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Connector Location

CONN 1

C-15

26

CONN 2

E-15

26

CONN 3

F-14

31

CONN 4

F-14

22

CONN 5

A-14

22

CONN 6

A-14

CONN 7

B-13

30

CONN 8

B-13

29

CONN 9

D-13

29

CONN 10

E-12

29

CONN 11

E-12

29

CONN 12

E-12

25

CONN 13

E-12

CONN 14

D-12

CONN 15

D-12

23

CONN 16

B-12

23

CONN 17

A-11

10

CONN 18

D-10

10

CONN 19 Service Tool

B-9

CONN 20

E-9

25

CONN 21

E-9

25

CONN 22

A-8

23

CONN 23

B-7

10

CONN 24

B-7

10

CONN 25

E-6

24

CONN 26

E-6

24

CONN 27

C-6

24

CONN 28

C-6

24

CONN 29

C-6

27

CONN 30

A-6

27

CONN 31

C-5

27

CONN 32

C-5

27

CONN 33

B-3

15

CONN 34

E-3

23

CONN 35

F-3

23

CONN 36

F-3

23

CONN 37

E-9

CONN 38

D-13

CONN 39

C-13

Electrical Schematic Symbols And Definitions

RENR9540-01
March 2006

Machine
Location

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

3
11

22

31

18 14

30

12
2

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

21

17

13

Symbols And Definitions

23

32

6 26

20

29
28

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

19

24

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

16
15

25
10

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

27

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

12H, 140H, and 160H


Motor Grader
Electrical System
D

140H:
XZH1-UP
5HM3000-UP

12H:
XZJ1-UP
4ER1136-UP

27
32

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

160H:
XZK1-UP
2FM909-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

A
22

11

30

18

9
C

12

24
E

13

23
8

1
6

14

4 3 29

20

28

31

16

10

25

Harness And Wire Symbols

15

Wire, Cable, or Harness


Assembly Identification

19

Pin

Socket

21

AA

105-9344

325-PK-14

Receptacle

26
Single Wire
Connector

Circuit Number
Identification

Wire Gauge
Plug

2
Ground Connection

1
2

Machine Harness Connector And Component Locations

Resistor, Sender and Solenoid Specifications

Transmission Diagnostic Code Conversion


Part No.

CID - FMI

11

N/A

12

N/A

Description
No diagnostics active
No logged diagnostic codes

Sender :

3E-6424

Solenoid :

7N-8532

Sender :

7T-4003

Resistor :

Defroster

22

642

F05 Transmission Solenoid B open circuit

7T-9073

Solenoid :

23

643

F05 Transmission Solenoid C open circuit

Solenoid :

Differential Lock
Forward Horn
Parking Brake
Centershift

Solenoid :

24

644

F05 Transmission Solenoid D open circuit

8T-8808

25

645

F05 Transmission Solenoid E open circuit

9G-1950

Resistor :

Blower Speed

9G-4365

Solenoid :

Start Aid

104-6387

Sender :

Transmission Speed

116-9937

Sender :

Engine Oil Pressure

127-0574

Solenoid :

26

646

F05 Transmission Solenoid F open circuit

27

647

F05 Transmission Solenoid G open circuit

101

RD

B-14

11

102

Sender - Engine Oil Pressure

B-13

13

Sender - Transmission Speed

D-15

Sensor - Transmission Oil Temp

E-15

D-13

Solenoid - Centershift

B-3

D-10

Solenoid - Differential Unlock

E-14

Breaker - Shutdown

D14

Solenoid - Dual Horsepower

Control - Engine Shutdown

C-14

Solenoid - Engine Shutdown

Control - Neutral Start

B-9

10

Solenoid - Forward Horn

Control - Transmission

A-7

Solenoid - Park Brake

Control - XMSN Direction and Speed SW

A-9

Solenoid - Start Aid

Converter - 24 To 12 Volt

F-13

Solenoids - Transmission Valves

Alternator

D-14

Arc Suppressor

BU

Head Lamps

506

PU

Washer - Front

103

RD

Tail Lamps

507

WH

Washer - Rear

14

105

RD

Key Start Switch

515

GY

Blower Motor (HI)

26

107

RD

Shutdown Breaker

516

GN

Blower Motor (Medium)

16

108

BU

Dome Lamp

517

BU

Blower Motor (Low)

17

109

OR

Alt Output (+) Term.

521

YL

A/C SW To Refrigerant SW

A-13

113

RD

Gages

522

WH

A/C Clutch To Thermostat SW

D-13

114

RD

Warning Horn (Forward)

556

WH

Differential Lock

A-3

16

116

RD

Rear Floods

575

YL

Wiper - Aux (Park)

B-12

16

118

GY

Upper Wiper / Washer

576

PK

Wiper - Aux (Low)

A-13

18

119

PK

Rear Wiper / Washer

577

PU

Wiper - Aux (HI)

E-15

14

124

RD

Heaters

578

BU

Washer - Aux

584

YL

Wiper SW Jumper

A503

PK

Front Defroster Fan (Low)

Sender - Engine Coolant Temperature

E-14

17

Battery

C-14

Battery

C-14

Breaker - Alternator
34.3 1.7

Breaker - Headlamp

Overall 2.0 .10 Tap 1.0 .05


1000 to 1200
21.5 to 49.5 @ 552 kPa (80.1 psi)
227 to 257 @ 21kPa (3.0 psi)
31 3

F-15

BU

B-9

Alarm - Backup

505

55.17 5.77

Alarm - Action

Bat(+)

A-10
C-12

33.6 1.0

Machine
Location

Wire Color

Sender - Articulation

Engine Coolant

F05 Transmission Solenoid A open circuit

Schematic
Location

Wire
Number

Resistor - Blower Speed (Heater Group)

