+HOV
NoVirginAggregatesUsedforNewConcrete:100%RCA(Coarse&Fine)
14CRCP
8CRCP
3ASB
6CSB
Original
6LTS
11CRCP
1BB
ReconstructandUnbonded Overlay
19
2007PhotoofTexasI10(after12yearsofservice)
20
US59(Worthington,MN):
1st majorrecyclingofDcrackedconcreteintonewconcrete
Reconstructedin1980(original1955construction)
8inslab,skewedjoints(13,17,14,19ft panels)
100%coarseRCA(3/4intopsize),edgedrains
Nodowels
3000+vpd,~8percentheavycommercial
Rehabilitatedin2000
Slabrepairs,dowelbarretrofit,
jointreseal
Diamondgrinding
PSR=4.3in2006(3.0in1994)
Faulting=0.01inchesin2006(0.25
inchesin1994)
NorecurringDcracking
21
Interstate80(PineBluffs,Wyoming):
Extensivealkali
aggregate(ASR)
damage
Muchpredesign
testing
22
Interstate80(PineBluffs,Wyoming):
1985:Original8inpavementrecycledintonew10inpavement
surface
65percentcoarseRCA,22%fineRCA
Lowalkali(<0.5%)cement,30%ClassFflyash,w/c=0.44
Skewedjoints(14,16,13,12ft panels)
Nodowels
4400ADTin1985(30 40%heavy)
Rehabilitatedin2004
Dowelbarretrofit,diamond
grinding,jointreseal
2006ADT:8000vpd (3040%heavy)
Nosignificantevidenceofrecurring
ASRuntilrecently.
23
PerformanceCaseStudy:U.S.52 Zumbrota,MN(27ftJRCP)
after22yearsofservice
Test and Value
Transverse Joint Spalling,
% Joints
Avg. Faulting between Panels, in
Avg. Joint Width, in
Longitudinal Cracking, ft/mile
Transverse Cracking, % Slabs
Deteriorated Transverse
Cracks/mile
Total Transverse Cracks/mile
PSR
IRI (in/mile)
Tensile Strength, psi
Compressive Strength, psi
Youngs Modulus, psi
Average VSTR (cm3/cm2)
MN 4-1
(Recycled)
81
MN 4-2
(Control)
100
0.04
0.47
90
92
201
0.04
0.43
0
24
42
211
3.0
102
350
6500
4.4E6
0.2902
47
3.8
60
360
7400
6.3E6
0.3264
24
MNUS52Observations:
FoundationStiffness(backcalculated)30%lowerforRCA
section
AggregateTopSize
1.0inRCA
1.5inControl
MortarContent
74%RCA(shrinkagecracksobservedearly)
52%Control
SimilarThermalCoefficientsin1994
12.4/Co RCA
11.9/Co Control
25
EC5
EffectofReclaimedMortarContent
(afterFHWA,1997)
Project
Mortar(%)
PanelLength(ft)
Fault(in)a
%CrackedPanels
DeterioratedCracks/Mile
PSR
CT
KS
MN1
WY
MN4
6.5
40
0
31
6
0.1
7
15
0.04
0
0
0
11
27
0
1
3
0.1
19
14
0
0
0
0
22
27
0.01
66
80
0.2
Higherreclaimedmortarcontentresultedin
morepanelcrackingandcrackdeteriorationforlong(>25ft)panels
(buthadnoapparenteffectonshort[<16ft]panels).
26
Slide 26
EC5
This slide and the next 2 are kinda busy, I find myself needing to study. There may not be time. Consider some key findings added to
the data or something.
Ells Cackler, 3/16/2016
EffectsofRCA,PanelLengthonCracking
(Section,L/l,%CrackedPanels)
(fromFHWA,1997)
WI11,4.4,8%
GranularBaseSections
WI12,4.6,2%
CT11,16.6,66%
WY11,4.3,0%
CT12,15.2,93%
WY12,4.3,0%
MN11,7.3,1%
MN12,7.3,0%
StabilizedBaseSections
MN21,8.2,84%
KS11,5.5,0%
MN41,7.8,88%
MN42,8.2,22%
KS12,5.5,0%
MN31,5.0,2%
Longpanels(L/l >6)withRCAgenerallyexperiencedmorecrackingthan
whennaturalaggregatewasused.
