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Content
Introduction2
Floating Floor
75
SeaRox SL 480
SeaRox SL 436
76
77
Insulation in General
Technical Insulation
79
Preparation
Cutting
Installation
Securing Product
Pins
Washers
Vapour Barrier
Storage and Stacking
Calculation of Materials
Choosing the Right Product
8
8
9
10
10
10
11
11
12
13
14
16
Symbol Guide
18
A-Constructions19
Steel Bulkhead
Steel Deck
Aluminium Bulkhead
Aluminium Deck
19
33
45
49
H-Constructions53
Steel Bulkhead
Steel Deck
53
59
61
62
63
Construction Details
65
Sound85
Rules and Regulations
Sound Absorption
Sound Reduction
Dynamic Stiffness
SeaRox Acoustic Foil
86
87
88
90
91
93
94
95
96
Certificates97
Product Guide
101
Product Selector
102
Products103
Surfaces
109
Aquaduct111
Health & Safety
112
113
Stiffeners66
Bulkhead and Deck Connections
67
Installation of Surface Steel Plate
68
69
Draught Stoppers
70
Penetrations71
B15 Extension
72
Sprinkler Pipes
73
33
e.g.:
S e a R ox WM 9 6 0 ALU
Product range
Product identifier:
M
W
SL
PS
LM
MA
= Wired Mats
= Slab
= Pipe Sections
= Lamella Mats
= Mats
SC
Application code:
3 = acoustics; products mainly for sound absorption
4 = outfitting; products mainly as components of systems
6 = fire; products mainly for fire rated constructions
7 = c omfort; products mainly for thermal insulation of
accommodations
9 = t hermal; products mainly for thermal insulation of
technical installations
Product facings
ALU = reinforced aluminium
GW = glass cloth white
TB = glass tissue black
GS = glass scrim
SeaRox
OLD NAME
Comfort Insulation
SeaRox MA 700 GSd
SeaRox MA 700 ALUd
SeaRox SL 720
SeaRox MA 720 ALU
SeaRox SL 740
SeaRox MA 740 ALU
Marine Slab 60
Marine Slab 80
Marine Acoustic Foil
SeaRox WM 620
SeaRox WM 640
SeaRox SL 620
SeaRox SL 640
SeaRox SL 660
SeaRox WM 660
SeaRox PS 620 ALUSC
SeaRox SL 970
SeaRox LM 900 ALU
ProRox PS 960 ALU
Thermal Insulation
SeaRox WM 950
Outfitting Insulation
SeaRox SL 436
SeaRox SL 440
SeaRox SL 470
SeaRox SL 480
OLD NAME
Firesafe Insulation
Shiprock Plus
Shiprock Alu
Marine Batts 32
Marine Batts 32 RL
Marine Batts 45
Marine Batts 45 RL
Acoustic Insulation
SeaRox SL 320
SeaRox SL 340
SeaRox Acoustic Foil
NEW NAME
ProRox PS 960
1 Bridge
2 Corridors
4 Engine room
6 Disco
7 Cabins
8 Stairways
10
9 Galley
10 Public area
4
11 Offshore
10
11
Insulation in General
The installation of insulation material can be done in different
ways. It is up to the insulation contractor to choose the best
way for each application. For fire rated constructions the
installation has to follow the official drawings according to
the fire test. Drawings can be found on our website,
www.rockwool-rti.com. In the following you will find
a general description of the way the insulation work can be
done:
Preparation
CUTTING
installation
PINS
Securing H-constructions
On H-constructions it is some times required that the pins are approx
40 mm longer than the nominal thickness of the insulation and are
bent in different directions to ensure that the wool is secured.
The additional application of wire mesh is not needed when using new
SeaRox H-constructions because the wire mesh is already part of our
Wired Mat. On H-constructions the material has to be fastened with
spring washers.
Different pins
Steel pins are used for steel decks and bulkheads. The steel pins are
coated with copper for corrosion protection. Stainless steel pins with
aluminium tip are used for aluminium constructions. The pins are
normally 3 mm in diameter and can be aquired in different lengths.
WASHERS
Washers
The spring washers used to slide over the pins for securing the insulation should be 38 mm in diameter and of corrosion protected material.
10
vapour barrier
In rooms where vapour will enter the insulation as a reason of temperature/ pressure differences, a vapour barrier is often a demand.
When water vapour is moving from the hot room towards colder
surfaces, it will often lead to problems with corrosion. If it is oil vapour
this will be collected in the wool and endanger the fire properties of
the wool.
To close the surface on the ROCKWOOL SeaRox products there are
several options e.g. reinforced alu foil:
ll joints must be sealed with a tape width of 75-100 mm to ensure
A
an air tight surface.
Make sure that there is no grease, oil or dirt on the surface before
the tape is applied. This will cause the tape to come loose.
Make sure all holes in the surface are closed.
The surface must have a low flame spread approval if it is used
for marine applications.
11
Calculation of Materials
Below you will find a rough guidance for estimated need of material. Check your drawings for more detailed calculations.
insulation
2
Based on a plate of X m2: The amount of Slabs
for stiffeners can as guidance be calculated
as X times 0.7
Example:
100 m 2 of plate needs to be insulated.
Calculation of material for stiffener:
100 m 2 x 0.7 = 70 m 2
1
As guidance the use of pins and washers can
be calculated as follows:
Plate in m2 times min. 12.
Stiffener in m2 times min. 10.
Example:
100 m2 insulation of plate requires
100 m2 x 12 pins/m2 = 1200 pins
100 m2 insulation of stiffeners requires
100 m2 x 10 pins/m2 = 1000 pins
TAPE
WASTE
1
As guidance the amount of tape for joints can
be calculated by the insulated in m2 times
4 stated in running metres
Example:
Tape for 100 m2 of insulation;
100 m2 x 4 m/m2 = 400 metres
12
Fire insulation
Easy handling
Sound insulation
Less cutting
Thermal insulation
Fast installation
Insulation of technical installations
Labour intensity
Floating floor insulation
Panels
Insulation of sub-sea pipelines
Combinations e.g. fire and sound insulation
ROCKWOOL Technical Insulation has a large number of certificates for the different products and applications from classification companies based on fire tests made at IMO approved
fire institutes.
When choosing a product it is necessary to choose a product
that is approved by the classification company that has to approve the application/newbuilding in the end.
Some customers prefer to work with constructions based on
Slabs, securing easy handling of small size and fixed products,
others prefer to work with constructions based on Wired Mats.
For some customers it is important to have the best and most
safe solutions typically based on a two layer solution where
other customers tend to focus on easy and fast installation.
Thickness
Thermal conductivity
Mechanical strength
Type approvals
Water repellency
Type certificates
0575/year
All ROCKWOOL SeaRox products have good fire properties,
but when using the products on ships or offshore rigs it is
necessary to choose the right product fulfilling the needed
fire rating.
For marine and offshore application it is relevant also to
choose for the product with the best properties within water
repellency. All ROCKWOOL SeaRox products have very low
water absorption which secure the best product properties
also in the future.
Furthermore it can be relevant to evaluate the different solutions with regard to the working and installation method.
It is important to make sure that the products and constructions have the right approval needed in the specific project,
e.g. construction approval, non-combustible approval and low
flame spread approval. Remember to check if the certificate is
valid at the time where the insulation plan is approved by the
classification societies.
To secure the highest safety level on-board also remember to
check if the product and construction are tested according to
the latest standard fire test procedure, IMO 2010 FTP Code.
13
14
Approval Requirements
To satisfy the national authorities and classification societies, materials and constructions must be proven to comply
with the national and international requirements. Tests
have to be done at internationally recognised test laboratories.
The tests have to be performed so that the materials or
products are exposed to a fire generated under controlled
conditions that simulate as closely as possible a worst case
scenario.
Test Requirements
There are several national and international requirements
regarding the use of materials on ships and offshore installations. These classifications are required to prove combustibility characteristics and include ignition properties, heat
release and development of toxic gases and smoke.
To prove that materials meet the required fire technical
classification, tests are carried out at recognised test
institutions according to standardised test methods.
Material Test Methods
Testing of materials fire resistance is done according to the
latest FTP code for non-combustibility and where a facing is
applied for low flame spread.
It is important to note that materials which meet the requirements for non-combustibility do not have to be tested for other
fire technical properties.
All ROCKWOOL A- and H-constructions are tested according to FTP-code. FTP-code is describing also the thickness
of the test specimen. The decision about the thickness of the
structural part is in responsibility of the ship designer and will
finally be approved by the responsible class society.
Construction Test Methods
Testing of a constructions fire resistance (decks, bulkheads,
structural steel, penetrations etc.) is normally carried out in a
standardised test furnace, where the construction specimen
is exposed to a fire according to a standardised time/temperature curve.
IMO 2010 FTP Code
As of 1st July 2012 a new fire test procedure within the
marine sector, IMO 2010 FTP Code, came into force. The test
procedures have been revised in order to maintain the highest
practical level of safety as well as the harmonisation of certified test institutes to the same level.
Notified Body
ROCKWOOL Technical Insulation is certified
according to the MED directive. As notified body
we have chosen Det Norske Veritas which also
guaranties our quality by running audits.
Class B-30
30 minutes
Class A-60
60 minutes
Class B-15
15 minutes
Class A-30
30 minutes
Class A-15
15 minutes
Class B-0
0 minutes
Class A-0
0 minutes
2x
Class H-120
120 minutes
Class H-60
60 minutes
Class H-0
0 minutes
15
New Constructions;
New Standard for Safety
IMO 2010 FTP Code
As of 1st July 2012 a new fire test procedure within the
marine sector, IMO 2010 FTP Code, came into force. The test
procedures have been revised in order to maintain the highest
practical level of safety as well as the harmonisation of certified test institutes to the same level.
Main advantages:
uture-proof constructions - tested
F
according to the latest standard
SeaRox
SL 620
16
Existing certificates
will still be valid
after the implementation of the new
test methods.
New Certificates
The range of new fire rated
constructions has been
approved by our notified body,
Det Norske Veritas, and new
certificates have been issued.
