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1.0
A summary of the most popular methods and devices currently used to test support tendons in
the laboratory is shown in Figure 1, for both static and dynamic conditions. The simplest way to
describe these methods and devices might be to classify these into direct and indirect methods,
depending if the load is applied directly on the tendon or test specimen, as in the case of direct
methods, or on the grouted or holding pipe, as in the case of indirect methods. Well-known
references to describe and illustrate each test method are included in Figure 1. Intermediate test
configurations and different loading mechanisms, e.g. loading at the face plate versus across a
simulated joint for both static and dynamic testing, direct impact versus momentum transfer
loading for dynamic testing, can make the proposed description somewhat arbitrary and
theoretical. In all instances, a simple and objective description of the experimental work under
review, along with a proper presentation of the results is presented.
In the laboratory, static tests are usually carried out following the standard procedure developed
for in situ pull tests (ASTM 2008). Notwithstanding the mode of loading, e.g. direct pull-test at
one end of the bolt, or split-tube test across a simulated joint, the test procedure is relatively
simple, with relatively straight-forward analysis. Only tensile devices are discussed here. The
situation is slightly more complicated with dynamic testing, with two major facilities currently in
operation around the world, e.g. the CANMET-MMSL facility located in Ottawa (Ontario) and
the WASM facility located in Kalgoorlie (Western Australia). The main displacement is
measured at the end of the bolt, or at the point of impact and across a simulated joint along the
holding or connecting pipe. In situ standard pull-test is the most common direct static test
carried out in the field (ASTM 2008). Test results reported in the Technical Information Data
Sheets have been clearly identified according to the devices, procedures and equipments used for
testing.
CanmetMINING
version: 2012-05-29
TESTING DEVICE
TESTING DEVICE
Direct dynamic
impact test method
Direct quasi-static
test method
(Standard pull-test
on bolt end)
CANMET-MMSL / K. Judge.
CANMET-MMSL / K. Judge.
Indirect quasistatic
test method
Indirect dynamic
impact test method
(Impact drop test with
energy transferred to
the loading mass and
holding tube across a
normal joint)
(Split-tube test
with load applied
on the holding tube
across a normal
joint)
CanmetMINING
version: 2012-05-29
2.0
The definition of terms used in the Technical Information Data Sheets is presented in Table 1.
Although comprehensive, the table has been reduced to its most simple expression, with only
essential terms being listed, and clear and concise definitions being included.
Table 1. Technical terms and definitions.
Average (Sliding) Load (kN). Average load
measured after the initial peak.
Bolt Diameter (mm). Diameter of the bolt rod
or cable strand, as supplied by manufacturers.
Bolt Length (mm). Total length of the bolt or
cable strand, as supplied by manufacturers.
Cone Diameter (mm).
Maximum cone
diameter of Modified Cone Bolts
Displacement (mm). Total of elastic and
plastic change in the length of the specimen
under loading.
Dynamic Average Load (kN). Load at which
the bolt ploughs, slides under dynamic
loading conditions.
Energy Absorption (J/cm).
Total energy
absorbed by the specimen divided by the
sliding length.
Hole Diameter (mm). Size of the borehole, as
drilled or recommended by manufacturers for
optimal installation of bolts and cables.
Impact Energy (kJ).
Potential Energy
calculated for each test from the drop weight
and height.
Maximum Load (kN).
Maximum load
withstood by a test specimen when loaded
until failure.
Sliding Length (mm). Predetermined length on
the bolt on which sliding can occur;
essentially corresponds to the displacement
capacity.
Steel Elongation (%). Displacement of the bolt
or cable specimen, normalized for the
distance between measuring points.
CanmetMINING
Load-Displacement Curve
version: 2012-05-29
3.0
Over the past 8 years, various testing programs were undertaken with the participation of the
mining industry and manufacturers to evaluate the behavior of various bolts under different
dynamic loading conditions. Prior to subjecting the bolts to dynamic impacts, pull tests were
performed and compared to in situ test results, when available, in order to ensure that the
laboratory installation is close to the actual behavior of the bolt underground. An overview of
the bolts tested and the results are presented in the following sections and summarized in Table
2. Test results reported in Table 2 were conducted with an impact velocity varying between 4.5
and 5.4 m/s. The maximum impact energy corresponds to the maximum energy the bolt could be
impacted with before failure. The maximum impact energy is used to characterize the bolts
instead of the absorbed energy because, as will be discussed in the next section, bolts will behave
very differently depending on their yielding mechanism and some can absorb more energy than
others for the same impact. Impact energy should therefore be used as the design parameter
because that is the ultimate energy that the bolt could withstand. The displacement values are
the displacement of the bolt measured at the plate end after one impact of the maximum impact
energy recorded in Table 2. The average load is an average of the load measured after the peak
load. The testing configuration used is also specified as it can affect the results significantly.
For example, the Rebar bolt was tested with both test configurations and the energy capacity
varies from 5 kJ, with the impact directly on the bolt plate (i.e. continuous tube), to 14 kJ with
the impact above the bolt plate (split tube).
