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TECHNICAL INFORMATION DATA SHEETS

BY

CHANTALE DOUCET AND BENOIT VOYZELLE


REVIEW COMPLETED MAY 29, 2012.

1.0

TESTING OF GROUND SUPPORT

A summary of the most popular methods and devices currently used to test support tendons in
the laboratory is shown in Figure 1, for both static and dynamic conditions. The simplest way to
describe these methods and devices might be to classify these into direct and indirect methods,
depending if the load is applied directly on the tendon or test specimen, as in the case of direct
methods, or on the grouted or holding pipe, as in the case of indirect methods. Well-known
references to describe and illustrate each test method are included in Figure 1. Intermediate test
configurations and different loading mechanisms, e.g. loading at the face plate versus across a
simulated joint for both static and dynamic testing, direct impact versus momentum transfer
loading for dynamic testing, can make the proposed description somewhat arbitrary and
theoretical. In all instances, a simple and objective description of the experimental work under
review, along with a proper presentation of the results is presented.
In the laboratory, static tests are usually carried out following the standard procedure developed
for in situ pull tests (ASTM 2008). Notwithstanding the mode of loading, e.g. direct pull-test at
one end of the bolt, or split-tube test across a simulated joint, the test procedure is relatively
simple, with relatively straight-forward analysis. Only tensile devices are discussed here. The
situation is slightly more complicated with dynamic testing, with two major facilities currently in
operation around the world, e.g. the CANMET-MMSL facility located in Ottawa (Ontario) and
the WASM facility located in Kalgoorlie (Western Australia). The main displacement is
measured at the end of the bolt, or at the point of impact and across a simulated joint along the
holding or connecting pipe. In situ standard pull-test is the most common direct static test
carried out in the field (ASTM 2008). Test results reported in the Technical Information Data
Sheets have been clearly identified according to the devices, procedures and equipments used for
testing.

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TEST TYPE AND


METHOD

TESTING DEVICE

TEST TYPE AND


METHOD

TESTING DEVICE

Direct dynamic
impact test method

Direct quasi-static
test method
(Standard pull-test
on bolt end)
CANMET-MMSL / K. Judge.

(Standard impact drop


test on bolt end or
intermediate joint)

CANMET-MMSL / K. Judge.

Indirect quasistatic
test method

Indirect dynamic
impact test method
(Impact drop test with
energy transferred to
the loading mass and
holding tube across a
normal joint)

(Split-tube test
with load applied
on the holding tube
across a normal
joint)

CANMET-MMSL / K. Judge. After


Villaescusa and Wright 1999.

Balkema / Thompson et al. 2004.

Figure 1. Concepts of static and dynamic testing.

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2.0

TERMS AND DEFINITIONS

The definition of terms used in the Technical Information Data Sheets is presented in Table 1.
Although comprehensive, the table has been reduced to its most simple expression, with only
essential terms being listed, and clear and concise definitions being included.
Table 1. Technical terms and definitions.
Average (Sliding) Load (kN). Average load
measured after the initial peak.
Bolt Diameter (mm). Diameter of the bolt rod
or cable strand, as supplied by manufacturers.
Bolt Length (mm). Total length of the bolt or
cable strand, as supplied by manufacturers.
Cone Diameter (mm).
Maximum cone
diameter of Modified Cone Bolts
Displacement (mm). Total of elastic and
plastic change in the length of the specimen
under loading.
Dynamic Average Load (kN). Load at which
the bolt ploughs, slides under dynamic
loading conditions.
Energy Absorption (J/cm).
Total energy
absorbed by the specimen divided by the
sliding length.
Hole Diameter (mm). Size of the borehole, as
drilled or recommended by manufacturers for
optimal installation of bolts and cables.
Impact Energy (kJ).
Potential Energy
calculated for each test from the drop weight
and height.
Maximum Load (kN).
Maximum load
withstood by a test specimen when loaded
until failure.
Sliding Length (mm). Predetermined length on
the bolt on which sliding can occur;
essentially corresponds to the displacement
capacity.
Steel Elongation (%). Displacement of the bolt
or cable specimen, normalized for the
distance between measuring points.

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Load-Displacement Curve

(After Gaudreau et al. 2004)

Steel Yield and Tensile Strengths (N/mm2). The yield


strength (or elastic limit) as well as the tensile strength
of the steel material, as supplied by manufacturers.
Stiffness (kN/mm). Slope of the load-displacement
curve. Denoted Ke.
Ultimate Plate Work (kJ). Total area under the plate
load and plate displacement curve. Maximum energy
absorbed by the bolt at failure; energy absorption
capacity.
Velocity, v (m/s). Velocity of the drop weight at the
impact.
Yield Load (kN). Maximum load withstood by a test
specimen before displaying permanent deformation.

version: 2012-05-29

3.0

SUMMARY OF DYNAMIC TESTING AT CANMET-MMSL

Over the past 8 years, various testing programs were undertaken with the participation of the
mining industry and manufacturers to evaluate the behavior of various bolts under different
dynamic loading conditions. Prior to subjecting the bolts to dynamic impacts, pull tests were
performed and compared to in situ test results, when available, in order to ensure that the
laboratory installation is close to the actual behavior of the bolt underground. An overview of
the bolts tested and the results are presented in the following sections and summarized in Table
2. Test results reported in Table 2 were conducted with an impact velocity varying between 4.5
and 5.4 m/s. The maximum impact energy corresponds to the maximum energy the bolt could be
impacted with before failure. The maximum impact energy is used to characterize the bolts
instead of the absorbed energy because, as will be discussed in the next section, bolts will behave
very differently depending on their yielding mechanism and some can absorb more energy than
others for the same impact. Impact energy should therefore be used as the design parameter
because that is the ultimate energy that the bolt could withstand. The displacement values are
the displacement of the bolt measured at the plate end after one impact of the maximum impact
energy recorded in Table 2. The average load is an average of the load measured after the peak
load. The testing configuration used is also specified as it can affect the results significantly.
For example, the Rebar bolt was tested with both test configurations and the energy capacity
varies from 5 kJ, with the impact directly on the bolt plate (i.e. continuous tube), to 14 kJ with
the impact above the bolt plate (split tube).
A similar compilation as presented in Potvin et al (2010) is shown in Figure 2. This figure
groups testing results on bolts subjected to one impact of variable energy. The impact velocities
vary between 3 and 6.3 m/s, for an average of 5.3 m/s. Three main zones are identified: static
support, yielding support stretching and yielding support plowing, sliding. The static
support zone is composed primarily of the mechanical rock bolts and rebars, which are
traditionally installed as primary support. Two yielding support zones are identified depending
on the yielding mechanism of the bolts. The stretching zone is composed primarily of the DBolts which will accumulate a lot of load over a relatively small displacement. The
plowing/sliding zone is composed of the MCB, Roofex and Yield-Lok which will dissipate the
energy over longer displacements through plowing and/or sliding and minimal stretching of the
bolt. Thicker bars provide better energy absorption as shown by comparing the 20-mm diameter
D-Bolt versus the 22-mm diameter. The same goes when comparing the Rx8D with the Rx20D.
Figure 3 presents into greater details the load-displacement behaviour of the bolts when
subjected to one impact of 30 kJ and 5.4 m/s. The difference between the stretching and
sliding/plowing bolts is noticeable. All the bolts presented can sustain the impact energy of 30
kJ but they dissipate the energy in different ways. Larger diameter bolts will accept higher loads
and will not displace through stretching or plowing/sliding as much as smaller bolts.

