Questionnaire Manufacturer Assessment PDF

Questionnaire for manufacturer qualification according to
Page 1 of 14
- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

in connection with AD 2000-Merkblatt HP 0 / TRD 201
Reference/Inspection No.:
- EN ISO 3834-2 - EN ISO 3834-3
Application of the Manufacturer
Applicant
Name:
Address:
Plant / Department / Production Place:
- Telephone No.:
- Fax No.:
- Internet:
- E-mail:
initial /
renewed /
supplementary manufacturer qualification according to
AD 2000-Merkblatt HP 0 /
HP 100 R /
TRD 201 /
EN ISO 3834-2 /
EN ISO
3834-3
Statements in the forms of this questionnaire are certified to be correct.

Date:
Stamp,
Signature of Corporate Management:
Note:
This questionnaire is valid for the qualification of pressure equipment manufacturers in accordance
with Pressure Equipment Directive (PED) in connection with AD 2000-Rules.
In case that other technical regulations or standards (e.g. EN 13445) instead of AD 2000 are used,
you should refer to their respective paragraphs.
- please cross out not applicable parts

- please add supplementary description on a separate page, if the place in the question list is not sufficient
Page 2 of 14

- EN ISO 3834-2
1
General firms data
1.1
Responsible contact
person for TV
1.2
Responsible person of
Qualiy Assurance (QA)
- EN ISO 3834-3
Description
Staff of QA
1.3
General manager
Production manager
1.4
Organization
- please add an actual
organization chart

Evaluation /
Remarks
Page 3 of 14

- EN ISO 3834-2
1
General firms data
1.5
Are there still

certifications or
recognitions as
manufacturerer ?
- EN ISO 3834-3
Description
Directive
97/23/EC:
Module___
EN ISO 900__
EN ISO 3834__
AD 2000Merkblatt HP 0
DIN 6700/ EN
15085
others
- please enclose current
certificates
1.6
Number of employees
- Administration
- Production
1.7
Working area (approx.)

roofed / roofless
- for Manufacturing
- for Storage

Evaluation /
Remarks
Page 4 of 14

- EN ISO 3834-2
1
1.8
General firms data
- EN ISO 3834-3
Description
Evaluation /
Remarks
Total production scope

(including non-PED items)
1.9
Production scope which

shall be examined
-
1.10
Manufactured products in Product

the scope of Pressure
Equipment Directive
97/237EC (PED),
Manufacturing acc. to
module
1.11
Parent metals
Category Module
(Groups according to
CR ISO 15608)
1.13
Welding processes used

(EN 24063)
1.14
Max. dimensions of the

products
Wall thickness (welded):

Diameter:
Length:
Weight:

Page 5 of 14

- EN ISO 3834-2
2
- EN ISO 3834-3
Quality requirements acc. to EN ISO 3834-2/-3
Element
Par. of
Standards
Contract review
5.2
see also
Description
Evaluation/
Remarks
Are procedures for

contract review
realized?
What items /
requirements are
considered at contract
review?
E.g. to be clearly defined:
application standard / technical regulation
suplimentary specified requirements (structure, corrosion resistance, specification for the welding
process, non-destructive testing, heat treatment, type of recognized welding process and personnel,
involving of an independent inspection body)
measures against climate influences
How are the procedures for contract review documented?

Are all necessary tech.
regulations/standards
available and known?
Are procedures for
handling changes and
updates defined?
Design review
5.3
Are procedures for

design review
realized?
What aspects are
considered at design
review?
e.g:
specifications for parent metals and welding consumables, welding sequence, accessibility of welds,
quality and acceptance criteria for welds (HP 5/1, EN ISO 5817)
How are the

procedures for design
review documented?

Page 6 of 14

- EN ISO 3834-2
2
- EN ISO 3834-3
Element
Par. of
Standards
Sub-contracting
see also
Description
Evaluation/
Remarks
What measures are

taken to ensure, that
the sub-contractors
comply with the quality
requirements of this
standard?
The sub-contractor has

