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Ot
*
1O
Size ................
trwz-'n'....i
SERIAL NO._______
GENERAL PURPOSE
General Inspection with Lathe Froperly Leveled and Ready for Operation
Transverse.
I
indle camining action
2
3 Spindle nose runs out
T Center runs out
T Spindle hole runs out
Lathe properly leveled.
MAX. ERROR
ALLOWED
Precision level
______________________________
Total indicator
Total indicator
At mouth
Total indicator
At end of 12" test bar
Total indicator
Vert.
Zero to high at front end
T Headatock spindle alignment. 12" test bar.
Horiz.
T
front end
Tailatock spindle alignment, fully extended
Vefl.
Zero to high at front end
Horiz.
Zero to forward at front end
Zero to tailstock high
IT Tailstock alignment with headstock every 6" along bed Vert.
Horiz.
iT
Zero to tailstock forwar
ii Cross.slide square. Faces 16" die, plate. Flat to concave
14 Boring test. In 12" length
Max.
15 Compound rest ways parallel to bed ways. Full travel
16
-__________________________
__________
-
Vertical
Horizontal
Veitical
Horizontal
Vertical
Horizontal
___________________
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
10
11
12
13
14
15
Maximum
Maximum
__________
.000a8
.0007
.0004
.00Q
.0004
________-
.Ui0
-
T0ct
.ooo4
O.K.
O.K.
O.K.
O.K.
O.K.
O.K.
.004
.004
____
_____________
fl
_________
___________________________
____________________________
___________________________
OK
_________________________
Oh
Oh
OK
Oh
./
_____________________
__________________
1?
18
.0005
.0005
.0005
.0005
.001
.001
.0005
.0008
.0006
.001
.00075
.001
.0O1
.001.
.0015
ACTUAL
TEST
All
______________________
Thrn
I4
&
3.ttI O.K.
.
o.
Lou
ie1
.
)ate Inspected
Inspector ......................
INSTRUCTION BOOK
TABLE OF CONTENTS
GENERAL
Page
Cleaning
.........
3
Construction Features
4
Installation ........
4
Leveling ..........
4
Lubrication .......... 5
Precautions
6
.........
Serial Number .......
4
.
11
12
12
ATTACHMENTS
Taper Attachment ......
Collet Attachment .....
14
15
HEADSTOCK END
Chaiige Gear Box
Driving Clutch
Headstock ......
Motor Drive .....
Speed Plate .....
Spindle ........
10
8
7
9
7
8
TAILSTOCK END
Tailstock ......
13
ORDERING
Instructions
16
PARTS LISTS
Foundation 24891 ......
Head 930-4140 .......
Head 930-4205 .......
End Feedworks 930-4141
Feed Box 930-4142 .....
Bed 930-4143A .......
Apron 930-4144
......
Carriage 930-4145 ......
Compound Rest 930-4146
Tailstock 930-4147
Thread Indicator 930-4167
Steady Rest 930-4165
.
Follow Rest 930-4166
Collet Attachment 930-4148
Taper Attachment 930-4149
Oiling Diagram 15233
.
19
21
21B
23
25
27
29
31
33
35
37
39
41
43
45
46
Head ........
Head, Outside
End Feedworks
Feed Box
Bed ........
Apron .........
Carriage ......
Compound Rest
Tailstock
Thread Indicator
Steady Rest
Follow Rest
Collet Attachment
Taper Attachment
.
20
21A
22
24
26
28
30
32
34
36
38
40
42
44
i(
'P
i''
GENERAL
tween head and center leg and also between center leg and tailstock, and adjust center leg adjusting screws to remove any
"hump" or
ag".
be gone over and all bearings flooded with oil while running
at a slow speed. (See oiling diagram on following page.)
The headstock operates in a bath of oil, with oil pump
and filtration to main spindle bearings. Automatic oiling of
the apron and carriage ways is provided by a pump and distributing system.
The apron oil reservoir and the headstock should be drained,
flushed out and refilled with oil as specified at least twice a
year.
LUBRICATION SYSTEM
PRECAUTIONS
Keep the machine clean and well oiled. Avoid putting tools
or wrenches and files across the bed of the lathe. If you must
keep tools on the bed, a board should be' provided so as to protect the finished surfaces of the vees.