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Table 2. Summary of dynamic tests carried out at CANMET-MMSL.


Maximun

Support
Category

Impact
Energy
(kJ)

Displacement
(mm)

Average
Load
(kN)

Test
Configuration

2.2

43 6

16

Continuous tube

Resin Rebar
(Type #6 - 20 mm)

160

Continuous tube

Resin Rebar
(Type #6 - 20 mm)

14

58

280

Split tube

Modified Cone Bolt


MCB33

16

160 72

134 16

Continuous tube

Fully Debonded Cone Bolt


MCB33FD

30

695 68

55 11

Split tube

Modified Cone Bolt


MCB38

16

89 25

155 46

Continuous tube

Roofex Rx8 Dynamic


800 mm sliding length

34

914

58 4

Continuous tube

Roofex Rx20 Dynamic


800 mm sliding length

51

783 45

99 7

Continuous tube

Yield-Lok
750 mm of coating

43

750

95 7

Continuous tube

D-Bolt (20 mm)


1500 mm smooth section

45

187

256 13

Split tube

D-Bolt (22 mm)


1500 mm smooth section

56

225

279 3

Split tube

Bolt Type

Yielding
Support Stretching

Yielding Support Plowing, Sliding

Static Support

Mechanical Bolt

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( 14.1 mm, Shell F 32 mm)

version: 2012-05-29

70

yielding support - plowing, sliding

yielding support - stretching

Impact Energy (kJ)

60
50
40
30
20
10

static support
0
0.0

0.2

0.4

0.6

0.8

1.0

1.2

Plate Displacement (m)


Mech. Bolt
Rebars - split tube
MCB33
Friction bolt

MCB33 FD
Rx20D
Rx8D

Yield Lok
D-Bolt - 20mm x 1.5m
D-Bolt - 22mm x 1.5m

Figure 2. Compilation of dynamic testing results after one impact.

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1.4

350
300
MCB33FD (2.1m)
Rx20D (0.45m)
Rx8D (0.80m)
Yield-Lok (0.75m)
D-Bolt (20mm x 0.8m)

Load (kN)

250
200
150
100
50
0
0

200

400

600

800

Displacement (mm)
Figure 3. Load versus Displacement behaviours of various bolts after one impact of 30 kJ and 5.4 m/s.

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4.0

REFERENCES

Anderson, T., Conlon, B. & Judge, K. (2006). In situ tendon pull tests. Division Report CANMETMMSL 06-008 (TR), CANMET Mining and Minerals Sciences Laboratories, Natural Resources
Canada, Ottawa (Ontario), 41 p.
ASTM (2007). Standard Test Method for Rock Bolt Anchor Pull Test. Standard Designation D4435-04,
ASTM International, West Conshohocken (Pennsylvania), 6 p.
ASTM (2008). Standard Test Methods for Laboratory Determination of Rock Anchor Capacities by Pull
and Drop Tests. Standard Designation D7401-08, ASTM International, West Conshohocken
(Pennsylvania), 7 p.
Atlas Copco (2004). Rock Reinforcement Product Information Sheets. Atlas Copco Construction and
Mining (Canada), Lively (Ontario), 32 p.
Atlas Copco (2010). Rock Reinforcement Product Information Sheets. Website
Beauchamp, L.A. (2006). Ground Support Manual. Mines and Aggregates Safety and Health
Association (MASHA), North Bay (Ontario), 285 p.
Cai, M., Champaigne, D. & Kaiser, P.K. (2010). Development of a fully debonded cone bolt for rockburst
support. Proceedings of the 5th International Seminar on Deep and High Stress Mining, Santiago,
Chile, eds. M. Van Sint Jan and Y. Potvin, Australian Centre for Geomechanics (ACG), Australia,
329-342.
Doucet, C. & Gradnik, R. (2010). Recent developments of the Roofex bolt. Proceedings of the 5th
International Seminar on Deep and High Stress Mining, Santiago, Chile, eds. M. Van Sint Jan and Y.
Potvin, Australian Centre for Geomechanics (ACG), Australia, 353-366.
DSI (2009). Mining and Tunneling Products Catalogue. Dywidag Systems International (DSI), DSI
Mining Products, Sudbury (Ontario), 107 p.
Duraset (2005). Rock Tendon Support Product Information Sheets. Duraset/Grinaker-LTA Mining
Products, Alberton/Johannesburg (South Africa), 30 p.
Gaudreau, D., Aubertin, M. & Simon, R. (2004). Performance assessment of tendon support systems
submitted to dynamic loading. Proceedings of the 5th International Symposium on Ground Support,
28-30 September, Perth (Western Australia), E. Villaescusa and Y. Potvin, Editors, A.A. Balkema
Publishers, Leiden (Netherlands), 299-312.
Hadjigeorgiou, J. & Charette, F. (2009). Guide pratique du soutnement minier, 2e dition, Association
minire du Qubec, 162 p.
Hoek, E. (2007). Practical Rock Engineering Chapter 14: Rockbolts and cables. Lecture notes,
Rocscience Inc., Toronto, (Ontario), 21 p.
Jager, A.J. (1992). Two new support units for the control of rockburst damage. Proceedings of the
2nd International Symposium on Rock Support, eds. P.K. Kaiser and D.R. McCreath, A.A. Balkema
Publishers, Rotterdam (Netherlands), 621-631.
Jennmar of Canada (2011). Yield-Lok Bolt A new generation of yielding rock support. Product data
sheet.
Li. C.C. (2010). A new energy-absorbing bolt for rock support in high stress rock masses. Int. Jour. of
Rock Mech. & Mining Sc., 47 (2010), 396-404.
Li, C. & Charette, F. (2010). Dynamic performance of D-Bolt. Proceedings of the 5th International
Seminar on Deep and High Stress Mining, Santiago, Chile, eds. M. Van Sint Jan and Y. Potvin,
Australian Centre for Geomechanics (ACG), Australia, 321-328.
Li, C.C & Doucet, C. (2011). Performance of D-Bolts under dynamic loading. Rock Mech. Rock Eng.
DOI 10.1007/s00603-011-0202-1.