Dual Horse Power / Shutdown

641

Wire Color

Machine
Location

3 to 97
PULL 16.1 1.6
PUSH 4.2 0.4
560 to716 @ 54C (130F)
72 to 82 @ 110C (230F)
10.0 0.5

Component

Component

Description
Power Circuits

28

648

F05 Transmission Solenoid H open circuit

31

641

F06 Transmission Solenoid A short to ground

32

642

F06 Transmission Solenoid B short to ground

Fuses (10A)

B-6

Switch - Beacon

B-6

126

PK

Xmsn CtrI

33

643

F06 Transmission Solenoid C short to ground

Fuses Block

D-9

Switch - Blower (Heater Group)

A-10

129

BU

Cigar Lighter

34

644

F06 Transmission Solenoid D short to ground

35

645

36

646

37

647

Transmission

At room temperature unless otherwise noted.

Wiper - Rear (HI)

F-5

Switch - Brake Air Pressure

A-2

16

130

RD

Stop Lamps

A504

GN

Rear Defroster Fan (Low)

C-13

12

Switch - Centershift Indicator

B-3

19

135

BU

Converter Switched +12 Volt Ouptut

A506

OR

Front Defroster Fan (HI)

F06 Transmission Solenoid E short to ground

Ground - Frame Cab

D5,6

24

Switch - Centershift Pin

B-9

141

PK

Front Defroster

A507

YL

F06 Transmission Solenoid F short to ground

Ground - Front Frame

D-6

21

Switch - Coolant Temp (Start Aid)

A-14

11

144

GN

Beacon

F06 Transmission Solenoid G short to ground

Ground - Front,Rear Frame

B-12

20

Switch - Defrost, Front

A-6

149

RD

Blade Floods

603

PK

Ground - Rear Frame

C-13

28

Switch - Defrost, Rear

B-6

151

GN

Rear Defroster

604

OR

Stop Lamp

Horn - Forward

F-3

16

Switch - Differential Unlock

D-9

152

BU

Lower Wiper / Washer

608

GN

Flood Lamp - Rear

165

RD

Differential Lock

609

YL

Flood Lamp - Side

Ground Circuits

611

PU

Head Lamp Hi

Rear Defroster Fan (HI)


Lighting Circuits
Rotary Beacon

38

648

F06 Transmission Solenoid H short to ground

41

641

F03 Transmission Solenoid A short to battery

Meter - Service

E-10

Switch - Disconnect

C-14

13

42

642

F03 Transmission Solenoid B short to battery

Motor - Blower (Heater Group)

A-10

Switch - Flood Lamp

D-8

43

643

F03 Transmission Solenoid C short to battery

Motor - Blower, Front Defroster

E-4

Switch - Forward Horn

E-9

200

BK

Main Chassis

614

PU

Park/Tail/Dash/Lamp

Motor - Blower, Rear Defroster

A-11

Switch - Fuel Pressure

B-13

13

202

BK

XMSN CtrI

619

GN

Head Lamp Lo

Motor - Starter

44

644

F03 Transmission Solenoid D short to battery

C-13

Switch - Head/Tail Lamp

E-8

276

BK

XMSN CtrI dent Code 0

45

645

F03 Transmission Solenoid E short to battery

Motor - Washer, Front Lower

F-6

Switch - Headlamp Dimmer

E-9

277

BK

XMSN Ctrl dent Code 1

710

GN

XMSN Speed Pickup Signal

46

646

F03 Transmission Solenoid F short to battery

Motor - Washer, Front Upper

F-6

Switch - Inching Pedal Pressure

C-15

14

278

BK

XMSN Ctrl dent Code 2

751

GN

XMSN Shift Sol No. 1 Or 3

47

647

F03 Transmission Solenoid G short to battery

Motor - Washer, Rear

F-5

Switch - Key Start

B-9

752

YL

XMSN Shift Sol No. 2

48

648

F03 Transmission Solenoid H short to battery

Motor - Wiper, Aear

B-11

Switch - Park Brake Pressure

B-11

16

301

BU

Starter No. 1 Sol

754

BU

XMSN Shift Sol No. 3 Or 1

Motor - Wiper, Front Lower

C-4

Switch - Start Aid

E-8

304

WH

Starter Relay No. 1 Output

755

OR

XMSN Shift Sol No. 4 Or 5

52

637

F06 Backup alarm short to ground

Motor - Wiper, Front Upper

D-4

Switch - Stop Lamp Pressure

A-2

16

306

GN

Start Switches To Start Relay Coil

F775

BU

Centershift Solenoid

58

688

F06 VHP solenoid short to ground

Port - Power +12 Volt

F-9

32

Switch - Tail Lamp

D-8

307

OR

Key Start SW To Neutral Start SW

795

YL

Dual Hp Sol

Relay - Start

D-13

Switch - Wiper, Front Lower

A-5

308

YL

Main Power Relay Coil

F843

YL

Inching Pedal

Relay - Transmission Action Lamp

C-10

Switch - Wiper, Front Upper

B-5

310

PU

Start Aid SW To Start Aid Sol

892

BR

Start Mod Right (-) Port/CAT Data Link (-)

Resistor - Blower Speed

A-12

Switch - Wiper, Rear

A-5

311

WH

Start Aid Sot To Temp SW

893

GN

Start Mod Right (+) Port/CAT Data Link (+)

Resistor - Blower Speed

E-4

321

BR

Backup Alarm Lamp Travel Alarm

900

PU

XMSN Shift Sol No. 5 or 4

Machine locations are repeated for components located close together.

322

GY

Warning Horn (Forward)

901

WH

XMSN Shift Sol No. 6

A = Operators compartment (Dash).