To clearly distinguish between
constructions which have been
tested according to either the old or new FTP Code, all new
constructions are issued on separate certificates. As existing
certificates tested according to the old standard expire, they
will be phased out.
To find our new MED-certificates and
to be updated on the status of new
certificates please visit our website:
www.rockwool-rti.com.
0575/
Insulation thickness
steel plate
stiffener
50 mm
30 mm
30 mm
30 mm
30 mm
50 mm
30 mm
50 mm
30 mm
17
Symbol Guide
ROCKWOOL Technical Insulation has made symbols for all
fire rated applications explaining the advantages with each
application:
SYMBOL GUIDE
Fast installation
The construction is based on Mats which reduce
the cutting especially around stiffeners, and
consequently faster installation time.
Safe solution
The construction is based on a multiple, typical two
layer solution which results in more safe solutions
especially due to staggered joints.
Easy handling
The construction is based on Slabs, where the small
size and fixed structure of the products give an easy
handling in respect to cutting and installation.
18
Steel - Bulkhead
*
Steel - Bulkhead
A-30 SeaRox SL 620
*page 20
page 21
page 22
*page 23
*page 24
page 25
page 26
page 27
page 28
*page 29
page 30
page 31
Index of
A-constructions
Steel Bulkhead
19
Construction:
Stiffeners insulated with min. 30 mm SeaRox SL 620.
Plate between stiffeners insulated with min. 50 mm
SeaRox SL 620.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of min. 30 mm.
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
The pins should exceed the insulation by approx 10 mm.
The long side of the insulation to be installed vertically.
Insulation can be placed on either side of the steel plate.
SeaRox SL 620
100 kg/m3
Plate 50 mm insulation
Stiffener 30 mm insulation
Advantages:
Easy handling
50 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
PINNING
3 mm steel pin
with washer
30 mm SeaRox SL 620
50 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
30 mm SeaRox SL 620
3 mm steel pin with washer
20
400 mm
300 mm
3 mm steel pin
w. washer
Construction:
Plate between stiffeners insulated with one layer of 50 mm
SeaRox SL 740
Stiffeners insulated with min. 25 mm SeaRox SL 740
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of 38 mm.
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
The pins should exceed the insulation by approx 10 mm.
Insulation can be placed on either side of the steel plate.
SeaRox SL 740
45 kg/m3
Plate 50 mm insulation
Stiffener 25 mm insulation
Advantages:
Easy handling
600
Sound:
Weigthed sound absorption SeaRox SL 740, 50 mm,
w = 0.75
Weigthed sound reduction of the A-30 application,
Rw = 45 dB (test specimen 6 mm steel plate).
480
50 mm SeaRox SL 740
4.5 mm steel plate according to FTP Code
PINNING
TEST: G10148
25 mm SeaRox SL 740
3 mm steel pin w. washer
300 mm
50 mm SeaRox SL 740
4.5 mm steel plate according to FTP Code
1000
300 mm
25 mm SeaRox SL 740
3 mm steel pin w. washer
21
Construction:
Plate between stiffeners insulated with one layer of 50 mm
SeaRox WM 620
Stiffeners insulated with min. 30 mm SeaRox WM 620 (min.
340 mm width)
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of 38 mm.
Application notes:
All the connections must be tight, no air gaps.
The pins should exceed the insulation by approx 10 mm.
Wire mesh must be twisted together at joints.
Insulation can be placed on either side of the steel plate.
50 mm SeaRox WM 620
4.5 mm steel plate according to FTP Code
30 mm SeaRox WM 620
SeaRox WM 620
90 kg/m3
Plate 50 mm insulation
Stiffener 30 mm insulation
Advantages:
Fast installation
PINNING
300 mm
50 mm SeaRox WM 620
4.5 mm steel plate according to FTP Code
22
Construction:
Stiffeners insulated with min. 30 mm SeaRox SL 620.
Plate between stiffeners insulated with min. 50+30 mm
SeaRox SL 620.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of min. 30 mm.
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
Joints to be staggered, 150 mm overlap is recommended.
The pins should exceed the insulation by approx 10 mm.
The long side of the insulation to be installed vertically.
Insulation can be placed on either side of the steel plate.
50 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
SeaRox SL 620
100 kg/m3
Plate 50+30 mm insulation
Stiffener 30 mm insulation
Advantages:
Safe solution
Easy handling
Low water absorption
PINNING
3 mm steel pin
with washer
30 mm SeaRox SL 620
50 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
30 mm SeaRox SL 620
400 mm
300 mm
3 mm steel pin
w. washer
23
Construction:
Stiffeners insulated with min. 30 mm SeaRox SL 620.
Plate between stiffeners insulated with min. 75 mm
SeaRox SL 620.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of min. 30 mm.
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
The pins should exceed the insulation by approx 10 mm.
The long side of the insulation to be installed vertically.
Insulation can be placed on either side of the steel plate.
SeaRox SL 620
100 kg/m3
Plate 75 mm insulation
Stiffener 30 mm insulation
Advantages:
Easy handling
75 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
PINNING
3 mm steel pin
with washer
30 mm SeaRox SL 620
75 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
30 mm SeaRox SL 620
3 mm steel pin with washer
24
400 mm
300 mm
3 mm steel pin
w. washer
Construction:
Stiffeners insulated with min. 25 mm SeaRox SL 620
Plate between stiffeners insulated with one layer of 60 mm
SeaRox SL 620
3 mm pins fixed with approx 300/400 mm distance.
Insulation secured with washers of 38 mm.
Application notes:
All the connections must be tight, no air gaps.
G
ap under the stiffener must be filled out completely.
T
he pins should exceed the insulation by approx 10 mm.
T
he long side of the insulation to be installed vertically.
I nsulation can be placed on either side of the steel plate.
SeaRox SL 620
100-115 kg/m3
Plate 60 mm insulation
Stiffener 25 mm insulation
Advantages:
Easy handling
60 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
PINNING
300 mm
400 mm
TEST: 2004cs01428/3
25 mm SeaRox SL 620
3 mm steel pin w. washer
25
Construction:
Plate between stiffeners insulated with two layers
of 30 mm SeaRox SL 640.
Stiffeners insulated with min. 30 mm
SeaRox SL 640.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of 38 mm.
SeaRox SL 640
130 kg/m3
Plate 2x30 mm insulation
Stiffener 30 mm insulation
Advantages:
600
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
Joints to be staggered, 150 mm overlap is recommended.
The pins should exceed the insulation by approx 10 mm.
Insulation can be placed on either side of the steel plate
480
Safe solution
Easy handling
600
600
PINNING
300 mm
1000
Test: g10096
30 mm SeaRox SL 640
3 mm steel pin w. washer
26
1000
300 mm
3 mm steel pin w. washer
Construction:
Plate between stiffeners insulated with one layer
of 45 mm SeaRox WM 620.
Stiffeners and plate insulated in the same process with min.
45 mm SeaRox WM 620.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of 38 mm.
Advantages:
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
Joints to be staggered, 150 mm overlap is recommended.
600
The pins should exceed the insulation by approx 10 mm.
Wire mesh must be twisted together at joints.
Insulation can be placed on either side of the steel plate.
45 mm
SeaRox WM 620
480
4.5 mm steel plate according to FTP Code
45 mm SeaRox WM 620
3 mm steel pin w. washer
SeaRox WM 620
90 kg/m3
Plate 2x45 mm insulation
Stiffener 45 mm insulation
Fast installation
Safe solution
600
600
Sound:
Weigthed sound absorption SeaRox WM 620, 2x45 mm
w = 0.95
Weigthed sound reduction of the A-60 application
Rw = 49 dB (test specimen 6 mm steel plate).
PINNING
300 mm
TEST: 2006cs13889-1
45 mm SeaRox WM 620
4.5 mm steel plate according to FTP Code
1000
45 mm SeaRox WM 620
27
Construction:
Stiffeners insulated with min. 30 mm SeaRox WM 640.
Plate between stiffeners insulated with one layer
of 75 mm SeaRox WM 640.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of 38 mm.
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
The pins should exceed the insulation by approx 10 mm.
600
Wire mesh must be twisted together at joints.
Insulation can be placed on either side of the steel plate.
SeaRox WM 640
105 kg/m3
Plate 75 mm insulation
Stiffener 30 mm insulation
Advantages:
Fast installation
480
75 mm SeaRox WM 640
4.5 mm steel plate according to FTP Code
PINNING
300 mm
Test: 2006cs013889-2
1000
30 mm SeaRox WM 640
3 mm steel pin w. washer
28
300 mm
3 mm steel pin w. washer
600
Construction:
Stiffeners insulated with min. 30 mm SeaRox SL 620.
Plate between stiffeners insulated with min. 50 mm
SeaRox SL 620.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of min. 30 mm.
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
The pins should exceed the insulation by approx 10 mm.
The long side of the insulation to be installed vertically.
Insulation must be placed on fire exposed side of the steel
plate.
50 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
SeaRox SL 620
100 kg/m3
Plate 50 mm insulation
Stiffener 30 mm insulation
Advantages:
Easy handling
PINNING
3 mm steel pin
with washer
30 mm SeaRox SL 620
50 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
30 mm SeaRox SL 620
400 mm
300 mm
3 mm steel pin
w. washer
29
Construction:
Stiffeners insulated with min. 40 mm SeaRox SL 620.
Plate between stiffeners insulated with one layer
of 40 mm SeaRox SL 620.
3 mm pins fixed with approx 300/400 mm distance.
Insulation secured with washers of 38 mm.
SeaRox SL 620
100-115 kg/m3
Plate 40 mm insulation
Stiffener 40 mm insulation
Advantages:
Application notes:
Restricted application (fire against insulated side)
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
The pins should exceed the insulation by approx 10 mm.
Insulation must be placed on fire-exposed side of the steel
plate.
480
40 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
Easy handling
600
Sound:
Weigthed sound absorption SeaRox SL 620, 40 mm,
w = 0.80
Weigthed sound reduction of the A-60 application,
Rw = 47 dB (test specimen 6 mm steel plate).