- to be informed by the manufacturer about all requirements
- to be supplied with all relevant specifications / standards/ codes
- to be audited and controlled by the manufacturer
- to document all activities and procedures
Welders and welding

operators
7.2
How is it ensured, that

only approved welders
are assigned for
welding production?
EN.ISO
9606 (EN
287-1)
EN ISO
14732 (EN
1418)
Please add a list of qualified welders and welding

operators.
Usable form see enclosure 1.
EN ISO
15618
AD 2000HP 3 TRD
201, Anl. 1
VdTVMbl. 1164
e.g. approval certificates available on site, list of welders
Welding coordination 7.3

personnel
EN ISO
14731
Please add a list of the nominated welding coordination

personnel. Usable form see enclosure 2.
for planning and

supervising the
welding production
AD 2000HP3
Please add qualification certificates.
The qualification (education in welding technology) of the welding coordination personnel has to be suitable
for the intended production scope.
Non-destructive
testing personnel
8.2
EN ISO
9712 (EN
473)
Please add a list of the nominated supervisory and testing

personnel for non-destructive testing (NDT)
AD 2000HP 4

Page 7 of 14

- EN ISO 3834-2
2
- EN ISO 3834-3
Element
Par. of
Standards
Personnel for quality

control and other
inspections
8.1
see also
Description
Which personnel are

responsible for the
other inspections
(e.g. destructive and
visual inspections,
monitoring and
controlling of heat
treatment)?
Description of
manufacturing and
testing facilities
9.1
9.2
Suitability of
equipment
9.3
Please add a list of the major production and testing facilities

including items of capacity and capability.
Usabel form see enclosure 4.
What is taken to
ensure, that the
equipment is adequate
for the application
concerned?
New equipment
9.4
What measures are

taken after installation
of new or refurbished
equipment?
(only applicable to
EN ISO 3834-2)
Maintenance
9.5
Are there documented

plans for maintenance
of equipment for
production and
testing?
(only applicable to
EN ISO 3834-2)

Evaluation/
Remarks
Page 8 of 14

- EN ISO 3834-2
2
- EN ISO 3834-3
Element
Par. of
Standards
see also
Calibration and
validation of
measuring,
surveillance and
testing equipment
16
EN ISO
17662
Description
DVS-Mbl.
0714 und
3009
Which methods are

performed for calibration of equipment?
(kind of equipment,
calibration authority,
calibration intervals,
marking, documentation)
Production plan
10.1
Which criteria are

defined for production
planning?
Welding procedure
specification (WPS)
10.2
Are there WPS for the

welding production?
(applicable only for
EN ISO 3834-2;
or EN ISO 3834-3 in
conjunction with AD 2000HP2/1 /TRD)
EN ISO
15609
AD 2000HP 2/1
TRD201,
An. 1

Evaluation/
Remarks
Page 9 of 14

- EN ISO 3834-2
2
- EN ISO 3834-3
Element
Par. of
Standards
see also
Welding procedure
approval
10.3
EN ISO
15607
EN ISO
15610
Acc. to which part of

EN ISO 15610 to
15614 are the welding
procedures approved?
EN ISO
15611
EN ISO
15612
- for the manufacture

acc. to AD 2000-HP0
/ TRD 201:
EN ISO
15613
EN ISO
15614
- for the manufacture

acc. to other rules:
AD 2000HP 2/1
TRD 201,
An. 1
Are other
manufacturing
procedures also
approved
(e.g. forming)?
If applicable, acc. to
which rules/standards?
Work instructions
Description
Please add a list of the approved procedures.

10.4
Are there also

additional work
instructions beside
WPS?
How is it ensured, that
these instructions
include all necessary
welding parameters
and are in accordance
with the WPS?

Evaluation/
Remarks
Page 10 of 14

- EN ISO 3834-2
2
- EN ISO 3834-3
Element
Par. of
Standards
Documentation
of the welding
procedures
10.5
see also
Description
Which procedures do
exist for quality
relevant documents?
Who is responsible for
establishment and
maintenance of
documents (e.g. WPS,
welding procedure,
approval records,
welders approval
certificates)?
Storage and handling 11

of filler metals
Which documented
instructions exist for
storage, if applicable
for rebaking and
handling of filler metals
to avoid damage?
Are the suppliers

recommendations for
processing available?
Is batch testing of filler

metals performed?
(only applicable for
EN ISO 3834-2 and, if
stated, in the contract/
specification)

Evaluation/
Remarks
Page 11 of 14

- EN ISO 3834-2
2
- EN ISO 3834-3
Element
Par. of
Standards
Storage of parent
metals
12
see also
Description
Evaluation/
Remarks
What measures are

taken to prevent
adversely effects (e.g.
damage, oxidation,
soiling, loss of
marking)?
Post-weld heat
treatment
13
Which specifications
for performance of any
post weld heat
treatment exist?
Which influential
variables are
considered?
ISO/TR
17663
(DIN V
8540)
The compatibility with parent metals, welded joints and construction as well as the accordance with the
application standard / code have to be considered.
How frequently / by
whom is the heat
treatment process
checked?
How is the process of

heat treatment
documented?
Re-traceability of the heat treatment process is necessary.