326

PU

Key Start SW "C" Term.

902

BR

XMSN Shift Sol No. 7

903

GY

XMSN Shift Sol No. 8

C = Operators compartment (Right side console).

403

GN

Alternator (R) Term.

M917

PK

TOS Sensor

D = Operators compartment (Headliner).

439

YL

Lamp Indicator

M918

ON

TOS Sensor

E = Operators compartment (Under seat).

441

OR

Eng Coolant Temp Gauge

921

WH

XMSN Sol No 1 Or 3 Return

498

WH

Diff Lock Indicator

E937

PU

MG MESH CNTL - Redundant Neutral

A429

YL

Articulation Indicator

E938

OR

MG MESH CNTL - First Gear

A476

PU

Eng Oil Press Gauge To Sender - Eng #1

E939

WH

MG MESH CNTL - Second Gear

B476

BU

(NFND) Transmission Indicator Lamp

E940

BU

MG MESH CNTL - Third Gear

C491

PU

Park Brake Pressure

E941

YL

MG MESH CNTL - Fourth Gear


MG MESH CNTL - Fifth Gear

59

688

F03 VHP solenoid short to battery

61

668

F02 Shift lever input invalid

62

668

F03 Shift lever open/short to +battery

63

269

F00 Sensor supply voltage above normal

64

269

F01 Sensor supply voltage below normal

65

701

F02 Transmission output speed signal incorrect

68

168

F01 System voltage below normal

71

520

F02 Invalid transmission configuration code

72

268

F02 Check programmable parameters

73

764

F05 Transmission indicator lamp open circuit

74

764

F06 Transmission indicator lamp shortto ground

75

764

76

177

77

177

F03 Transmission indicator lamp shortto battery


Transmission oil temperture sendershort to
F03
+ battery or open circuit
F04 Transmission oil temperture switchshort to ground

81

868

F05 Auto/Manual lamp open circuit

82

868

F06 Auto/Manual lamp short tc ground

83

868

F03 Auto/Manual lamp short to +battery

Function

Actuate

Deactuate

Contact Position

2M-9346

Stop Lamp Pressure

45.0 kPa Max


(6.5 psi Max)

5.0 kPa MIN


(0.5 psi MIN)

Normally Open

8C-3569

Engine Coolant Temp (Start Aid)

37.8 2.8C
(100 5F)

26.7C MIN
(80F MIN)

Normally Closed

107-0611
111-7088
112-2404

Engine Oil Pressure


Inching Pedal Pressure
Brake/Park Brake Air Pressure

93.00 21.00 kPa


(13.49 3.05 psi)
75.0 kPa MAX
(10.9 psi MAX)
640 kPa MAX
(92.0 psi MAX)

70.00 21.00 kPa


(10.15 3.05 psi)
50.0 kPa MIN
(7.3 psi MIN)
530 40 kPa
(77.0 6.0 psi)

Normally Open
Normally Open
Normally Closed

Printed in U.S.A.

Accessory Circuits (Continued)

Ground - Engine

Part No.

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

1
2

Description

Gauge - Cluster

Off Machine Switch Specification

Pin or Socket Number

Wire Description
Wire
Number

Schematic
Location

Articulation Position

21

7T-9074

Resistance (Ohms)

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

200-BK-14

2006 Caterpillar
All Rights Reserved

Component Location

Component Description

3E-5383

Component
Part Number

Fuse

Wire Color

17

Flash
Code

Circuit Breaker
Symbol

Flow
Symbol

Basic Machine Circuits

Monitoring Circuits

B = Operators compartment (Steering console).

Control Circuits

E458

YL

Low Air Pressure Lamp

E942

GN

E459

WH

Low AIr Pressure Alarm

E943

BR

MG MESH CNTL - Sixth Gear

E460

BR

Trans CntI To Relay Coil

E944

GY

MG MESH CNTL - Seventh Gear

F473

YL

Transmission Warning

E945

PU

MG MESH CNTL - Eighth Gear

G460

GN

Transmission Temperature

E946

OR

MG MESH CNTL - Forward Direct

E947

WH

MG MESH CNTL - Reverse Direct

500

BR

Wiper - Front (Park)

E948

BU

MG MESH CNTL - Park

501

GN

Wiper - Front (Low)

E949

YL

MG MESH CNTL - Neutral

502

OR

Wiper - Front (HI)

E975

PU

MESH Lamp

503

BR

Wiper - Rear (Park)

M998

OR

Transmission Autoshift Mode

504

YL

Wiper - Rear (Low)

Accessory Circuits

Related Electrical Service Manuals


Title

Form Number

Alternator (6N-9294):
Consist No. 3T-6352
Consist No. 7N-9720
Consist No. 9G-4574

SENR4978
SENR2082
SENR4130

Alternator (100-5047):
Consist No. 100-5045
Consist No. 100-5046

SENR4130
SENR2082

Electronic Transmission Shift Control

SENR9167

Starting Motor: (106-8558)