Remember that the manufacturer has built precision into the
machine and that the bed and carriage "flats" are not intended for
use as anvils and that such use is detrimental.
Always use wrenches that are a proper fit on the various
bolts and screws so as to avoid turning over the corners and
finally getting a condition where a pipe wrench Is necessary to
get a grip. Suitable wrenches are provided with machine.
HBADST OCK
Changes in spindle speeds are effected through sliding gears
operated by levers on the outside of the headstock. The speeds
available
I
UDING I3CAR HEAD _
or
BACI( GEAR
______
1I l8II IlO'
DPRENTiIcoREI v,1 22 I I
o.cEs1c\tysLu3&t/ 1/1 29 1171
RIVING
560RPM. E\2/1 36 1212
1 471 276
RIALNO
I \\' 1 58 t342
C
No
1432
73 _________
Ii
_________1______
/?\
'NUF.CTURE
INSPECT1ON
B.Ek GEAR
LEVER
or
LEV ER
/
T-
EUPRENTEECO
2 191
PULLEY
500 RPM
SERIAL No
1\1 9I IS6 I
-t1
'
DAYC Or
4.NUACTURI
CNTRAr No.
(J 2i It
ssusA
DRIVING
246
5 305
ION
____
DRIVING CLUTCH
JUIUIIIIIIUIIIUIIIIIIIInoIfIIF1IIIIIUIIIIIU..I
TO ADJUST CLUTCH
adjusted
it
will
When properly
not
slip even
flaybesto5t
,,
TO TIGHTEN
WITHORAWLQCKPLATE FROM
NOTCH -TURNNUTONENO1tH
REPLACE PLPrE& TIGHTEN SCREW
There
is
but
one
Ad jus t men t i se ff ec t e d
by removing the lock plate and turning the adjusting nut. Turn
to the right to tighten and to the left to release. Re-engage
the lock plate in one of the slots provided for the purpose.
A brake is provided for quickly stopping the machine. The
clutch and brake are both op erated by the clutch levers, one of
which is provided at the qui ck change gear bank and the other at
the right hand side of the apron.
-'
Due to its rugged const ruction and the amp.le size.. bearings
\
\
'
,-Lock nut
fortakng up
end thrust
Fece9ear cIoseto
LMt_crp collar
front bearings reducing spindle
deflection 1o minimum
used, the spindle will seldom, if ever, require hearing adjustAll thrust is taken by the two front bearings, which are
ment.
Adjustment of the
rear bearings is made 'by releasing the set screw and turning the
adjusting collar which is threaded onto the spindle,
The spindle is SAE 6140 Chrome Vanadium alloy steel, heattreated and hardened to Rockwell C36-40. The long taper keydrive spindle nose is standard #L-l, Hardened to Rockwell C5558.
MOTOR DRIVE
Adjustment of the driving motor to suit the driving element,
whether it be chain, flat belt or multiple vee belt is by' movement of a hinged plate upon which the motor is mounted, This
adjustment is through a screw and nut at the front of the motor
plate.
feedworks
gears
threads, including metric, can be secured by using special gearing in the endworks.
10
The apron and carriage receive power from either the feed
rod or the lead screw. The feed rod transmits power through
gearing in the apron. Lever A controls friction disc clutch for
longitudinal feed and lever B for cross feed. Lever C engages
and disengages all of the gearing in the apron. The lead screw
reverse
The
lever D which reverses the lead screw. Lathes not equipped with
this
reverse lever mounted directly under the oil gauge on the end
feedhox.
travel.
Lubrication of apron and carriage bearings is by means of a
small oil pump immersed in an oil reservoir at the bottom of the
Oi1 tubes lead from this pimp to the various lubrication
apron.
centers.
path.
First the tool is set with respect to the work and then the
micrometer stop is engaged. The set screw in the stationary
casting is tightened and the set screw in the revolving section
is loosened.
visible.
The carriage screw is used to remove the tool from the work
at end of one threading cut. Upon starting the successive cuts,
turning the carriage screw until the "stop" is reached will
located the tool in the same position. The depth of the new
cut is governed by turning the top-slide handle.
