Pcs7 Openos Architectures en

Cover sheet
System Architectures With

SIMATIC PCS 7/OPEN OS
SIMATIC PCS 7
Application Description November 2012
Applications & Tools

Answers for industry.
Siemens Industry Online Support

This document originates from the Siemens Industry Online Support. The following
link takes you directly to the download page of this document:
http://support.automation.siemens.com/WW/view/en/49740087
Notice:
The functions and solutions described in this document are mainly limited to the
realization of the automation task. In addition, please note that suitable security
measures in compliance with the applicable Industrial Security standards must be
taken, if your system is interconnected with other parts of the plant, the company's
network or the Internet. More information can be found under the entry ID
50203404.
Siemens AG 2012 All rights reserved
For further information on this topic, you may also actively use our Technical
Forum in the Service & Support Portal. Share your questions, suggestions or
problems and discuss them with our strong forum community:
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http://www.siemens.de/forum-applications
PCS 7/OPEN OS Architectures

1.0, Entry ID: 49740087
Redundant Systems
PCS 7 Systems With

PCS 7/OPEN OS
Internet Links
History
Copyright
SIMATIC PCS 7
Basic Systems

1.0, Entry ID: 49740087
Warranty and Liability
Warranty and Liability

Note
The application examples are not binding and do not claim to be complete
regarding configuration, equipment and any eventuality. The application
examples do not represent customer-specific solutions. They are only intended
to provide support for typical applications. You are responsible for ensuring that
the described products are used correctly. These application examples do not
relieve you of your responsibility to use sound practices in application,
installation, operation and maintenance. When using these application examples,
you recognize that we will not be liable for any damage/claims beyond the
liability clause described. We reserve the right to make changes to these
application examples at any time without prior notice. If there are any deviations
between the recommendations provided in this application example and other
Siemens publications (e.g. catalogs), the contents of the other documents shall
have priority.
We do not accept any liability for the information contained in this document.
Copyright
Any claims against us based on whatever legal reason resulting from the use of
the examples, information, programs, engineering and performance data etc.,
described in this application example shall be excluded. Such an exclusion shall
not apply in the case of mandatory liability, e.g. under the German Product Liability
Act (Produkthaftungsgesetz), in case of intent, gross negligence, or injury of life,
body or health, guarantee for the quality of a product, fraudulent concealment of a
deficiency or violation of fundamental contractual obligations (wesentliche
Vertragspflichten). The damages for a breach of a substantial contractual
obligation are, however, limited to the foreseeable damage, typical for the type of
contract, except in the event of intent or gross negligence or injury to life, body or
health. The above provisions do not imply a change in the burden of proof to your
detriment.
It is not permissible to transfer or copy these application examples or excerpts
thereof without express authorization from Siemens Industry Sector.

1.0, Entry ID: 49740087
Preface
Preface
Objective of this application
SIMATIC PCS 7/OPEN OS enables the PCS 7-compliant integration of external
systems and controllers into a PCS 7 OS environment. Connection is realized with
the well-established OPC standard.
This document will assist you in selecting a suitable architecture based on the
number of inputs and outputs, the degree of system availability and the required
network topologies.
Core topics of this application
This document describes the basic structures of SIMATIC PCS 7/OPEN OS
architectures and components. The individual architectures are complemented with
different options and configuration variants. SIMATIC PCS 7 is a highly scalable
process control system which, due to redundancy and optional hardware and
software functions, offers a great number of possible topologies.
Validity of application
SIMATIC PCS 7 V7.1 with the technological component PCS 7/OPEN OS
Copyright
Topics not covered by this application solution

The hardware and software lists described in this document are only example
configurations. The architectures may as well be modeled with alternative
hardware components. The lists include the main PCS 7 components. Not included
is further peripheral equipment, such as network cable, power supply unit, monitor,
keyboard and mouse which must be ordered separately. The lists neither include
components of the third-party systems.
For further information about configuration with PCS 7/OPEN OS, please refer to
the document Integration of Third-Party Systems with SIMATIC PCS 7/OPEN OS
on the download page of this entry:
Standard architectures with SIMATIC PCS 7 are available under:
Details on the sales and delivery release for PCS 7/OPEN OS can be found at:

1.0, Entry ID: 49740087
Table of Contents
Table of Contents
Warranty and Liability ..............................................................................................4
Preface......................................................................................................................5
1
Basic Systems ................................................................................................7

1.1
1.2
1.3
1.4
Redundant Systems .....................................................................................12

2.1
2.2
2.3
Redundant OS server with PCS 7/OPEN OS ................................... 12

OS server with PCS 7/OPEN OS and redundant OPC servers........ 14
Redundant pair of OS servers with PCS 7/OPEN OS and
redundant OPC servers ................................................................... 16
PCS 7 Systems with PCS 7/OPEN OS ......................................................... 18

3.1
3.2
3.3
PCS 7 standalone system with PCS 7/OPEN OS............................. 19

PCS 7 system with PCS 7/OPEN OS and shared OS servers .......... 20
PCS 7 system with PCS 7/OPEN OS and separate OS servers ...... 22
Internet Links................................................................................................ 24
History ..........................................................................................................24
Copyright
Standalone system with PCS 7/OPEN OS .........................................7

Single station with PCS 7/OPEN OS..................................................8
Client (on ES) server with PCS 7/OPEN OS ......................................9
Client server with PCS 7/OPEN OS ................................................. 10

1.0, Entry ID: 49740087
1 Basic Systems
Basic Systems
In the following configuration examples, only the PCS 7/OPEN OS side is
considered. The presented configurations, however, can be easily extended by an
AS and a PCS 7 project.
1.1
Standalone system with PCS 7/OPEN OS

On a standalone system with PCS 7/OPEN OS, several individual controllers may
be integrated in one PCS 7 OS without a PCS 7 AS project. This requires the use
of a computer on which both the PCS 7 Engineering System, as well as the PCS 7
Operator System can be operated.
Copyright
Figure 1-1
Table 1-1
Product code
Description
Qty.
Engineering system
6ES7 660-0AC13-2AA0
PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP
6EQ2 001-2CB17-3BA5
PCS 7/OPEN OS Engineering Pack V7.1 (PO 250),

including OS runtime mode
Note:
With PowerPacks, the number of POs can be increased at a later
point.
MANAGED IE Switch SCALANCE X208 10/100MBIT/S
Plant bus
6GK5 208-0BA10-2AA3

1.0, Entry ID: 49740087
1 Basic Systems
1.2
Single station with PCS 7/OPEN OS

This configuration comprises a PCS 7 OS Single Station and a PCS 7 Engineering
Station. The main advantage of this layout is that it allows engineering and
operation activities at one time.
Copyright
Figure 1-2
Table 1-2
Product code
Description
Qty.
6ES7 660-0AC13-2AA0
6EQ2 001-1BB17-3BA5
PCS 7/OPEN OS Engineering Pack V7.1 (PO unlimited),

including 2 hours OS test operation
6ES7 660-0CE13-2BA0
PCS 7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE

SVR03
6EQ2 001-2AA17-3BA0
PCS 7/OPEN OS Single Station Pack V7.1 (PO 250)

Note:
point.
Engineering system
Operator system server
Plant bus
6GK5 208-0BA10-2AA3

1.0, Entry ID: 49740087
1 Basic Systems
1.3
Client (on ES) server with PCS 7/OPEN OS

This configuration comprises a PCS 7 OS server with PCS 7/OPEN OS and a
PCS 7 ES with an OS client. Operator control and monitoring can be effected either
on the OS server or on the engineering station which serves as a client at the same
time.
Copyright
Figure 1-3
Table 1-3
Product code
Description
Qty.
6ES7 660-0AC13-2AA0
6EQ2 001-1BB17-3BA5

6ES7 658-2CX17-0YA5
PCS 7 OS CLIENT Software
6ES7 660-0CE13-2BA0

SVR03
6EQ2 001-2HA17-3BA0
PCS 7/OPEN OS Server Pack V7.1 (PO 250)