Page 12 of 14

- EN ISO 3834-2
2
- EN ISO 3834-3
Element
Par. of
Standards
Welding related
inspection and
testing,
General
14.1
Welding related
inspection and
testing, before
welding
14.2
see also
Description
Evaluation/
Remarks
Necessary range and frequency depend on the contract,

application standard, the welding process, the type of
construction.
- an involvement of an independent inspection
body may be necessary
- planning of location and timing of the inspection
EN 287, EN
ISO 9606,
EN 1418
EN ISO
15609
What kind of
inspections are
performed?
e.g.:
suitability and validity of:

- welders and welding operators approval test certificates
- welding procedure approvals, if required
- welding procedure qualifications (WPS)
joint preparation
suitability of working conditions including evironment (air draught, temperature, special measures for
manufacturing of ferritic/austenitic steels etc.)
Welding related
inspection and
testing, during
welding
14.3
What kind of
inspections are
performed?
e.g.:
control and, if necessary, documentation of

- welding parameters and preheating / interpass temperature
- cleaning, shape or runs and lyers, back gouging
- correct use and handling of filler metals
- any intermediate inspection (check of distortion, dimensions)
Welding related
14.4
inspection and
testing, after welding
What kind of
inspections are
performed?
e.g.:
- visual inspection
- destructive and non-destructive tests,
- inspection of surface treatment (grinding, pickling etc.)

Page 13 of 14

- EN ISO 3834-2
2
- EN ISO 3834-3
Element
Par. of
Standards
Inspection and test

status
14.5
see also
Description
Evaluation/
Remarks
How is the manufacturing and inspection

status of the product
indicated?
e.g.:
by use of routing card, production and inspection sequence plan with production related items
15
Non-conformities
and corrective action
Which measures for
control of non-conforming products are
defined?
(e.g. procedures for
separate storage,
repair and/or
rectification including
reinspection)
What measures are

assigned in order to
identify and eliminate
causes of nonconformities
(EN ISO 3834-2)

Page 14 of 14

- EN ISO 3834-2
2
- EN ISO 3834-3
Element
Par. of
Standards
see also
Identification and
traceability
throughout the manufacturing process
17
HP 0,
Para. 4
Description
Which procedures are

defined for identification and traceability
of semifinished
products, welding
consumables, weld
seams (incl. repairs)
and products?
Please add a list of personnel, which shall be

authorized for markshift.
(only applicable for qualification acc. to AD 2000-HP 0
/ TRD 201)
Responsible personnel
for markshift of
materials
Which documentation
for traceability of the
welding operations is
defined?
Quality records
18
Which records,
certificates, approvals
are defined?
Who is responsible for

the establishment of
quality records?
Which procedures are

defined for cases of
non-conformities?
What is the minimum

period of retaining the
quality records?
Evaluation/
Remarks
Enclosure 1 Page 1 of 1

Reference/Inspection No.
- EN ISO 3834-2
1
- EN ISO 3834-3
Welder
Only for PED: Is the personell approved in accordance to EN 287,EN ISO 9606 and EN 1418 in addition approved in accordance to
PED by either a notified body or a recognized third party organization?.(Only for pressure equipment in categories II,III and IV.
(Ifapplicable, please enclose certificates)
1.1 Manual welders

(incl. welders for semimechanized welding processes, e.g. 131, 135, 136)
Total number:
Examination group acc. EN 287-1 (steel)
Number of qualified / approved welders
Examination group acc. EN ISO 9606-2 (Aluminium)
acc. to other standards:
1.2 Personnel for mechanized welding (with travelling carriage (e.g. 121), Orbit, Robot)
qualified in accordance with AD 2000-HP 2/1 - HP 5/2 - TRD 201 - EN 1418
Welding process
Parent metal
Number of operators

- EN ISO 3834-2
- EN ISO 3834-3
Are welding and testing supervision performed by the same person?
Welding supervisor
yes / no
(please indicate)
Name:
Education in welding technology as
(title):
at:
finished on (date):
Experience in welding:
employed at:
as:
from:
till:
from:
till:
Position:
Range of responsability:
Substitute for the welding supervisor
Name:
Education in welding technology
(title):
at:
finished on (date):
Experience in welding:
employed at:
as:
Position:
please enclose certificates about welding technology education

(Remark: The education should have been in accordance with applicalbe IIW or EWF guidelines.)