Therewasnoapparenteffectonshorterpanels.
27
NoDirectInfluenceofRCAon
DevelopmentofJointFaulting
DoweledSections
CT11,0.01in
CT12,0.01in
MN11,0.02in
MN12,0.02in
MN21,0.03in
MN41,0.04in
MN42,0.03i
WI12,0.02in
Undoweled Sections
KS11,0.09in
KS12,0.13in
MN31,0.24in
WI11,0.11in
28
2006StudyConclusions
RecycledASRconcreteusedsuccessfullyinWyoming
withmitigationmeasures
IsolatedrecurrentASR
RCAperformedbetterthancontrol
RecycledDcrackedconcreteusedsuccessfullywith
mitigationmeasures
Reducedaggregatesize
Reducedmoistureexposure?
29
2006StudyConclusions
NeedtotreatRCAasengineeredmaterialand
modifymixandstructuraldesignsaccordingly
Reducew/c
ASRmitigation
Reducedpanellengths
Othermodificationsasneeded.
MortarcontentsaregenerallyhigherforRCA
Variedwithaggregatetype,crushingprocess
Highermortarcontentsoftenhadmoredistress may
needtocontrolreclaimedmortarcontent
30
ProductionofRCA
Typicalsteps:
Evaluationofsourceconcrete.
Pavementpreparation.
Pavementbreakingandremoval.
Removalofembeddedsteel.
Crushingandsizing.
Beneficiation.
Stockpiling.
Inplaceconcreterecycling
Recyclingofreturnedreadymixedconcrete.
31
EvaluationofSourceConcrete
Knownsourcesvs.unknownsources?
32
PotentialContaminants
Reinforcingsteel
Dowelbarsandbaskets
Chemicaladmixtures
Deicingsalts
Oil
Jointsealant
Materialfromoverlyingandunderlyinglayers
33
PavementPreparation
HowwillRCAbeused?RCAforconcretemixtures
mightrequiremorepavementpreparationthanfor
otheruses.
Removalofjointsealant:
Cuttingtoothsealantplow
Otherremovalduringproduction
Asphaltpatches/overlays/shouldersmayormaynot
needtoberemoved;
SomeEuropeancountriesallowupto30%RAPinnew
concretepavingmixtures(twoliftconstruction).
Removedeterioratedasphaltshoulderspriortobreaking
concreteonreconstructionprojects.
34
PavementPreparation
35
PavementBreakingandRemoval
Mainpurposeistosizethematerialforease
ofhandlingandtransporttothecrushing
plant.
Brokenintopiecesabout18to24in.max.
Alsoshouldimpartenoughenergyto
maximizedebonding ofconcretetoany
reinforcingsteel.
Theimpactbreakeristhemostcommon
breakingmethod.
36
PavementBreakingandRemoval
1,000+yd2/hr
37
EC6
PavementBreakingandRemoval
Thefirststepinthe
removalprocessisto
loosentheconcretepieces
andseparateany
debonded reinforcingsteel.
Wheresteelmesh
reinforcingorrebarare
presentandhavenotbeen
brokenorseparatedfrom
theconcrete,arhino
hornisused.
38
Slide 38
EC6
PavementBreakingandRemoval
Useoffrontend
loadersanddump
trucksforremoval
andtransportto
offsiteprocessing
(left)
or
Onsiteprocessing
usingbackhoeand
mobilecrushing
equipment
(below).
39
EC7
RemovalofEmbeddedSteel
Typicallyaccomplishedduringbreakingand
removal
40
Slide 40
EC7
RemovalofEmbeddedSteel
Canalsofollowcrushing
operations
Electromagnets
Manualremoval
41
CrushingandSizing
Thesamebasicequipmentusedtoprocessesvirgin
aggregatesalsocanbeusedtocrush,sizeand
stockpiletheRCA.