Consist No. 106-8557
Consist No. 106-8559

SENR3559
SENR3581

20 Page

Schematic
Location

RENR9540-01

Connector Number

BACKUP
ALARM
123-6449

REAR FRAME
L56

L56
L55

CONN 9
AAA

FUEL SW
107-0611
310-PU
311-WH

E458-YL
E459-WH

2
1

1
2
3
4
5
7
6
8
9
10

BK
BU

AAA

326-PU
311-WH
E458-YL
441-OR
A476-PU
E459-WH
795-YL
921-WH

L54

L51

L54

A
7
6
4
2
1
5
3

921-WH
614-PU
604-OR
321-BR
556-WH
200-BK

CONN 12

L69

200-BK
614-PU
604-OR
1
3
2

CCC
604-OR
614-PU
200-BK

REAR FLOOD
LAMP
9X-6775

608-GN
200-BK

311-WH
310-PU

BK
BK
JJJ HH
1
608-GN
2
200-BK

1
2

L29

T
B+

E460-BR
308-YL
F743-YL

614-PU
614-PU

F743-YL
L6
308-YL
308-YL
308-YL
308-YL

308-YL

BK
GN
GY
BR
OR

H
1
3
4
2

200-BK
504-YL
119-PK
503-BR
505-BU

L41

2
1

921-WH
795-YL

T
COOLANT SW
8C-3569

AAA
2
1

BK
BK

PARK BRAKE
SOLENOID
7T-9074

200-BK
603-PK

A-C3
2 200-BK
1 327-PK

HEATER GP

BLOWER
9X-0343
1
2

RD
BK

RESISTOR
9G-1950

MOTOR

BK
BK

RESISTOR
7T-4003
H

DUAL HORSEPOWER / SHUTDOWN


SOLENOID
111-0570

CONN 7

REAR DEFROSTER
9X-9657

A507-YL
200-BK

L41

A504-GN
A507-YL
200-BK
504-YL
119-PK
503-BR
505-BU
603-PK

14

13

12

10A

U
124-RD
L42

L20

200-BK
614-PU

CONN 13

1
2
5
4
3

GGGG

522-WH

515-GY
200-BK

1
2

WH/RD-14
BK-14

MOTOR

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

L20

11

BAT +
GROUND
SOL 1 OUTPUT
SW 2 INPUT
SW 1 INPUT
SOL 2 OUTPUT

SERVICE
TOOL
CONNECTOR
9W-1951

10

1
2
3
4
5
6

CONN 28
K

152-BU
576-PK
577-PU
575-YL
507-WH
578-BU
506-PU
614-PU
135-BU

3
1
2
4
6
7
5
8
9

152-BU
576-PK
577-PU
575-YL
507-WH
578-BU
506-PU

200-BK
L62
200-BK

L19

501-GN
118-GY
500-BR
502-OR

L19

200-BK
L14

BK
1
3
4
2

L71

L71
L7

101-RD

101-RD-10

L7

202-BK
202-BK
202-BK
202-BK
202-BK
202-BK

SHIFT CONSOLE

4
5
6
7
1
2
3

CONN 31

CONN 23

E975-PU
M998-OR
795-YL
202-BK
F F
1 202-BK
2 276-BK
3 277-BK
4 278-BK

321-BR

202-BK
202-BK
202-BK
307-OR
307-OR
306-GN
308-YL
308-YL
308-YL
308-YL
308-YL

202-BK
308-YL
892-BR
893-GN
E947-WH
E948-BU
E949-YL

F CONN 18
1 E937-PU
2 E938-OR
3 E939-WH
4 E940-BU
5 E941-YL
6 E942-GN
7 E943-BR
8 E944-GY
9 E945-PU
10 E946-OR

F843-YL
900-PU
902-BR
901-WH
903-GY
921-WH
M917-PK
G460-GN
M918-GN
E460-BR

J2
11
7
8
1
2
3
29
18
23
28
40
37
12
10
19
20
25
4
5
6
17
9
22
15
24
26
27
14
21
30
31
32
33
34
35
36
13
38
39
16
F

INCH PEDAL
SOLENOID 5
SOLENOID 7
SOLENOID 6
SOLENOID 8
SOL RTN
TOS + INP
TRANS TEMP
TOS - INP
EMS OUT
UNUSED
BU ALARM

SOL RTN
SOLENOID 1
SOLENOID 2
SOLENOID 3
SOLENOID 4

+BATTERY
+BATTERY
+BATTERY
GROUND
GROUND
KEY START SW.
A/M LAMP
VHP SOL
TRANS LAMP
DIA CODE 1
DIA CODE 0
DIA CODE 2
CAT LINK CAT LINK +
RED NEUTR
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL

TRANSMISSION CONTROL
132-2148 (MANUAL ONLY)

CONN17

J1
7
921-WH
10 751-GN
752-YL
4
17 754-BU
11 755-OR
28
33
36
15
202-BK
16
27
308-YL
14
40 308-YL
308-YL
1
308-YL
6
202-BK
2
202-BK
5
34 307-OR
12 M998-OR
795-YL
8
18 E975-PU
32
21 277-BK
22 276-BK
38 278-BK
892-BR
3
893-GN
9
26 E937-PU
30 E938-OR
24 E939-WH
20 E940-BU
29 E941-YL
35 E942-GN
23 E943-BR
19 E944-GY
13 E945-PU
39 E946-OR
31 E947-WH
25 E948-BU
37 E949-YL
F
E948-BU
E949-YL
307-OR
306-GN
306-GN

4K-5122 HOLDER AS.