- EN ISO 3834-2
3
- EN ISO 3834-3
Supervisor for NonDestructive Testing (NDT)
Name:
Stamp and
Signature:
Education in NDT as
(title/level):
Certificate EN 473
issued by:
at:
finished on (date):
Level:
Experience NDT:
employed at:
as:
from:
till:
Position:
Range of responsibility:
Substitute of the supervisor for NDT
Name:
Stamp and
Signature:
Education in NDT as (title):
Certificate EN 473
issued by:
at:
finsihed on (date):
Level:
Experience in NDT:
employed at:
as:
from:
till:
Position:
please enclose EN 473 certificates
Only for PED: Is the personell for NDT (without VT) approved in accordance to EN 473 and in addition approved by a recognized third party
organization? (Only for pressure equipment in categories III and IV,if applicalbe please enclose certificates)

- EN ISO 3834-2
4
- EN ISO 3834-3
List of personnel for NDT

Testing process
Visual test
(VT)
Dye penetrant test

(PT)
Magnetic particle test

(MT)
Radiographic test
(RT)
Ultrasonic test
(UT)
Name
Level
acc. EN 473

- EN ISO 3834-2
- EN ISO 3834-3
Processing machines
1.1
Bending mills
Quantity
Bending length
Kind of related heating equipment
Wall thickness range for rolling

(depending on diameter)
cold:
1.2
mm;
hot:
mm
Bending presses
Quantity
Force max.
Kind of related heating equipment
Wall thickness range for pressing

cold:
1.3
hot:
Quantity
Remarks
Equipment for surface treatment and finishing

Kind of treatment
(e.g. pickling, sand blasting, grinding, polishing)
1.5
mm
Other equipment for forming

Kind
1.4
mm;
Quantity
Plate shears
Quantity:
Thickness range for cutting for ferritic steel:
1.6
mm;
austenitic steel: mm
Equipment for thermal cutting

Kind and quantity:
for ferritic steel:
1.7
for austenitic steel:
Devices for handling

Rollers
Quantity
max. load capacity
Kind of drive
Positioners
Quantity
max. load capacity
Kind of drive
Quantity
max. load capacity
Kind of drive
Other equipment:
Kind

- EN ISO 3834-2
2
- EN ISO 3834-3
Welding equipment
Kind
Quantity
max. Current
Quantity
max. Current
Generators
DC converters
Transformers
TIG welding machines

TIG pulse welding machines
MAG/MIG welding machines

MAG/MIG pulse welding machines
SAW welding machines
Oxy-fuel welding equipment

Further equipment
(e.g. for plasma arc welding*)
Manipulators for welding machines*)

*) please describe on separate page
3
Drying equipment for welding consumables
3.1
Drying / hot storing equipment for covered electrodes

Kind
max. Temperature (oC)
Quantity
Drying / hot storing equipment for flux-cored wires

Kind
Quantity
Drying / hot storing equipment for flux

Kind
Quantity
3.2
3.3

- EN ISO 3834-2
- EN ISO 3834-3
4 Heat treatment equipment (stationary and/or transportable)

examined acc. to AD 2000-Merkblatt HP 7 or equivalent code:
Kind and quantity of equipment *)
*)
Examination No.
Date
please add a description of the equipment concerning: size / capacity / kind of heating / furnace atmosphere /
temperature range / kind of heat treatment / quantity of thermocouples for furnace temperature and
component temperature / subcontractor for heat treatment (name and address)
5 Transportation devices for the assembly and transport of individual parts and components as well as for hot
forming and heat treatment
Kind and quantity of transport. devices
6 Particular other manufacturing devices
Load capacity

- EN ISO 3834-2
- EN ISO 3834-3
Material testing equipment

(e.g. tensile, bending, impact, hardness, pellini testing machines)
Quantity and type
Measuring range Class acc. to