PINNING
400 mm
TEST: 2004cs014787
600
300 mm
1000
40 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
40 mm SeaRox SL 620
3 mm steel pin w. washer
30
Construction:
Plate between stiffeners insulated with one layer of 50 mm
SeaRox SL 640.
Stiffeners insulated with min. 50 mm SeaRox SL 640.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of 38 mm.
600
Application notes:
Restricted application (fire against insulated side)
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
The pins should exceed the insulation by approx 10 mm.
Insulation must be placed on fire exposed side of the steel
plate.
480
50 mm SeaRox SL 640
4.5 mm steel plate according to FTP Code
SeaRox SL 640
130 kg/m3
Plate 50 mm insulation
Stiffener 50 mm insulation
Advantages:
Easy handling
600
600
PINNING
300 mm
1000
3 mm steel pin w. washer
50 mm SeaRox SL 640
300 mm
Test: G10095/5993
50 mm SeaRox SL 640
4.5 mm steel plate according to FTP Code
50 mm SeaRox SL 640
3 mm steel pin w. washer
1000
31
32
Steel - Deck
*
Steel - Deck
A-15 SeaRox MA 700 GSd
page 34
* page 35
page 36
page 37
*page 38
page 39
page 40
page 41
page 42
page 43
Index of
A-constructions
Steel Deck
33
Construction:
P
late and stiffeners insulated with one layer
of SeaRox MA 700 GSd in 40 mm.
Standard steel plate 4.5 mm ( 0.5 mm) thick.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of 38 mm.
Application notes:
All the connections must be tight, no air gaps.
The pins should exceed the insulation by approx 10 mm.
Advantages:
Easy handling
PINNING
400 mm
40 mm SeaRox MA 700 GS
3 mm steel pin w. washer
34
Construction:
Stiffeners insulated with min. 30 mm SeaRox SL 620.
Plate between stiffeners insulated with min. 30 mm
SeaRox SL 620.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of min. 30 mm.
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
The pins should exceed the insulation by approx 10 mm.
SeaRox SL 620
100 kg/m3
Plate 30 mm insulation
Stiffener 30 mm insulation
Advantages:
Easy handling
PINNING
3 mm steel pin
with washer
30 mm SeaRox SL 620
400 mm
300 mm
3 mm steel pin
w. washer
30 mm SeaRox SL 620
3 mm steel pin with washer
35
Construction:
Stiffeners insulated with min. 30 mm SeaRox SL 740.
Plate between stiffeners insulated with one layer
of 50 mm SeaRox SL 740.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of 38 mm.
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
The pins should exceed the insulation by approx 10 mm.
SeaRox SL 740
45 kg/m3
Plate 50 mm insulation
Stiffener 30 mm insulation
Advantages:
Easy handling
50 mm SeaRox SL 740
4.5 mm steel plate according to FTP Code
PINNING
300 mm
300 mm
Test: PG10985
30 mm SeaRox SL 740
3 mm steel pin w. washer
50 mm SeaRox SL 740
4.5 mm steel plate according to FTP Code
400 mm
36
Construction:
P
late between stiffeners insulated with one
layer of 30 mm SeaRox WM 620.
S
tiffeners insulated with min. 30 mm SeaRox WM 620.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of 38 mm.
Application notes:
A
ll the connections must be tight, no air gaps.
G
ap under the stiffener must be filled out completely.
T
he pins should exceed the insulation by approx 10 mm.
W
ire mesh must be twisted or clamped together at joints.
SeaRox WM 620
90 kg/m3
Plate 30 mm insulation
Stiffener 30 mm insulation
Advantages:
Fast installation
600
600
PINNING
30 mm SeaRox WM 620
4.5 mm steel plate according to FTP Code
480
300 mm
30 mm SeaRox WM 620
30 mm SeaRox WM 620
4.5 mm steel plate according to FTP Code
1000
30 mm SeaRox WM 620
3 mm steel pin w. washer
37
Construction:
Stiffeners insulated with min. 30 mm SeaRox SL 620.
Plate between stiffeners insulated with min. 50 mm
SeaRox SL 620.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of min. 30 mm.
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
The pins should exceed the insulation by approx 10 mm.
SeaRox SL 620
100 kg/m3
Plate 50 mm insulation
Stiffener 30 mm insulation
Advantages:
Easy handling
50 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
PINNING
3 mm steel pin
with washer
30 mm SeaRox SL 620
50 mm SeaRox SL 620
4.5 mm steel plate according to FTP Code
400 mm
300 mm
3 mm steel pin
w. washer
30 mm SeaRox SL 620
3 mm steel pin with washer
38
Construction:
Plate between stiffeners insulated with one layer
of 40 mm SeaRox SL 620.
Stiffeners insulated with min. 25 mm SeaRox SL 620.
3 mm pins fixed with approx 250 mm distance.
Insulation secured with washers of 38 mm.
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
The pins should exceed the insulation by approx 10 mm.
SeaRox SL 620
100-115 kg/m3
Plate 40 mm insulation
Stiffener 25 mm insulation
Advantages:
Easy handling
40 mm SeaRox SL 620
PINNING
25 mm SeaRox SL 620
Test: 96-DG-348-TO
250 mm
25 mm SeaRox SL 620
3 mm steel pin w. washer
250 mm
39
Construction:
P
late between stiffeners insulated with one layer
of 40 mm SeaRox SL 640.
S
tiffeners insulated with min. 40 mm SeaRox SL 640.
3 mm pins fixed with approx 300 mm distance.
I nsulation secured with washers of 38 mm.
SeaRox SL 640
130 kg/m3
Plate 40 mm insulation
Stiffener 40 mm insulation
Advantages:
Application notes:
A
ll the connections must be tight, no air gaps.
G
ap under the stiffener must be filled out completely.
T
he pins should exceed the insulation by approx 10 mm.
480
Easy handling
600
600
40 mm SeaRox SL 640
3 mm steel pin w. washer
TEST: G10141/6025
1000
40 mm SeaRox SL 640
4.5 mm steel plate according to FTP Code
200 mm
300 mm
400 mm
40 mm SeaRox SL 640
3 mm steel pin w. washer
40
Construction:
Plate and stiffeners insulated with one layer of
45 mm SeaRox WM 620.
3 mm pins fixed with approx 300 mm distance.
Insulation secured with washers of 38 mm.
Advantages:
Application notes:
All the connections must be tight, no air gaps.
Wire mesh must be twisted together at joints
The pins should exceed the insulation by approx 10 mm.
SeaRox WM 620
90 kg/m3
Plate 45 mm insulation
Stiffener 45 mm insulation
Fast installation
45 mm SeaRox WM 620
4.5 mm steel plate according to FTP Code
PINNING
300 mm
Test: PG10984/8384
400 mm
41
Construction:
The floor insulated with two layers of 30 mm
SeaRox SL 480.
Insulation covered by a 2 mm steel plate spot welded
at c/c 150 mm.
Advantages:
Application notes:
First layer insulation is with butted joints.
Second layer with butted and staggered joints to avoid
overlapping joints.
Do not step directly on the wool during installation. Always
use a board or similar when moving around on the wool.
To avoid sound from travelling it is recommended to finish
the construction with a rigid ROCKWOOL product placed
edgeways and sealed with a flexible sealant.
SeaRox SL 480
200 kg/m3
Plate 2x30 mm insulation
Top plate min. 2 mm steel plate
Safe solution
Easy handling
PINNING
480
4.5 mm steel
TEST: 103020,44
Flexible sealant
1000
SeaRox SL 480
2x30 mm SeaRox SL 480
2 mm steel
42
1000
600
600
SeaRox SL 436
140 kg/m3
Plate 60 mm insulation
Top plates 1.5 + 3 mm steel plate
Construction:
The floor insulated with SeaRox SL 436 in 60 mm thickness.
Insulation covered by 1.5 mm + 3 mm steel plate.
Advantages:
Safe solution
Application notes:
Insulation installed with butted joints.
Do not step directly on the wool during installation. Always
use a board or similar when moving around on the wool.
To avoid sound from travelling it is recommended to finish
the construction with a rigid ROCKWOOL product placed
edgeways and sealed with a flexible sealant.
This solution is not recommended in areas with load on the
deck.
The first layer of steel plate must be 1.5 mm thick, installed
with 50 mm overlap and secured with pop rivets. The second layer (top layer) must be 3 mm steel plate with butted
joints and spot welded at c/c 150 mm.
Easy handling
600
600
PINNING
60 mm SeaRox SL 436
1.5 mm steel
3 mm steel
480
4.5 mm steel
Test: 22N002.07D
Flexible sealant
1000
SeaRox SL 436
60 mm SeaRox SL 436
1.5 mm steel
3 mm steel
43
1000
44
Aluminium Bulkhead
Aluminium Bulkhead
A-60 SeaRox SL 640
page 46
page 47
page 48
Index of
A-constructions
Aluminium
Bulkhead
45
480
Construction:
P
late between stiffeners insulated with two layers of 30 mm
SeaRox SL 640. Insulation on both sides of the alu plate.
S
tiffeners insulated with two layers of min. 30 mm
SeaRox SL 640.
600
600
Stiffeners 9 mm alu.
3 mm alu tipped stainless steel pins fixed with
approx 300 mm distance.
Insulation secured with stainless steel washers of 38 mm.
Advantages:
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
Joints must be staggered, 150 mm overlap is recommended.
Safe solution
Easy handling
600
Sound:
Weigthed sound absorption
SeaRox SL 640, 2x30 mm, w = 0.90
PINNING
6 mm alu plate
1000
1000
SeaRox SL 640
130 kg/m3
Plate 2x30 mm insulation on both sides
Stiffener 2x30 mm
300 mm
300 mm
46
SeaRox SL 620
100-115 kg/m3
Plate 2x30 mm insulation on both sides
Stiffener 2x30 mm
Construction:
Stiffeners insulated with two layers of min. 30 mm
SeaRox SL 620.
Plate between stiffeners insulated with two layers of 30 mm
SeaRox SL 620. Insulation on both sides of the alu plate.
Stiffeners 9 mm alu.
