Вы находитесь на странице: 1из 4

Description

Wire
Number

PK

Beacon

Alarm - Action

A-14

Motor - Rear Washer

K-11

RD

Headlamp Breaker To Headlamp SW

604

OR

Stop Lamp

Alarm - Backup

L-18

Motor - Rear Wiper

C-11

YL

Turn Lamp - LH

Alternator

J-13

Motor - Secondary Steering

J-12

10

GY

Turn Lamp - RH

Antenna - AM/FM Radio

Fuel Level Sender

103

RD

Tail Lamps/Panel Lamps

605

0248

Data Link

105

RD

Key SW

606

Action Lamp

0615

Position Sensor (Articulation Angle)

0819

Display Data Link

0821

Display Power Supply

106
108
109

Electronic Engine Control System


(MID No. 036)
CID

Component

Machine
Location
11

603

Speed Sensor (Ground)

0324

Component
Motor - Rear Defroster

Schematic
Location
C-11

Bat (+)

0096

Action Alarm

Machine
Location
1

RD

0084

Sensor Power Supply

Air Dryer

Schematic
Location
K-13

101
102

0271

Component

Description
Lighting Circuits (cont'd)

Power Circuits

Component

0263

Wire
Color

RD
RD
RD

608

Battery #1 To Battery #2

609

Dome Lamp
Alt Output (+) Term.

610

GN
YL
OR

Flood Lamp - Rear


Flood Lamp - Snow Wing
Headlamp Dimmer SW

112

PU

Main Power Relay Output

611

PU

Head Lamp (High)

113

OR

Opr Mon Panel B (+) Switched

612

GY

Aux Backup Lamp

114

RD

Warning Horn (Forward)

614

PU

Tail Lamps

115

RD

Lightbar Worklamp Breaker /Turn/Hazard/Breaker

615

YL

Cab Floodlamps Relay

116

BR

Floodlamp SW

617

BR

LH Position Lamps Relay

Aux Backup Lamp

618

YL

RH Position Lamps Relay

C-3

Motor - Starter

J-14

12

Arc Suppressor AC Clutch

G-14

Power Port - 12V

B-3

14

Arc Suppressor Differential Unlock

K-16

Radio - AM/FM

C-3

15

Batteries - 12 Volt

I-13

Radio - AM/FM Cassette

C-3

15

Beacon

C-11

Receptacle - Aux. Start

K-13

Beacon - Open Rops

C-15

Relay - Aux. Backup Lamp

D-7

16

Block - B+ Junction

I-13

Relay - Cab Floodlamps

K-8

Breaker - Alternator

H-13

Relay - LH Position Lamp

K-8

Breaker - Engine Control

G-13

Relay - Main

H-13

Breaker - Headlamp

G-13

Relay - Position Lamp Coupler

J-8

Breaker - Ltbar Worklamp/Hazard/Turn/Panel

G-13

Relay - RH Position Lamp

J-8

0001

Injector Cylinder Solenoid #1

117

YL

0002

Injector Cylinder Solenoid #2

118

GY

Front Wipers

619

GN

Head Lamp (Low)

H-13

Relay - Secondary Steering

J-13

12

Injector Cylinder Solenoid #3

Breaker - Main

0003

119

PK

Rear Wipers

629

PK

Lightbar Worklamp

0004

Injector Cylinder Solenoid #4

Cap - Service Tool Connector

A-11

Relay - Start Aid

L-13

120

YL

Cab Floodlamps Relay

633

BU

Moldboard Lamps

Control - Engine ECM

I-18,D-18

Relay - Starter

G-13

122

BU

Air Dryer

647

GN

Aux Backup Lamp SW

Control - Secondary Steering

124

GN

A/C

668

BU

Headlamp SW

Control - Transmission

685

BR

Blade Floodlamps

0005

Injector Cylinder Solenoid #5

0006

Injector Cylinder Solenoid #6

0041

ECM 8 Volt DC Supply

0091

Throttle Sensor

126

PK

XMSN Control

OR

Park Brake Solenoid

A-16

Relay - Tail/Panel Lamps

K-8

D-14,F-14

Resistor - Front Defroster

C-2

24

Converter - 24V To 12V (Comm. Radio)

D-3

Resistor - Heater/AC

B-16

Converter - 24V TO 12V (Entertain. Radio)