TAILSTO CK
The tailstock is of the massive two bolt type and is so
designed as to permit setting the compound rest parallel with
the bed of the lathe. Spindle is carefully fitted and is provided with an equalizing type of binder. A single movement,
forward or back, of a convenient lever at the top of the barrel,
locks or releases the spindle without affecting alignment.
Lateral adjustment is provided for turning tapers by offsetting the tailstock.
13
TAPER ATTACHMENT
The
fasten the rod to the bed clamp which in turn is then clanped to
the bed.
The
taper bar "E". The angle at which this bar is set. is duplicated
on the work. Two scales at each end of the bar allow quick
setting of the taper. One scale reads in degrees of included
angle,. the other in inches per foot.
A telescoping feed screw is provided in the carriage so
that the full range of the taper may be turned withoutfurther
adjustment.
However, when setting up the taper attachment, it is essential that the carriage slide be set so that it will move freely
throughout the length of taper to be cut.
14
COLLET ATTACHIVt.NT
The collet attachment consists mainly of a spindle nose
piece, a pusher tube, and the operating lever. The operating
lever is attached permanently to the machine. The pusher tube
may or may not remain in the spindle.
This tube is a long length of narrow walled steel tubing
and is not, placed in the spindle until the collet attachment is
to be used. With the pusher tube in place, the collet is inserted in the spindle. The nose piece is assembled to the spindle
nose in the same manner as a face plate or chuck0
The lever operates toggles that force the collet into the
taper nose causing it to close up and grip the work.
15
Part number
if possible
-
specify
(a)
Outside Diameter
(b)
Number of teeth
(c)
Width of teeth
(d)
Diameter of Hole
16
Drawing #930-414$A
BED
Parts List
Part
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
1
2
3
4
5
7
8
11
13
15
16
17
18
19
20
21
22
23
25
28
B 29
B
B
B
B
B
B
B
B
B
B
B
30
33
35
37
40
43
44
45
46
47
48
B 49
B
B
B
B
3
50
51
52
53
54
Quan.
Bed.........................
Tail End . .........
Lead Screw Bracket
Read End ..........
Lead Screw Bracket
Lead Screw . ..................
Fe e d H od . ...................
Feed Rod Clutch . ................
Feed Rod Clutch Collar
Lead Screw Thrust Washer. .
.......
Lead Screw Thrust Washer .............
.
.
.
.
Lead Screw Thrust Washer. . . .
Lead Screw Thrust Washer.
Lead Screw Gear
H ac k P in
.............
.
.
Rack
Rack
.....................
Ha ck
Feed Rod Bushing
Feed Rod Clutch Bushing .
.
.
.
.
.
.
.
Rack
3/8" x 1k" Allen Fil. Rd. Cap Screw
.
Lead
3/8" x " Allen ildis. Set Screw Dog Pt,
Screw Gear.
3/8" x 3/8" Allen Hdls. Set Scr, Dog Pt. - Feed
Rod Clutch COllar
1/8" x 3/8" C.R. Pin
Lead Screw Bracket
Feed Rod . . . .
" x *" x 2" Hound End Key
x
l'
Center
Tit
Key
x
Lead Screw Gear
*'
"
Lead Screw Bracket .
#2 Bowen Oiler
#6 Fafnir Lock Nut & Washer
Lead Screw
#204J Fafnir BaIl Bearing
Lead Screw
.
Tail End .
.
.
Lead Screw Bushing
Lead Screw Bushing
Head End
.
.
.
.
.
" x 1*" Allen Fil.Hd.Cap Scr. - Lead Scr, Brkts.
" x 2 " Allen Fil.Hd. Cap Scr, - Lead Scr, Brkts,
#7 x 1" Threaded Taper Pin with Nut - Lead Scr.
Brackets
#7 x 2*" Threaded Taper Pin with Nut - Lead Scr,
Brackets
Bed Cover Plate . ................
#10-24 x " Button Head Screw
Bed Cover Plate
#4 x 2" Taper Pin
Feed od Clutch Collar.