3 mm alu tipped stainless steel pins fixed with approx
300 mm distance.
Insulation secured with stainless steel washers of 38 mm.
Advantages:
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
Joints must be staggered, 150 mm overlap is recommended.
Safe solution
Easy handling
Sound:
Weigthed sound absorption SeaRox SL 620, 60 mm, w = 0.90
Weigthed sound reduction of the A-60 application, Rw = 40 dB
(test specimen 6 mm alu plate).
PINNING
6 mm alu plate
300 mm
400 mm
47
480
SeaRox SL 640
130 kg/m3
Plate 2x30 mm insulation
Stiffener 2x30 mm
Construction:
P
late between stiffeners insulated with two layers of 30 mm
600
SeaRox SL 640. 600
S
tiffeners insulated with two layers of min. 30 mm
SeaRox SL 640.
S
tiffeners 9 mm alu.
3 mm alu tipped stainless steel pins fixed with approx
300 mm distance.
I nsulation secured with stainless steel washers of 38 mm.
Advantages:
Application notes:
R
estricted application (fire against insulated side)
A
ll the connections must be tight, no air gaps.
G
ap under the stiffener must be filled out completely.
J
oints must be staggered, 150 mm overlap is
recommended.
T
he pins should exceed the insulation by approx 10 mm.
6 mm alu plate
1000
600
Safe solution
Easy handling
Sound:
Weigthed sound absorption
SeaRox SL 640, 2x30 mm w = 0.90
PINNING
9 mm alu
3 mm alu tipped stainless
steel pin w. washer
2x30 mm SeaRox SL 640
TEST: PG10125/5996
300 mm
300 mm
1000 48
Aluminium - Deck
Aluminium Deck
A-30 SeaRox SL 740/ SeaRox WM 620
page 50
page 51
page 52
Index of
A-constructions
Aluminium Deck
49
Construction:
S
tiffeners insulated with min. 45 mm SeaRox WM 620
P
late insulated with one layer of 50 mm SeaRox SL 740
S
tiffeners 9 mm alu.
3 mm alu tipped stainless steel pins fixed with approx 300
mm distance.
I nsulation secured with stainless steel washers of 38 mm.
Advantages:
Application notes:
A
ll the connections must be tight, no air gaps.
G
ap under the stiffener must be filled out completely.
T
he pins should exceed the insulation by approx 10 mm.
600
SeaRox SL 740/
SeaRox WM 620
45/90 kg/m3
Plate 50 mm insulation
Stiffener 45 mm insulation
Easy handling
Fast installation
600
600
480
50 mm SeaRox SL 740
6 mm alu plate according to FTP Code
PINNING
9 mm alu plate
3 mm alu tipped stainless
steel pin w. washer
300 mm
400 mm
45 mm SeaRox WM 620
TEST: PG11045
1000
50 mm SeaRox SL 740
6 mm alu plate according to FTP Code
9 mm alu
50
45 mm SeaRox WM 620
3 mm alu tipped stainless steel pin
with washer
300 mm
SeaRox SL 640
130 kg/m3
Plate 2x30 mm insulation
Stiffener 2x30 mm insulation
Construction:
Stiffeners insulated with two layers of min. 30 mm
SeaRox SL 640
Plate between stiffeners insulated with two layers of 30 mm
SeaRox SL 640.
Stiffeners 9 mm alu.
3 mm alu tipped stainless steel pins fixed with approx
300/400 mm distance.
Insulation secured with stainless steel washers of 38 mm.
Advantages:
600
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
Joints must be staggered, 150 mm overlap is recommended
The pins should exceed the insulation by approx 10 mm.
600
Optional surfaces (on request):
Reinforced aluminium foil
Glass cloth
Safe solution
Easy handling
600
Sound:
Weigthed sound absorption SeaRox SL 640, 2x30 mm
w = 0.90
PINNING
3 mm alu tipped
stainless steel pin
with washer
6 mm alu plate
400 mm
2x30 mm
SeaRox SL 640
9 mm alu
300 mm
Test: PG10765
51
SeaRox SL 620
100-115 kg/m3
Plate 2x30 mm insulation
Stiffener 2x30 mm insulation
Construction:
Stiffeners insulated with two layers of min. 30 mm
SeaRox SL 620.
Plate between stiffeners insulated with two layers of 30 mm
SeaRox SL 620.
Stiffeners 9 mm alu.
3 mm alu tipped stainless steel pins fixed with approx
300/400 mm distance.
Insulation secured with stainless steel washers of 38 mm.
Advantages:
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
Joints must be staggered, 150 mm overlap is recommended
The pins should exceed the insulation by approx 10 mm.
Safe solution
Easy handling
Sound:
Weigthed sound absorption SeaRox SL 620, 60 mm,
w = 0.90
Weigthed sound reduction of the A-60 application
Rw = 40 dB (test specimen 6 mm alu plate).
PINNING
3 mm alu tipped
stainless steel pin
with washer
6 mm alu plate
2x30 mm
SeaRox SL 620
300 mm
9 mm alu
400 mm
52
Steel - Bulkhead
page 54
page 55
page 56
page 57
Index of
H-constructions
Steel Bulkhead
restricted
53
Product:
Density:
Thickness:
SeaRox SL 660
SeaRox WM 660
150 kg/m3
Plate 30 mm + 40 mm insulation
Stiffener 40 mm insulation
Construction:
Plate insulated with one layer of 30 mm SeaRox SL 660 and
one layer of 40 mm SeaRox WM 660.
Stiffeners insulated in the same process with min. 40 mm
of SeaRox WM 660.
3
mm pins fixed with approx 300 mm distance.
Insulation secured by washers of 38mm.
Advantages:
Application notes:
Restricted application (fire against insulated side)
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
Joints between layers must be staggered, 150 mm overlap is
recommended.
The pins should exceed the insulation by approx 10 mm.
Wire mesh must be twisted together at joints.
480
30 mm SeaRox SL 660
Safe solution
Fast installation
600
Sound:
600
PINNING
40 mm SeaRox WM 660
290 mm
400 mm
30 mm SeaRox SL 660
4.5 mm steel plate according to FTP Code
1000
40 mm SeaRox WM 660
54
Product:
Density:
Thickness:
SeaRox SL 660
SeaRox WM 660
150 kg/m3
Plate 30 mm + 40 mm insulation
Stiffener 2x40 mm insulation
Construction:
Stiffeners insulated with min. 2x40 mm SeaRox WM 660.
Second layer in the same process as insulation of the plate.
Plate insulated with one layer of 30 mm SeaRox SL 660 and
one layer of 40 mm SeaRox WM 660
3 mm pins fixed with approx 300 mm distance.
Insulation secured by washers of 38 mm
Advantages:
Application notes:
Restricted application (fire against insulated side)
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
Joints between layers must be staggered, 150 mm overlap is
recommended.
The pins should exceed the insulation by approx 10 mm.
Wire mesh must be twisted together at joints.
Insulation can be placed on either side of the steel plate.
480
30 mm SeaRox SL
660
40 mm SeaRox WM 660
Safe solution
Fast installation
600
Sound:
600
PINNING
250 mm
400 mm
30 mm SeaRox SL 660
4.5 mm steel plate according to FTP Code
1000
40 mm SeaRox WM 660
55
Product:
Density:
Thickness:
Construction:
Corrugated steel plate insulated with 50 mm SeaRox SL 660
and 40 mm SeaRox WM 660.
Corrugated steel plate of min. 1.5 mm.
3 mm pins fixed with approx 300 mm distance.
Pins fixed on top of corrugated steel plate by washers of
38 mm
No fill of corrugation
Application notes:
All the connections must be tight, no air gaps.
Joints must be staggered, 150 mm overlap is
recommended.
The pins should exceed the insulation by approx 10 mm
Wire mesh twisted together of joints.
Same solution as H-120.
SeaRox SL 660
SeaRox WM 660
150 kg/m3
Plate 50 mm + 40 mm insulation
Advantages:
Safe solution
Fast installation
600
600
PINNING
1.5 mm steel
45 mm
300 mm
1000
56
Product:
Density:
Thickness:
Construction:
Corrugated steel plate insulated with 50 mm SeaRox SL 660
and 40 mm SeaRox WM 660.
Corrugated steel plate of min. 1.5 mm.
3 mm pins fixed with approx 300 mm distance.
Pins fixed on top of corrugated steel plate by washers of
38 mm
No fill of corrugation
Application notes:
All the connections must be tight, no air gaps.
Joints must be staggered, 150 mm overlap is recommended.
The pins should exceed the insulation by approx 10 mm
Wire mesh twisted together of joints.
Same solution as H-60.
SeaRox SL 660
SeaRox WM 660
150 kg/m3
Plate 50 mm + 40 mm insulation
Advantages:
Safe solution
Fast installation
600
600
PINNING
1.5 mm steel
45 mm
300 mm
1000
57
58
Steel - Deck
Steel Deck
H-60
SeaRox SL 660
page 60
Index of
H-constructions
Steel Deck
59
59
Product:
Density:
Thickness:
Construction:
Stiffeners insulated with min. 2x50 mm SeaRox SL 660.
Plate insulated with two layers of 50 mm SeaRox SL 660.
3 mm pins fixed with approx 100/400 mm distance
Application notes:
All the connections must be tight, no air gaps.
Gap under the stiffener must be filled out completely.
The pins should exceed the insulation by approx 10 mm.
Joints to be staggered, 150 mm overlap is recommended.
SeaRox SL 660
150 kg/m3
Plate 50 mm + 50 mm insulation
Stiffener 50 + 50 mm insulation
Advantages:
Safe solution
Easy Handling
PINNING
400 mm
1000
60
page 62
Blast Resistance
page 63
Index of
Jet Fire &
Blast Resistance
61
Construction:
Plate and stiffener must be insulated with 35 mm and 50
mm SeaRox SL 660. First layer, 35 mm, with reinforced
aluminium foil. The foil must be placed so it is between the
two layers of insulation.
Standard steel plate 5 mm.
Standard pins or stainless steel pins 3 mm.
Insulation secured with washers of 38 mm.