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version: 2012-05-29

Mansour Mining (2011). Ground Support Product Information Sheets. Mansour Mining Inc., Ground
Support Division, Sudbury (Ontario), 28 p.
Ortlepp, W.D., Bornman, J.J. & Erasmus, N. (2001). The Durabar A yieldable support tendon:
Design rationale and laboratory results. Proceedings of the 5th International Symposium on
Rockbursts and Seismicity in Mines, 17-20 September, Johannesburg (South Africa),
G. Van Aswegen, R.J. Durrheim and W.D. Ortlepp, Editors, The South African Institute of Mining
and Metallurgy, Johannesburg (South Africa), Symposium Series S27, 263-266.
Ortlepp, W.D. & Stacey, T.R. (1998). Testing of tunnel support: Dynamic load testing of rockbolts
elements to provide data for safer support design. Safety in Mines Research Advisory Committee
Report GAP 423, 50 p.
Player, J.R. (2004). Field performance of cone bolts at Big Bell mine. Proceedings of the 5th International
Symposium on Ground Support, eds. E. Villaescusa and Y. Potvin, A.A. Balkema Publishers, Leiden
(Netherlands), 289-298.
Plouffe, M., Anderson, T. & Judge, K. (2007a). Dynamic and static testing of tendons Part A: Testing
of modified cone bolts. Division Report CANMET-MMSL 06-033-A (CR), CANMET Mining and
Minerals Sciences Laboratories, Natural Resources Canada, Ottawa (Ontario), 35 p.
Plouffe, M., Anderson, T. & Judge, K. (2007b). Dynamic and static testing of tendons Part B:
Development of a testing protocol for friction bolts. Division Report CANMET-MMSL 06-033-B
(CR), CANMET Mining and Minerals Sciences Laboratories, Natural Resources Canada, Ottawa
(Ontario), 21 p.
Potvin, Y, Wesseloo, J. & Heal, D. (2010). An interpretation of ground support capacity submitted to
dynamic loading. Proceedings of the 5th International Seminar on Deep and High Stress Mining,
Santiago, Chile, eds. M. Van Sint Jan and Y. Potvin, Australian Centre for Geomechanics (ACG),
Australia, 251-270.
Stillborg, B. (1994). Professional Users Handbook for Rock Bolting. Trans Tech Publications,
Clausthal-Zellerfeld (Germany), Series on Rock and Soil Mechanics, Volume 18, 164 p.
Thompson, A.G., Player, J.R. & Villaescusa, E. (2004). Simulation and analysis of dynamically loaded
reinforcement systems. Proceedings of the 5th International Symposium on Ground Support, 28-30
September, Perth (Western Australia), E. Villaescusa and Y. Potvin, Editors, A.A. Balkema
Publishers, Leiden (Netherlands), 341-355.
Turner, M.H. & Green, T. (2005). Threadbar bolts in a seismically active, high stress, high yield
environment Otter-Juan Mine, Kambalda. Proceedings of the 6th International Symposium on
Rockbursts and Seismicity in Mines, 9-11 March, Perth (Western Australia), Y. Potvin and
M. Hudyma, Editors, The Australian Centre for Geomechanics, Nedlands (Western Australia), 67-73.
Villaescusa, E., Thompson, A., Hassell, R., Player, J., Windsor, C., Shaw, H. & Morton, E. (2007).
Ground Support Research at the Western Australia School of Mines. Ground Control Strategies in
High-Stress Environments Session I, 2007 CIM Annual Conference and Exhibition, 29 April-2
May, Montreal (Quebec), The Canadian Institute of Mining, Metallurgy and Petroleum (CIM),
Montreal (Quebec), 16 p.
Villaescusa, E. & Wright, J. (1999). Reinforcement of underground excavations using the CT bolt.
Proceedings of the 4th International Symposium on Ground Support, 15-17 March, Kalgoorlie
(Western Australia), E. Villaescusa, C.R. Windsor and A.G. Thompson, Editors, A.A. Balkema,
Rotterdam (Netherlands), 109-115.
Wu, Y.K., Oldsen, J. & Lamothe, M. (2010). The Yield-Lok Bolt for bursting and squeezing ground
support. Proceedings of the 5th International Seminar on Deep and High Stress Mining, Santiago,
Chile, eds. M. Van Sint Jan and Y. Potvin, Australian Centre for Geomechanics (ACG), Australia,
301-308

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version: 2012-05-29

DISCLAIMER

Any determination and/or reference made in these technical data sheets with respect to
any specific commercial product, process or service by trade name, trademark,
manufacturer or otherwise, shall be considered to be opinion. CanmetMINING makes
no representation or warranty respecting the results arising therefrom, either expressly
or implied by law or otherwise, including but not limited to implied warranties or
conditions of merchantability or fitness for a particular purpose. The views and opinions
of authors expressed herein do not necessarily state or reflect those of CanmetMINING
and may not be used for advertising or product endorsement purposes.

TECHNICAL INFORMATION DATA SHEET NO. 1 STANDARD MECHANICAL BOLT.


BACKGROUND
DESCRIPTION. Steel rod with threads at one or
both ends, i.e. shell anchor at one end, forged
head with plate, or threads with plate and nut at
the other end. Steel grade C1055 to C1070.
APPLICATION. Used when active support is
needed immediately after excavation. For
intermediate and hard rock conditions, with
good anchoring capacity.
INSTALLATION. Perpendicular to rock surface.
Use hemispherical washers for optimum
performance.
Anchored in solid rock.
Tensioned at a load of about 50% of the yield
(elastic) strength of the bolt (+/- 3.5 tons).
ADVANTAGES. Easy to handle and install.
Relatively low cost.
Provides immediate
support upon installation.
LIMITATIONS. Loosened by vibrations, needs
periodic verification and tightening. Subject to
corrosion if not grouted after installation.
Stillborg 1994, Beauchamp
REFERENCES.
2006, DSI 2009, Hadjigeorgiou and Charette
2009.

TECHNICAL DATA
Property

In SituStatic(1)

LaboratoryStatic(2)

LaboratoryDynamic(3)

Steel Grade

C1055 Mod

C1060

C1060

Steel Yield/Tensile
Strengths (N/mm2)

448/689

380/630

380/630

Bolt Diameter
(mm)

15.9

14.1

14.1

Hole Diameter
(mm)

33

33

33

Bolt Length
(mm)

1525

1525

1525

Yield Load
(kN)

84 1

82 1

N/A

Maximum Load
(kN)

128 1

118 1

80 9

Dynamic Average Load


(kN)

N/A

N/A

16

Displacement
(mm)

81 8

102 14

43 6

Steel Elongation
(%)

N/A

2.8 0.4

Stiffness
(kN/mm)

91

11 3

N/A

7.9 1.5

11 2

1.6 2
(Impact E = 2.2 kJ;
v = 3.1 m/s)

ULTIMATE Plate Work


(kJ)

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Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 1 STANDARD MECHANICAL BOLT (CONTINUED).


ILLUSTRATION

SMB - Laboratory and In Situ Static Tests


Lab

In Situ

140
120

Load (kN)

100
80
60
40

MASHA / Beauchamp 2006.


20
0
0

20

40
60
80
Plate End Displacement (mm)

100

120

CANMET-MMSL / Anderson et al. 2006. In Situ Static Test on a 1.5 m


long mechanical bolt.

NOTES: N/A Not available.

(2)

(3)

Bolts 1.5 m long. Loads and displacements measured at the plate or hole
collar. Tests stopped after 85 mm of displacement. Movement of the
anchoring shell assumed negligible because of cyclic testing. Tests
carried out at CANMET-MMSL Experimental Mine, Val-dOr (QC),
according to ASTM D4435 standard test method.
Bolts 1.5 m long. Bolts were installed in a 33-mm diameter hole drilled
through high strength concrete poured and cured in 127-mm diameter steel
tubes. Loads and displacements measured at the plate or tube collar. Tests
stopped at failure, after 90-120 mm of displacement. Tests carried out at
CANMET-MMSL Test Facility, Ottawa (ON).
Bolts 1.5 m long. Single impact, impact energy 2.2 kJ, impact velocity
3.1 m/s. Tests carried out at CANMET-MMSL Test Facility, Ottawa
(ON), with the same installation procedure as the laboratory static tests,
using the continuous tube configuration.