A similar compilation as presented in Potvin et al (2010) is shown in Figure 2. This figure
groups testing results on bolts subjected to one impact of variable energy. The impact velocities
vary between 3 and 6.3 m/s, for an average of 5.3 m/s. Three main zones are identified: static
support, yielding support stretching and yielding support plowing, sliding. The static
support zone is composed primarily of the mechanical rock bolts and rebars, which are
traditionally installed as primary support. Two yielding support zones are identified depending
on the yielding mechanism of the bolts. The stretching zone is composed primarily of the DBolts which will accumulate a lot of load over a relatively small displacement. The
plowing/sliding zone is composed of the MCB, Roofex and Yield-Lok which will dissipate the
energy over longer displacements through plowing and/or sliding and minimal stretching of the
bolt. Thicker bars provide better energy absorption as shown by comparing the 20-mm diameter
D-Bolt versus the 22-mm diameter. The same goes when comparing the Rx8D with the Rx20D.
Figure 3 presents into greater details the load-displacement behaviour of the bolts when
subjected to one impact of 30 kJ and 5.4 m/s. The difference between the stretching and
sliding/plowing bolts is noticeable. All the bolts presented can sustain the impact energy of 30
kJ but they dissipate the energy in different ways. Larger diameter bolts will accept higher loads
and will not displace through stretching or plowing/sliding as much as smaller bolts.
CanmetMINING
version: 2012-05-29
Support
Category
Impact
Energy
(kJ)
Displacement
(mm)
Average
Load
(kN)
Test
Configuration
2.2
43 6
16
Continuous tube
Resin Rebar
(Type #6 - 20 mm)
160
Continuous tube
Resin Rebar
(Type #6 - 20 mm)
14
58
280
Split tube
16
160 72
134 16
Continuous tube
30
695 68
55 11
Split tube
16
89 25
155 46
Continuous tube
34
914
58 4
Continuous tube
51
783 45
99 7
Continuous tube
Yield-Lok
750 mm of coating
43
750
95 7
Continuous tube
45
187
256 13
Split tube
56
225
279 3
Split tube
Bolt Type
Yielding
Support Stretching
Static Support
Mechanical Bolt
CanmetMINING
version: 2012-05-29
70
60
50
40
30
20
10
static support
0
0.0
0.2
0.4
0.6
0.8
1.0
1.2
MCB33 FD
Rx20D
Rx8D
Yield Lok
D-Bolt - 20mm x 1.5m
D-Bolt - 22mm x 1.5m
CanmetMINING
version: 2012-05-29
1.4
350
300
MCB33FD (2.1m)
Rx20D (0.45m)
Rx8D (0.80m)
Yield-Lok (0.75m)
D-Bolt (20mm x 0.8m)
Load (kN)
250
200
150
100
50
0
0
200
400
600
800
Displacement (mm)
Figure 3. Load versus Displacement behaviours of various bolts after one impact of 30 kJ and 5.4 m/s.
CanmetMINING
version: 2012-05-29
4.0
REFERENCES
Anderson, T., Conlon, B. & Judge, K. (2006). In situ tendon pull tests. Division Report CANMETMMSL 06-008 (TR), CANMET Mining and Minerals Sciences Laboratories, Natural Resources
Canada, Ottawa (Ontario), 41 p.
ASTM (2007). Standard Test Method for Rock Bolt Anchor Pull Test. Standard Designation D4435-04,
ASTM International, West Conshohocken (Pennsylvania), 6 p.
ASTM (2008). Standard Test Methods for Laboratory Determination of Rock Anchor Capacities by Pull
and Drop Tests. Standard Designation D7401-08, ASTM International, West Conshohocken
(Pennsylvania), 7 p.
Atlas Copco (2004). Rock Reinforcement Product Information Sheets. Atlas Copco Construction and
Mining (Canada), Lively (Ontario), 32 p.
Atlas Copco (2010). Rock Reinforcement Product Information Sheets. Website
Beauchamp, L.A. (2006). Ground Support Manual. Mines and Aggregates Safety and Health
Association (MASHA), North Bay (Ontario), 285 p.
Cai, M., Champaigne, D. & Kaiser, P.K. (2010). Development of a fully debonded cone bolt for rockburst
support. Proceedings of the 5th International Seminar on Deep and High Stress Mining, Santiago,
Chile, eds. M. Van Sint Jan and Y. Potvin, Australian Centre for Geomechanics (ACG), Australia,
329-342.
Doucet, C. & Gradnik, R. (2010). Recent developments of the Roofex bolt. Proceedings of the 5th
International Seminar on Deep and High Stress Mining, Santiago, Chile, eds. M. Van Sint Jan and Y.
Potvin, Australian Centre for Geomechanics (ACG), Australia, 353-366.
DSI (2009). Mining and Tunneling Products Catalogue. Dywidag Systems International (DSI), DSI
Mining Products, Sudbury (Ontario), 107 p.
Duraset (2005). Rock Tendon Support Product Information Sheets. Duraset/Grinaker-LTA Mining
Products, Alberton/Johannesburg (South Africa), 30 p.
Gaudreau, D., Aubertin, M. & Simon, R. (2004). Performance assessment of tendon support systems
submitted to dynamic loading. Proceedings of the 5th International Symposium on Ground Support,
28-30 September, Perth (Western Australia), E. Villaescusa and Y. Potvin, Editors, A.A. Balkema
Publishers, Leiden (Netherlands), 299-312.