EN ISO 7500-1,
EN 10002-4
By whom and how

often are the
machines checked/
calibrated (external,
incompany)
(ref. DIN 51220)
Special equipment
(e.g. straingage,
elevated temp. and
low temp. tensile
test facilities)
Remarks
Measurement equipment (for simple devices only total number may be listed)
Quantity and type
Applicable range
(in general)
By whom and how

often is this equipment
checked/calibrated
Remarks
Devices for pressure test, leak test and burst test

Type and quantity
Applicable range
Testmedium
Additional remarks:
*) manometers for the testing of pressure equipment shall be calibrated
max. test
pressure
By whom and how

often is this
equipment
checked/calibrated
(e.g. manometer)
*)
Remarks

- EN ISO 3834-2
- EN ISO 3834-3
Equipment for metallographic examination (summary)

Type and Quantity (e.g. microscope)
Remarks
Equipment for chemical analysis

Type and Quantity
Manufacturer,
year of
construction
Elements to be
determined
Are the relevant

requirements
for the analysis
accuracy fulfilled? *)
Remarks
*) e.g. in acc. to German manual Handbuch fr das Eisenhttenlaboratorium
Information about further testing equipment and testing procedures

(e.g. devices for identification check, corrosion tests)
Remarks

- EN ISO 3834-2
- EN ISO 3834-3
Ultrasonic test equipment (UT)

Manufacturer and type
Quantity
Remarks
(e.g. for calibration)
Kind of test probes / calibration blocks (summary)

Remarks
Radiographic test equipment (RT)

(z.B. X-ray tubes, isotope inspection equipment, linear accelerator)
Kind
Quantity
Energy limit
(EG)
or max. activity
Remarks
Equipment for film examination

(e.g. densitimeter)
Kind
Quantity
Remarks

- EN ISO 3834-2
- EN ISO 3834-3
Apparatures and devices for surface crack examination

Magnetic particle test equipment (MT)
max. capacity
Remarks
(e.g. for calibration)
- Yoke magnetization
- Magnetic current
- Other methods
Devices and test probes for the control of tangential magnetic field intensity and indicator
liquid (e.g. Berhold-test probe)
Remarks
Dye penetrant test (PT)

Type (e.g. wet)
Remarks

- EN ISO 3834-2
- EN ISO 3834-3
Welding procedure approval tests performed

No.
Parent metals /
form
(material type /
tube, plate etc.)
Additonal remarks:
*) of welded items
Filler metals,
auxillary
materials
Welding
process
Welding Dimensional
position range
(thickness, )
mm
Heat
treatment
Operating
temperature
max./min. *)
C
Code
Remarks
Enclosure 6

Refernce/Inspection No.:
- EN ISO 3834-2
- EN ISO 3834-3
Responsible personnel for markshift
Name:
Stamp and
Signature:
Education
as:
at:
finsihed on (date):
Function:
Name:
Stamp and
Signature:
Education
as:
at:
finsihed on (date):
Function:
Name:
Stamp and
Signature:
Education
as:
at:
finsihed on (date):
Function:
The consent for the transfer of marking was given by TV on (date) ..
Page 1 of 1

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Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

- EN ISO 3834-2 - EN ISO 3834-3

Application of the Manufacturer

Plant / Department / Production Place:

supplementary manufacturer qualification according to

Statements in the forms of this questionnaire are certified to be correct.

- please cross out not applicable parts

Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

General firms data

- please cross out not applicable parts

Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

General firms data

Are there still

Working area (approx.)

- please cross out not applicable parts

Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

General firms data

Total production scope

Production scope which

Manufactured products in Product

Welding processes used

Max. dimensions of the

Wall thickness (welded):

- please cross out not applicable parts

Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

Quality requirements acc. to EN ISO 3834-2/-3

Are procedures for

How are the procedures for contract review documented?

Are procedures for

How are the

- please cross out not applicable parts

Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

Quality requirements acc. to EN ISO 3834-2/-3

What measures are

The sub-contractor has

Welders and welding

How is it ensured, that

Please add a list of qualified welders and welding

Welding coordination 7.3

Please add a list of the nominated welding coordination

for planning and

Please add qualification certificates.

Please add a list of the nominated supervisory and testing

- please cross out not applicable parts

Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

Quality requirements acc. to EN ISO 3834-2/-3

Personnel for quality

Which personnel are

Please add a list of the major production and testing facilities

What measures are

Are there documented

- please cross out not applicable parts

Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

Quality requirements acc. to EN ISO 3834-2/-3