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60
Load (kN)

(1)

SMB - Dynamic Test

80

40

20

0
0

10

20
30
Plate End Displacement (mm)

40

50

CANMET-MMSL. Laboratory Dynamic Test.

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 2A CEMENT GROUTED REBAR.


BACKGROUND
DESCRIPTION. Steel bar with rugged surface to
develop solid bonding with cement grout.
With forged head, or threads with face plate
and nut to create a compression zone at the
face.
APPLICATION. Permanent, generally passive
anchor. Can be used as active anchor with
specific 2-step grouting procedure (see
INSTALLATION). Load distributed along the
whole length of the bar when fully grouted.
Used when high pull and shear strengths as
well as minimal displacement are required.
INSTALLATION. A cement plug is created at the
end of the hole to anchor the bolt. The bolt is
inserted. Once the grout has set, the bolt is
tensioned and the rest of the hole is filled with
cement. Threads are used either to tension the
bolt or to create a compression zone at the face.
The grout consists of cement, sand and
admixtures.
ADVANTAGES. Develops high strength. Good
resistance to corrosion.
LIMITATIONS. Performance depends on the
quality of installation. Procedure longer and
more complex than for resin grouted bolts,
especially for upper position. Open fractures
and water can create problems.
REFERENCES. Stillborg 1994, DSI 2009.

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TECHNICAL DATA
Property

In SituStatic

LaboratoryStatic

LaboratoryDynamic

Steel Grade

N/A

N/A

N/A

Steel Yield/Tensile
Strengths (N/mm2)

N/A

400/ N/A

400/ N/A

Bolt Diameter
(mm)

N/A

20 (#6)

20 (#6)

Hole Diameter
(mm)

N/A

32-38

32-38

Bolt Length
(mm)

N/A

500 - 3000

500 - 3000

Yield Load
(kN)

N/A

89-120

N/A

Maximum Load
(kN)

N/A

125-180

N/A

Dynamic Average Load


(kN)

N/A

N/A

N/A

Displacement
(mm)

N/A

35 (1)

N/A

Steel Elongation
(%)

N/A

9-13

N/A

Stiffness
(kN/mm)

N/A

50-60 (1)

N/A

Plate Work
(kJ)

N/A

6 (1)

N/A

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 2A CEMENT GROUTED REBAR (CONTINUED).


ILLUSTRATION

Hoek 2007

NOTES: N/A Not available.


(1)

Measured across a single joint.

Source: Stillborg 1994, Mansour Mining 2011

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Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 2B RESIN GROUTED REBAR.


BACKGROUND
DESCRIPTION. Steel bar with rugged surface to
develop solid bonding with resin. With forged
head, or threads with face plate and nut to
create a compression zone at the face.
APPLICATION. Permanent, often active anchor.
Use of dual-set resin to tension the bolt (see
ILLUSTRATION). Load distributed along the
whole length of the bar when the hole is
completely filled. Used when high pull and
shear strengths as well as minimal
displacement are required.
INSTALLATION. Resin cartridges, e.g. proper
type and quantity, are inserted inside the hole.
The rebar is then inserted into the hole and
rotated at the same time. Threads are used to
either tension the rebar or create a compression
zone at the face.
ADVANTAGES. Develops good, immediate
strength and high stiffness. Good resistance to
corrosion.
LIMITATIONS. Performance depends on the
quality of installation. Longer, more complex
procedure than for mechanical bolts, especially
for upper position.
REFERENCES. Beauchamp 2006, DSI 2009.

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TECHNICAL DATA
Property

In SituStatic(1)

LaboratoryStatic(2)

LaboratoryDynamic(3)

Steel Grade

ASTM A615 Gr. 60

ASTM A615 Gr. 60

ASTM A615 Gr. 60

Steel Yield/Tensile
Strengths (N/mm2)

420/620

420/620

420/620

Bolt Diameter (mm)

19.5

19.5

19.5

Hole Diameter
(mm)

33

33

38

Bolt Length
(mm)

1524

1825

1828
Impact
ABOVE

the bolt
plate

Impact ON
the bolt
plate

Yield Load
(kN)

128 1

132 2

205

135

Maximum Load
(kN)

168 7

169 6

280

160

Dynamic Average Load


(kN)

N/A

N/A

280

160

Displacement
(mm)

23 2

28 2

58

Steel Elongation
(%)

N/A

1.7 0.1

3.1

0.1

Stiffness
(kN/mm)

57

68 7

71

43

ULTIMATE Plate Work


(kJ)

2.8 0.5

4.2 0.3

13.8

4.6

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 2B RESIN GROUTED REBAR (CONTINUED).


ILLUSTRATION

Resin Rebar - Laboratory and In Situ Static Tests


Lab

180

In Situ

160
140
Load (kN)

120
100
80
60
40
20
0
0

MASHA / Beauchamp 2006.

10
20
Plate End Displacement (mm)

CANMET-MMSL
Resin Rebar - Dynamic Test

NOTES: N/A Not available.

(2)

(3)

Threaded bolts 1.5 m long. Loads and displacements measured at the plate
or hole collar. Tests carried out at CANMET-MMSL Experimental Mine,
Val-dOr (QC), according to ASTM D4435 standard test method.

300

Threaded bolts 1.8 m long. Loads and displacements measured at the plate
or tube collar. Tests stopped at failure, after 25 mm of displacement.
Tests carried out at CANMET-MMSL Test Facility, Ottawa (ON).

200

Threaded bolts 1.8 m long. Single impact, impact energy 14.2 kJ, impact
velocity 5 m/s. Tests carried out at CANMET-MMSL Test Facility,
Ottawa (ON), using the split-tube and continuous tube configurations.

250

Load (kN)

(1)

30

150
100
50
0
0

10

20
30
40
Plate End Displacement (mm)

50

60

CANMET-MMSL. Split-tube Configuration.

CanmetMINING

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 3 RESIN OR CEMENT GROUTED THREADBAR.


BACKGROUND
DESCRIPTION. Typically Dywidag #6 bar with
threaded external profile to develop solid
bonding with resin or cement grout. Face plate
and nut used either to tension the bar or to
create a compression zone at the face.
APPLICATION. Permanent, active or passive
anchor. Load distributed along the whole
length of the bar when fully grouted. Used
when high pull and shear strength and minimal
displacement are required.
INSTALLATION. The bar is anchored and
tensioned, and the hole is grouted afterwards
(optional). The plate and nut are tightened
once the bar is properly anchored. Grout
consists of resin, or cement with sand and
admixtures. Injection can be done in one or
two steps, to allow the tensioning of the bar
(e.g. for active support conditions).
ADVANTAGES. Develops high pull and shear
strength. Bolt length can be extended with
couplings. Good resistance to corrosion.
LIMITATIONS. The performance depends on
the quality of installation, e.g. resin or grout
cement. Installation slightly longer and more
complex than for mechanical bolts, especially
for upper position. Open fractures and water
can create problems.
REFERENCE: DSI 2009.

