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Art icle
A. Lashanizadegan 1 ,
Sh. Ayatollahi1 ,
J . J avanmardi2
1. School of C hem ica l a nd P etroleum E n gin eer in g, Shira z Univer sity, Shira z, Ira n;
2. School of Chemica l E n gin eer in g, Shira z Un iver sity of Techn ology, Shiraz, Ira n
[ Manuscript received March 2, 2007; revised J uly 10, 2007 ]
A b st r a ct : Nat ural gas product ion from a gas reservoir (Reservoir A) locat ed in t he sout h of Iran, present s
solids dep osit ion during processing because t he condensat e cont ains suspended and dissolved solids. Solids
dep osit ion occurs not only in t he t ransport at ion lines from t he wells t o t he separat ors but also in t he
various op erat ing unit s of gas st reams and condensat e st ream. In t his st udy, t he mult isolid-phase model
has b een used t o predict t he wax precipit at ion from gas and gas condensat e fluids. T he propert ies of gas
and liquid phases are described using t he Soave-Redlich-Kwong (SRK) equat ion of st at e. T he model is
t hen used t o predict t he possibility of t he wax format ion in Reservoir A gas facilit ies, locat ed at t he sout h
of Iran. Solid deposit ion which occurred in t he various st reams of t hat facility confirmed t he calculat ed
result s. F inally, t he wax app earance t emperat ure (WAT ), t he weight percent of wax format ion and t he
effect s of pressure and t emp erat ure on t he wax format ion were also predict ed.
K ey w or d s: wax precipit at ion; fluid phase equilibria; mult isolid model; gas condensat e
1. I n t r o d u ct ion
Gas and gas-condensat e fluids cont ain a very wide
range of hydrocarbons from met hane and et hane, t o
t he component s as heavy as C 40 or C 50 or much higher
hydrocarbons. It is believed t hat t he broad volat ility
and melt ing-point range of t hese hydrocarbon component s will cause t he format ion of solid phases in
response t o t hermodynamic st at e changes. Hydrocarbon solid precipit at ions such as wax and asphalt ene in
t he gas and oil product ion facilit ies and pipelines are
undesirable because it may plug t hem. Wax precipit at ion can occur from gas condensat e, light oil, and
heavy oil fluids at t emperat ures as high as 338.7 K.
T he wax precipit at ion from crude has been ext ensively st udied; however, t he precipit at ion from gas
condensat es has been invest igat ed recent ly by some
researchers.
It is generally accept ed t hat almost any form of
solid deposit ion during t he product ion and processing
of oil and gas st reams has unfavorable economic and
operat ional consequences [1]. Typically, t hese precipit at ing solids can be any one of t he pure solids, hydrat es, waxes, asphalt enes, or scales and t hey may
even co-precipit at e.
P et roleum fluids cont ain heavy paraffins t hat
may form solid wax phases at low t emperat ure in
t he pipelines and hydrocarbon product ion facilit ies.
T he problems caused by wax precipit at ion such as
decreasing product ion rat es, increasing power requirement s, and failure of facilit ies, are a ma jor concern
in t he product ion and t ransport at ion of hydrocarbon
fluids. In order t o prevent t his process, which is linked
t o changing pressure and t emperat ure condit ions and
fluid composit ion, it is essent ial t o be able t o predict
t he phase behavior of t he reservoir fluid.
Wax precipit at ion is an old problem for which at t empt s have been made t o develop a t hermodynamic
descript ion. Modeling solid deposit ion allows t he engineer t o carry out a variety of t asks from screening
for potent ial problems t hrough t o possible remediat ion should t hey occur. Used in conjunct ion wit h field
Corr esp onding aut hor. Tel: 0098-711-6275678; Fax: 0098-711-6287294; E -m ail: shahab@shirazu.ac.ir
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Z. J eirani et al./ J ournal of Nat ural G as C hem ist ry Vol. 16 No. 3 2007
295
(2)
(3)
In order t o calculat e t he fugacity of each component in pure solid st at e, t he following equat ion is
used [20]:
h fi
Tif
T
R Tif
cp i
Tf
ln i
R
T
Tif
T
(4)
where
is t he molar ent halpy of fusion,
t he fusion t emperat ure, cp i t he heat capacity of fusion for
component i, and T is t he t emperat ure of t he syst ems.
h fi
Tif
(5)
kiEj oS = 1.0
T he number and t he nat ure of precipit at ing component s are obt ained from a phase st ability analysis
as follows [2]:
f i (P , T, z i )
0.0
1/ 3
vc i
1/ 3
(6)
+ vc j
where vc is crit ical volume est imat ed from t he following expression [2]:
f is,p u r e (P , T )
2vc i vc j
(1)
where f i (P , T, zi ) is t he fugacity of component i, having feed composit ion z. T he component s t hat fulll
vc i = (R Tc i / P c i )(0.290 0.085i )
(7)
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Z. J eirani et al./ J ournal of Nat ural G as C hem ist ry Vol. 16 No. 3 2007
20172
Mwi
(8)
(9)
2.2.2 E n t h a lp y of fu sion , h fi
For normal alkanes, napht henes, and aromat ics
t he correlat ions suggest ed by Won, Lira-Galeana et al,
and P an et al. have been used, respect ively [2 3,8].