Hadjigeorgiou, J. & Charette, F. (2009). Guide pratique du soutnement minier, 2e dition, Association
minire du Qubec, 162 p.
Hoek, E. (2007). Practical Rock Engineering Chapter 14: Rockbolts and cables. Lecture notes,
Rocscience Inc., Toronto, (Ontario), 21 p.
Jager, A.J. (1992). Two new support units for the control of rockburst damage. Proceedings of the
2nd International Symposium on Rock Support, eds. P.K. Kaiser and D.R. McCreath, A.A. Balkema
Publishers, Rotterdam (Netherlands), 621-631.
Jennmar of Canada (2011). Yield-Lok Bolt A new generation of yielding rock support. Product data
sheet.
Li. C.C. (2010). A new energy-absorbing bolt for rock support in high stress rock masses. Int. Jour. of
Rock Mech. & Mining Sc., 47 (2010), 396-404.
Li, C. & Charette, F. (2010). Dynamic performance of D-Bolt. Proceedings of the 5th International
Seminar on Deep and High Stress Mining, Santiago, Chile, eds. M. Van Sint Jan and Y. Potvin,
Australian Centre for Geomechanics (ACG), Australia, 321-328.
Li, C.C & Doucet, C. (2011). Performance of D-Bolts under dynamic loading. Rock Mech. Rock Eng.
DOI 10.1007/s00603-011-0202-1.
CanmetMINING
version: 2012-05-29
Mansour Mining (2011). Ground Support Product Information Sheets. Mansour Mining Inc., Ground
Support Division, Sudbury (Ontario), 28 p.
Ortlepp, W.D., Bornman, J.J. & Erasmus, N. (2001). The Durabar A yieldable support tendon:
Design rationale and laboratory results. Proceedings of the 5th International Symposium on
Rockbursts and Seismicity in Mines, 17-20 September, Johannesburg (South Africa),
G. Van Aswegen, R.J. Durrheim and W.D. Ortlepp, Editors, The South African Institute of Mining
and Metallurgy, Johannesburg (South Africa), Symposium Series S27, 263-266.
Ortlepp, W.D. & Stacey, T.R. (1998). Testing of tunnel support: Dynamic load testing of rockbolts
elements to provide data for safer support design. Safety in Mines Research Advisory Committee
Report GAP 423, 50 p.
Player, J.R. (2004). Field performance of cone bolts at Big Bell mine. Proceedings of the 5th International
Symposium on Ground Support, eds. E. Villaescusa and Y. Potvin, A.A. Balkema Publishers, Leiden
(Netherlands), 289-298.
Plouffe, M., Anderson, T. & Judge, K. (2007a). Dynamic and static testing of tendons Part A: Testing
of modified cone bolts. Division Report CANMET-MMSL 06-033-A (CR), CANMET Mining and
Minerals Sciences Laboratories, Natural Resources Canada, Ottawa (Ontario), 35 p.
Plouffe, M., Anderson, T. & Judge, K. (2007b). Dynamic and static testing of tendons Part B:
Development of a testing protocol for friction bolts. Division Report CANMET-MMSL 06-033-B
(CR), CANMET Mining and Minerals Sciences Laboratories, Natural Resources Canada, Ottawa
(Ontario), 21 p.
Potvin, Y, Wesseloo, J. & Heal, D. (2010). An interpretation of ground support capacity submitted to
dynamic loading. Proceedings of the 5th International Seminar on Deep and High Stress Mining,
Santiago, Chile, eds. M. Van Sint Jan and Y. Potvin, Australian Centre for Geomechanics (ACG),
Australia, 251-270.
Stillborg, B. (1994). Professional Users Handbook for Rock Bolting. Trans Tech Publications,
Clausthal-Zellerfeld (Germany), Series on Rock and Soil Mechanics, Volume 18, 164 p.
Thompson, A.G., Player, J.R. & Villaescusa, E. (2004). Simulation and analysis of dynamically loaded
reinforcement systems. Proceedings of the 5th International Symposium on Ground Support, 28-30
September, Perth (Western Australia), E. Villaescusa and Y. Potvin, Editors, A.A. Balkema
Publishers, Leiden (Netherlands), 341-355.
Turner, M.H. & Green, T. (2005). Threadbar bolts in a seismically active, high stress, high yield
environment Otter-Juan Mine, Kambalda. Proceedings of the 6th International Symposium on
Rockbursts and Seismicity in Mines, 9-11 March, Perth (Western Australia), Y. Potvin and
M. Hudyma, Editors, The Australian Centre for Geomechanics, Nedlands (Western Australia), 67-73.
Villaescusa, E., Thompson, A., Hassell, R., Player, J., Windsor, C., Shaw, H. & Morton, E. (2007).
Ground Support Research at the Western Australia School of Mines. Ground Control Strategies in
High-Stress Environments Session I, 2007 CIM Annual Conference and Exhibition, 29 April-2
May, Montreal (Quebec), The Canadian Institute of Mining, Metallurgy and Petroleum (CIM),
Montreal (Quebec), 16 p.
Villaescusa, E. & Wright, J. (1999). Reinforcement of underground excavations using the CT bolt.