Yielddependsonmanyfactorsbutlossofmaterial
canbeashighas10%andmayapproach0%.
Primarycrusherreducesto3to4;materialthen
screenedandanythinglargerthan3/8fedto
secondarycrusher,whichbreakstothedesiredRCA
topsize.
Threemaintypesofcrusher:jaw,cone,andimpact.
Tellcontractorwhatgradation/resultisdesired
Contractorshouldselectcrushingprocessbasedon
desiredgradationandmaterialproperties.
42
CrushingandSizing
43
CrushingandSizing
44
EffectofCrushingProcessonRCA
ParticleSizeDistribution
100
80
Durchgang / %
%Passing
EC8
mbs1
Impact
Prallbrecher
60
40
JawCrusher
Backenbrecher
20
0
0,1
10
100
Particlesize,mm
Korngre / mm
45
Slide 45
EC8
Correct note??
mbs1
EffectsofCrushingTechniqueand
NaturalAggregateTypeon
RCAReclamationEfficiency
ReclamationEfficiency
Process
RCAType
Limestone
Gravel
Granite
JawJawRoller
71
73
87
JawCone
73
80
76
ImpactImpact
44
63
53
46
EffectofCrushingTechniqueon
ReclaimedMortar
AverageReclaimed Mortar(%)
Process
RCAType
Limestone
Gravel
Granite
JawJawRoller
55
54
52
JawCone
56
51
48
ImpactImpact
51
43
39
47
EnvironmentalChallenges
fromCrushingConcrete
Silicadust(concrete)
Asbestos(demolitiondebris notpavingPCC)
Dustsuppressionsystematconcretecrushingoperation.
48
Beneficiation
Thetreatmentofanyrawmaterialtoimproveitsphysicalor
chemicalpropertiespriortofurtherprocessingoruse.
Example:mightneedtoremoveaccidentallyincludedmaterial(e.g.,
organicmaterial,excessivedust,orothercontaminants)fromtheRCA
priortouse.
Examplebeneficiationtechniques:
Changecrushingprocesses
Washing,wetordryscreening,etc.
Airblowing
Waterfloatingorheavymediaseparationtechniques.
Degreeofbeneficiationrequireddependsupon
condition/compositionofRCAanditsintendeduse.
49
Stockpiling
CoarseRCAcanbestockpiledusingthesame
techniquesandequipmentasareusedwithvirgin
coarseaggregatematerials.
50
EC9
Stockpiling(cont.)
ProtectfineRCAstockpilesfrommoisture
Secondarycementing.
RCAstockpilerunoffisinitiallyhighlyalkaline
Leachingofcalciumhydroxide
Runoffalkalinityrapidlydecreases
51
Slide 51
EC9
Not sure how stockpiles are protected from rain? Are you seeing this done? I can see controling the runoff if needed.
Ells Cackler, 3/16/2016
InPlaceConcreteRecycling
WhenRCAistobeusedinasubbase layerofthe
roadwayand/orshoulders,productioncanbe
accomplishedusinganinplaceconcreterecycling
train.
52
RecyclingReadyMixedConcrete
Approximately5%ofthe445millioncubicyardsof
readymixedconcreteproducedintheU.S.eachyear
isreturnedtotheconcreteplant.
Recyclingthismaterial,
aswithrecyclingany
existingconcrete
material,presentssignificant
sustainablebenefits,
includingreduction
oflandfilluseand
virginaggregateuse.
53
PropertiesofRCA
Property
VirginAgg.