0.1426M w i Tif
(10)
h fi = 0.05276M w i Tif
(11)
h fi = 11.2Tif
(12)
h fi
Mwi T
To est imat e t he crit ical propert ies of light hydrocarbons, Riazi and Al-Sahhaf correlat ion have been
used in t his st udy [18].
(14)
T he crit ical pressures of component s wit h molecular weight higher t han 300 g/ mol are, however, est imat ed by t he following equat ion [8]:
P c = A B exp( C M w )
800)
(16)
For component s with molecular weight great er
t han 800, t he acent ric fact or of 2 has been used.
T he acent ric fact ors for parans and napht henes have
been est imat ed from Riazi and Al-Sahhaf correlat ions [18].
2.4. C r u d e oil sy st em s
P edersen et al. have provided ext ensive dat a
on wax-format ion behavior of five pet roleum mixt ures [6]. T he present ed dat a are widely used by ot her
aut hors in different research works on wax precipit at ion [2,6,7,10].
P an et al. report ed t he composit ions of t hree
ot her pet roleum mixt ures. [8]. T hese syst ems are also
used by Vafaie-Seft i et al. t o det ermine t he amount of
t he precipit at ed wax and t he effect s of pressure [10].
3. R esu lt s a n d d iscu ssion
(13)
ln( ) = a bM wc
T he crit ical t emperat ures for all hydrocarbon component s (aromat ics, napht henes, parans)
are calculat ed from Riazi and Al-Sahhafs correlat ions [18].
T he following correlat ions [8] is used t o est imat e
acent ric fact or of aromat ic component s
(15)
P araffins
Napht henes
0.67909
2.58854
Arom at ics
4.85196
22.179
27.6292
42.9311
0.0028417
0.0044951
0.0056193
F igures 2 shows t he predict ed wax weight percent for t he oil syst ems given by P edersen et al. and
P an et al. [6,8]. T he F igure indicat es t hat t he predict ions obt ained from t he mult isolid phase model are in
good agreement wit h t he real behaviors of pet roleum
mixt ures. At a given t emperat ure, t he wax weight
percent is calculat ed for one mole of feed using t he
following equat ion:
Wax weight percent =
t ot al precipit at ed mass
100
mass of feed oil
Ns
Mwj
=
Sj
F
100
M w i zi
i
(17)
where N and N s are t he number of t he component s
and t he solid phases which is det ermined from Equat ion (1), respect ively. S j is t he moles of solid phase j
and F is t he feed mole numbers. M w i and z i st and for
t he molecular weight and mole fract ion of component
i, respect ively.
297
F ig u r e 2 . T h e w e ig h t p e r c e n t o f t h e p r e c ip it a t e d so lid a s a fu n c t io n o f t e m p e r a t u r e fo r d if fe r e n t o ils
(a) No. 1, (b) No. 4, (c) No. 5, (d) No. 6, (e) No. 10, (f) No. 11, (g) No. 12, (h) No. 15
298
Z. J eirani et al./ J ournal of Nat ural G as C hem ist ry Vol. 16 No. 3 2007
(18)
T a b le 2 . T h e w a x a p p e a r a n ce t e m p e r a t u r e ( K ) a t P = 1 b a r fo r d if fe r e n t sy st e m s g iv e n b y P e d e r se n et a l. a n d
P a n et a l. [6 ,8 ]
Wax app earance t em p er at ure (K )
O il
P edersen et a l.
Lira-G aleana et a l.
P an et a l.
Vafaie-Seft i et a l.
T his
(1991) [6]
(1996) [2]
(1996) [8]
(2000) [10]
work
No.
E xp.
304.15
303
305.9
303.9
322.0
322.0
322.0
322.0
315.0
312.4
312.8
312.5
314.2
320.0
319.0
317.65
319.6
10
314.15
293.15
316.0
321.0
314.1
11
295.15
311.15
299.3
294.7
12
305.15
279.15
301.2
311.0
304.2
15
308.15
283.15
309.5
310.0
307.8
T a b le 3 . T h e e r r o r p e r c e n t o f t h e w a x a p p e a r a n c e t e m p e r a t u r e ( K ) a t
P = 1 b a r fo r d if fe r e n t sy st e m s g iv e n b y P e d e r se n et a l. a n d P a n et a l. [6 ,8 ]
O il
No.
Lira-G aleana et a l.
P an et a l.
Vafaie-Seft i et a l.