CanmetMINING

TECHNICAL DATA
Property

In SituStatic

LaboratoryStatic(1)

LaboratoryDynamic(2)

Steel Grade

N/A

ASTM A615 Gr. 75

ASTM A615 Gr. 75

Steel Yield/Tensile
Strengths (N/mm2)

N/A

520/690

520/690

Bolt Diameter
(mm)

N/A

19

19

Hole Diameter
(mm)

N/A

32

32

Bolt Length
(mm)

N/A

50-3000

50-3000

Yield Load
(kN)

N/A

146

N/A

Maximum Load
(kN)

N/A

195

N/A

Displacement
(mm)

N/A

> 65

75

Steel Elongation
(%)

N/A

N/A

Stiffness
(kN/mm)

N/A

31

N/A

Plate Work
(kJ)

N/A

11

17.2

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 3 RESIN OR CEMENT GROUTED THREADBAR (CONTINUED).
ILLUSTRATION

DSI 2009

NOTES: N/A Not available.


(1)

Bolts 2.2 m long, with 0.5 m of encapsulated length. Loads and


displacements measured at the plate or hole collar. Test stopped after 65
mm of displacement. Turner and Green 2005 and DSI 2009.

(2)

Tests conducted at the WASM facility using the load transfer concept and
split-tube configuration. Villaescusa et al. 2007.

CanmetMINING

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 4 DURASET CONE BOLT (SA).


BACKGROUND

TECHNICAL DATA

DESCRIPTION. Forged conical head at one end


to anchor the bolt, and either threads, plate and
nut to create a compression zone at the face, or
eye collar end to facilitate cable lacing of
excavation face. The bolt is coated with wax
on its entire length to enhance debonding.
Injected with grout. Behaves like a grouted
mechanical bolt under static conditions, and
ploughs through the grout under dynamic
conditions.
APPLICATION. For effective support in areas
prone to seismic events or rapid stress changes.
INSTALLATION. The bolt is inserted in the hole
and injected with grout cement, e.g. cement
strength ranging from 25 to 60 MPa. Threaded
end bolts with face plate and nut are tightened
at the collar.
ADVANTAGES.
areas prone to
changes.
displacements
capacity.

Provides effective support in


seismic events or rapid stress
Can
accommodate
large
while keeping its support

LIMITATIONS. Installation more complex and


longer than for standard mechanical or resin
bolts.
REFERENCES.
Duraset 2005.

CanmetMINING

Jager 1992, Player 2004,

LaboratoryStatic

LaboratoryDynamic

Steel Grade

N/A

N/A

Steel Yield/Tensile
Strengths (N/mm2)

N/A

N/A

Property

In SituStatic

Bolt Diameter
(mm)

16

22

16

22

Hole Diameter
(mm)

32

42

32

42

Bolt Length
(mm)

1500-3000

1500-3000

Yield Load
(kN)

100

200

N/A

Maximum Load
(kN)

110

250

120, 250

Displacement
(mm)

> 500 (1,2,3)

> 500 (1,2,3)

Steel Elongation
(%)

N/A

N/A

Stiffness
(kN/mm)

5.5 (1)

N/A

Plate Work
(kJ)

40 (1,2,3)

100 (1,2,3)

40 (1,2,3)

100 (1,2,3)

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 4 DURASET CONE BOLT (SA).


ILLUSTRATION

2005 Duraset.

NOTES: N/A Not available.


(1)

Bolt length not specified. Loads and displacements measured at the plate
or hole collar. Tests carried out in South Africa.
(2)
Tests stopped after 500 mm of displacement.
(3)
Tested in several steps.
Source: Jager 1992, Player 2004, Duraset 2005, Villaescusa et al. 2007.

2005 Duraset. Mixed static and dynamic tests on 16 and 22 mm diameter

SA cone bolts

CanmetMINING

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 5A MODIFIED CONE BOLT MCB33 (NTC-MANSOUR).
BACKGROUND
DESCRIPTION. Smooth bar with threads at
collar or plate end, and forged cone and mixing
blade at top anchor end. Resin is used for
infilling the hole and anchoring the bolt. The
bolt is sometimes coated with grease to
facilitate debonding and cone ploughing
through the resin.
APPLICATION. For mine openings subject to
seismicity and rock bursting.
Resin cartridges are first
INSTALLATION.
inserted. The bolt is then pushed slowly inside
the hole while maintaining a full speed rotation
to ensure a complete mixing of the resin. The
face plate and nut are tightened once the resin
has set.
ADVANTAGES. For both active and passive
loading conditions. Behaviour similar to the
standard mechanical bolt behaviour under
static loading conditions. The bolt will yield
and plough through the resin under dynamic
loading, thus absorbing the released energy.
LIMITATIONS. Proper resin mixing is critical.
REFERENCE. Mansour Mining 2011.

CanmetMINING

TECHNICAL DATA
Property

In SituStatic(1)

LaboratoryStatic(2)

LaboratoryDynamic(3)

Steel Grade

C1055 Mod

C1055 Mod

C1055 Mod

Steel Yield/Tensile
Strengths (N/mm2)

448/689

448/689

448/689

Bolt/Cone Diameters
(mm)

17.2/22.5

17.2/23.1

17.2/23.1

Hole Diameter
(mm)

33.5

34.4

34.7

Bolt Length
(mm)

2230

2235

1625

Yield Load
(kN)

112 3

114 3

N/A

Maximum Load
(kN)

168 4

173 3

200 59

Dynamic Average Load


(kN)

N/A

N/A

134 16

Displacement
(mm)

150 (nominal)

242 37

160 72

Steel Elongation
(%)

N/A

91

1.8 1.3

Stiffness
(kN/mm)

19 3

20 2

17 6

Plate Work
(kJ)

20 1

36 5

16 1
(Impact E = 16 kJ;
v = 5.4 m/s)

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 5A MODIFIED CONE BOLT MCB33 (NTC-MANSOUR) (CONTINUED).
ILLUSTRATION

MCB33 - Laboratory and In Situ Static Tests


Lab

In Situ

200
180
160
Load (kN)

140
120
100
80
60
40
20

Mansour Mining 2011

0
0

50

100
150
Plate End Displacement (mm)

200

250

CANMET-MMSL / Anderson et al. 2006. In Situ Static Tests on 2.23 m


long MCB33 and Lab Static Tests of MCB33 Bolts.

NOTES: N/A Not available.

(2)

(3)

MCB33 - Dynamic Test

Bolts 2.23 m long. Loads and displacements measured at the plate or hole
collar. Tests stopped after 150 mm of displacement. Movement of the
cone unknown because not accessible from the collar. Tests carried out at
CANMET-MMSL Experimental Mine, Val-dOr (QC), according to
ASTM D4435 standard test method.
Bolts 2.23 m long coated with grease. Loads and displacements measured
at the plate or hole collar. Tests carried out at CANMET-MMSL Bells
Corners Complex (Ottawa).

300
250
200
Load (kN)

(1)

150
100

Bolts 1.63 m long coated with grease. Single impact, impact energy 16 kJ
and impact velocity 5.4 m/s. Tests carried out at CANMET-MMSL Bells
Corners Complex (Ottawa) using the continuous tube configuration.

50
0
0

50
100
Plate End Displacement (mm)

150

CANMET-MMSL.