Insulation secured with galvanised wire mesh.
Wire mesh must be covered with reinforced aluminium foil.
The construction must be covered with 0.8-1.0 mm stainless steel plate.
All joints in the stainless steel plate must be against a
back-up steel angle 40 x 20 x 4 mm, covered with ceramic
paper.
Stainless steel plate fixed with self-tapping screws at
150 mm c/c.
SeaRox SL 660
150 kg/m3
Plate 85 mm (35+50) insulation
Application notes:
Joints between the two layers of SeaRox SL 660 must be
staggered, 150 mm overlap is recommended.
Wire mesh clamped or twisted at joints
Pins must be bent over the fixing washers
Test duration 30 min.
Advantages:
Safe solution
500 mm c/c
65
135
35
50
35
50 35
35 50
Support
angle
50
L40x20x4 mm welded
to support plate
SS. screws at 150 mm c/c
Ceramic paper
Butt jointed stainless steel plate
Galvanised wire mesh
Reinforced aluminium foil 0.05 mm
62
Blast Resistance
General arrangement prior to testing - blast resistance
- class H
The regulatory requirements for the blast behaviour of
fire rated bulkheads are not normally well documented.
It is considered a general requirement that all parts of fire
divisions maintain the same fire and explosion resistance
and proof of this must be documented through physical
testing.
ROCKWOOL, in association with SINTEF (NBL) in Norway, has performed extensive testing on H-rated ROCKWOOL insulation
systems, using controlled gas explosions. The test results below refer to the same insulation construction with various types of
wire mesh.
Load characteristics
Critical damage
Heavy duty stainless steel mesh with pins bent over washers
0.34
240
54
None
Heavy duty stainless steel mesh with pins bent over washers
0.68
300
33
None
0.33
240
50
None
0.58
300
35
None
0.37
270
49
None
All the above tests were carried out without any significant damage to the insulation material.
According to the Norwegian Fire Research Laboratory (SINTEF) a fire will not affect the fire integrity or stability of the insulation.
Due to the test methods used, SINTEF has assessed the above results to be conservative.
63
64
Construction
Details
Construction Details
Stiffeners
page 66
page 67
page 68
Index of
Construction
Details
65
Stiffeners
In most bulkhead and deck constructions stiffeners are used to secure the necessary strength in the construction. In order to
prevent heat transmission it is important to secure the right insulation. In general insulation of the stiffeners must follow the
official drawings as carried out in the fire tests.
50
mm
450 mm
450 mm
Stiffener
50
mm
450 mm
450 mm
450 mm
Stiffener
66
450 mm
450
450 mm
450 mm
Stiffener
mm
Bulkhead
Deck
Min
.45
0m
m
Min. 450
Additional insulation
Steel Bulkhead/Deck
Bulkhead
Deck
225 mm
Min. 450 mm
A0
A60 Bulkhead or Deck
Connections between
A-60 and A-0 constructions should be insulated
by adding a layer of
A-60 insulation on the
A-0 construction in a
minimum width of 450
mm. This is to minimize
the effect of the heat
bridge.
450
225 mm
Steel Bulkhead/Deck
A60
Bulkhead
or Deck
Additional insulation
*R
OCKWOOL recommends 900 mm to secure that the
heat always go min. 450 mm under the insulation
before reaching an unexposed surface.
Junction example 2
A60 Bulkhead or Deck
A60
A60
Corner example
Steel Bulkhead/Deck
Additional insulation
Min. 450
Additional insulation
Min. 450
Steel Bulkhead/Deck
Additional insulation
A60 Steel Bulkhead or Deck
Min. 450
Steel Bulkhead/Deck
A0/ A60
A0
67
L - Steel
Surface steel
40 mm
40 mm
Max. 500 mm
Max. 500 mm
L- Steel
L- Steel
Surface steel
Surface steel
Max.
Max.
150
mm
150 mm
L- Steel
L- Steel
Flat steel
Flat steel
Surface steel
Surface steel
Surface steel
Surface steel
Surface steel
Surface steel
Flat steel
Flat steel
Flat steel
Flat steel
40 mm
40 mm
40 mm
40 mm
65 mm
65 mm
L- Steel
L- Steel
68
Max.
Max.
150
mm
150 mm
L- Steel
L- Steel
Flat steel
Flat steel
Surface steel
Surface steel
Max. 500 mm
Max. 500 mm
L- Steel
L- Steel
Surface steel
Surface steel
40 mm
40 mm
65 mm
65 mm
L- Steel
L- Steel
10 mm
10 mm
10 mm
10 mm
L- Steel
L- Steel
Flat steel
Flat steel
Surface steel
Surface steel
L- Steel
L- Steel
Flat steel
Flat steel
Surface steel
Surface steel
Draught Stoppers
B-15 Extension
Sprinkler Pipes
Penetrations
page 70
Penetrations
page 71
B-15 Extension
page 72
Sprinkler Pipes
page 73
Index of
Additional Fire
Protection
69
Draught Stoppers
Draught stoppers are used above ceilings to avoid the spread
of smoke and flames in case of fire. Normally the classification companies request a B-0 fire insulation above the ceiling.
This can be made from SeaRox WM 640 or SeaRox SL 620 after
request from the local surveyor or the customer.
Construction
SeaRox WM 640, min. 50 mm, with reinforced aluminium foil
or...
SeaRox SL 620, min. 60 mm, with reinforced aluminium foil.
eaRox SL 620 must be covered with wire mesh. Insulation
S
fixed with 3 mm pins and secured with 38 mm washers.
Ceiling void
Suspended ceiling
Internal partition
Installation
Step 1: First the pins are welded vertically to the underside of
the deck in alignment with the required position of the
Draught Stopper.
Step 2: The pins are then bent 90 in a staggered pattern as
shown.
Step 3: The ROCKWOOL product and wire mesh are then
pushed over the pins so that they protrude by a minimum of 25 mm. The insulation is secured by spring
steel washers.
Penetrations
Penetrations through the Draught Stopper are simply made
by cutting out the shape of the penetrating items in the
ROCKWOOL product, for example, pipes, HVAC ducts and
cable racks.
The cut edge of the Wired Mat must fit tightly to the edge of
the penetrating item and the slit in the insulation must be
stitched/taped back together using steel wire/alu tape.
This solution can be used for any type of penetration including multiple penetrations.
100 mm
Step 1
Step 2
Step 3
Deck construction
Service penetration
70
Deck construction
Suspended ceiling
Penetrations
Penetrations of fire protection
When pipes, ducts or other go through a bulkhead or deck
it is called a penetration. There are special rules regarding
insulation when the decks or bulkheads with fire class are
penetrated.
The pipe going through a fire classed structure must be
made of steel and must have a length of minimum 900
mm. IMO suggests to use min. 450 mm on each side of the
construction.
The min. 900 mm insulation must have the same insulation
class weight as the structure that is penetrated.
L1 + L 2 = min. 900 mm
L1
L2
ROCKWOOL Fire Insulation
Steel pipe
A-60 insulation
71
B-15 Extension
B-15 extension is used as a B-15 wall extension above the
ceiling. The B-15 extension prevents smoke and fire to spread
above the ceiling. The B-15 extension solution has passed a
B-15 fire test with SeaRox SL 470, 25 mm which fulfils the IMO
demands.
B-15 extension
Deck construction
SeaRox SL 470, 25 mm
180 kg/m3
40x40x2 mm
Steel angle bar
40x40x2
Spot welding
for fixing
Spot welding
Steel
angle bar
for
fixing
Steel
angle
bar
40x40x2
mm
25x25x2 mm
Steel angle bar
Spot welding
25x25x2
B-15
screen of
for fixing
SeaRox SL 470, 25 mm
B15 screen mineral
Steeldensity
angle bar
wool
180 kg/m3
25x25x2
thick.
25 mm
mm
2
730 mm
B-15 screen of
SeaRox SL 470, 25 mm
Spot welding
for fixing
Top steel intermediary
profile with pins included
Spot welding
for fixing
Top steel intermediary
B-15
screen
profile
with pins included
SeaRox SL 470,
25 mm
B-15 screen
SeaRox SL 470,
25 mm
3
Steel angle bar
Top
steel profil
25x25x2
mm
Spot welding
Spot
welding
for
fixing
for fixing
Self locker washer
Top
Topsteel
steel profil
profile
Spot welding
for fixing
Self locker washer
72
B-15 screen
SeaRox SL 470, 25 mm
Spring washer
20 mm
30 mm
50 mm
Fire Protection of
Sprinkler Pipes
New amendment to SOLAS regulation about protection
of sprinkler pipes on passenger vessels
Seen in the light of the increasing sizes of passenger
ships and growing number of passengers, an amendment
to SOLAS regulation Safe return to port is applicable to
all passenger ships built on or after 1st July 2010 stating
that sprinkler pipes on passenger vessels need to remain
operational in case of fire.
The amendment is valid for:
All passenger ships of 120 m or more, or...
Having three or more main vertical zones
Applicable also for ROPAX vessels and large offshore
accommodations.
port
Safe return to
and not serving
4
passing through
Regulation 21.
based liquids and
ional, provided
ter
rat
wa
ope
ng
ain
ryi
rem
car
d to
Wet steel pipes
reted by IACS
ty are considere
by a fire casual
g. 22(3) as interp
spaces affected
lded.
(ref. ICLL 66 Re
60 and fully we
Astantial thickness
ss
sub
cla
of
to
are
ted
y
the
or insula
paragraph (b))
.11.5.5.6
UI LL36/Rev.1
to IACS UR P2
tested according
s, they are to be
ing
fitt
h
wit
ed
If provid
fire test.
73
74
Floating Floor
Floating Floor
SeaRox SL 440
page 76
SeaRox SL 436
page 77
Index of
Floating Floor
75
76
ROCKWOOL Technical Insulation is preferred supplier for many marine flooring companies. These companies integrate the ROCKWOOL
products in their more sophisticated solutions.
2) SeaRox SL 436
This solution consists of one layer of SeaRox SL 436, minimum
60 mm thickness, covered by minimum 1.5 + 3 mm steel plate.