Proceedings of the 4th International Symposium on Ground Support, 15-17 March, Kalgoorlie
(Western Australia), E. Villaescusa, C.R. Windsor and A.G. Thompson, Editors, A.A. Balkema,
Rotterdam (Netherlands), 109-115.
Wu, Y.K., Oldsen, J. & Lamothe, M. (2010). The Yield-Lok Bolt for bursting and squeezing ground
support. Proceedings of the 5th International Seminar on Deep and High Stress Mining, Santiago,
Chile, eds. M. Van Sint Jan and Y. Potvin, Australian Centre for Geomechanics (ACG), Australia,
301-308
CanmetMINING
version: 2012-05-29
DISCLAIMER
Any determination and/or reference made in these technical data sheets with respect to
any specific commercial product, process or service by trade name, trademark,
manufacturer or otherwise, shall be considered to be opinion. CanmetMINING makes
no representation or warranty respecting the results arising therefrom, either expressly
or implied by law or otherwise, including but not limited to implied warranties or
conditions of merchantability or fitness for a particular purpose. The views and opinions
of authors expressed herein do not necessarily state or reflect those of CanmetMINING
and may not be used for advertising or product endorsement purposes.
TECHNICAL DATA
Property
In SituStatic(1)
LaboratoryStatic(2)
LaboratoryDynamic(3)
Steel Grade
C1055 Mod
C1060
C1060
Steel Yield/Tensile
Strengths (N/mm2)
448/689
380/630
380/630
Bolt Diameter
(mm)
15.9
14.1
14.1
Hole Diameter
(mm)
33
33
33
Bolt Length
(mm)
1525
1525
1525
Yield Load
(kN)
84 1
82 1
N/A
Maximum Load
(kN)
128 1
118 1
80 9
N/A
N/A
16
Displacement
(mm)
81 8
102 14
43 6
Steel Elongation
(%)
N/A
2.8 0.4
Stiffness
(kN/mm)
91
11 3
N/A
7.9 1.5
11 2
1.6 2
(Impact E = 2.2 kJ;
v = 3.1 m/s)
CanmetMINING
Version : 2012-05-29
In Situ
140
120
Load (kN)
100
80
60
40
20
40
60
80
Plate End Displacement (mm)
100
120
(2)
(3)
Bolts 1.5 m long. Loads and displacements measured at the plate or hole
collar. Tests stopped after 85 mm of displacement. Movement of the
anchoring shell assumed negligible because of cyclic testing. Tests
carried out at CANMET-MMSL Experimental Mine, Val-dOr (QC),
according to ASTM D4435 standard test method.
Bolts 1.5 m long. Bolts were installed in a 33-mm diameter hole drilled
through high strength concrete poured and cured in 127-mm diameter steel
tubes. Loads and displacements measured at the plate or tube collar. Tests
stopped at failure, after 90-120 mm of displacement. Tests carried out at
CANMET-MMSL Test Facility, Ottawa (ON).
Bolts 1.5 m long. Single impact, impact energy 2.2 kJ, impact velocity
3.1 m/s. Tests carried out at CANMET-MMSL Test Facility, Ottawa
(ON), with the same installation procedure as the laboratory static tests,
using the continuous tube configuration.
CanmetMINING
60
Load (kN)
(1)
80
40
20
0
0
10
20
30
Plate End Displacement (mm)
40
50
Version : 2012-05-29
CanmetMINING
TECHNICAL DATA
Property
In SituStatic
LaboratoryStatic
LaboratoryDynamic
Steel Grade
N/A
N/A
N/A
Steel Yield/Tensile
Strengths (N/mm2)
N/A
400/ N/A
400/ N/A
Bolt Diameter
(mm)
N/A
20 (#6)
20 (#6)
Hole Diameter
(mm)
N/A
32-38
32-38
Bolt Length
(mm)
N/A
500 - 3000
500 - 3000
Yield Load
(kN)
N/A
89-120
N/A
Maximum Load
(kN)
N/A
125-180
N/A
N/A
N/A
N/A
Displacement
(mm)
N/A
35 (1)
N/A
Steel Elongation
(%)
N/A
9-13
N/A
Stiffness
(kN/mm)
N/A
50-60 (1)
N/A
Plate Work
(kJ)
N/A
6 (1)
N/A
Version : 2012-05-29
Hoek 2007
CanmetMINING
Version : 2012-05-29
CanmetMINING
TECHNICAL DATA
Property
In SituStatic(1)
LaboratoryStatic(2)
LaboratoryDynamic(3)
Steel Grade
Steel Yield/Tensile
Strengths (N/mm2)
420/620
420/620
420/620
19.5
19.5
19.5
Hole Diameter
(mm)
33
33
38
Bolt Length
(mm)
1524
1825
1828
Impact
ABOVE
the bolt
plate
Impact ON
the bolt
plate
Yield Load
(kN)
128 1
132 2
205
135
Maximum Load
(kN)
168 7
169 6
280
160
N/A
N/A
280
160
Displacement
(mm)
23 2
28 2
58
Steel Elongation
(%)
N/A
1.7 0.1
3.1
0.1
Stiffness
(kN/mm)
57
68 7
71
43
2.8 0.5
4.2 0.3
13.8
4.6
Version : 2012-05-29
180
In Situ
160
140
Load (kN)
120
100
80
60
40
20
0
0
10
20
Plate End Displacement (mm)
CANMET-MMSL
Resin Rebar - Dynamic Test
(2)
(3)
Threaded bolts 1.5 m long. Loads and displacements measured at the plate
or hole collar. Tests carried out at CANMET-MMSL Experimental Mine,
Val-dOr (QC), according to ASTM D4435 standard test method.
