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Targeted Steam Injection Using Horizontal Wells with Limited Entry Perforations
Thomas J. Boone, Daryl G. Youck and Sam Sun
Imperial Oil Resources
Abstract
Limited-entry perforations have been used in vertical wells in
both California and at Imperials Cold Lake field as a method
for distributing steam to different zones. The technology
relies simply upon designing the number, size and placement
of the perforations so that critical or choked flow occurs
across the perforations during steam injection, and steam exits
the well with the desired distribution. This paper describes an
experimental horizontal well where this same technology was
used to replace ten vertical injection wells with a single
horizontal well. The well was located between rows of
vertical wells in reservoir that had been subjected to more than
ten years of operations under cyclic steam stimulation. The
limited-entry perforations enabled steam to be targeted at the
cold regions of the reservoir. A more typical completion such
as a screened or slotted liner would not have provided any
control over the placement of steam in the reservoir. The
1000 m long liner was cemented in place with a completion
design consisting of only 28, 3/8 inch diameter perforations
which were drilled through the casing and cement. The
design injection rate for the well was 2000 to 3000 m3/day of
70% quality steam. This paper presents an assessment of the
performance of the well based on theoretical calculations,
measured injection pressures and rates, and 3D seismic
imaging.
Introduction
This paper presents the results from a pilot at Imperial Oil's
Cold Lake field where a horizontal well with a unique
at Cold Lake in previous field trials. The key reason for not
producing from the newer infill wells in a cyclic mode is to
save the capital cost of the associated production facilities,
completions and tie-ins.
The first trial of this mode of operation was implemented at
Cold Lake in 1988 using vertical wells. Figure 1 shows a 3D
seismic image of three pads at Cold Lake that was shot in
1994 [4]. AA pad, which encompasses 20 CSS wells,
continued to operate under CSS during this period. BB and W
pads encompass 40 CSS wells and 27 vertical, dedicated
injector wells that were drilled on the interior of the pad. The
"hot" regions in this image are depleted reservoir where the
recovery is > 45% of the original bitumen in place (OBIP).
The "cold" regions have typically less than 5% OBIP
recovery. It can be concluded from a comparison of these
images that: (1) there are significant regions on AA pad which
are not effectively being accessed by CSS with the original
well spacing at 1.6 Hectares (4 acres), (2) there has been a
significant conformance increase on the interior of BB and W
pads where the infill wells are located, (3) there is a marked
lack of conformance in the exterior region of BB and W pads
which is not being accessed by the internal injectors, and (4)
the optimal location of the infill wells is not necessarily at the
geometric infill locations since these regions can be hot and
depleted.
The horizontal well design described herein is primarily a
mechanism for implementing the same process as described
for the vertical wells but at a lower capital cost. The savings
arise because one horizontal well can replace 10 vertical
wells. Additionally there are savings in both lease and facility
costs since one pad of four horizontal wells can effectively
replace two pads with a total of 40 vertical wells. A
secondary but important benefit with a horizontal well is that
one has much more flexibility in the number and location of
injection points. Typically, one will log the well during
drilling to locate the perforations based on the measured
resitivities, temperatures and estimates of bitumen saturation,
with the perforations being targeted at the cold, undepleted
reservoir.
The one limitation to the application of horizontal wells is
the presence of tight streaks or zones which might limit the
vertical rise of steam. In this situation vertical wells, with
limit-entry perforations distributed above and below the tight
zones, are possibly a better solution. At Cold Lake, the
previously logged vertical CSS wells, and their production
history can be used to assess the suitability of horizontal
wells. If horizontal wells are appropriate, the same data can
be used to pick optimal target depth for drilling the wells
which is generally at the base of the clean sands.
Hindsight evaluations of the effectiveness of limited-entry
perforations in California have concluded that in some cases
they have not always performed as expected [2]. This has
been attributed to two key factors (i) erosion of the
perforations and (ii) high reservoir pressures that limit the
capability to attain critical flow. These issues are addressed in
the paper as well.
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Fundamentals
The methodology presented by Chien [5] has been used
extensively to study the range of flow rates and injection
pressures. The following approximations hold for the range
of operating conditions at Imperial's Cold Lake field:
(1) Critical flow occurs when Pr < 0.61 Pw, where Pr is the
reservoir pressure immediately outside the perforation and Pw
is the well pressure at the inlet of the perforation.
(2) Under critical flow conditions the flow through a
perforation can be approximated as:
Qpc = Cd F Ap Pw
(1)
(2)
(3)
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[TARGETED STEAM INJECTION USING HORIZONTAL WELLS WITH LIMITED ENTRY PERFORATIONS]
the sand and cement behind the casing. The injectivity then
leveled off near the theoretically anticipated values with no
evidence of erosion during the injection cycle. Experience
with these wells also confirmed the practical effectiveness of
using Equation (3).
