20" MOL REPLACEMENT PROJECT

DATA SHEET
PIPELINE

0
REV

19-Oct-16
DATE

BTS
BY

ISSUED FOR DETAIL ENGINEERING

DESCRIPTION

EB
AD
CHECK.
APPR.
ENGINEER APPROVAL

A= ISSUED FOR COMMENT, B= ISSUED FOR APPROVAL, C= APPROVED, D= ISSUED FOR CONSTRUCTION

TOTAL OR PARTIAL REPRODUCTION AND / OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN

WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER

TOTAL E&P INDONESIE

HDF - 52 - ENG - MOL - XXX - X

REVISION
0

STATUS

2 of 7

20" MOL REPLACEMENT PROJECT

TITLE

DOCUMENT NUMBER

REV

DATE

PAGE

PIPELINES - DATA SHEETS

HDF-52-ENG-MOL-XXX

19-Oct-16

2 OF 4

CONTENTS

1
2
3
4

INTRODUCTION
ABBREVIATIONS
NOTES
PIPELINE DATA SHEET

3
3
3
4

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4 of 7

20" MOL REPLACEMENT PROJECT

TITLE

DOCUMENT NUMBER

REV

DATE

PAGE

PIPELINES - DATA SHEETS

HDF-52-ENG-MOL-XXX

19-Oct-16

2 OF 4

INTRODUCTION
This document summarize the production condition, production data, design data and weight
characteristic of the 20" and 24" pipelines to be installed for 20" MOL Replacement Project

ABBREVIATIONS
The following abbreviations are used in this document :
: 3 Layer PolyPropelene anti corrosion coating
3 LPP
: Not applicable
N/A
: Nominal Diameter
ND
: PolyPropelene
PP
: Project Particular Specification
PPS
: Specified Minimim Tensile Strength
SMTS
: Specified Minimim Yield Strength
SMYS
: Top of Pipe
TOP

NOTES
- Applicable coating as per Project Specification GS-GR-COR-110, GS-GR-COR-220

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20" MOL
REPLACEMENT
PROJECT

PIPELINE - DATA SHEET

NAME

20" Main Oil Line

Start Point / End Point

KP 10.00 to KP 16.6

Approximate Length

6600 m

Status

Buried

Piggability

Required (Intelligent Pigging)

Design Code

ASME B31.4

Specification

GS EP PLR 104 ; GS EP PLR 107 ; GS EP PLR 403

Safety Class (design factor)

Temperature Derating Factor

0.72 for pipeline ;

1

Longitudinal Joint Factor

0.6 for crossing and bend

Effluent

Type

Min/Max Operating Pressure

barg

Design Pressure

barg

48.4

Hydrotest Pressure

barg

60.5 (1.25 x DP)

Min/Max Operating Temperature

deg C

Max Design Temperature

deg C

75

Design Life

Water Oil Mixture

Min / max density

Flowrate (Normal / Maximum)

kg/m3

835.9 - 1000

bpd

70.000-175.000

Pressure

Temperature

Characteristic
Material Grade (SMYS)

years

min 10 years

psi / Mpa

42.000 / 289,58

OD

mm

508

ID

mm

488.96

Wall Thickness

mm

9.52

Corrosion Allowance

mm

Linepipe Anti Corrosion Coating

3
3 Layer PE

Field Anti Corrosion Coating

PE Shrinkable Sleeves

Cathodic Protection

Sacrificial Anode

Concrete Coating

Thickness
Specific Gravity

mm

N/A

kg/m3

N/A

Weight in Air

Steel Pipe

kg/m

134

Coating

kg/m

5.16

Effluent at max operating condition

kg/m

206.7

Water

kg/m

247.32

Total weight filled with water

kg/m

386.48

Total weight filled with effluent

kg/m

345.86

Radius of Curvature

Hot Bend (5D)

mm

2540

Cold Bend (30D)

mm

15240

mm

2000

Environmental Data

Burial Depth
Soil Shear Stress

kg/cm2

0.06

Soil Density

kg/m3

1370

Oil Phase Density

kg/m3

835.9

Water/Oil Mixture Density

kg/m3

835.9-1000

Swamp Friction Coefficient

0.5

Note:

12-Jul-07

Issued for Detail Engineering

BTS

EB

AD

Rev.

Date

Description

Prepared By

Checked By

Approved By

Page 6 of 7

20" MOL
REPLACEMENT
PROJECT

PIPELINE - DATA SHEET

NAME

20" Main Oil Line

Start Point / End Point

KP 0.00 to KP 10.0

Approximate Length

10.000 m

Status

Buried

Piggability

Required (Intelligent Pigging)

Design Code

ASME B31.4

Specification

GS EP PLR 104 ; GS EP PLR 107 ; GS EP PLR 403

Safety Class (design factor)

Temperature Derating Factor

0.72 for pipeline ;

1

Longitudinal Joint Factor

0.6 for crossing and bend

Effluent

Type

Min/Max Operating Pressure

barg

Design Pressure

barg

48.4

Hydrotest Pressure

barg

60.5 (1.25 x DP)

Min/Max Operating Temperature

deg C

Max Design Temperature

deg C

75

Design Life

Water Oil Mixture

Min / max density

Flowrate (Normal / Maximum)

kg/m3

835.9 - 1000

bpd

70.000-175.000

Pressure

Temperature

Characteristic
years

min 20 years

psi / Mpa

65.000 / 448,15

OD

mm

609.6

ID

mm

558.8

Wall Thickness

mm

25.4

Corrosion Allowance

mm

Material Grade (SMYS)

Linepipe Anti Corrosion Coating

3
3 Layer PE

Field Anti Corrosion Coating

PE Shrinkable Sleeves

Cathodic Protection

Sacrificial Anode

Concrete Coating

Thickness

mm

40

kg/m3

2500

Steel Pipe

kg/m

366.2

Coating

kg/m

246.4

Effluent at max operating condition

kg/m

205.17

Water

kg/m

245.42

Total weight filled with water

kg/m

858.02

Total weight filled with effluent

kg/m

817.77

Specific Gravity
Weight in Air

Radius of Curvature

Hot Bend (5D)

mm

3048

Cold Bend (30D)

mm

18288

mm

2000

Environmental Data

Note:

Burial Depth
Soil Shear Stress

kg/cm2

0.06

Soil Density

kg/m3

1370

Oil Phase Density

kg/m3

835.9

Water/Oil Mixture Density

kg/m3

835.9-1000

Swamp Friction Coefficient

0.5

Above material are Ex Peciko Project refer to PO PCK B-UL/PO101 and PCK B-UL/PO106

12-Jul-07

Issued for Detail Engineering

BTS

EB

AD

Rev.

Date

Description

Prepared By

Checked By

Approved By