The construction gives in addition to the excellent properties
of fire protection, noise reduction and thermal insulation, also
reduction of structural noise/vibrations in the steel deck.
Flexible sealant
SeaRox SL 436/ SeaRox SL 480
Placed edgeways
Enclosing:
For the perimeter of the construction it is recommended
to finish the insulation with a rigid ROCKWOOL product i.e.
SeaRox SL 436 or SeaRox SL 480 placed edgeways and sealed
with a flexible sealant.
60 mm
77
78
Technical Insulation
Floating Floor
Technical Insulation in General
page 80
page 81
page 82
page 83
page 84
Cladding
page 84
Index of
Technical Insulation
79
80
Airducts
Today, many requirements are made on air ducts. Most
important is that the comfort on board the vessels or platform living quarters is considered and that no compromises
are made to the demands on fire safety. In connection with
ventilation of cabins and other rooms it must furthermore be
ensured that no condensation is formed and that the required
temperature is maintained all the time. This is obtained by
using one of the ROCKWOOL Technical Insulation products in
the correct thickness. Thickness calculation program can be
found on our webpage.
Insulation with
Pipe Section
enerally, the best insulation is achieved by using
G
ROCKWOOL Pipe Section. The Pipe Sections can be used
up to max. service temperatures of 620C acc. to EN 14707.
Facing max. 80C. The Pipe Sections are supplied ready
split and hinged for quick and easy snap-on assembly and
are suitable for thermal and acoustical insulation of pipe
work.
heir excellent fit and high compression resistance mean
T
that Pipe Sections can be applied in a single layer without any additional spacers. Consequently the number of
thermal bridges, which have a negative influence on the
insulation, is greatly reduced.
Banding
ROCKWOOL recommends that the Pipe Section is secured
to the pipe by applying three steel bands per section length,
with the end bands approximately 100mm from the lateral
joints.
If wire ties or spiral binding are to be used, they should
only be considered on pipe sections with an outer surface
diameter of 200 mm or less.
In those cases, there should be:
At least three wires tie per section.
piral binding must be per section (i.e. tied off at each end
S
of each pipe section).
Multiple Layers
here there is a requirement for more than one layer of
W
Pipe Section, it is recommended that both layers should be
banded to ensure a consistently tight fit of the insulation.
he outer layer(s) of the section should be applied with
T
staggered joints, both laterally and longitudinally.
81
Elbows/Bends
o form insulated elbows with Pipe Section, the section is
T
cut at angles to form segments.
The amount of segments depends on the size of the pipe
and the angle of the elbow.
When the pipe section segments are fit around the pipe,
they are secured with steel banding or wire ties per section.
ny minor gaps between segments can be filled with pieces
A
of ROCKWOOL insulation.
Insulation with
SeaRox Lamella Mat
eaRox LM 900 consists of stone wool lamellas placed
S
edgeways, the majority of the fibres being perpendicular to
the facing. The SeaRox Lamella Mat can be used up to max.
service temperatures of 250C. Facing max. 80C.
ue to the alignment of the ROCKWOOL fibres in SeaRox
D
Lamella Mat, it has a high resistance to compression. It is
suitable for applications where there is a requirement for:
Compression resistance
82
Insulation with
SeaRox Wired Mat
eaRox Wired Mat is a lightly bonded stone wool mat faced
S
with a galvanised wire mesh. SeaRox WM can be used up
to max. service temperatures of 680C acc. to EN 14706.
Facing 80C.
Fixing
Any gaps created by the type of support ring installed, must
be filled with loose ROCKWOOL.
eaRox Wired Mats are secured to the pipe by stitching the
S
edges of the wire mesh together with binding wire or by
clipping the mesh together with C-Hooks.
n pipes with a diameter greater than 350 mm, steel straps
O
or additional pins and spring washers are applied on the
underside of the pipe, it may be necessary to prevent
sagging.
n vertical pipes, the wire mesh of each mat must be tied to
O
the support ring above.
Multiple Layers
Where there is a requirement for more than one layer of
SeaRox Wired Mat, it is recommended that all layers are
stitched or clipped to ensure a consistently tight fit of the
insulation.
The outer layer(s) of mat should be applied with longitudinally staggered joints and where applicable, with staggered
joints laterally.
83
Insulation with
SeaRox Slabs
Tank wall
External sheet cladding fixed
to horizontal S- profile
SeaRox SL secured with
metal strap ties
Cladding
Suitable cladding should be applied to protect the insulation
from weather influences, mechanical loads and (potentially
corrosive) pollution. Selecting the appropriate cladding depends on various factors, such as working loads, wind loads,
ambient temperatures and conditions.
When selecting the appropriate cladding, take the following
points into account:
s a general rule, galvanised steel more than aluminium is
A
used indoors due to its mechanical strength, fire resistance
and low surface temperature (in comparison to an aluminium cladding).
In corrosive environments like outdoors on deck where salty
water leads to corrision, aluminised steel, stainless steel or
glass reinforced polyester (e.g. Rocktight) is used as cladding. Stainless steel is recommended for use in environments with a fire risk.
84
Sound
Rules and Regulations
page 86
Sound Absorption
page 87
Sound Reduction
page 88
Dynamic Stiffness
page 90
page 91
Index of
Sound
85
Rules and
Regulations
In general for commercial vessels the rules concerning noise
levels onboard are quite simple and few. It is basically a set of
dB(A) levels given for a range of different positions onboard.
These settings are given in the IMO res. A.468(XII).
Limits for noise levels are specified for various maximum
spaces as follows:
Work spaces
dB(A)
90
110
75
Workshops
85
90
Navigation spaces
dB(A)
65
70
60
Radar rooms
65
Accommodation spaces
dB(A)
60
Mess rooms
65
Recreation rooms
65
75
Offices
65
Service spaces
dB(A)
75
75
86
dB(A)
90
High R =
good sound insulation
good sound reduction
When the sound hits a wall, the sound is reflected - some will
be absorbed and a small part will be transmitted.
The sound insulating property of the construction, its reduction power called R, is measured in dB and is a measurement
of the power of the construction to prevent the passage of the
sound.
In porous absorbers like ROCKWOOL materials the sound absorption takes place by the sound energy being converted into
frictional heat between the ROCKWOOL fibres. The sound absorption depends on the thickness of the material. The values
at the low frequencies are improved with increased thickness.
The same tendency can be obtained by moving the absorbers
away from the base.
Protection of the absorber by a cover plate does not change
the absorption as long as the plate has a sufficient number of
openings. A perforation of 15% could be sufficient for a 1 mm
thick cover plate of steel.
Thicker covers require a larger number of small holes.
Sound Absorption
Overview - absorption measurements
No
Sound absorption
Weighted
absorption
ROCKWOOL products
SeaRox SL 620, 30 mm
IMO
SeaRox SL 620, 50 mm
IMO
SeaRox SL 620, 50 + 30 mm
2010
CODE
FTP
2010
CODE
FTP
IMO
2010
CODE
FTP
w = 0.60
w = 0.85
w = 0.90
SeaRox SL 620, 75 mm
IMO
IMO
SeaRox SL 740, 50 mm
w = 0.75
w = 0.65
SeaRox SL 320, 50 mm
w = 0.85
SeaRox SL 340, 50 mm
w = 0.90
10
SeaRox SL 340, 50 mm
+ 1 mm perf. steel suspended 10 mm
w = 0.90
11
SeaRox SL 340, 2 x 50 mm
w = 0.95
12
w = 0.95
13
SeaRox SL 340, 2 x 50 mm
+ 1 mm perf. steel suspended 10 mm
w = 0.95
14
SeaRox SL 436, 50 mm
w = 0.85
15
SeaRox SL 440, 50 mm
w = 0.75
16
SeaRox SL 480, 30 mm
w = 0.75
17
SeaRox SL 480, 50 mm
w = 0.75
18
SeaRox SL 480, 2 x 30 mm
w = 0.80
19
SeaRox SL 620, 40 mm
w = 0.80
20
w = 0.50
21
SeaRox SL 620, 60 mm
w = 0.90
22
w = 0.90
23
SeaRox SL 640, 30 mm
w = 0.70
24
SeaRox SL 640, 50 mm
w = 0.80
25
SeaRox SL 640, 2 x 30 mm
w = 0.90
26
SeaRox SL 660, 2 x 50 mm
w = 0.90
27
SeaRox WM 950, 50 mm
w = 0.90
28
w = 0.75
29
w = 0.95
30
w = 0.75
31
SeaRox WM 620, 45 mm
w = 0.90
32
w = 0.90
33
w = 0.90
34
SeaRox WM 620, 2 x 45 mm
w = 0.95
35
w = 0.75
36
SeaRox WM 640, 30 mm
w = 0.80
37
SeaRox WM 640, 75 mm
w = 0.90
38
w = 0.90
2010
CODE
FTP
2010
CODE
FTP
w = 0.90
w = 0.55
87
Sound Reduction
Sound reduction is an impression rating the reduction of
sound through a wall or a building element from one room
to the other. Since the sound reduction may be different at
different frequencies, test measurements are subjected to a
standard procedure which yields a single number that is about
equal to the average sound reduction in the middle of the human hearing range. The weighting procedure is standardized
in ISO 717-1 for the sound reduction of airborne noise.