3/16 " x 3/8" C.R. Pin
Lead Screw .
5/32 " x 11/16" C. H. Pin - Lead Scr.Thr. Washer
-
1
1
1
1
1
1
1
1
2
2
1
1
*
*
Quantity varies,
2
1
*
1
1
2
1
1
8
1
1
1
1
2
2
2
2
1
2
1
1
1
Drawing #930-4146
COMPOUND REST ASSEMBLY
Parts List
Part
No.
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CR 21
Quan,
.
Bottom Slide
.
.
.
.
.
.
.
.......
TopSlide
...................
Top Slide Gib .
...............
BottomSlideGib ..............
ChipGuard ....................
TopSlideScrewNut
............
Top Slide Gear Stud Bushing
..........
.
.
.
.
.........
Swivel Slide
.............
SwiveiSlideStud
Top Slide Dial Bushing .............
......
Top Slide Screw .......
Top Slide Dial Thumb Screw
..........
Top SlideDial ...................
Top Slide Thrust Screw . .............
Top Slide Gear Stud ..............
.
Top Slide Nut Dowel . . .
........
.
.
.
...............
.
Swivel Bolt
..............
Top Slide Gear .
Top Slide Gear Stud ................
3/8"-l6 x 1" Allen Socket Hd. Cap Scr. Top
Slide Gear Stud Bushing ....... . . .
5/16"-lB x 3/4" Allen Socket Hd. Cap 5cr.. Top
.
.
.
.
Slide Screw Nut .........
3/8" Spec. Fil, Hd, 5cr. Chip Guard
.
.
5/16" Spec, Gib Scr. Bottom Slide & Swivel Slide
5/8"=ll x 1" Allen Hdls, Scr. Bottom Slide
l/2tt_20 Spec. SAE Nut Swivel Bolt
.
.
9/16"-l8SAE Single Chamfer Check Nut Top Slide
..............
Gear Stud .
.
l/2"-20 SAE Check Nut Top Slide Thrust Screw . .
#2 x 1" Taper Pin Top Slide Gear Stud Bushing .
9/16"-lB SAE Dbl, Chamfer Check Nut Top Slide
Gear Stud- ........ . .........
#0 Bowen Oiler Top Slide Gear Stud Bushing
#2 Bowen Oiler Top Slide . . ..........
#3 Bowen Oiler Bottom Slide and Chip Guard .
.
5/16" x 1/2" Allen Hdls. Set Scr, Bottom Slide
#3 Woodruff Key Top Slide Screw and Gear Stud .
.
.
.
.
.
.
Washer Top Slide Screw .
.
.
.
.
#2 x 1-1/8" Taper Pin Top Slide Gear . .
1/4" Dia, x 3/8" Lg. Copper Plug Top Slide Dial
.
.
7/32" x 1/4" Copper Plug Bottom Slide
#2 x 1/4" Parker Drive Scr. Top Slide Oil Pl.te
.
.
.
Mod, 766 Cinn. Compound Rest Handle
.
.
.
J. H, Williams Finished Wrench #605
.
5/l6"-18 x /4" Allen Hdls. Scr, Stud Bushing .
TopSlideOilPlate . . .
.
.
.
.
,,,.
.,
5/l6"-'lB x 7/8" Allen Hdls, Scr. & Swivel Slide
,
CR
CR
CR
CR
CR
22
23
24
25
26
CR 27
CR 28
CR 29
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
CR
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
32
1
1
1
i
1
1
1
i
i
1
1
1
1
1
1
1
2
2
1
2
1
2
2
1
2
1
1
2
1
1
2
2
1
3
1
2
1
2
4
1
1
1
1
1
Drawing #930-4147
TAILSTOCK ASSEWIBLY
Parts List
Part
No.
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Quan.
-"
34
1
1
1
2
1
1
1
1
1
1
2
1
2
2
2
2
1
1
1
1
1
i
1
2
Drawing
#930-4167
THREAD INDICATOR
Parts List
Part
No.
TI
TI
TI
TI
TI.
TI
TI
TI
TI
1
2
3
4
5
6
7
8
9
Quan,
Stand
.....................
.
Indicator Gear . .
.
.
.