3K-8782 FUSE

FFF
10A
FFF
10A
FFF
10A
FFF
10A
FFF
10A
L
101-RD
10A

L46

101-RD-10

CONN 29

OPERATOR STATION

LO
MOTOR

T
B+

GN
GY
BR
OR

HI

WIRE GROUP COLOR DESCRIPTIONS

PARK

101-RD

10A

L
L
L
L
L
L
L

UPPER WIPER/WASHER

118-GY

LOWER WIPER/WASHER

152-BU
119-PK

REAR WIPER/WASHER
FRONT DEFROSTER
REAR DEFROSTER

141-PK
151-GN

108-BU

DOME LAMP
BEACON

L62

L14

BK
1
3
4
2

GN
GY
BR
OR

614-PU
200-BK

614-PU
200-BK

L 2
L

118-GY
118-GY

L13
L7
L7

BEACON SW
9X-9639
3 L
603-PK

L 5

H
L20

2
7
5
3
6
1
8
4

L
200-BK
A507-YL
A504-GN
603-PK
119-PK
505-BU
503-BR
504-YL

502-OR

REAR
DEFROST SW
9X-9638

584-YL
141-PK

501-GN

3 L
584-YL
4
A504-GN
L
6
A507-YL

FRONT
DEFROST SW
9X-9638

L9

L H

L L

3 L
584-YL
4
A503-PK
L
6
A506-OR

L11

152-BU
152-BU

577-PU

L H

576-PK

L L

CENTERSHIFT
INDICATOR SW
3E-9367

439-YL
113-RD

L71

W
FRONT UPPER
WIPER SW
3T-6655

CC
609-YL
200-BK

1
2

GN
GN

114-RD
322-GY
P
L

504-YL
503-BR
507-WH

CONN 30
CAB SWITCH AND FUSE PANEL

2
3

1
2

200-BK
200-BK

GN
GN

W
FRONT LOWER
WIPER SW
3T-6655

619-GN
200-BK

B B
E458-YL
E458-YL

L L

P W
L
REAR
WIPER SW
3T-6655

A
E458-YL 1
2
200-BK

BK-18
BK-18

A
E458-YL 1
2
200-BK

BK-18
BK-18

130-RD
604-OR

1
2

BK-18
BK-18

BRAKE AIR SW
112-2404

L1

L1

611-PU
200-BK

L18

143
(HORN SWITCH)
(FUSE TO CIGAR LIGHTER)
(START MTR TO ENGINE)

00
00
00
00
03
00
02

(POS BAT TO START MTR)


(NEG BAT/DISCONNECT SW)
(DISCONNECT SW TO GND)
(NEG BAT TO POS BAT)
(START MTR TO FRAME GND)
(GND-R FRAME TO F FRAME)
(GND-F FRAME TO CAB)

ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH

210
211
212
213
214
204
105

UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE


ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE

WH-18
WH-18

BLADE
FLOOD
LAMP
9X-6775

L5

1
4

FORWARD
HORN
SOLENOID
7T-9074
NOTE E

L20

WH-18
WH-18

L5

2
1
4
3

CENTERSHIFT
SOLENOID
8T-8808

L3
L10

L10

F775-BU
200-BK

1
2

B B

L
L

AS.
00
116-2145
00
139-0071
9F-4337 07 07

ATCH

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

119-PK
119-PK

505-BU

120
(PLATFORM)
(ENGINE SHUTDOWN CTRL)
220
(ENGINE)
203
(RADIATOR GRILL)
201
(R FRAME)
202
(R FRAME-TRANS)
170
(XSMN CONSOLE)
182
(CAB-REAR)
140
(STEERING CONSOLE)
181
(CAB-FRONT)
180
(SW PANEL)
160
(GAUGE CONSOLE)
270
(TRANSMISSION)
100
(HEADLIGHTS-BAR)
183
(CAB FUSE PANEL)
(XSMN CONSOLE-SWITCHES) 171
271
(TRANS SPEED SENDER)
154
(HEATER GP)
230
(FUEL TANK)
121
(FORWARD HORN)
141
(HEADLAMP BREAKER)
106
(BLADE FLOOD LAMP)
205
(REAR FLOOD LAMP)
(REAR FLOOD LMP-FUEL TNK)206

NOTE

THIS IS THE SCHEMATIC FOR THE 12H,140H,


AND 160H STANDARD SERIES MOTOR GRADER

P
L

575-YL
578-BU

119-PK
119-PK

LEVEL

LOC

01
00
00
00
00
00
00
02
01
00
00
01
02
00
01
01
02
00
00
02
00
02
01
03

CABLE AS.
KKK
116-9981
RR
145-8713
LLL
5C-6793
TT
139-0250
UU
061-7661
VV
7G-1060
MMM
1S-2342

200-BK
200-BK
200-BK

L
L
B B

500-BR
506-PU

CONN 33
L8

584-YL
151-GN
L
614-PU
200-BK
L 2

HI

CONN 32

PART NO. CHG

PARK

144-GN

L 5

T
B+

FRONT LOWER
WIPER
9X-3392

L7

L 2

LO
MOTOR

L19

L71
144-GN

GND

WIRE
NN
GGGG
LL

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
MONITOR CIRCUIT.
TRANSMISSION CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.

L76

L76

576-PK
152-BU
575-YL
577-PU

L18

135-BU

FFF K

921-WH
202-BK
202-BK
202-BK

609-YL

A506-OR
A503-PK

CAB
GROUND

GND

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ATCH WIRE, CABLE &


COMPONENT
CIRCUIT GROUPING
DESIGNATION

HARNESS AS.
A
141-5445
A
257-7447
AAA
143-2440
CCC
144-0373
E
144-0383
F
145-5999
G
142-5835
H
101-8161
J
142-0776
K
142-0731
L
142-0732
M
142-7533
N
137-1120
P
127-1036
FFF
127-1030
U
143-3580
V
104-8588
X
124-1429
Y
144-0382
FFFF 142-8470
AA
115-9446
CC
101-8190
JJJ
101-8192
HH
101-8193