Note:
point.
Engineering system
Plant bus
6GK5 208-0BA10-2AA3

1.0, Entry ID: 49740087
1 Basic Systems
1.4
Client server with PCS 7/OPEN OS

This configuration comprises a PCS 7 client/server architecture with several clients
and PCS 7/OPEN OS. With this type of architecture, operator control and
monitoring can be performed by several persons.
Copyright
Figure 1-4
Table 1-4
Product code
Description
Qty.
6ES7 660-0AC13-2AA0
6EQ2 001-1BB17-3BA5

6ES7 660-0CE13-2BA0

SVR03
6EQ2 001-2HA17-3BA0
PCS 7/OPEN OS Server Pack V7.1 (PO 250)

Note:
point.
Engineering system
10

1.0, Entry ID: 49740087
1 Basic Systems
Product code
Description
Qty.
Operator system client

6ES7 660-0EA02-2AA0
PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP
6ES7 658-2CX17-0YA5
PCS 7 OS CLIENT software
Terminal bus
6GK5 208-0BA10-2AA3
Plant bus
Copyright
6GK5 208-0BA10-2AA3

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11
2 Redundant Systems
Redundant Systems
The following configuration examples only refer to the PCS 7/OPEN OS side with
the redundant hardware components, though all configurations presented below
can be easily extended by an AS and a PCS 7 project.
2.1
Redundant OS server with PCS 7/OPEN OS

This configuration comprises a client/server architecture with several clients and a
redundant PCS 7/OPEN OS server.
Copyright
Figure 2-1
Table 2-1
Product code
Description
Qty.
Engineering system
6ES7 660-0AC13-2AA0
6EQ2 001-1BB17-3BA5


SVR03

6ES7 660-0CE13-2BA0
12

1.0, Entry ID: 49740087
2 Redundant Systems
Product code
Description
Qty.
6EQ2 001-2AA17-3BA0
PCS 7/OPEN OS Redundant Server Pack V7.1 (PO 250)

Note:
point.
Redundant monitoring of the OPC servers is effected by means of
a script. An example of this procedure is available under the
following link:
http://support.automation.siemens.com/US/view/en/34778927
6ES7 660-0EA02-2AA0
6ES7 658-2CX17-0YA5
PCS 7 OS Client software
Terminal bus
6GK5 208-0BA10-2AA3
Plant bus
Copyright
6GK5 208-0BA10-2AA3

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13
2 Redundant Systems
2.2
OS server with PCS 7/OPEN OS

and redundant OPC servers
With OPC servers, true redundancy is usually not achieved. Instead of a redundant
pair of OPC servers, two OPC servers are installed which provide the same data
for OPC client applications. When using an ordinary OPC server, the OPC server
status is analyzed with the help of a redundancy manager. This redundancy
manager is not included in the delivery scope of PCS 7/OPEN OS.
Copyright
Figure 2-2
Table 2-2
Product code
Description
Qty.
6ES7 660-0AC13-2AA0
6EQ2 001-1BB17-3BA5


SVR03
Engineering system

6ES7 660-0CE13-2BA0
14

1.0, Entry ID: 49740087
2 Redundant Systems
Product code
6EQ2 001-2AA17-3BA0
Description
Qty.
PCS 7/OPEN OS Single Station Pack V7.1 (PO 250)

Note:
point.
6ES7 660-0EA02-2AA0
6ES7 658-2CX17-0YA5
PCS 7 OS CLIENT software
Terminal bus
6GK5 208-0BA10-2AA3
Plant bus
Copyright
6GK5 208-0BA10-2AA3

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15
2 Redundant Systems
2.3
Redundant pair of OS servers with PCS 7/OPEN OS

and redundant OPC servers
If two OPC servers are used, these are often referred to as redundant OPC
servers. In fact, however, there are just two OPC servers publishing the same data
management without synchronization. In this case, each OS server is connected
separately to one of the OPC servers. Communication monitoring on the servers
must be realized with the help of an additional script, similar to that used for the
procedure described under
http://support.automation.siemens.com/US/view/en/34778927.
Copyright
Figure 2-3
Table 2-3
Product code
Description
Qty.
6ES7 660-0AC13-2AA0
6EQ2 001-1BB17-3BA5