Rw , Rw: weighted sound reduction index, dB
Sound reduction
88
Weighted
reduction
Construction
Products
IMO
IMO
IMO
IMO
2010
CODE
FTP
2010
CODE
FTP
2010
CODE
FTP
2010
CODE
FTP
IMO
IMO
IMO
IMO
7
8
2010
CODE
FTP
2010
CODE
FTP
2010
CODE
FTP
2010
CODE
FTP
IMO
10
IMO
IMO
2010
CODE
FTP
2010
CODE
FTP
Rw = 44 dB *
Rw = 47 dB *
Rw = 45 dB *
Rw = 48 dB *
Rw = 47 dB *
Rw = 49 dB *
Rw = 46 dB *
Rw = 49 dB *
Rw = 46 dB *
Rw = 48 dB *
Rw = 46 dB *
11
12
Rw = 45 dB **
13
Rw = 45 dB **
14
Rw = 47 dB **
15
Rw = 49 dB **
16
Rw = 48 dB *
17
Rw = 45 dB *
18
Rw = 47 dB **
19
Rw = 58 dB **
20
Rw = 45 dB *
21
Rw = 46 dB *
22
Rw = 46 dB **
23
SeaRox WM 620, 45 mm
Rw = 46 dB **
24
Rw = 56 dB **
25
Rw = 40 dB ***
26
Rw = 40 dB ***
27
Rw = 48 dB **
28
Rw = 50 dB **
29
Rw = 51 dB **
30
Rw = 49 dB **
31
SeaRox SL 660, 2 x 50 mm
Rw = 48 dB **
32
Rw = 44 dB ****
33
Rw = 62 dB **
34
Acoustic solution
Rw = 49 dB **
2010
CODE
FTP
89
Dynamic Stiffness
The dynamic stiffness is an important parameter when optimising floating floors. This is true both with respect to air- and
structure-borne noise, as well as impact noise.
In principle, the dynamic stiffness should be as low as possible
in order to obtain a low natural frequency of the floating floor.
On the other hand, the load bearing capacity and the possible
unfavourable experience of walking on a floor that is too soft
may set a lower limit for the stiffness.
SeaRox SL 436 is the most common product used for floating
floors. This product is produced according to specific levels of
dynamic stiffness according to thickness and the static stiffness also called compression strength.
Read more about SeaRox SL 436 and
floating floors, on page 76.
90
Easy installation
SeaRox Acoustic Foil must not be fixed directly to the
insulation. It is essential that the film is fitted loosely, with a
small gap between the insulation and the film. This is either
done by wrapping it around the slab or by utilising the welding
pins required to secure the wool to the substrate.
The film should be overlapped by 100 mm minimum. Although
the film is very strong, in some cases it may be necessary to
reinforce any penetration (from pins etc.) with self adhesive
tape. SeaRox Acoustic Foil can be combined with any approved
ROCKWOOL fire protection solution or with any SeaRox
thermal/acoustic insulation product.
Although the solution has been tested as a system, which
includes a perforated steel plate, ROCKWOOL does not supply
this item.
Steel plate
ROCKWOOL insulation
1.00
0.80
0.60
0.40
0.20
5000
3150
4000
2500
1600
2000
1250
800
1000
630
500
400
315
250
160
200
125
80
100
63
0.00
50
Perforated
steel plate
Frequenzy (Hz)
SeaRox SL 620 with SeaRox Acoustic foil (19 )
SeaRox SL 620 - 60 mm
SeaRox SL 620 with alu foil u 60 mm
SeaRox SL 620 with alu foil and joints taped with alu tape
91
92
Thermal Insulation
Thermal and Comfort Insulation
page 94
Lambda Values
page 95
Thermal Calculations
page 96
Index of
Thermal and
Comfort Insulation
of Bulkhead and
Deck
93
Solutions for
Thermal Insulation
1: Thermal insulation can be used alone where there is no
other demand for the deck and bulkhead.
2: T
hermal insulation can also be used together with fire insulation or sound insulation.
Floor connection
When making a surface towards the exterior it is necessary
to end the insulation 50 mm above the floor to avoid rising
moisture. This to make sure that condensate from the
bulkhead can be drained away.
94
In front of the gab, a piece of flat iron can be fit to guide the
condensate to a drain.
Outside
Inside
Lambda value () measurements on ROCKWOOL products (EN12667):
Product [W/mK]
10
SeaRox SL 720
0.036
SeaRox SL 740
0.034
SeaRox SL 320
0.034
SeaRox SL 340
0.034
SeaRox SL 436
0.035
SeaRox SL 440
0.035
SeaRox SL 480
0.037
SeaRox SL 620
0.035
SeaRox SL 970
0.035
SeaRox SL 640
0.035
0.039
0.033
SeaRox WM 620
0.034
SeaRox WM 640
0.034
SeaRox SL 660
0.035
ProRox PS 960
0.035
95
Thermal Calculations
1m
1m
is a value indicating how well a material conducts heat. It indicates the quantity of heat (W), which is conducted through 1 m2
wall, in a thickness of 1 m, when the difference in temperature
between the opposite surfaces of this wall equals 1 K (or 1C).
In practice is a numerical value expressed in terms of W/
(mK). The lower the value, the better the insulation property
of the material.
1m
tK
Examples at 10C
Steel:
= 50
W/mK
Concrete: = 1.6 W/mK
Glass:
= 1.1 W/mK
Wood:
= 0.12 W/mK
ROCKWOOL: = 0.035 W/mK
(t-1)K
= W/mK
U value
U = W/m2K
U=
Thickness
1
Thickness(m)
R = U or R = ( W/mK)
The transport of thermal energy through a structure is expressed by a coefficient, U (Thermal transmittance coefficient).
It represents the flow of heat (in W) through 1 m2 of a structure,
when the difference between the two surrounding temperatures is 1 K (or 1C). The thermal transmittance coefficient is
expressed in W/(m2K). The lower the coefficient, the better the
structure insulates.
R value
Thermal resistance, R, is a measure used in a construction.
The R value is the reciprocal value U-value. Increasing the
thickness of an insulating layer increases the R value.
Examples
The steel plate is not taken into consideration due to the low
added value.
SeaRox
SL 740, 50 mm (10 = 0.034 W/mK)
R = 0.05/0.034 = 1.47[m2K/W] U = 0.68[W/m2K]
SeaRox
SL 740, 100 mm (10 = 0.034 W/mK)
R = 0.1/0.034 = 2.94[m2K/W]
U= 0.34[W/m2K]
SeaRox
SL 620, 60 mm (10 = 0.035 W/mK)
R = 0.06/0.035 = 1.714[m2K/W] U = 0.57[W/m2K]
96
SeaRox
SL 620, 60 mm + SeaRox SL 740, 50 mm
(10 = 0.035 W/mK 10 = 0.034 W/mK )
R = (0.06/0.035) + (0.05/0.034) = 3.18[m2K/W] U = 0.31[W/m2K]
SeaRox
SL 620, 60mm + SeaRox SL 740, 100mm
(10 = 0.035 W/mK 10 = 0.034 W/mK )
R = (0.06/0.035) + (0.1/0.034) = 4.65[m2K/W] U = 0.21[W/m2K]
Certificates
97
Plate
Stiffener
A-30
100
50
30
A-30
45
50
25
A-30
90
50
30
A-60
100
50+30
30
A-60
100
75
30
A-60
100-115
60
25
A-60
130
2x30
30
A-60
90
2x45
45
A-60
105
75
30
A-60
restricted
A-60
restricted
A-60
restricted
100
50
30
100
40
40
130
40
40
B-15
extension
180
Alu
25
kg/m
Plate
Stiffener
A-60
130
2x30 *
2x30
A-60
100
2x30 *
2x30
A-60
restricted
130
2x30
2x30
Deck
Density
Steel
50/50
kg/m3
Plate
40
40
A-30
100
50
30
A-30
45
50
30
A-30
90
30
30
A-60
100
50
30
A-60
100
40
25
A-60
130
40
40
A-60
90
45
45
A-60 Floating
Floor
A-60 Floating
Floor
200
2x30
140
60
kg/m3
Plate
Stiffener
A-30
90
50
45
A-60
100
2x30
2x30
A-60
130
2x30
2x30
Density
H-60
restricted
H-120
restricted
H-60 corr.
Non Load
Bearing
restricted
50/50
H-120 corr.
Non Load
Bearing
restricted
Thickness
Stiffener
150
30+40
40
150
30+40
2x40
50+40/
2x40
150
50+40
150
50+40
Density
Steel
kg/m3
Plate
Stiffener
150
2x50
2x50
H-60
Plate
Deck
kg/m3
SeaRox SL 660 (HC Firebatts 150)
SeaRox WM 660 (HC Wired Mat 150)
SeaRox SL 660 (HC Firebatts 150)
SeaRox WM 660 (HC Wired Mat 150)
50/50
H-constructions
Steel
Stiffener
27
Bulkhead
Taiwan
Russian Maritime
Register of Shipping (RMRS)
Alu
Thickness
A-15
Local
authorities
Thickness
kg/m3
Density
Steel
Bulkhead
A-constructions
Classification
Societies
Japan
Certificates
50+40/ 50+40/
2x40
2x40
Thickness
32-45 kg/m3
Taiwan
Japan
Russian Maritime
Register of Shipping (RMRS)
Local
authorities
30-45 kg/m3
27-55 kg/m3
SeaRox Slab
Classification
Societies
45 kg/m3
SeaRox Slab
55-300 kg/m3
60-200 kg/m3
60-240 kg/m3
60-250 kg/m3
80-105 kg/m3
35-135 kg/m3
105 kg/m3
Glass Cloth
Glass Cloth
99
100
Product Guide
Product Selector
page 102
Products
page 103
Surfaces
page 109
Product Guide
101
Product Selector
SeaRox SL 660
SeaRox SL 640
SeaRox WM 660
SeaRox SL 620
SeaRox SL 970
SeaRox SL 340
SeaRox SL 320
SeaRox MA 700 GS
ROCKWOOL Technical Insulation markets a range of specially developed and dedicated products within marine and offshore
insulation. The table below gives an overview of our standard product range and applications
Fire
H constructions
Fire
Comfort
Floating floors
Pipes
Tanks
Air ducts
102
< 250C
> 250C
< 250C
> 250C
Fire
Comfort insulation
Exhaust pipes
Products
SeaRox MA 700 GSd
NEW
NAME
Comfort Insulation
Product description
SeaRox MA 700 GSd is a light, compressed, soft resilient roll
made of stone wool. The product is delivered with a 10x10 mm
glass scrim.
Application
SeaRox MA 700 GSd is mainly used for A-15 constructions.
SeaRox SL 720
NEW
NAME
Marine Batts 32
Comfort Insulation
Product description
SeaRox SL 720 is a soft, resilient slab made of stone wool.