300
Threaded bolts 1.8 m long. Loads and displacements measured at the plate
or tube collar. Tests stopped at failure, after 25 mm of displacement.
Tests carried out at CANMET-MMSL Test Facility, Ottawa (ON).
200
Threaded bolts 1.8 m long. Single impact, impact energy 14.2 kJ, impact
velocity 5 m/s. Tests carried out at CANMET-MMSL Test Facility,
Ottawa (ON), using the split-tube and continuous tube configurations.
250
Load (kN)
(1)
30
150
100
50
0
0
10
20
30
40
Plate End Displacement (mm)
50
60
CanmetMINING
Version : 2012-05-29
CanmetMINING
TECHNICAL DATA
Property
In SituStatic
LaboratoryStatic(1)
LaboratoryDynamic(2)
Steel Grade
N/A
Steel Yield/Tensile
Strengths (N/mm2)
N/A
520/690
520/690
Bolt Diameter
(mm)
N/A
19
19
Hole Diameter
(mm)
N/A
32
32
Bolt Length
(mm)
N/A
50-3000
50-3000
Yield Load
(kN)
N/A
146
N/A
Maximum Load
(kN)
N/A
195
N/A
Displacement
(mm)
N/A
> 65
75
Steel Elongation
(%)
N/A
N/A
Stiffness
(kN/mm)
N/A
31
N/A
Plate Work
(kJ)
N/A
11
17.2
Version : 2012-05-29
TECHNICAL INFORMATION DATA SHEET NO. 3 RESIN OR CEMENT GROUTED THREADBAR (CONTINUED).
ILLUSTRATION
DSI 2009
(2)
Tests conducted at the WASM facility using the load transfer concept and
split-tube configuration. Villaescusa et al. 2007.
CanmetMINING
Version : 2012-05-29
TECHNICAL DATA
CanmetMINING
LaboratoryStatic
LaboratoryDynamic
Steel Grade
N/A
N/A
Steel Yield/Tensile
Strengths (N/mm2)
N/A
N/A
Property
In SituStatic
Bolt Diameter
(mm)
16
22
16
22
Hole Diameter
(mm)
32
42
32
42
Bolt Length
(mm)
1500-3000
1500-3000
Yield Load
(kN)
100
200
N/A
Maximum Load
(kN)
110
250
120, 250
Displacement
(mm)
Steel Elongation
(%)
N/A
N/A
Stiffness
(kN/mm)
5.5 (1)
N/A
Plate Work
(kJ)
40 (1,2,3)
100 (1,2,3)
40 (1,2,3)
100 (1,2,3)
Version : 2012-05-29
2005 Duraset.
Bolt length not specified. Loads and displacements measured at the plate
or hole collar. Tests carried out in South Africa.
(2)
Tests stopped after 500 mm of displacement.
(3)
Tested in several steps.
Source: Jager 1992, Player 2004, Duraset 2005, Villaescusa et al. 2007.
SA cone bolts
CanmetMINING
Version : 2012-05-29
TECHNICAL INFORMATION DATA SHEET NO. 5A MODIFIED CONE BOLT MCB33 (NTC-MANSOUR).
BACKGROUND
DESCRIPTION. Smooth bar with threads at
collar or plate end, and forged cone and mixing
blade at top anchor end. Resin is used for
infilling the hole and anchoring the bolt. The
bolt is sometimes coated with grease to
facilitate debonding and cone ploughing
through the resin.
APPLICATION. For mine openings subject to
seismicity and rock bursting.
Resin cartridges are first
INSTALLATION.
inserted. The bolt is then pushed slowly inside
the hole while maintaining a full speed rotation
to ensure a complete mixing of the resin. The
face plate and nut are tightened once the resin
has set.
ADVANTAGES. For both active and passive
loading conditions. Behaviour similar to the
standard mechanical bolt behaviour under
static loading conditions. The bolt will yield
and plough through the resin under dynamic
loading, thus absorbing the released energy.
LIMITATIONS. Proper resin mixing is critical.
REFERENCE. Mansour Mining 2011.
CanmetMINING
TECHNICAL DATA
Property
In SituStatic(1)
LaboratoryStatic(2)
LaboratoryDynamic(3)
Steel Grade
C1055 Mod
C1055 Mod
C1055 Mod
Steel Yield/Tensile
Strengths (N/mm2)
448/689
448/689
448/689
Bolt/Cone Diameters
(mm)
17.2/22.5
17.2/23.1
17.2/23.1
Hole Diameter
(mm)
33.5
34.4
34.7
Bolt Length
(mm)
2230
2235
1625
Yield Load
(kN)
112 3
114 3
N/A
Maximum Load
(kN)
168 4
173 3
200 59
N/A
N/A
134 16
Displacement
(mm)
150 (nominal)
242 37
160 72
Steel Elongation
(%)
N/A
91
1.8 1.3
Stiffness
(kN/mm)
19 3
20 2
17 6
Plate Work
(kJ)
20 1
36 5
16 1
(Impact E = 16 kJ;
v = 5.4 m/s)
Version : 2012-05-29
TECHNICAL INFORMATION DATA SHEET NO. 5A MODIFIED CONE BOLT MCB33 (NTC-MANSOUR) (CONTINUED).