SVR03
Engineering system

6ES7 660-0CE13-2BA0
16

1.0, Entry ID: 49740087
2 Redundant Systems
Product code
Description
Qty.
6EQ2 001-2AA17-3BA0

Note:
point.
following link:
6ES7 660-0EA02-2AA0
6ES7 658-2CX17-0YA5
Terminal bus
6GK5 208-0BA10-2AA3
Plant bus
Copyright
6GK5 208-0BA10-2AA3

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17
3 PCS 7 Systems with PCS 7/OPEN OS
PCS 7 Systems with PCS 7/OPEN OS

When planning a PCS 7 system with PCS 7/OPEN OS we differentiate between
two initial situations:
1. An existing PCS 7 system shall be expanded with PCS 7/OPEN OS.
2. A new system shall be set up with PCS 7 and PCS 7/OPEN OS.
Depending on the specific initial situation, you will require different software
packages. So you can select one of the following variants:
Expanding an existing PCS 7 system with PCS 7/OPEN OS

Table 3-1
Product code
Description
Engineering system
6ES7 658-5AF17-0YA5
PCS 7 ENG AS/OS UNLIMITED

Note:
The existing systems are already equipped with the PCS 7
standard software.
6EQ2 001-1XX17-3BA5
PCS 7/OPEN OS Engineering Component Option V7.1

6ES7 658-2BC17-0YA0
PCS 7 OS SERVER 2000 PO

Note:
standard software.
6EQ2 001-2XX17-3BA0
PCS 7/OPEN OS Runtime Component Option V7.1
Copyright
6ES7 658-2CX17-0YA5
SOFTWARE PCS 7 OS CLIENT

Note:
standard software.
Setting up a new PCS 7 system with PCS 7/OPEN OS

Table 3-2
Product code
Description
Engineering system
6EQ2 001-1BB17-3BA5
PCS 7/OPEN OS Engineering Pack V7.1 (PO unlimited)

Note:
The software package includes the PCS 7 OS configuration
software.
6ES7 658-1AF17-0YA5
PCS 7 ENG V7.0 AS UNLIMITED software

6EQ2 001-2HA17-3BA0
PCS 7/OPEN OS Server Pack V7.1

Note:
The software package includes the standard PCS 7 OS server.
Furthermore, a variant for redundant systems or standalone
systems may be selected.

6ES7 658-2CX17-0YA5
18
PCS 7 OS Software Client V7.1

1.0, Entry ID: 49740087
3.1
PCS 7 standalone system with PCS 7/OPEN OS

This architecture comprises a PCS 7 standalone station with PCS 7/OPEN OS.
Engineering and Runtime are executed on the same system.
Copyright
Figure 3-1
Table 3-3
Product code
Description
Qty.
6ES7 660-0AC13-2AA0
6EQ2 001-2CB17-3BA5
PCS 7/OPEN OS Engineering Pack V7.1 (PO 250),

including OS runtime mode
Note:
point.
6ES7 658-1AF17-0YA5
SIMATIC PCS 7 ENG V7.0 AS UNLIMITED software
Engineering system / Operator system (new setup)
Engineering system / operator system (expansion)

6ES7 660-0AC13-2AA0
6ES7 658-5AB17-0YA5
SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS RT

Note:
point.
6EQ2 001-1XX17-3BA5
PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM
Automation system
6ES7 654-8CJ10-3BB0
Plant bus
6GK5 208-0BA10-2AA3

1.0, Entry ID: 49740087
19
3.2
PCS 7 system with PCS 7/OPEN OS

and shared OS servers
This architecture shows a PCS 7 system with PCS 7/OPEN OS. The PCS 7 OS
server and the PCS 7/OPEN OS server are realized on a redundant server.
.
Copyright
Figure 3-2
Table 3-4
Product code
Description
Qty.
6ES7 660-0AC13-2AA0
6EQ2 001-1BB17-3BA5