RCA
ShapeandTexture
Angular withrough
surface
AbsorptionCapacity
Wellrounded;
smoothto
angular/rough
0.8% 3.7%
SpecificGravity
2.4 2.9
2.1 2.4
L.AAbrasion
15% 30%
20% 45%
SodiumSulfate
7% 21%
18% 59%
Magnesium Sulfate
4% 7%
1% 9%
ChlorideContent
0 2lb/yd3
1 12lb/yd3
3.7% 8.7%
54
EC10
mbs2
EffectofParticleSizeonRCAProperties
(afterFergus,1980)
55
Slide 55
EC10
mbs2
Intended to show impact of particle size on mortar content ... smaller particles (fine aggregate) tend to be higher mortar content, so
absorption goes up and specific gravity goes down. Explains need to treat coarse and fine RCA a bit differently, especially in PCC
mixtures.
markbsnyder, 4/4/2016
RecyclingConcretePavements
PROPERTIESOFCONCRETEWITH
RCA
56
EC11
PropertiesofConcretewithRCA
(Hint:itsallaboutthemortar)
MN41(Recycled)
MN42(Control)
57
Slide 57
EC11
Fresh(Plastic)Properties
Property
Workability
Coarse RCA
Similartoslightly
lower
Finishability
Similartomore
difficult
Waterbleeding Slightlyless
Waterdemand Greater
Aircontent
Slightlyhigher
CoarseandFineRCA
Slightly tosignificantly
lower
Moredifficult
Less
Much greater
Slightlyhigher
58
HardenedProperties
Property
Compressive
strength
Tensilestrength
Strengthvariation
Modulusof
elasticity
CTE
Dryingshrinkage
Creep
Permeability
Specificgravity
Coarse RCA
0% to24%less
CoarseandFineRCA
15%to40%less
0%to10%less
Slightlygreater
10%to33%less
10%to20%less
Slightlygreater
25%to40%less
0%to30% greater
20%to50%greater
30%to60%greater
0% to500%greater
0%to10%lower
0%to30% greater
70% to100%greater
30%to60%greater
0%to500%greater
5%to15%lower
59
HardenedProperties
60
EffectsofRCAandMixDesignon
StrengthandThermalProperties
(afterFHWA,1997)
Project
CT
KS
MN1
WY
MN4
Section
RCA
Natural
RCA
Natural
RCA
Natural
RCA
Natural
RCA
Natural
w/cm
0.40
0.45
0.41
0.41
0.47
N/A
0.38
0.44
0.44
0.47
%Fine RCA:
25
22
fc (psi)
5690
5130
7210
6340
6860
6740
7060
6480
6210
6900
E(106 psi)
4.60
4.76
5.12
5.20
5.25
5.95
5.01
5.32
5.13
6.06
(106/F)
6.4
5.9
5.8
5.2
6.2
6.3
7.4
6.0
6.4
6.2
Reducingw/cmand/oraddingsomeRCAfines
oftenresultedinRCAconcretemixtureswithimprovedproperties!
61
DurabilityandotherProperties
Property
Freezethaw
durability
Sulfateresistance
ASR
Carbonization
Corrosionrate
Coarse RCA
Dependsonair
voids
Depends onmixture
Lesssusceptible
Upto65%greater
Maybefaster
CoarseandFineRCA
Dependsonairvoids
Depends onmixture
Lesssusceptible
Upto65%greater
Maybefaster
62
SUSTAINABILITYCONSIDERATIONSIN
CONCRETERECYCLING
63
SustainabilityBenefits
ConcreterecyclingaddressessustainabilityTripleBottomLine:
Environmentalbenefits
Conservationofaggregates
Reductionoflandfilluse
Reductionofgreenhousegases,sequestrationofcarbon
Economicbenefits
Metalsrecovery
Fuelsavingsduetoreducedhauldistances
Reduceddisposalcosts
Extensionoflandfilllife
Potentialtaxcredits,otherincentives
Societalbenefits
Reducedlanduseandreducedimpacttolandscape
64
QuantifyingSustainabilityBenefits
Environmental andsocietal benefitsofconcreterecycling
arewelldocumented.
Economicbenefitsarenotasreadilyevident,orcanbeat
equivalentcost.
Decisionsmadebasedoninitialcostcaneliminate
optionsthatincluderecycling.
Quantification ofsustainabilitybenefits(particularly
environmental andsocietal)benefitssupportchoice
ofrecycling.