200-BK
200-BK

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

OPERATOR STATION

L21

L43

CONN 24

307-OR
202-BK
306-GN
E949-YL
E948-BU
306-GN

TRANSMISSION DIRECTION
AND SPEED SW.
8C-5337

BLOWER
9X-9363

3 U

24V CIGAR
LIGHTER
9W-0335

BLOWER SW
6P-3236

U 2

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

L62
L18

604-OR
321-BR

CIRCUIT NOT CONNECTED

L16

C491-PU
308-YL

L65
E458-YL
E458-YL
L3
L71

CENTERSHIFT
PIN SW
9X-9634
200-BK

NEUTRAL
START
CONTROL
117-9364

129-BU
200-BK
U

X
3
5
1
4
2

165-RD
F775-BU

CONN 19
124-RD
521-YL
515-GY
516-GN
517-BU

200-BK
614-PU
200-BK

L42

PANEL LAMP
(SHIFT LEVER)
7N-5876
NOTE B
200-BK
200-BK
200-BK

614-PU
614-PU

CIGAR LIGHTER

8C-9787

L20

15

L43

CONN 21

OFF C U
ON S U
ST B U

200-BK

308-YL
E459-WH

R U

GN
GN

1
2

L41

BULB
9X-7849

START AID
SOLENOID
9G-4365

1
2

CONN 20

KEY START SW
9G-7641

AAA
1 311-WH
2 200-BK

PARK BRAKE
PRESS SW
112-2404
308-YL
200-BK

L26

L43

RD
BK

BK-18
BK-18

1
2

L36

CIRCUIT CONNECTED

L62

CONN 27

L7

L36

A
H

L71

BLADE
FLOOD
LAMP
9X-6775

A
CC
609-YL
609-YL 1
200-BK
200-BK 2

COLOR

ABBREV

200-BK

2
1
3
8
5
6
4
7

L29

CONN 8

BK-18
BK-18

GND

L36

C491-PU
200-BK

L53

BEACON
9X-9556
Y

MOTOR

PARK

L53

COOLANT TEMP
SENDER
7N-8532

HH Y
1 608-GN
2 200-BK

PK
GY
BU
WH
RD
BK
BR
PU

REAR WIPER
9X-3392
LO
HI

921-WH
614-PU
604-OR
321-BR
556-WH
200-BK
200-BK

L26

L7

ACTION ALARM
9G-9813

CONN 6

VV

FRONT FRAME

AAA
A476-PU

ENGINE OIL
PRESSURE
SENDER
116-9937

AAA
441-OR

VV

ZZ

ZZ

200-BK
200-BK

TRANSMISSION ACTION
LAMP RELAY
106-9188

L51

200-BK
200-BK

L43

REAR
FRAME
A
Y
2 306-GN
3 310-PU
6 311-WH
1 403-GN
4 608-GN
5 202-BK

200-BK-8
200-BK

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

FRONT UPPER
WIPER
9X-3392

L46
113-RD
439-YL

611-PU

SYMBOL

CONN 34

200-BK
200-BK
200-BK
200-BK

BK-6

L36

L38

LL
200-BK

200-BK
327-PK

200-BK

L7
L36

L1

4
200-BK-8

FRONT
FRAME

L63

308-YL

L7
L36

UU

200-BK-4

L62

L63

L44

L7

200-BK
200-BK

L76

L13

L29

HI BEAM
HEADLAMP
9X-7170

IDENT

118-GY
118-GY

TT
KKK
12V BATTERY NEG POS
3T-5760

200-BK-6
202-BK

STEERING CONSOLE

306-GN
795-YL
326-PU
E459-WH

L#

L76

L8

REAR
FRAME

L71

L38

ENGINE

LLL

C'SHIFT PIN
INDICATOR
M LAMP
7N-5876
NOTE B

L4

L21

L38

200-BK
200-BK
611-PU

L21

10
7
8
6
4
3
5
9
1
2

L4

FLOOD
LAMP SW
9X-9632
NOTE G

165-RD
165-RD
200-BK
200-BK
200-BK

FFFF

CONN 35

LAMP
7N-5876
NOTE B

L21

101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
614-PU
200-BK

12V BATTERY
3T-5760

RD-00

RD-00

FORWARD
HORN
7T0969
NOTE E

LO BEAM
HEADLAMP
9X-7169

614-PU
614-PU

L9

RR

LLL
BK-00

POS NEG

RR

HI BEAM
INDICATOR
7N-5876
NOTE B

R/S SYSTEM
AIR PRESS
GAUGE
1W-3306

439-YL

UU

BK-00

BK-00

RD-00

LAMP
7N-5876
NOTE B

152-BU
152-BU

DISCONNECT SW
7N-0718

L62

200-BK
200-BK
200-BK
200-BK-6

200-BK
200-BK

L63

STARTER
106-8558

AAA

RESISTOR
7T-4003

200-BK

BLADE
FLOOD
LAMP SW
123-5849
NOTE F

FRONT
FRAME

L67

FFFF

619-GN

L11

KKK

L/S SYSTEM
AIR PRESS
GAUGE
1W-3306

119-PK

MOTOR

DIFFERENTIAL
UNLOCK SW
123-5862

PARKING
BRAKE
LAMP
7N-5876
NOTE B

119-PK

AAA

ENGINE SHUTDOWN