T his
(1991) [6]
(1996) [2]
(1996) [8]
(2000) [10]
wor k
0.38
0.58
0.08
0.00
0.00
0.00
0.83
0.70
0.79
0.25
0.31
0.73
0.12
10
6.68
0.59
2.18
0.02
11
5.42
1.41
0.15
12
8.52
1.29
1.92
0.31
15
8.11
0.44
0.60
0.11
4. C a se st u d y of ga s f ield s
Nat ural gas produced from gas reservoirs A locat ed at t he Sout h of Iran is used for t he gas inject ion
int o t he oil fields for pressure maint enance. T his plant
is designed for producing 40 million m 3 / day of nat ural
gas and 6500 8000 bbl/ day condensat e using a refrigerat ion process t o t reat t he gas and condensat e t o
meet t he hydrocarbon dew point specificat ions. T he
dry gas is t hen shipped int o Khozest an for gas inject ion.
Nat ural gas product ion from t his gas field
present s unique problems relat ed t o solids deposit ion
during processing because t he produced fluids (gas
and gas condensat e) cont ain suspended and dissolved
solids. Solids deposit ion occurs not only in t he plant
inlet separat ors but also in t he various operat ing unit s
in gas st reams and gas condensat e st reams. To address t he solids problem at t he plant , a large set of
available dat a as well as st ream propert ies were employed t o find t he possibilit ies of wax product ion using t he result s of t his st udy. Table 4 illust rat es t he
hydrocarbon composit ion of gas reservoir A.
T a b le 4 . T h e h y d r o c a r b o n c o m p o sit io n o f t h e
g a s r e se r v o ir A
Com p onent
Mol%
Com p onent
Mol%
N2
5.453500
NC 1 0
0.052745
CO 2
1.297500
NC 1 1
0.047765
H2 S
0.007000
NC 1 2
0.037810
C1
89.766400
NC 1 3
0.029835
C2
1.453000
NC 1 4
0.022865
C3
0.430100
NC 1 5
0.012915
IC 4
0.114500
NC 1 6
0.013905
NC 4
0.172200
NC 1 7
0.008935
IC 5
0.082630
NC 1 8
0.008938
NC 5
0.064710
NC 1 9
0.006948
IC 6
0.000000
NC 2 0
0.022780
NC 6
0.128350
He
0.000000
IC 7
0.000000
H2 O
0.442200
NC 7
0.157250
Benzene
0.000000
IC 8
0.000000
Toluene
0.000000
NC 8
0.092575
E t hyl Benzene
0.000000
IC 9
0.000000
P ropyl Benzene
0.000000
NC 9
0.072655
Tot al
100.000000
IC 1 0
0.000000
Figure 3 shows t he wax precipit at ion as a funct ion of t emperat ure for t his composit ion dat a. It can
be seen t hat t he wax precipit at ion st art s at 305.8 K
299
F ig u r e 3 . T h e w e ig h t p e r c e n t o f t h e p r e c ip it a t e d
so lid a s a fu n c t io n o f t e m p e r a t u r e fo r t h e
g a s r e se r v o ir A
5. C on clu sion s
A mult isolid-phase model, on t he basis of t he SRK
EoS t o calculat e t he fugacit ies of different phases, is
used t o predict t he WAT and t he percent age of wax
deposit ion. T he model shows significant improvement
for bot h t he WAT and percent age of wax deposit ion
calculat ions when t he result s t hus obt ained were compared wit h t he experiment al dat a.
T he correlat ions, suggest ed by Riazi and AlSahhaf for crit ical propert ies, have been used in combinat ion wit h t he SRK EoS. T hese paramet ers lead
t o consist ency between t he opt imized values of m for
t he heavy paraffins.
A case st udy of solid precipit at ion in a gas field
in t he sout h of Iran is invest igat ed using t he present
model t o predict t he wax precipit at ion. T he result s
are confirmed by t he field observat ion.
A ck n ow le d gem e n t s
T he aut hors wish t o t hank t he Research and Development Direct orat e of t he Nat ional Iranian Oil Company
for support ing t his project and t he Sout h Zagros Oil and
Gas P roducing Company for t heir very valuable help in
t his regard.
300
Z. J eirani et al./ J ournal of Nat ural G as C hem ist ry Vol. 16 No. 3 2007
N om en cla t u r e
R efer en ces
f
P
T
z
h
cp
R
v
ki j
Mw
S
V
F
N
Ns
x
y
K
fugacity, bar
pressure, bar
t emperat ure, K
feed composit ion
ent halpy, cal/ mol
heat capacity, cal/ (molK)
gas const ant , cal/ (molK)
molar volume, cm 3 / mol
binary int eract ion coefficient between component s i and j
molecular weight , g/ mol
moles of solid phase, mol
moles of vapor phase, mol
feed mole numbers, mol
number of t he component s
number of solid phases
mole fraction of liquid phase
mole fraction of vapor phase
equilibrium coefficient
Superscript s
v
l
s
f
Subscript s
i, j
component index
pure, i pure st at e of component i
c
crit ical property
Greek let t er
difference operat or
fugacity coefficient
acent ric fact or
property operat or
sum operat or