Projectsshouldbeapproachedinamannerthatgivesthecontractoroptions
sorecyclingopportunitiescanbeincorporatedintothebiddingprocess.
65
QuantifyingSustainabilityBenefits
Measurementtoolscanbeusedtoquantifysustainability
benefits,weighalternativesandfacilitatedecisionmaking.
EconomicAnalysis
LifeCycleCostAnalysis,LCCA
EnvironmentalAssessment
LifeCycleAssessment,LCA
RatingSystems
Incorporaterecyclingactivities
INVEST
intothesetoolsto
Greenroads
quantifysustainabilitybenefits
Envision
Others
66
EconomicAnalysis
LifecycleCostAnalysis(LCCA) quantifieseconomic costoverthe
lifetimeofaproject.
FHWARealCost
DoesNOT quantifyenvironmentalorsocietalbenefits
associatedwithrecycling.
Initialconstruction,futuremaintenanceandrehabilitation,and
endoflifeconsidered.
Costsavingsfromrecyclingconcretecaninclude:
Lowerinitialcostsforrecycledaggregates
Lowerhaulingcosts
Reducedtippingfees
Salvagevalueofproject,ifrecycled
Avoiddoublecounting
67
EnvironmentalAssessment
LifecycleAnalysis(LCA) quantifiesimpactofaproductor
processontheenvironmentoverthelifecycle.
(fromFHWA,Kendall2012)
Quantifiesenvironmentalimpacts
Societalandeconomic impactsquantifiedtosomeextent
68
LifeCycleAssessment(LCA)
ISO14140and14044
LCAsoftwareprogramsincludeAthena,SimaPro,orTRACI
NogenerallyacceptedLCAframeworkforpavements
DatatosupportLCAforhighwayprojectsisavailable
Lifecycleinventory(LCI)andEnvironmentalProductDeclarations
(EPD)forspecificproducts
Federalagencies
FHWA,USEnvironmentalProtectionAgency,USEnergyInformation
Administration,USDepartmentofEnergy,USBureauofEconomicAnalysis
LevelofdetailrequiredmakesLCAprojectspecific
Comparisonsareonlypossiblewithequivalentbounding
assumptions.
69
ConcreteRecyclinginLCA
ConcreterecyclingcanbeconsideredinseveralLCA
impactcategories
Fuelconsumption
Emissions
Nonrenewableresourceuse
Freshwateruse
Hazardousandnonhazardouswaste
Concretemustbedefinedaseitherawasteoraproduct
Avoiddoublecounting
Useofpayitemsasprimaryinputisoneapproachto
provideconsistencyinanalysisbetweenprojects(Harrell
etal.2015)
70
RatingSystems
Facilitateratingbasedonenvironmental andsocial
equitymetrics
Providemeansofrelativeevaluationand
differentiationofprojects
Alsoanavenueforrecognitionofstakeholders
71
RatingSystems
Ratingsystemsdifferby
groupingof:
Performancecriteria
Delineationandcomputation
ofmetrics
Thresholdsforobtainingpoints
andratingsstatus
Certificationmethodology
INVESTandEnvisionareself
certificationprograms
Greenroads isathirdparty
certificationsystem
Creditsorpointsfor
concreterecycling
earnedby:
Reuseofconcrete
materials
Recyclingofconcrete
materials
Emissionsreductions
Noisereductions
Planninginitiatives
Endoflife
considerations
72
QuantifyingSustainability
IllinoisTollway
MoveIllinois:15year,$12.1Bprogramstarted2011
Extensiveuseofrecycledmaterials
LCCAusedtoidentify$50Minsavings(through2014)byuse
ofrecycledconcreteratherthanvirginaggregatein
pavementbases.