CONTROL
9G-9287

L22

A506-OR

VOLTMETER

1
5
4
6
3
2
7

MTR BAT

A
1 A429-YL
2 200-BK

609-YL
608-GN

IGN
GRD

614-PU
614-PU

L22

CONN 16

614-PU

ART
SENDER
3E-5383

304-WH-10
AAA
101-RD-4
A

L63

326-PU

301-BU-10
G

306-GN
326-RD

TT

L56

L23

556-WH
498-WH

3
4

J 5

BLOWER
9X-0343
K
MOTOR
A506-OR
1 RD
200-BK 2 BK

SEND

GRD

108-BU
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

107-RD
200-BK
327-PK

L56

1 J 609-YL

FFFF
114-RD
322-GY

619-GN
200-BK

CONN 26

200-BK
200-BK

YL-18
WH-18
OR-18

AAA

AC-5 AAA

L67

L67

L55

3J

614-PU

101-RD
101-RD
101-RD
101-RD
101-RD

RESET
OFF (KEY)
OFF

CONN 39

L55

614-PU
200-BK
200-BK

3 J

4
1
2
5
3
6
7

611-PU
619-GN
200-BK

CONN 36

1
2

FRONT DEFROSTER
9X-9657

200-BK
200-BK
200-BK

AIR
PRESSURE
LAMP
7N-5876
NOTE B

COLD
TEMP
LAMP
7N-5876
NOTE B

TRANS
ACTION
LAMP
7N-5876
NOTE B

L18

RD-18
BK-18
BU-18

403-GN
310-PU
200-BK
105-RD
130-RD
124-RD
113-RD
165-RD
608-GN
609-YL

J
614-PU
614-PU
200-BK
200-BK
J
165-RD 2
J
614-PU
200-BK

TAIL
LAMP SW
3E9319

J 2

A476-PU
200-BK
614-PU
611-PU
E975-PU
498-WH
M998-OR

604-OR
130-RD

+BATTERY
GROUND
ENG SOL

CONN 10

SHUTDOWN
BREAKER
6T-3642

10
9
8
1
3
2
4
6
5
7

IGN
SEND

200-BK
200-BK
200-BK
200-BK

L5

10A

CONN 15

614-PU
308-YL
F743-YL

101-RD-4
101-RD-10

109-OR-4

A-C1
1
2
3
4
5
6
7

101-RD-4

101-RD-4

200-BK-4

614-PU

9
3
2
7
1
5
8
6
4

F843-YL
900-PU
902-BR
901-WH
903-GY
M917-PK
G460-GN
M918-GN
751-GN
752-YL
754-BU
755-OR
921-WH
308-YL
202-BK

116-RD

L24

441-OR
A429-YL
F473-YL
E458-YL
308-YL
C491-PU
439-YL

439-YL
611-PU
E975-PU

J 2
149-RD

200-BK
200-BK

614-PU
200-BK

L23

3 J
619-GN
4
614-PU

J 5

200-BK
A429-YL
C491-PU
A476-PU
441-OR
E458-YL

L26

CONN 11

J
1 101-RD-10

114-RD
103-RD
149-RD
116-RD
165-RD
113-RD
124-RD
130-RD
105-RD

HORN
TAIL LAMPS
BLADE FLOODS
REAR FLOODS
DIFF LOCK
GAGES
HEATER
STOP LAMPS
KEY START SW

J 2

L6

202-BK

202-BK
E975-PU
321-BR
795-YL
306-GN
307-OR
308-YL
E460-BR

ALT

109-OR-4

J
J
J
J
J
J
J
J
J

614-PU
200-BK

ALTERNATOR
BREAKER
9S-4693 STD
Y
101-RD-4
Y 40A

103-RD

HEADLAMP/
TAIL SW
1 3E-9317

D
E
A
B
C
F
G
H
J

STD
ATCH

304-WH-10

3K8782 FUSE (10A)


8M8948 FUSE (15A)
FUSE BLOCK
10A
9G-0747
10A
10A
10A
10A
10A
15A
10A
101-RD-10
10A

105-RD
307-OR
326-PU
308-YL
E459-WH
F775-BU
165-RD

ALTERNATOR
6N-9294 35A
100-5047 50A

1
2
3
4
5
6
7

CONN 1

AA

308-YL
326-PU
307-OR
105-RD

109-OR-10

M918-GN
M917-PK

L54

103-RD
614-PU
200-BK

921-WH
921-WH
921-WH

START
RELAY
3E-7279

F843-YL
202-BK

L50

L65

614-PU
200-BK

E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL
202-BK

103-RD

CONN 14

RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL
GROUND

1
2

L54

L38

(24 V)
(12 V)

LAMP
8M-6176

GRD

ENGINE OIL
PRESSURE

L24

614-PU
614-PU
200-BK
200-BK
102-BU

SEND

GRD

310-PU

CONN 25

200-BK
200-BK

HEADLAMP DIMMER SW
103-5678
619-GN

308-YL
308-YL
308-YL

L53

4
1
2
3

M917-PK AND
M918-GN ARE
TWISTED PAIR

1
4
3
2

AC-2

310-PU
306-GN
326-PU
795-YL
E459-WH

101-RD
124-RD
200-BK
614-PU

3 J

L25
L56

M917-PK AND
M918-GN ARE
TWISTED PAIR

M918-GN
M917-PK

A476-PU
200-BK

START AID SW
123-6375

SEND

(24 V)
(12 V)