The product can be supplied with reinforced alu foil.
Application
SeaRox SL 720 is used for comfort insulation.
NEW
NAME
Comfort Insulation
Product description
SeaRox MA 720 ALU is a soft, resilient roll made of stone wool.
SeaRox MA 720 ALU is supplied as a highly compressed roll.
The product is as standard supplied with reinforced alu foil.
Application
SeaRox MA 720 ALU is used for comfort insulation. The high
compression reduces the transportation cost significantly.
SeaRox SL 740
NEW
NAME
Marine Batts 45
Comfort Insulation
Product description
SeaRox SL 740 is a semi-regid, resilient slab made of stone
wool. The product can be supplied with reinforced alu foil or
glass fabric.
Application
SeaRox SL 740 is used for comfort insulation and form part of
approved A-30 Deck and A-30 Bulkhead constructions.
103
NEW
NAME
Comfort Insulation
Product description
SeaRox MA 720 ALU is a soft, lightweight mat made of stone
wool. SeaRox MA 720 ALU is supplied as a highly compressed
roll. The product is as standard supplied with reinforced alu foil.
Application
SeaRox MA 720 ALU is used for comfort insulation. The high
compression reduces the transport cost significantly.
SeaRox SL 320
NEW
NAME
Marine Slab 60
Acoustic Insulation
Product description
SeaRox SL 320 is a semi-rigid slab of stone wool. Excellent
properties for easy handling and installation.
Application
SeaRox SL 320 is primarily used for sound insulation.
Perfect as thermal insulation with high noise reduction.
SeaRox SL 340
NEW
NAME
Marine Slab 80
Acoustic Insulation
Product description
SeaRox SL 340 is a semi-rigid slab of stone wool. Excellent
properties for easy handling and installation.
Application
SeaRox SL 340 is primarily used for sound insulation.
SeaRox SL 340 TB
NEW
NAME
Product description
SeaRox SL 340 TB is a semi-rigid slab of stone wool. The
black tissue gives a dust free surface. Excellent properties
for easy handling and installation.
Application
SeaRox SL 340 TB is generally developed for sound insulation
inside air ducts. The product can also be used as finishing
surface in areas where the surface just needs to be dust free.
Another application could be behind perforated plates in
panels or simlilar.
104
Acoustic Insulation
SeaRox SL 436
NEW
NAME
Outfitting
Product description
SeaRox SL 436 is a semi-rigid slab made of stone wool.
This product has a special fibre structure which gives an
optimal dynamic stiffness.
Application
SeaRox SL 436 is developed for floating floor insulation
only with approved top layer.
SeaRox SL 440
NEW
NAME
Outfitting
Product description
SeaRox SL 440 is a strong, rigid insulation slab made of stone
wool. The high density and the structure of the material
provide good noise reduction.
Application
SeaRox SL 440 is primarily used for floating decks with a
pressure-equalizing plate of steel or moulding material.
The product is used where load capacity is required.
SeaRox SL 440 can also be cut up and used in panels.
SeaRox SL 480
NEW
NAME
Outfitting
Product description
SeaRox SL 480 is a strong, rigid insulation slab made of stone
wool. The high density and the structure of the material provide
a good noise reduction.
Application
SeaRox SL 480 is primarily used for floating floors with a pressure-equalizing plate of steel or moulding material.
The product is used where great load capacity is required.
The product forms part of an A-60 floating floor construction
tested with 2 mm steel plate. Top layer according to the static
calculations. SeaRox SL 480 can also be cut up and used in
panels.
SeaRox SL 620
NEW
NAME
Firesafe Insulation
Product description
SeaRox SL 620 is a semi-rigid slab made of stone wool.
The product can be supplied with reinforced alu foil or glass
fabric.
Application
SeaRox SL 620 is primarily used as part of approved
A constructions for deck and bulkhead.
105
SeaRox SL 640
NEW
NAME
Firesafe Insulation
Product description
SeaRox SL 640 is a semi-rigid slab made of stone wool. The
product can be supplied with reinforced alu or glass fabric.
Application
SeaRox SL 640 is primarily used as part of approved
A constructions for deck and bulkhead.
NEW
SeaRox SL 660
NAME
HC Firebatts 150
Firesafe Insulation
Product description
SeaRox SL 660 is a slab made of stone wool. The product is
specially developed to provide maximum fire protection.
SeaRox SL 660 can be supplied with reinforced alu foil.
Application
SeaRox SL 660 is used for hydrocarbon fire protection of
bulkheads, decks and firewalls.
NEW
SeaRox WM 620
NAME
Firesafe Insulation
Product description
SeaRox WM 620 is made of stone wool. One side is faced with
1 galvanized wire netting. The wire netting is stitched on with
galvanized wire. The product can be supplied with glass fabric.
Application
SeaRox WM 620 is used for insulation of technical installations,
particularly pipes with a temperature exceeding 250C. The
product can be used as fire insulation in approved A constructions. Max. service temp. 650C acc. to EN 14706. Facing 80C.
SeaRox WM 640
NEW
NAME
Product description
SeaRox WM 640 is made of stone wool. One side is faced with
1 galvanized wire netting. The wire netting is stitched on with
galvanized wire. The product can be supplied with reinforced
alu foil or glass fabric.
Application
SeaRox WM 640 is used for insulation of technical installations,
particularly pipes with a temperature exceeding 250C. The
product can be used as fire insulation in approved A constructions. SeaRox WM 640 can be used for insulation of pipe penetrations in connection with A constructions. Max. service temp.
wool 680C acc. to EN 14706. Facing 80C
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Firesafe Insulation
SeaRox WM 660
NEW
NAME
Firesafe Insulation
Product description
SeaRox WM 660 is made of stone wool. One side is faced with
1 galvanised wire mesh. The wire netting is stitched on with
galvanised wire.
Application
SeaRox WM 660 is used for hydrocarbon fire protection of
bulkheads and firewalls.
NEW
NAME
Firesafe Insulation
Product description
SeaRox PS 620 ALUsc are pressure-resistant and noncombustible preformed pipe sections. SeaRox PS 620 ALUsc is
supplied with reinforced alu foil and selfadhesive tape.
Application
SeaRox PS 620 ALUsc is used for fire protection of sprinkler
pipes to fullfil the SOLAS regulation Safe Return to Port.
SeaRox WM 950
NEW
NAME
Thermal Insulation
Product description
SeaRox WM 950 is made of stone wool. One side is faced with
1 galvanized wire mesh. The wire netting is stitched on with
galvanized wire.
Application
SeaRox WM 950 is used for insulation of technical installations,
particularly pipes with a temperature exceeding 250C.
Max. service temp. wool: 640C acc. to EN 14706. Facing 80C.
SeaRox SL 970
NEW
NAME
Thermal Insulation
Product description
SeaRox SL 970 is a semi-rigid slab made of stone wool.
Application
SeaRox SL 970 is primarily used as high temperature insulation. Furthermore the products can be used as insulation of
structures where the temperature exceeds 250C.
Max. service temp. wool: 750C
107
NEW
NAME
Thermal Insulation
Product description
SeaRox LM 900 consists of stone wool lamellas placed edgeways, the majority of the fibres being perpendicular to the facing.
The product is as standard delivered with a reinforced alu foil.
Application
SeaRox LM 900 is used for insulation of pipes, tanks and ventilation ducts. Max. service temperature 250C. Facing 80C.
ProRox PS 960
ProRox PS 960 ALU
NEW
NAME
Product description
ProRox PS 960 and ProRox PS 960 ALU are pressure-resistant
and non-combustible preformed pipe sections. ProRox PS
960 ALU is supplied with reinforced alu foil and self-adhesive
tape.
Application
ProRox PS 960 and ProRox PS 960 ALU are suitable for steam
and process pipings. ProRox PS 960 is part of ROCKWOOL
Technical Insulation assortment for process industry, ProRox.
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Thermal Insulation
Surfaces
There are many reasons for choosing insulation products with facings. In most cases it is done to obtain a vapour barrier, which
prevents formation of condensation on the cold side of a construction. If vapour is the reason for choosing a new surface
ROCKWOOL markets different products with reinforced aluminium foil. In other cases it is necessary to have a better look than the
pure wool; ROCKWOOL markets different surfaces such as glass tissue and glass cloth. If the need is to secure the product then a
surface with wire mesh might be preferable.
rockwool
Plain ROCKWOOL:
This is the basic ROCKWOOL product which is approved and suitable
for almost any purpose. The products are based on stone wool which
can withstand temperature above 1,000C without melting.
wired mat
Glass cloth:
This surface has three major properties: impact resistant, dust free
surface and a nicer outlook. This surface will in many cases save the
use of an extra metal cladding as the woven cloth is strong enough to
resist most impact from the surroundings.
glass tissue black (TB)
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Traditional solution;
Aquaduct CL used
for Pipe in Pipe
Aquaduct CL
Aquaduct CL are special patented ROCKWOOL products
where the vertical direction of the fibres provides an excellent
compression resistance at low thicknesses (down to 10 mm
thickness). The fibres are bonded to a reinforced aluminium
foil outer facing and the product can be supplied with very low
tolerances. In most cases Aquaduct CL will be the optimal
choice for Pipe in Pipe solutions.
Due to the flexibility of the product range of Aquaduct Solutions we have the capability to offer specific solutions to meet
specific demands, regardless of the complexity of Pipe Bundle
configurations. These are some examples of the solutions that
we have previously offered.
ROCKWOOL insulation products can be tailor made for individual projects and purposes. The most typical products are
described below.
Aquaduct Sections
Aquaduct Sections are rigid pre-formed circular units of
ROCKWOOL insulation supplied with or without an outer
covering. Aquaduct is available in almost any combination of
diameter, thickness and length and can be adapted to individual needs and specifications. Aquaduct Sections are the optimal
choice for bigger sizes of pipe.
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Traditional wool
112
Legislation on Classification
Europe
WHO/IARC
Non carcinogenic in
experimental animals*
Classified in category 3:
Possibly Carcinogenic
113
Notes
114
115
3B-Reklame 0913
export@rockwool.dk