CanmetMINING

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 5B FULLY DEBONDED MCB33 CONE BOLT (MANSOUR).
BACKGROUND
DESCRIPTION. Smooth bar with threads at
collar or plate end, and forged cone and mixing
blade at top anchor end. Resin is used for
infilling the hole and anchoring the bolt. The
bolt is coated with a shrink wrap to facilitate
debonding and cone ploughing through the
resin.
APPLICATION. For mine openings subject to
seismicity and rock bursting.
INSTALLATION.
Resin cartridges are first
inserted. The bolt is then pushed slowly inside
the hole while maintaining a full speed rotation
to ensure a complete mixing of the resin. The
face plate and nut are tightened once the resin
has set.
ADVANTAGES. For both active and passive
loading conditions. Behaviour similar to the
standard mechanical bolt behaviour under
static loading conditions. More effective than
grease used in the original cone bolt design.
The bolt will yield and plough through the
resin under dynamic loading, thus absorbing
the released energy.
LIMITATIONS. Proper resin mixing is critical.
REFERENCE. Mansour Mining 2011, Cai et al.
2010.

CanmetMINING

TECHNICAL DATA
Property

In SituStatic

LaboratoryStatic(1)

Steel Grade

C1055 Mod

C1055 Mod

C1055 Mod

Steel Yield/Tensile
Strengths (N/mm2)

448/689

448/689

448/689

Bolt/Cone Diameters
(mm)

17.2/22.7

17.2/22.7

Hole Diameter
(mm)

34.4

34.6

Bolt Length
(mm)

2282

2282

Yield Load
(kN)

130 3

N/A

Maximum Load
(kN)

190 2

199 7

N/A

55 11

Displacement
(mm)

141 5

695 68

Steel Elongation
(%)

51

0.94 0.87

Stiffness
(kN/mm)

19 1

17 2

Plate Work
(kJ)

21 1

43 3
(Impact E = 30 kJ;
v = 5.4 m/s)

Dynamic Average Load


(kN)

N/A

LaboratoryDynamic

(2)

Version : 2012-05-29

Comment [B.1]: Ajuster lanne avec la


rfrence

TECHNICAL INFORMATION DATA SHEET NO. 5B FULLY DEBONDED MCB33 CONE BOLT (MANSOUR) (CONTINUED).
ILLUSTRATION

MCB33FD - Laboratory Static Test


200
180
160
Load (kN)

140
120
100
80
60
40

Cai et al. 2010

20
0
0

50
100
Plate End Displacement (mm)

150

CANMET-MMSL.

NOTES: N/A Not available, N/S Not specified.

(2)

Bolts 2.28 m long with shrink wrap. Loads and displacements measured
at the plate or hole collar. Tests stopped at failure. Tests carried out at
CANMET-MMSL Bells Corners Complex (Ottawa).
Bolts 2.28 m long with shrink wrap. Single impact, impact energy 30 kJ
and impact velocity 5.4 m/s. Tests carried out at CANMET-MMSL Bells
Corners Complex (Ottawa), using the split-tube configuration.

MCB33FD - Dynamic Test


225
200
175
150
Load (kN)

(1)

125
100
75
50
25
0
0

100

200
300
400
500
Plate End Displacement (mm)

600

700

CANMET-MMSL.

CanmetMINING

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 5C MODIFIED CONE BOLT MCB38 (NTC-MANSOUR).
BACKGROUND
DESCRIPTION. Smooth bar with threads at
collar or plate end, and forged cone and mixing
blade at top anchor end. Resin cartridges are
used for anchoring the bolt. The bolt is coated
with grease to enhance debonding and facilitate
cone ploughing through the resin during
seismic and rapid stress changes.
APPLICATION. For mine openings subject to
seismicity and rock bursting.
Resin cartridges are first
INSTALLATION.
inserted. The bolt is then pushed slowly inside
the hole while maintaining a full speed rotation
to ensure a complete mixing of the resin. The
face plate and nut are tightened once the resin
has set.
ADVANTAGES. For both active and passive
loading conditions. Behaviour similar to the
standard mechanical bolt behaviour under
static loading conditions. The bolt will yield
and plough through the resin under dynamic
loading, thus absorbing the released energy.
LIMITATIONS. Proper resin mixing is critical.
REFERENCE. Mansour Mining 2011.

CanmetMINING

TECHNICAL DATA
Property

In SituStatic(1)

LaboratoryStatic(2)

LaboratoryDynamic(3)

Steel Grade

C1055 Mod

C1055 Mod

C1055 Mod

Steel Yield/Tensile
Strengths (N/mm2)

448/689

448/689

448/689

Bolt/Cone Diameters
(mm)

17.1/26.2

17.1/26.2

17.3/26.5

Hole Diameter
(mm)

38.5

37.8

37.8

Bolt Length
(mm)

2230

2246

2246

Yield Load
(kN)

108 2

123 3

N/A

Maximum Load
(kN)

165 10

189 4

265 5

Dynamic Average Load


(kN)

N/A

N/A

155 46

Displacement
(mm)

130 (nominal)

140 6

89 25

Steel Elongation
(%)

N/A

5.2 0.4

1.1 0.4

Stiffness
(kN/mm)

21.3 0.3

25 3

N/A

Plate Work
(kJ)

18 3

22 1

14 1
(Impact E = 16 kJ;
v = 5.4 m/s

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 5C MODIFIED CONE BOLT MCB38 (NTC-MANSOUR) (CONTINUED)
ILLUSTRATION

MCB38 - Laboratory and In Situ Static Tests


Lab

In Situ

200
180
160
Load (kN)

140
120
100
80
60
40
20

Mansour Mining 2011.

0
0

50
100
Plate End Displacement (mm)

150

CANMET-MMSL / Anderson et al. 2006. In Situ Static Tests on MCB38


cone bolt.

NOTES: N/A Not available.

(2)

(3)

Bolts 2.23 m long. Loads and displacements measured at the plate or


hole collar. Tests stopped after 130 mm of displacement. Tests carried
out at CANMET-MMSL Experimental Mine, Val-dOr (QC), according
to ASTM D4435 standard procedure.
Bolts 2.25 m long. Loads and displacements measured at the plate or
hole collar. Tests stopped after 150 mm of displacement. Tests carried
out at CANMET-MMSL Bells Corners Complex (Ottawa).
Bolts 2.25 m long. Single impact, input energy 16 kJ and impact velocity
5.4 m/s. Tests carried out at CANMET-MMSL Bells Corners Complex
(Ottawa) using the continuous tube configuration.

MCB38 - Dynamic Test


200

Plate Load (kN)

(1)

150

100

50

0
0

20

40
60
80
Plate End Displacement (mm)

100

120

CANMET-MMSL / Plouffe et al. 2007.

CanmetMINING

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 6 DURABAR YIELDABLE BOLT (SA).


BACKGROUND

TECHNICAL DATA

DESCRIPTION. The rod is bent to form a wave


and act as a ductile anchor. The collar end is
terminated with either an eye to facilitate cable
lacing or with a threaded section for nut and
washer. The bar is coated with wax on its
entire length except at the collar end to
enhance debonding. The hole is injected with
cement grout.
APPLICATION. Provides effective support in
areas with high closure rates, prone to seismic
events and rapid stress changes.
INSTALLATION. The bolt is inserted into the
hole and injected on its entire length with
cement grout. Suggested cement strength
ranges from 25 to 60 MPa.
ADVANTAGES. The bolt yielding capacity
provides effective support in areas with high
closure rates or prone to seismic events. Can
accommodate large displacements without
loosing its efficiency.
LIMITATIONS. Installation more complex and
longer than for mechanical and resin bolts.
Passive, untensioned anchor.
REFERENCES.
2005.