WH
RD
OR
PU
GN
GY
PK
YL
BK

DIFF
UNLOCK
LAMP
7N-5876
NOTE B

IGN

IGN

1
2
3
4
5

108-BU
200-BK

614-PU J
200-BK J
J 2
308-YL

1
8
6
4
3
9
7
5
2

200-BK

CONN 22

GAGE
CLUSTER
127-8314

611-PU
619-GN
114-RD
322-GY

ARTICULATION

498-WH
200-BK

A429-YL

619-GN
AC-4

J 2
611-PU

441-OR
614-PU

893-GN
892-BR
308-YL
202-BK

306-GN

903-GY
921-WH

COOLANT
TEMP

614-PU
200-BK

8
7
1
2
3
5
6
4
498-WH
556-WH
308-YL
322-GY
114-RD
611-PU
619-GN
614-PU

HORN SW
116-2145

24
23
22
21
20
19
18
17
16
15
1
3
4
5
6
7
8
9
10
11
12
13
14
2

CONN 2

20 Page, Color 2

200-BK

HEADLAMP
BREAKER
3T-2662

202-BK
306-GN

INCHING PEDAL
PRESSURE SW
(TRANSMISSION)
111-7088

RENR9540-01

L46

902-BR
921-WH

RD
WH
BK

+ SIG
J
403-GN

200-BK
A429-YL

M917-PK AND M918-GN ARE TWISTED PAIR

L46

101-RD

751-GN
921-WH
752-YL
754-BU
755-OR
900-PU
921-WH
901-WH
902-BR
903-GY

15A

1
9
2
3
4
5
10
6
7
8

1
2

901-WH
921-WH

S
T
G

SERVICE
METER
3E-9359

L12

609-YL

135-BU
200-BK

L21

L65

F843-YL
202-BK

STOP/TAIL
LAMP
8C-6207

101-RD

102-BU
101-RD

900-PU
921-WH

L50

L65

J
2
1 322-GY

ARC SUPPRESSOR
106-8704

403-GN

NN

200-BK

755-OR
921-WH

BK
BK

L54

101-RD

TRANS SPD SENDER


104-6387

L54

202-BK
G460-GN
308-YL

754-BU
921-WH

L21

INSTRUMENT PANEL
1
2

L76

L16

308-YL

200-BK

752-YL
921-WH

L76

200-BK
200-BK
200-BK
200-BK
200-BK

L16
L12

614-PU
614-PU
614-PU
609-YL

CONN 37

608-GN
A429-YL
A476-PU
E458-YL
441-OR
C491-PU

L42

403-GN

101-RD-4
101-RD-10

1
2

105-8827 DIODE AS.


E
MUR440
1
556-WH
2
200-BK
L46

L46

751-GN
921-WH

1
2

200-BK
200-BK
200-BK

507-WH
506-PU
578-BU

135-BU
200-BK

12V POWER
PORT
117-2311

L12

L41

BK-18
WH-18

507-WH
200-BK

L16

556-WH

1
2

556-WH
200-BK

GN
GN

1
2

A429-YL
200-BK
403-GN
608-GN
441-OR
A476-PU
E458-YL

200-BK

SOL 8
127-0574

1
2

CONN 3
NNN
NNN F
A 126-PK
A 308-YL
B 202-BK
B 202-BK
C G460-GN
C G460-GN

L55

101-RD-4

SOL 7
127-0574

1
2

200-BK
L55

200-BK

L55

SOL 6
127-0574

1
2

E458-YL
308-YL

3
1 108-BU
2 200-BK
K

614-PU

L54

SOL 5
127-0574

1
2

MOTOR

E975-PU
200-BK

WH
RD
BK

L52

SOL 4
127-0574

1
2

REAR
WASHER
7T-8891

200-BK
611-PU

165-RD
165-RD

DOME LAMP
8C-9678

2
1

SOL 3
127-0574

1
2

609-YL

L12

L65

PP

L69

L69

2
1

SOL 2
127-0574

MOTOR

L21

L65

200-BK
200-BK
135-BU

L67

TRANSMISSION
OIL TEMP SENS
3E-8700
OR-18
V+
BK-18
GROUND
YL-18
SIGNAL

SOL 1
127-0574

F473-YL
200-BK

CONN 5

L51

6
3
5
4
1
2

DIFFERENTIAL
UNLOCK SOLENOID
7T-9073

FRONT UPPER
WASHER
7T-8891

135-BU
200-BK

GROUND
+ BATTERY
GROUND (RADIO)
+12V RADIO
+24V IN
+12V MEMORY

L69

609-YL
308-YL
556-WH

1
2

200-BK
200-BK

DD HH
1 608-GN
2 200-BK

L16
L12
L65

202-BK
202-BK
202-BK

608-GN
200-BK

200-BK
200-BK
556-WH

L50

A
L16

202-BK
306-GN
307-OR
308-YL
921-WH
321-BR
795-YL
E460-BR
M998-OR
E975-PU

200-BK

604-OR
614-PU
200-BK

REAR FLOOD
LAMP
9X-6775

L51

L51

L50

24 TO 12 VOLT
CONVERTER
119-1733

2
6
4
1
9
3
7
8
10
5

CCC
604-OR
614-PU
200-BK

2
3
4
5
1
6
7

202-BK
306-GN
307-OR
308-YL
921-WH
321-BR
795-YL
E460-BR
M998-OR
E975-PU

1
3
2

RD
WH
BK

CCC
604-OR
614-PU
321-BR
921-WH
200-BK

L25

S
T
G

MOTOR

4
200-BK

CONN 4

614-PU
614-PU
614-PU

STOP/TAIL
LAMP
8C-6207

439-YL
200-BK

CCC
1 321-BR
2 921-WH

BK
BK

FRONT LOWER
WASHER
7T-8891

5
A

619-GN

611-PU

619-GN
611-PU

L2

10

L2

11

611-PU
619-GN

12

200-BK

13

614-PU
200-BK

14

15

P
P

P
P

HI BEAM
HEADLAMP
9X-7170

LO BEAM
HEADLAMP
9X-7169

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE


NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: TERMINAL
3T-3157
SPRING
3T-3159
SOCKET
3T-3158
CONTACT
6D4161
BOOT
3T-3278
NOTE C:TRANSMISSION SHIFT LEVER LOGIC TABLE:
TO
24V OUTPUTS
GND
SOLENOIDS S B D W/ SOL NEU
GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET
PARK
N
1F
2F
3F
4F
5F
6F
7F
8F
1R
2R
3R
4R
5R
6R
NOTE D: THE FOLLOWING WIRES MUST BE TWISTED
AT LEAST 1 TURN / 25 MILLIMETERS
710-GN & 202-BK: 892-BR & 893-GN
NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED
NOTE F: WITH FRONT FLOOD LAMPS ONLY USE
SWITCH 123-5849
NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD
LAMPS USE SWITCH 9X-9632

BRAKE AIR SW
112-2404

STOP LAMP
SW
2M-9346