ILLUSTRATION
In Situ
200
180
160
Load (kN)
140
120
100
80
60
40
20
0
0
50
100
150
Plate End Displacement (mm)
200
250
(2)
(3)
Bolts 2.23 m long. Loads and displacements measured at the plate or hole
collar. Tests stopped after 150 mm of displacement. Movement of the
cone unknown because not accessible from the collar. Tests carried out at
CANMET-MMSL Experimental Mine, Val-dOr (QC), according to
ASTM D4435 standard test method.
Bolts 2.23 m long coated with grease. Loads and displacements measured
at the plate or hole collar. Tests carried out at CANMET-MMSL Bells
Corners Complex (Ottawa).
300
250
200
Load (kN)
(1)
150
100
Bolts 1.63 m long coated with grease. Single impact, impact energy 16 kJ
and impact velocity 5.4 m/s. Tests carried out at CANMET-MMSL Bells
Corners Complex (Ottawa) using the continuous tube configuration.
50
0
0
50
100
Plate End Displacement (mm)
150
CANMET-MMSL.
CanmetMINING
Version : 2012-05-29
TECHNICAL INFORMATION DATA SHEET NO. 5B FULLY DEBONDED MCB33 CONE BOLT (MANSOUR).
BACKGROUND
DESCRIPTION. Smooth bar with threads at
collar or plate end, and forged cone and mixing
blade at top anchor end. Resin is used for
infilling the hole and anchoring the bolt. The
bolt is coated with a shrink wrap to facilitate
debonding and cone ploughing through the
resin.
APPLICATION. For mine openings subject to
seismicity and rock bursting.
INSTALLATION.
Resin cartridges are first
inserted. The bolt is then pushed slowly inside
the hole while maintaining a full speed rotation
to ensure a complete mixing of the resin. The
face plate and nut are tightened once the resin
has set.
ADVANTAGES. For both active and passive
loading conditions. Behaviour similar to the
standard mechanical bolt behaviour under
static loading conditions. More effective than
grease used in the original cone bolt design.
The bolt will yield and plough through the
resin under dynamic loading, thus absorbing
the released energy.
LIMITATIONS. Proper resin mixing is critical.
REFERENCE. Mansour Mining 2011, Cai et al.
2010.
CanmetMINING
TECHNICAL DATA
Property
In SituStatic
LaboratoryStatic(1)
Steel Grade
C1055 Mod
C1055 Mod
C1055 Mod
Steel Yield/Tensile
Strengths (N/mm2)
448/689
448/689
448/689
Bolt/Cone Diameters
(mm)
17.2/22.7
17.2/22.7
Hole Diameter
(mm)
34.4
34.6
Bolt Length
(mm)
2282
2282
Yield Load
(kN)
130 3
N/A
Maximum Load
(kN)
190 2
199 7
N/A
55 11
Displacement
(mm)
141 5
695 68
Steel Elongation
(%)
51
0.94 0.87
Stiffness
(kN/mm)
19 1
17 2
Plate Work
(kJ)
21 1
43 3
(Impact E = 30 kJ;
v = 5.4 m/s)
N/A
LaboratoryDynamic
(2)
Version : 2012-05-29
TECHNICAL INFORMATION DATA SHEET NO. 5B FULLY DEBONDED MCB33 CONE BOLT (MANSOUR) (CONTINUED).
ILLUSTRATION
140
120
100
80
60
40
20
0
0
50
100
Plate End Displacement (mm)
150
CANMET-MMSL.
(2)
Bolts 2.28 m long with shrink wrap. Loads and displacements measured
at the plate or hole collar. Tests stopped at failure. Tests carried out at
CANMET-MMSL Bells Corners Complex (Ottawa).
Bolts 2.28 m long with shrink wrap. Single impact, impact energy 30 kJ
and impact velocity 5.4 m/s. Tests carried out at CANMET-MMSL Bells
Corners Complex (Ottawa), using the split-tube configuration.
(1)
125
100
75
50
25
0
0
100
200
300
400
500
Plate End Displacement (mm)
600
700
CANMET-MMSL.
CanmetMINING
Version : 2012-05-29
TECHNICAL INFORMATION DATA SHEET NO. 5C MODIFIED CONE BOLT MCB38 (NTC-MANSOUR).
BACKGROUND
DESCRIPTION. Smooth bar with threads at
collar or plate end, and forged cone and mixing
blade at top anchor end. Resin cartridges are
used for anchoring the bolt. The bolt is coated
with grease to enhance debonding and facilitate
cone ploughing through the resin during
seismic and rapid stress changes.
APPLICATION. For mine openings subject to
seismicity and rock bursting.
Resin cartridges are first
INSTALLATION.
inserted. The bolt is then pushed slowly inside
the hole while maintaining a full speed rotation
to ensure a complete mixing of the resin. The
face plate and nut are tightened once the resin
has set.