ModifiedversionofINVESTratingsystemdevelopedto
adapttoTollway needs,usedtoscore(andcompare)over15
projects
ToolsforLCAforpavementsdevelopedandareinproof
testingstages(early2016)
PlanstointegrateLCAwithLCCAsoftwareandINVESTrating
system
(Gillenetal.2015andGillenandVavrik 2016)
73
EnvironmentalImpacts
Recyclingisinherentlyabeneficialpractice,butmustmitigate
potentialadverseenvironmentalimpacts
Waterquality
Contaminantsinrunoffanddrainage
Alkalinity,chemicalcontaminants,other
Transportedsediments
Airquality
Equipmentemissions
Fugitivedust
Noise
Additionalprocessing,handling
Wastegenerationanddisposition
Solids,wastewater,slurries,residuals
Oftenidentifiedaskey
concernbystateagencies
74
TraditionalEnvironmentalControls
WaterQuality
Minimizejobsitefootprint
Stockpiles
Minimizefines
Selectlocationtomitigateimpactonsurfacewaters
Erosioncontrol
Berms,strawbales,filterchannels
Unboundbases
Minimizefines
Useofappropriategeotextile fabrics
Compliancetestingtomeetregulatoryguidelines
Personneltraining
75
EnvironmentalRegulationand
Compliance
Regulatorypoliciesdifferbystate
RCAistypicallydefinedasaninertmaterial
Someregulations/categorizationsofRCAcancausedelays,
expense,risk(perceivedorreal)
Decreasespotentialforrecycling
PoliciescanbemodifiedforRCA
Bothonsiteandoffsiteactivities
Increasespotentialforrecycling
76
EnvironmentalRegulationand
Compliance
ReducingregulatoryburdencanincreaseuseofRCA
Legislation/complianceagreementsrelatedtowaste
definition(s)andpractices
Guidanceforallowable(andencouraged)recycling
activities
Upfrontguidanceandclearpaththroughregulation
Minimizesriskforcontractor,canprovidecost
savingsforOwner
Trainingofpersonnel
77
RECOMMENDATIONS
FORUSINGRCA
78
RCAProductionConsiderations
ConsiderRCAanengineeredmaterial;test
thoroughly.
Determinematerialpropertiesandquality
(beforerecycling,ifpossible)
Considerproducttype/qualityrequirements
Gradationrequirementswilldeterminecrushing
equipmentselection
Maximizereclamation?
Minimizereclaimedmortar?
Givecontractoroptionsfordeterminingthe
mostcosteffectivepointforrecycling
Stockpilemanagementplan(contamination,
moisture)
79
EC15
Recommendations:
UseinSubbases
AASHTOM319
Qualityrequirements(SaeedandHammons,
2008)
Gradeaccordingtosubbase function
Freedraining
Densegraded
SeeACPAEB204P
80
Slide 80
EC15
Should the quality requirements (Saeed & Hammons) be summarized or at least the top few? Also as we produce our manual of
practice, these would be good spec resources to include.
Ells Cackler, 3/17/2016
EC16
TestCriteriafor
RCAUnboundSubbase Applications
(afterSaeedandHammons,2008)
81
Slide 81
EC16
Not clear here. Does this replace the 2008 recommencations of Saeed & Hammons? Source of recommendations?
Ells Cackler, 3/17/2016
Recommendations:UseinSubbases
PreventingDrainageStructureClogging
AllRCAiscapableofproducingprecipitateand
insolubleresidue(crusherdust)
Potentialincreaseswithsurfacearea(smallerparticles)
Usuallynoproblembelowdrainsorinundrained
layers
Indrainedlayers,youcouldgetinfillofdrainpipes
and/orcloggingofrodentscreens.
82
EffectsofCa(CO3)2 andCrusherDust
onDrainageSystems
Photocredits:
IowaDOTand
PennDOT
83
EC17
PreventingDrainageStructureClogging
MinimizeuseofRCAfines.
Crushtoeliminate
reclaimedmortar
BlendRCAandvirgin
materials
UselargestpracticalRCA
particlesizes.
ConsiderwashingRCAto
reduceinsolubleresidue
(crusherdust)deposits.