CanmetMINING

Ortlepp et al. 2001, Duraset

LaboratoryStatic

LaboratoryDynamic

Steel Grade

N/A

N/A

Steel Yield/Tensile
Strengths (N/mm2)

450

450

Bolt Diameter
(mm)

16

16

Hole Diameter
(mm)

32-38

32-38

Bolt Length
(mm)

2200

2200

Yield Load
(kN)

100

N/A

Maximum Load
(kN)

120

120

Dynamic Average Load


(kN)

N/A

60

Displacement
(mm)

> 500 (1,2)

> 500 (1,2)

Stiffness
(kN/mm)

4.5 (1)

N/A

Plate Work
(kJ)

48 (1,2)

45 (1,2)

Property

In SituStatic

Steel Elongation
(%)

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 6 DURABAR YIELDABLE BOLT (SA).


ILLUSTRATION

Duraset

Duraset. Static tests on 2.2 m long Durabar yielding bolt.

NOTES: N/A Not available.


(1)

Bolts 2.2 m long. Loads and displacements measured at the plate or hole
collar. Tests carried out in South Africa.

(2)

Calculations made for 600 mm of displacement.

Source: Ortlepp et al. 2001, Duraset 2005.

Duraset. Dynamic tests on 2.2 m long Durabar yielding bolt.

CanmetMINING

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 7A ROOFEX RX8 DYNAMIC.


BACKGROUND
DESCRIPTION. Steel bar sliding through an
energy absorber for a pre-specified length
(sliding length). Bolt is designed to initiate
sliding at constant load.
APPLICATION. Used when yielding support is
needed in high stress and/or high convergence
environments.
INSTALLATION. Resin cartridges, e.g. proper
type and quantity, are inserted inside the hole.
The bolt is then inserted into the hole and
rotated at the same time. Threads are used
either to tension the bolt or to create a
compression zone at the face.
ADVANTAGES. Performance is independent of
resin mix quality as long as energy absorber
remains fixed in the hole.
LIMITATIONS. Relatively high cost.
REFERENCES. Atlas Copco 2010, Doucet and
Gradnik 2010.

CanmetMINING

TECHNICAL DATA
Property

In Situ Static

LaboratoryStatic(1)

LaboratoryDynamic(2)

Steel Grade

CK 45

CK 45

CK 45

Steel Yield/Tensile
Strengths (N/mm2)

600/N/A

600/N/A

600/N/A

Bolt Diameters
(mm)

N/A

12.5 (bar)
30 (energy absorber)

12.5 (bar)
30 (energy absorber)

Hole Diameter
(mm)

N/A

38

38

Bolt Length
(mm)

N/A

2100

2100

Yield Load
(kN)

N/A

82 2

82 5

Average (Sliding) Load


(kN)

N/A

77 1

58 4

Displacement
(mm)

N/A

Sliding length + 18 %
elongation

Sliding length + 18 %
elongation

Steel Elongation
(%)

N/A

18 2

18

Stiffness
(kN/mm)

N/A

91

81

Energy Absorption
(kJ)

N/A

N/A

0.03(sliding length) +
7.05

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 7A ROOFEX RX8 DYNAMIC (CONTINUED).


ILLUSTRATION

Roofex Rx8D - Static Test


100

Mixing/stop Steel sleeve


element

Energy absorber

Steel sleeve

Nut
Plate
Inner steel bar

Load (kN)

80
60
40
20

Adapted from Atlas Copco 2010.

0
0

25

50

75

100 125 150 175 200


Plate Displacement (mm)

225

250

275

CANMET-MMSL / Doucet and Gradnik 2010.


Rx8D - Dynamic Tests

NOTES: N/A Not available.

(2)

Bolts 2.1 m long. Loads and displacements measured at the plate or tube
collar. Tests stopped after 250 mm of displacement. Tests carried out at
CANMET-MMSL Test Facility, Ottawa (ON), according to ASTM
D4435 standard test method.
Bolts 2.1 m long with 800 mm sliding length. Loads and displacements
measured at both bolt ends. Tests carried out at CANMET-MMSL Test
Facility, Ottawa (ON), using the continuous tube configuration.

R2 = 0.95

40

Impact Energy (kJ)

(1)

y = 0.03x + 7.05

30

20

10

0
0

200

400
600
Plate Displacement (mm)

800

1000

CANMET-MMSL / Doucet and Gradnik 2010.

CanmetMINING

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 7B ROOFEX RX20 DYNAMIC.


BACKGROUND
DESCRIPTION. Steel bar sliding through an
energy absorber for a pre-specified length
(sliding length). Bolt is designed to dissipate
and control high amounts of energy liberated
from the rock mass. Bolt behaves like a stiff
support element until the designed sliding load
is reached.
APPLICATION. Used when yielding support is
needed in high stress and/or high convergence
environments.
INSTALLATION. Resin cartridges, e.g. proper
type and quantity, are inserted inside the hole.
The bolt is then inserted into the hole and
rotated at the same time. Threads are used
either to tension the bolt or to create a
compression zone at the face.
ADVANTAGES. Performance is independent of
resin mix quality as long as energy absorber
remains fixed in the hole.

TECHNICAL DATA
Property

In Situ Static (1)

LaboratoryStatic(2)

LaboratoryDynamic(3)

Steel Grade

C60E

C60E

C60E

Steel Yield/Tensile
Strengths (N/mm2)

520/800

520/800

520/800

Bolt Diameters
(mm)

20 (rod)
50 (energy absorber)

20 (rod)
50 (energy absorber)

20 (rod)
50 (energy absorber)

Hole Diameter
(mm)

54

54

54

Bolt Length
(mm)

3000

2100

2100

Yield Load
(kN)

130

201 4

N/A

Maximum Load
(kN)

N/A

278 1

124 12

Average (sliding) Load


(kN)

200

221 6

99 7

295 3

783 45 mm for 800


mm sliding length and
impact E = 51 kJ
(Dependent on the sliding

LIMITATIONS. Relatively high cost.


REFERENCES. Atlas Copco 2010, Doucet and
Gradnik 2010.

Displacement
(mm)

Sliding length

(for 300 mm sliding length)

length)

CanmetMINING

Steel Elongation
(%)

N/A

92

42

Stiffness
(kN/mm)

6.5

71

N/A

Energy Absorption
(kJ)

N/A

N/A

0.054(sliding length) +
7.6 kJ

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 7B ROOFEX RX20 DYNAMIC (CONTINUED).


ILLUSTRATION

Roofex Rx20S - Static Test


300
250

Gradnik and Doucet 2010.

Load (kN)

200
150
100
50
0
0

50

100

150
200
250
Plate Displacement (mm)

300

350

CANMET-MMSL / Doucet and Gradnik 2010. Laboratory testing on 2.1


m long bolt with a sliding length of 300 mm.
Rx20D - Dynamic Tests

NOTES: N/A Not available.


(1)

Bolts 3 m long with 500 mm sliding length. Tests conducted by Atlas


Copco GDE at the RHI Magnesite Mine in Breiteneau, Austria.

(2)

Bolts 2.1 m long with 300 mm sliding length and inner steel tube welded
on energy absorber. Loads and displacements measured at the plate or
tube collar. Tests carried out at CANMET-MMSL Test Facility, Ottawa
(ON).