ADVANTAGES. For both active and passive
loading conditions. Behaviour similar to the
standard mechanical bolt behaviour under
static loading conditions. The bolt will yield
and plough through the resin under dynamic
loading, thus absorbing the released energy.
LIMITATIONS. Proper resin mixing is critical.
REFERENCE. Mansour Mining 2011.
CanmetMINING
TECHNICAL DATA
Property
In SituStatic(1)
LaboratoryStatic(2)
LaboratoryDynamic(3)
Steel Grade
C1055 Mod
C1055 Mod
C1055 Mod
Steel Yield/Tensile
Strengths (N/mm2)
448/689
448/689
448/689
Bolt/Cone Diameters
(mm)
17.1/26.2
17.1/26.2
17.3/26.5
Hole Diameter
(mm)
38.5
37.8
37.8
Bolt Length
(mm)
2230
2246
2246
Yield Load
(kN)
108 2
123 3
N/A
Maximum Load
(kN)
165 10
189 4
265 5
N/A
N/A
155 46
Displacement
(mm)
130 (nominal)
140 6
89 25
Steel Elongation
(%)
N/A
5.2 0.4
1.1 0.4
Stiffness
(kN/mm)
21.3 0.3
25 3
N/A
Plate Work
(kJ)
18 3
22 1
14 1
(Impact E = 16 kJ;
v = 5.4 m/s
Version : 2012-05-29
TECHNICAL INFORMATION DATA SHEET NO. 5C MODIFIED CONE BOLT MCB38 (NTC-MANSOUR) (CONTINUED)
ILLUSTRATION
In Situ
200
180
160
Load (kN)
140
120
100
80
60
40
20
0
0
50
100
Plate End Displacement (mm)
150
(2)
(3)
(1)
150
100
50
0
0
20
40
60
80
Plate End Displacement (mm)
100
120
CanmetMINING
Version : 2012-05-29
TECHNICAL DATA
CanmetMINING
LaboratoryStatic
LaboratoryDynamic
Steel Grade
N/A
N/A
Steel Yield/Tensile
Strengths (N/mm2)
450
450
Bolt Diameter
(mm)
16
16
Hole Diameter
(mm)
32-38
32-38
Bolt Length
(mm)
2200
2200
Yield Load
(kN)
100
N/A
Maximum Load
(kN)
120
120
N/A
60
Displacement
(mm)
Stiffness
(kN/mm)
4.5 (1)
N/A
Plate Work
(kJ)
48 (1,2)
45 (1,2)
Property
In SituStatic
Steel Elongation
(%)
Version : 2012-05-29
Duraset
Bolts 2.2 m long. Loads and displacements measured at the plate or hole
collar. Tests carried out in South Africa.
(2)
CanmetMINING
Version : 2012-05-29
CanmetMINING
TECHNICAL DATA
Property
In Situ Static
LaboratoryStatic(1)
LaboratoryDynamic(2)
Steel Grade
CK 45
CK 45
CK 45
Steel Yield/Tensile
Strengths (N/mm2)
600/N/A
600/N/A
600/N/A
Bolt Diameters
(mm)
N/A
12.5 (bar)
30 (energy absorber)
12.5 (bar)
30 (energy absorber)
Hole Diameter
(mm)
N/A
38
38
Bolt Length
(mm)
N/A
2100
2100
Yield Load
(kN)
N/A
82 2
82 5
N/A
77 1
58 4
Displacement
(mm)
N/A
Sliding length + 18 %
elongation
Sliding length + 18 %
elongation
Steel Elongation
(%)
N/A
18 2
18
Stiffness
(kN/mm)
N/A
91
81
Energy Absorption
(kJ)
N/A
N/A
0.03(sliding length) +
7.05
Version : 2012-05-29
Energy absorber
Steel sleeve
Nut
Plate
Inner steel bar
Load (kN)
80
60
40
20
0
0
25
50
75
225
250
275
(2)
Bolts 2.1 m long. Loads and displacements measured at the plate or tube
collar. Tests stopped after 250 mm of displacement. Tests carried out at
CANMET-MMSL Test Facility, Ottawa (ON), according to ASTM
D4435 standard test method.
Bolts 2.1 m long with 800 mm sliding length. Loads and displacements
measured at both bolt ends. Tests carried out at CANMET-MMSL Test
Facility, Ottawa (ON), using the continuous tube configuration.
R2 = 0.95
40
(1)
y = 0.03x + 7.05
30
20
10
0
0
200
400
600
Plate Displacement (mm)
800
1000
CanmetMINING
Version : 2012-05-29
TECHNICAL DATA
Property
LaboratoryStatic(2)
LaboratoryDynamic(3)
Steel Grade
C60E
C60E
C60E
Steel Yield/Tensile
Strengths (N/mm2)
520/800
520/800
520/800
Bolt Diameters
(mm)
20 (rod)
50 (energy absorber)
20 (rod)
50 (energy absorber)
20 (rod)
50 (energy absorber)
Hole Diameter
(mm)
54
54
54
Bolt Length
(mm)
3000
2100
2100
Yield Load
(kN)
130
201 4
N/A
Maximum Load
(kN)
N/A
278 1
124 12
200
221 6
99 7
295 3
Displacement
(mm)
Sliding length
length)
CanmetMINING
Steel Elongation
(%)
N/A
92
42
Stiffness
(kN/mm)
6.5
71
N/A
Energy Absorption
(kJ)
N/A
N/A
0.054(sliding length) +
7.6 kJ
Version : 2012-05-29
Load (kN)
200
150
100
50
0
0
50
100
150
200
250
Plate Displacement (mm)
300
350
(2)
Bolts 2.1 m long with 300 mm sliding length and inner steel tube welded
on energy absorber. Loads and displacements measured at the plate or
tube collar. Tests carried out at CANMET-MMSL Test Facility, Ottawa
(ON).
