Академический Документы
Профессиональный Документы
Культура Документы
Table of Contents
7.1 Description of Main Panel ........................................................................................ 1
7.21 Operator Daily Checklist .................................................................................... 6
7.3 Pre-start checks ......................................................................................................... 7
7.4 Start-Up ....................................................................................................................... 9
7.5 Periodic Inspections ................................................................................................ 12
7.4 Shut-down................................................................................................................. 14
Operation - Booster Skid............................................................................................... 15
Compressor Functions .............................................................................................. 16
Indicator Panel
See Figure 7.12 for
Details
Disconnect
Handle
15. Make sure that you are in a dry and safe position when working with
electrical circuits.
16. Secure all moving components with proper restraining devices before
removing or loosening any hydraulic components. This is to prevent
components from shifting when hydraulic components lose pressure.
17. Keep all non-essential personnel away from operators controls and
maintenance area while service work is in progress.
18. Wear protective gear when operating, diagnosing or servicing the
equipment.
19. Do not weld or grind near electrical wiring or supply lines.
20. Do not stand under mast at any time.
21. Do not reconnect or repair loose or damaged wiring with electrical power
connected to drill or booster.
22. Disconnect electrical power supply to drill and booster before washing.
Caution!
1. Follow all service procedures at recommended intervals.
2. Inspect all hoses, hose connection safety devices, fittings and supply lines
at frequent intervals for indication of wear or damage. Repair or replace
damaged components immediately.
3. Check all bolts, nuts and adjustments frequently for proper tension. Check
all fluids at recommended intervals.
4. Tag or mark hoses, wires or components to assist in reinstallation.
5. Cap or plug all hydraulic or pneumatic connections immediately after
removal.
6. Cap fluid ports to keep foreign material from entering components during
servicing.
7. Clean Grease fittings with clean cloth before greasing.
Date:
Operator Name:
Foreman:
Set Up Location:
NOTE: If any of the following checks are not YES DO NOT RUN UNIT
Pre-Start Inspection
YES
NO
Has the compressor been washed down in order to get optimum cooling capacity?
Has moisture been drained from air receiver and mine air filter?
Has air and hydraulic hoses and fittings been visually checked for leaks?
Has the oil level on booster compressor been checked (fill if required)?
Has belt tension on compressor been checked? Adjust tension so belt does not slip
Has lamp test button been pushed? All fault indicator lights should illuminate.
Has the complete machine been checked for loose bolts & nuts?
NOTE: On start-up the Booster is programmed to run on low pressure mode for 1 minute before
moving to high pressure mode. On shut-down the Booster is programmed to go to low pressure
mode for 1 minute before shutting down.
Operating Inspection
Do all the following checks and readings under full load and airflow.
YES
NO
Has the unit been checked for unusual noises from compressor and motor?
Has the unit been checked for water and air leaks?
Has pressure at which compressor normally unloads (360 psi, 24.8 bar) been
checked?
Has compressor oil been ensured to remain stable at 15 - 50 psi (1.3 - 3.5 bar)?
Low Mine Water Pressure Shut-down 25 psi (1.7 bar)
Compressor High Temperature Shut-down 375F
Compressor Low Oil Pressure Shut-down 10 psi (0.68 bar)
Low Mine Air Pressure Shut-down 60 psi (4.1 bar)
Mine Air Filter Differential Pressure Shut-down 10 psi (0.68 bar)
psi
F
psi
psi
psi
Secondary Filter
Auto-Drain
Pre-Filter
Manual Drain.
3. Check oil level in the compressor(s) with provided dipstick(s). Refer to Figure
7.32
Dipstick
WARNING!
Do not remove discharge hose for
Modulating Water Valve. Water
discharged from this valve when activated
is scalding hot and may cause serious
injury.
Fig 7.32 Top View
8
7.4 Start-Up
1. Make all necessary checks on drill (See operators manual for drill) and on
booster (See section 7.3 of this manual).
2. Close booster discharge and hook up to drill. Install the hose connection
safety device (adhere to site specific requirements). Refer to figures 7.41
and 7.42
Fig 7.41 Rear View
Compressor Water
Outlet and valve
3. Hook up mine air and water to the inlets. Install hose connection safety
devices (adhere to site specific requirements) Refer to section 7.3 figure
7.31 for Air inlet. Refer to figure 7.43 of this chapter for water inlet.
Fig 7.43 Water Inlet
10
4. Open up mine air and water inlet valves to allow flow to booster.
5. Press Lamp Test button to verify that all lights are working on indicator
panel of booster. Refer to figure 7.44
6. Start compressor. Refer to figure 7.44
7. Open discharge valve on booster to allow flow to drill. Refer to figure 7.42
Fig 7.44 Indicator Panel
Compressor
Start Button
Lamp Test
Button
11
Figure 7.51
12
13
7.4 Shut-down
1. Close discharge Valve (See figure 7.42).
2. Push system stop buttons for each compressor on indicator panel (See
figure 7.44).
CAUTION
Do not use emergency stop button for routine
shutdown.
3. Close mine air supply once compressors have stopped.
14
15
Compressor Functions
The booster compressor runs in two different modes LOAD and UNLOAD. In the
LOAD function the drill air switch should be in the ON position, which allows 90
psi (6.2 bar) mine air into the suction valves. This is for drilling or cleaning the
hole. The other function is UNLOAD, with the drill air switch in the ON position.
This is used for collaring a new hole.
WARNING! The booster is in the UNLOAD mode, 90 psi (6.2 bar) mine air
should not be applied for any long period of time, extended exposure will
cause heat build-up and premature failure of valves.
A second UNLOAD function is with the air OFF, allowing the booster to vent in
and out of the atmosphere air filter. This is for stand-by operation, when no
drilling is in progress.
16