R = 0.95

60
50

Bolts 2.1 m long with 800 mm sliding length. Loads and displacements
measured at both bolt ends. Tests carried out at CANMET-MMSL Test
Facility, Ottawa (ON), using the continuous tube configuration.

Impact Energy (kJ)

(3)

y = 0.054x + 7.60

40
30
20

Rx20D-800 mm
Rx20D-1000 mm
Rx20D-1000 mm failed

10
0
0

200

400
600
800
Plate Displacement (mm)

1000

1200

CANMET-MMSL / Doucet and Gradnik 2010.

CanmetMINING

Version : 2012-05-29

CanmetMINING

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 11 D-BOLT.


BACKGROUND
DESCRIPTION. A smooth steel bar with a
number of anchors along its length. The
anchors are firmly held in cement grout or
resin, while the smooth sections of the bolt
between the anchors may deform in response
to rock dilation.
APPLICATION. For areas where support with
large load-bearing and deformation capacities
are required.
Resin cartridges of the
INSTALLATION.
appropriate sizes are inserted into the hole.
The bolt is then spun into the hole and the
anchor paddles mix the resin.
Large load-bearing and
ADVANTAGES.
deformation capabilities.
Every smooth
section of the bolt works independently; the
failure of one section has only a local effect on
the bolts reinforcement capability.
LIMITATIONS. Resin mixing is critical to
ensure that the anchors do not move.
REFERENCES. Li 2010, Li and Charette 2010.

CanmetMINING

TECHNICAL DATA
Property

In Situ Static(1)

LaboratoryStatic(2)

LaboratoryDynamic(3)

Steel Grade

B500C

B500C

B500C

Steel Yield/Tensile
Strengths (N/mm2)

450/610

450/610

450/610

Bolt Diameter
(mm)

22

20

22

20

22

Hole Diameter
(mm)

33.4

32

34

32

34

Bolt Length
(mm)

2200

Yield Load
(kN)

176 (thread)

164 5

206 6

N/A

N/A

Maximum Load
(kN)

221 (thread)

228 10

269 9

N/A

N/A

Dynamic Average Load


(kN)

N/A

N/A

N/A

256 13

279 3

Displacement
(mm)

140 11

154 11

187

225

Steel Elongation
(%)

N/A

91

10 1

13 0.7

15 0.7

Stiffness
(kN/mm)

N/A

20 4

38 14

N/A

N/A

Energy Absorption
(kJ/m of smooth
section)

N/A

21 2

22 3

29 1
(Impact E
= 43 kJ)

37 2
(Impact E
= 56 kJ)

2100
(1500 smooth section)

2100
(1500 smooth section)

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 11 D-BOLT (CONTINUED).


ILLUSTRATION

D-Bolt - Laboratory Static Tests


20 mm dia

300

22 mm dia

250

Li 2010

Load (kN)

200
150
100
50
0
0

20

40

60
80
100
120
Plate End Displacement (mm)

140

160

180

CANMET-MMSL.

NOTES: N/A Not available.

(2)

(3)

D-Bolt - Dynamic Tests

Tests conducted by Mansour Mining in norite rock mass. The bolt thread
was pulled to examine the anchorage capacity of the anchors.
Bolts 2.1 m long. Loads and displacements measured at the plate or tube
collar. Tests carried out at CANMET-MMSL Test Facility, Ottawa
(ON), using a split-tube configuration to examine the elongation of the
smooth section.
Bolts 2.1 m long. Loads and displacements measured at both bolt ends.
Tests carried out at CANMET-MMSL Test Facility, Ottawa (ON), using
the split-tube configuration.

300
Displ per drop, 22mm x 1.5m
Displ at failure, 22mm x 1.5m
Displ per drop, 22mm x 0.9m
Displ per drop, 20mm x 1.5m
Displ at failure, 20mm x 1.5m

250
Displacement (mm)

(1)

200
150
100

Max IE = 43 kJ
for 20 mm bolt

50

Max IE = 56 kJ
for 22 mm bolt

0
0

10

20

30
40
50
Impact energy, IE (kJ)

60

70

Li and Doucet 2011.

CanmetMINING

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 12 YIELD-LOK.


BACKGROUND
DESCRIPTION. The bolt is made of a 20 mm
steel bar upset at one end to specified
dimensions to achieve designed performance
under static and dynamic loading. The upset
and part of the bar are encapsulated in
polymer. The end profile is stamped to aid
insertion of bolt and resin mixing. The bar is
threaded at the other end for tensioning with
nut.
APPLICATION. Suitable for burst-prone and/or
high convergence areas.
INSTALLATION. The bolt is fully encapsulated
in resin or grout. Resin mixing is facilitated by
deformations on the head of the bolt.
ADVANTAGES. Provides immediate support.
Can be configured to yield either in dynamic
(YL-Dynamic) or static (YL-Static) conditions.
LIMITATIONS. Displacement capacity depends
on the length of polymer coating (typically 750
mm).
REFERENCES. Jennmar of Canada 2011, Wu et
al. 2010.

CanmetMINING

TECHNICAL DATA
Property

In Situ - Static (1)

Laboratory - Static (2)

Laboratory - Dynamic (3)

Steel Grade

ASTM A615 Gr. 75

ASTM A615 Gr. 75

ASTM A615 Gr. 75

Steel Yield/Tensile
Strengths (N/mm2)

520/690

520/690

520/690

Bolt Diameter
(mm)

20 (steel bar)
25.4 (polymer coating)

20 (steel bar)
25.4 (polymer coating)

17.2 (steel bar)


25.4 (polymer coating)

Hole Diameter
(mm)

32 - 38

32 - 38

34.5

Bolt Length
(mm)

N/A

N/A

1700 3000
(coating 750 mm)

Yield Load
(kN)

150

N/A

N/A

Maximum Load
(kN)

200

N/A

118 8

Dynamic Average Load


(kN)

N/A

N/A

95 7

Displacement
(mm)

Up to the length of
polymer coating

N/A

201 20
(Impact E = 16.4 kJ)

Steel Elongation
(%)

N/A

N/A

43

Stiffness
(kN/mm)

N/A

N/A

92

Energy Absorption (kJ)

N/A

N/A

43
(Displ = coating length,
750 mm)

Version : 2012-05-29

TECHNICAL INFORMATION DATA SHEET NO. 12 YIELD-LOK (CONTINUED).


ILLUSTRATION

Wu et al. 2010.
Jennmar of Canada 2011. YL-D: Yield Lok Dynamic; YL-S: Yield Lok
Static

NOTES: N/A Not available.


(2)
(3)

Jennmar Yield-Lok - Dynamic Test

Tests conducted by Jennmar of Canada and Wu et al. 2010.

225

No laboratory tests were conducted.

200

Bolts 1.7 m long with 750 mm long polymer coating. Loads and
displacements measured at both bolt ends. Tests carried out at
CANMET-MMSL Test Facility, Ottawa (ON), using the continuous
tube configuration.

175

Polymer Coating 750 mm


Impact Energy
16.4 kJ
43.0 kJ

150
Load (kN)

(1)

125
100
75
50
25
0
0

100

200

300
400
500
600
Plate End Displacement (mm)

700

800

CANMET-MMSL.

CanmetMINING

Version : 2012-05-29

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