Usehighpermittivityfabric
Wraptrench,notpipe
Considerdaylighted
subbase
84
Slide 84
EC17
What iare ISR deposits? Maybe "consider washing"? The washing has the potential to really limit base applications and on site
recycling which has been done successfully for a long time. We should discuss as a team, this is a major isssue with unbound bases.
Ells Cackler, 3/17/2016
Recommendations:
PavementStructuralDesign
RCASubbase:
ConsiderpossiblestiffeningofRCAsubbase andadjustpanel
length,thicknessasrequired
RCASlab:
ConsiderCTEandshrinkage
Adjustpanellength
Adjustsealantreservoirdimensionsandsealantmaterials
Higherreinforcingquantities(CRCP,JRCP)?
Reducedaggregateinterlockpotential
LTEmayrequiredowels
Evaluateabrasionresistance(surfacefrictionandwear)
85
Recommendations:
RCAinMixtureDesign
AASHTOMP1613
QualityRequirementsandProperties
GenerallythesameasforPCCwithvirginaggregate
Exception:sulfatesoundness(unreliableforRCA)
MaterialsRelatedDistress
Alkalisilicareactivity
Lithium
ClassFflyashand/orslagcement
LimitRCAfines
Reducewateraccess(jointsealing,drains,etc.)
Dcracking
Reducecoarseaggregatetopsize
Reducemoistureexposure
Testeffectivenessofalltreatmentsbeforeconstruction!
86
Recommendations:
RCAinMixtureDesignProportioning
ConsiderSpecificGravityandAbsorptionCapacity
Considerhigherstrengthvariability
Tomaintainworkability,add5 15%water
OR
Useadmixtures(chemicaland/ormineral)
Verifyaircontentrequirements(adjustforairin
reclaimedmortar)
Trialmixturesareessential
87
Summary
Recyclingisbecominganincreasinglycost
effectivealternativeduetoscarcityofvirgin
aggregate
Requiresadjustmenttomixdesignandpavement
design
Goodperformancehasbeenreported
Nospecializedtechniquesorequipment
88
Resources:ACPAEB043P
ProductionofRCA
PropertiesandCharacteristicsofRCA
UsesofRCA
PropertiesofConcreteContainingRCA
PerformanceofConcretePavements
ConstructedUsingRCA
RecommendationsforUsingRCA
Appendices:
GuidelinesforRemovingandCrushing
ExistingConcretePavement
GuidelinesforUsingRCAinUnstabilized
(Granular)Subbases
GuidelinesforUsingRCAinConcretePaving
Mixtures
RelevantAASHTO/ASTMStandards
GlossaryofTermsandIndex
89
Resources:CPTechCenter
DeploymentPlan
UseofRCAinconcretemixturesisnot
common,butimplementationeffortsare
underway.
Reportoutlinesbarriersto
implementation(perceptions,lackof
experience,risk,etc.)andrecommends
approachestoovercomingthem.
Reportavailableat:
http://www.intrans.iastate.edu/reports/R
CA%20Draft%20Report_finalssc.pdf
Also:FHWATechnicalAdvisoryTT
5040.37:UseofRecycledConcrete
PavementasAggregateinHydraulic
CementConcretePavement
90
Acknowledgments
AmericanConcretePavementAssociation
AppliedResearchAssociates,Inc.(formerlyERES
Consultants)
FederalHighwayAdministration
GaryFick,TrinityConstructionManagementServices,Inc.
JimForinger,PennDOT District110
ToddHanson,IowaDepartmentofTransportation
MikeLipps,Duit Construction
MariaMasten,MinnesotaDepartmentofTransportation
JeffRoesler,UniversityofIllinoisatUrbanaChampaign
JeffSturtevant,Prof.DavidGress andtheUniversityofNew
HampshireRecycledMaterialsResourceCenter(RMRC)
MoonWon,TexasDOTandUniversityofTexas
91
Questions?
92
ConcretePavementRecyclingWebinarSchedule
Subject
Regions1&2Webinar
Region3Webinar
Region4Webinar
Concrete Pavement
Recycling
April20,2016
May4,2016
May18,2016
93