6ES7 658-1AF17-0YA5
6GK1 716-0HB71-3AC0
SIMATIC NET, REDCONNECT UPGRADE
Engineering system (new setup)
Engineering system (expansion)

6ES7 660-0AC13-2AA0
20

1.0, Entry ID: 49740087
Product code
Description
Qty.
6ES7 658-5AF17-0YA5
6EQ2 001-1XX17-3BA5
6GK1 716-0HB71-3AC0
Operator system server (new setup)

6ES7 660-0DE13-2BA0
PCS 7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE

SVR03
6EQ2 001-2AA17-3BA0

Note:
point.
following link:
6GK1 716-0HB71-3AC0

Note:
This software package is required for redundant automation
systems.
6ES7 660-0DE13-2BA0

SVR03
6ES7 652-3BC17-2YA0
SOFTWARE PCS 7 OS SERVER REDUNDANCY 2000 PO

Note:
point.
6EQ2 001-2XX17-3BA0
PCS 7/OPEN OS Runtime Component Option V7.1

Note:
following link:
6GK1 716-0HB71-3AC0

Note:
systems.
6ES7 660-0EA02-2AA0
6ES7 658-2CX17-0YA5
CONTROLLER AS417-4-2H; AC 10A for 120/230V10A, 4MB

W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT
Note:
The AS PO RT license can be extended as required in steps of
100, 1000 or 10000.
Copyright
Operator system server (expansion)
Automation system
6ES7 656-8CM33-1CB0
Terminal bus
6GK5 208-0BA10-2AA3
Plant bus
6GK5 208-0BA10-2AA3

1.0, Entry ID: 49740087
21
3.3
PCS 7 system with PCS 7/OPEN OS

and separate OS servers
This architecture shows a PCS 7 system with PCS 7/OPEN OS. The PCS 7 OS
server and the PCS 7/OPEN OS server are realized on separate redundant
systems.
Copyright
Figure 3-3
Table 3-5
Product code
Description
Qty.
6ES7 660-0AC13-2AA0
6EQ2 001-1BB17-3BA5

6ES7 658-1AF17-0YA5
6GK1 716-0HB71-3AC0
Engineering system (new setup)
Engineering system (expansion)

6ES7 660-0AC13-2AA0
22

1.0, Entry ID: 49740087
Product code
Description
Qty.
6ES7 658-5AF17-0YA5
6EQ2 001-1XX17-3BA5
6GK1 716-0HB71-3AC0
Operator system server (PCS 7)

6ES7 660-0DE13-2BA0

SVR03
6ES7 652-3BC17-2YA0
PCS 7 OS SERVER REDUNDANCY V7.0 2000 PO

Note:
point.
6GK1 716-0HB71-3AC0

Note:
systems
Copyright
Operator system server (PCS 7/OPEN OS)

6ES7 660-0CE13-2BA0

SVR03
6EQ2 001-2AA17-3BA0

Note:
point.
following link:
6ES7 660-0EA02-2AA0
6ES7 658-2CX17-0YA5
CONTROLLER AS417-4-2H; AC 10A for 120/230V10A, 4MB

W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT
Note:
The AS PO RT license can be extended as required in steps of
100, 1000 or 10000.
Automation system
6ES7 656-8CM33-1CB0
Terminal bus
6GK5 208-0BA10-2AA3
Plant bus
6GK5 208-0BA10-2AA3

1.0, Entry ID: 49740087
23
4 Internet Links
Internet Links
This list is by no means complete and only presents a selection of suitable
information.
Table 4-1
Title
\1\
Link to this
document
\2\
Siemens Industry
Online Support
http://support.automation.siemens.com
\3\
PCS 7/OPEN OS
Sales and
Delivery Release
\4\
PCS 7 Standard
Architectures
History
Table 5-1
Version
Date
V1.0
11/2012
Revisions
First issue
Copyright
Topic
24

1.0, Entry ID: 49740087

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