Dial Shaft ................... .
............ .
Indicator Dial .
Shoulder Screw ................
Washer .. . .
.......
.
#2 x 1-3/4" Taper Pin
Indicator Dial
..
#2 x l_l/411 Taper Pin
Indicator Gear
Stand
#0 Bowen Oiler (style "a")
.
,
36
i
i
1
i
1
1
1
1
1
Drawing #930-4165
STEADY REST
Parts List
Part
No.
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
SR 21
Quan..
38
1
1
1
2
3
3
3
3
1
6
1
3
1
1
1
1
1
6
6
3
1
Drawing i93O-4166
FOLLOW REST
Parts
Part
No.
FR
FR
FR
FR
List
1
2
3
4
FR
FR
FR
FR
FR
FR
5
6
7
8
9
10
FR 11
FR 12
Follow Rest
_____
..................
Jaw ....................... 2
JawEndPlug .................
2
Adj. 5cr. Bearing ...............
2
Adjusting Screw ..................
....................
Handknob
Jaw Tightener Screw ..............
5/8" x 2nt Hex, Rd0 Scr, (follow ret) . . .
2_1/4tt
.....
Taper Pin (follow rest)
#5 x
.
.
.
# x i' Taper Pin (adj0 scr, handknob)
l/2 Dia, x o/l6" Thick Copper Plug (jaw
tightener
screw)
1-3/8" Dia. x 11/16" Hole x i/s" Thick Washer
(follow rest)
40
2
4
2
2
4
4
2.
.2
Drawing #930-4148
COLLET ATTACHMENT ASSEMBLY
Parts List
Part
No.
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA.
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Quan.
Yoke .
...................
Yoke Lever .......
.
Hand Lever ...................
EndOover ...................
Ho us 1. ng ....................
T ogg 1 e . . . .................
Closer Body ..................
Collet Closer ................ .
Ti.ibe . .
...................
S P00 1 .....................
Toggle Carrier ................
Toggle Bearing ..................
LockNut
...................
Yoke Lever Shaft ................
S 1 e eve ......................
."
x 1*" Allen Fil. lid. Scr.
Collet Closer .
b/s" x 3-" Allen Fl]. lid. 5cr.
Housing . . .
3/8" x 1" Allen Fil. lid. 5cr.
Housing . . .
End Cover
-.
2
1
i
1
1
2
i
-"
*0***
42
1
1
1
1
2
1
1
6
1
2
3
1
1
1
1
2
2
1
1
1
2
3
1
1
i
1
1
1
i
1
1
1
1
i
1
Drawing #930-4149
ASSEMBI
TAPER ATTACB11El
Parts List
Quan.
Part
TA ].
Tape'S1ide................
TA 2
TA 3
Taper Bar . . . . . . . . . . . . . . .
Bed Clamp . . . . , . . . . . . . . ,
TA 4
TA 5
TaperSlid.eGib..............
Cross Feed Screw Thrust Bracket . .
Chip Guard . . . . . . . . . . . . . . . .
MainBraoket ...............
TA 6
TA ?
TA B
TA 9
TA 10
TA ll
TA ].2
TA
13
TA 14
TA 15
TA
TA
TA
TA
TA
TA
TA
TA
TA
16
1'7
18
19
2O
21
22
23
24
TA
TA
TA
TA
TA
TA
TA
TA
TA
TA
25
26
2?
28
29
30
31
32
33
34
TA
TA
TA
TA
TA
TA
TA
35
36
3?
38
39
40
41
TA 42
TA 43
TA 44
TA 45
TA 46
TA 47
TA 48
TA 49
TA 50
TA 51
TaperShoe
................
GIb Screw . . . . . . . . . . . . . . . . .
Taper Slide Holding Collar . . . . . . . .
TaperShoeGib . . . . . ...... ..
TaperBaa'Pivot..............
Pointer . . . . . . . . . . . . . . .
1
1
1
1
1
1
3.
1
8
1
1
1
1
1
2
1
1
1
2
1
1
1
4
1
4
2
4
1
1
2
1
2
7
2
2
2
1
1
1
4
1
1
1
2
2
2
1
1
44
2
1
1