Well Design and Completion
The key feature of the well design is the ability to target the
limited-entry perforations at the cold undepleted reservoir.
Due to steam override the undepleted reservoir tends to be
concentrated at the base of the reservoir between rows of
vertical CSS wells. A key question in piloting this concept
was how effective limited-entry perforations would be in
targeting steam at cold reservoir. The critical concern being
whether steam would channel along the wellbore to the preexisting hot channels or whether it would effectively access
the cold reservoir. For the purpose of evaluating the
effectiveness of the wells it was deemed advantageous to have
a pre-existing seismic image. For this reason the location of
the well was chosen to be on the southern edge of BB and W
pads as shown in Figure 2. As discussed previously, the
seismic image also showed a lack of conformance in this
region and an opportunity for improved steam conformance.
The well design is shown in Figure 3 has a 7 inch diameter
liner cemented in-place. A key concern during the completion
was the effectiveness of the cement placement when the well
crossed through partially depleted reservoir. A cement bond
log was run as part of the completion process and showed
good bond along most of the well leading to the assessment
that hydraulic isolation had been achieved.
Prior to cementing the liner in-place a resistivity log was
run and a temperature log was run in conjunction with the
cement bond log. Figure 4 plots the results of resistivity log
and the temperature log along the well path. The combination
of these two types of data and seismic data were used to locate
the perforations.
The selected locations for the perforations are shown in
Figure 2. The principles used to select the locations and
number of perforations at each location were: (1) each
perforation is designed for an injection rate of 75 m3/day, (2)
steam was to be targeted at cold reservoir and (3) where
possible the perforations were located at least 30 m from the
edge of the heated region to limit the potential for steam
channeling directly into one of the pre-existing heated
channels.
Normally, one would like to see a roughly even distribution
of the steam along the length of the well. However, for the
MH-1 well the CSS wells to the south of the heel section of
the horizontal well are no longer being operated so more
steam was targeted towards the toe. The design basis for
selecting the number (28) and diameter (3/8 inch, 9.5 mm) of
the perforations was to consider an extreme case where half
the perforations were accepting fluids at fracture pressure (i.e.
10 MPa) and the other half were accepting fluids at a
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[TARGETED STEAM INJECTION USING HORIZONTAL WELLS WITH LIMITED ENTRY PERFORATIONS]
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[TARGETED STEAM INJECTION USING HORIZONTAL WELLS WITH LIMITED ENTRY PERFORATIONS]
Grou nd Level
406.4 m m Casing
Top of the Colorad oShales
185 m m kB
273.1 m m Casing
1675 m m kB
690 m m kB
~450 m TVD
1400
1200
1000
800
600
5
45
7.5
35
Perforations
10
30
12.5
25
15
17.5
20
15
Resistivity (ohmm)
Temperature (deg. C)
Resistivity
40
Temperature
20
Fig. 4. Plot of the resistivity, temperature and selected perforation locations along the length of the
horizontal well.
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3000
December 19 to 31, 1996
Flowrate (m3/d)
2500
2000
Temporal
Trend of
the Data
1500
1000
500
Subcritical Flow
Curves
0
3
Pr = 6 MPa
7 MPa 8 MPa
9 MPa
6
7
8
9
Wellhead Pressure - 0.5 (MPa)
10 MPa
10
11
12
3000
January 1 to 15, 1997
Flowrate (m3/d)
2500
2000
1500
1000
500
Subcritical Flow
Curves
0
3
3000
Fig. 5(c) Cross plot of flowrate versus estimated
bottomhole pressure (WHP - 0.5 MPa) from
March 15 to 31, 1997.
Pr = 6 MPa
7 MPa 8 MPa
9 MPa 10 MPa
6
7
8
9
Wellhead Pressure - 0.5 (MPa)
10
11
12
2500
Flo
w r 2000
ate
(m 1500
3/
d)
1000
500
7 MPa 8 MPa
9 MPa 10 MPa
0
3
6
7
8
9
Wellhead Pressure - 0.5 (MPa)
10
11
12
[TARGETED STEAM INJECTION USING HORIZONTAL WELLS WITH LIMITED ENTRY PERFORATIONS]
12
4800
Wellhead Pressure
10
8
4000
Average Reservoir Pressure
3200
6
4
2400
Injection Rate
1600
800
17-Dec-96
6-Jan-97
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Fig. 6. Wellhead pressure, injection rate and interpreted reservoir pressure through the full
cycle of operation.
1410
1240
1410
2050
1110
4040
2850
2320
CSS Well
Infill Injection Well
Limited-Entry Perforations
10
CSS Well
Infill Injection Well
Limited-Entry Perforations
Fig. 8. Plot of seismic image after the first cycle of injection into the MH-1 well.
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