R = 0.95
60
50
Bolts 2.1 m long with 800 mm sliding length. Loads and displacements
measured at both bolt ends. Tests carried out at CANMET-MMSL Test
Facility, Ottawa (ON), using the continuous tube configuration.
(3)
y = 0.054x + 7.60
40
30
20
Rx20D-800 mm
Rx20D-1000 mm
Rx20D-1000 mm failed
10
0
0
200
400
600
800
Plate Displacement (mm)
1000
1200
CanmetMINING
Version : 2012-05-29
CanmetMINING
Version : 2012-05-29
CanmetMINING
TECHNICAL DATA
Property
In Situ Static(1)
LaboratoryStatic(2)
LaboratoryDynamic(3)
Steel Grade
B500C
B500C
B500C
Steel Yield/Tensile
Strengths (N/mm2)
450/610
450/610
450/610
Bolt Diameter
(mm)
22
20
22
20
22
Hole Diameter
(mm)
33.4
32
34
32
34
Bolt Length
(mm)
2200
Yield Load
(kN)
176 (thread)
164 5
206 6
N/A
N/A
Maximum Load
(kN)
221 (thread)
228 10
269 9
N/A
N/A
N/A
N/A
N/A
256 13
279 3
Displacement
(mm)
140 11
154 11
187
225
Steel Elongation
(%)
N/A
91
10 1
13 0.7
15 0.7
Stiffness
(kN/mm)
N/A
20 4
38 14
N/A
N/A
Energy Absorption
(kJ/m of smooth
section)
N/A
21 2
22 3
29 1
(Impact E
= 43 kJ)
37 2
(Impact E
= 56 kJ)
2100
(1500 smooth section)
2100
(1500 smooth section)
Version : 2012-05-29
300
22 mm dia
250
Li 2010
Load (kN)
200
150
100
50
0
0
20
40
60
80
100
120
Plate End Displacement (mm)
140
160
180
CANMET-MMSL.
(2)
(3)
Tests conducted by Mansour Mining in norite rock mass. The bolt thread
was pulled to examine the anchorage capacity of the anchors.
Bolts 2.1 m long. Loads and displacements measured at the plate or tube
collar. Tests carried out at CANMET-MMSL Test Facility, Ottawa
(ON), using a split-tube configuration to examine the elongation of the
smooth section.
Bolts 2.1 m long. Loads and displacements measured at both bolt ends.
Tests carried out at CANMET-MMSL Test Facility, Ottawa (ON), using
the split-tube configuration.
300
Displ per drop, 22mm x 1.5m
Displ at failure, 22mm x 1.5m
Displ per drop, 22mm x 0.9m
Displ per drop, 20mm x 1.5m
Displ at failure, 20mm x 1.5m
250
Displacement (mm)
(1)
200
150
100
Max IE = 43 kJ
for 20 mm bolt
50
Max IE = 56 kJ
for 22 mm bolt
0
0
10
20
30
40
50
Impact energy, IE (kJ)
60
70
CanmetMINING
Version : 2012-05-29
CanmetMINING
TECHNICAL DATA
Property
Steel Grade
Steel Yield/Tensile
Strengths (N/mm2)
520/690
520/690
520/690
Bolt Diameter
(mm)
20 (steel bar)
25.4 (polymer coating)
20 (steel bar)
25.4 (polymer coating)
Hole Diameter
(mm)
32 - 38
32 - 38
34.5
Bolt Length
(mm)
N/A
N/A
1700 3000
(coating 750 mm)
Yield Load
(kN)
150
N/A
N/A
Maximum Load
(kN)
200
N/A
118 8
N/A
N/A
95 7
Displacement
(mm)
Up to the length of
polymer coating
N/A
201 20
(Impact E = 16.4 kJ)
Steel Elongation
(%)
N/A
N/A
43
Stiffness
(kN/mm)
N/A
N/A
92
N/A
N/A
43
(Displ = coating length,
750 mm)
Version : 2012-05-29
Wu et al. 2010.
Jennmar of Canada 2011. YL-D: Yield Lok Dynamic; YL-S: Yield Lok
Static
225
200
Bolts 1.7 m long with 750 mm long polymer coating. Loads and
displacements measured at both bolt ends. Tests carried out at
CANMET-MMSL Test Facility, Ottawa (ON), using the continuous
tube configuration.
175
150
Load (kN)
(1)
125
100
75
50
25
0
0
100
200
300
400
500
600
Plate End Displacement (mm)
700
800
CANMET-MMSL.
CanmetMINING
Version : 2012-05-29