L-9

Resistor - Panel Lamp

K-4

Not Used

Converter - 24V TO 12V (Power Port)

L-11

Resistor - Rear Defroster

C-10

11

Not Used

Diode - Floodlamps Coupler

J-8

Resistor - Secondary Steering

K-13

12

GN

Secondary Steering Motor Relay

Diode - Moldboard Lamp

E-9

10

Sender - Articulation Angle

H-11

17

728

BU

Primary Steering Pressure SW

Diode - Snow Wing Lamp

E-9

10

Sender - Coolant Temperature

I-14

Secondary Steering Control

751

GN

XMSN Shift Solenoid #3

Diode - LH Turn Indicator

L-2

Sender - Fuel Level

G-14

Secondary Steering Motor

752

YL

XMSN Shift Solenoid #1

Diode - RH Turn Indicator

L-2

Sender - Fuel Temperature

J-16

BU

XMSN Shift Solenoid #2

Flasher

K-8

Sender - Intake Air Temperature

J-15

18

OR

XMSN Shift Solenoid #8

Fuse Block - Overhead

C-4,C-5

11

Sensor - Atmospheric Pressure

J-15

18

Not Used

Fuse Block - Switched Power

J-5

Sensor - Cam Speed Timing

I-15

Fuse Block - Unswitched Power

J-7

Sensor - Crank Speed Timing

I-15

19

Fuses - Overhead

C-5

11

Sensor - Engine Oil Pressure

I-16

Fuses - Switched Power

I-4

Sensor - Fan Drive Pressure

J-18,K-18

Fuses - Unswitched Power

I-6

Sensor - Fuel Pressure

J-15

Gauge - LH Air Pressure

G-1

Sensor - Inching Pedal Position

F-6

20

Gauge - RH Air Pressure

G-1

Sensor - Throttle Position

K-9

13

Ground - Cab Boss 2 (Cab Front)

B-7

Sensor - Turbo Outlet Pressure

J-15

18

Ground - Cab Boss 3 (Upper Cab)

D-3

15

Sensor - XMSN Input Speed

B-18

21

Ground - Engine Block Boss (RH Side)

J-14

12

Sensor - XMSN Output Speed Sensor #1

B-18

21

Ground - Front Frame Boss 2 (LH Side)

I-9

20

Sensor - XMSN Output Speed Sensor #2

A-18

21

0094

Fuel Pressure Sensor

127

Control Circuits

0100

Oil Pressure Sensor

129

RD

Lighter

718

BU

0110

Engine Coolant Temperature Sensor

130

RD

Stop Lamp Pressure SW

719

GY

0168

Electrical System Voltage

134

RD

Secondary Steering Test SW

727

0172

Inlet Air Temperature Sensor

135

BU

12V Power Port

0174

Fuel Temperature Sensor

136

GN

0190

Engine Speed Signal

0248

CAT Data Link

137

RD

0253

Personality Module Mismatch

141

PK

Front Defroster SW

754

0254

Engine ECM

144

GN

Beacon SW

755

0261

Engine Speed Sensor

147

RD

24V To 12V Converter (Aux Power Port)

796

BR

0262

5 Volt Sensor Supply

148

WH

Snow Wing Lamp SW

797

PU

Not Used

0267

Engine Shutdown Switch

149

PU

Floodlamp SW

A701

GY

Fuel Injector #1

0268

Programmable Parameters

150

RD

Engine Control Breaker

A702

PU

Fuel Injector #2

0273

Turbo Outlet Pressure Sensor

151

GN

Rear Defroster SW

A703

BR

Fuel Injector #3

0274

Atmospheric Pressure Sensor

0290

Fan Drive Pressure Sensor

155

PK

Not Used

A704

GN

Fuel Injector #4

160

PU

Heated Mirrors SW

A705

BU

Fuel Injector #5

0291

Fan Drive Solenoid

0296

Unable to Communicate with Transmission ECM

162

YL

Moldboard Lamp SW

A706

GY

Fuel Injector #6

0297

Unable to Communicate with All Wheel Drive ECM

165

YL

Differential Lock SW

A746

PK

Turbo Outlet Pressure Sensor

0342

Cam Speed Timing Sensor

169

PK

Blade Cushion SW/Centershift Pin SW

A747

GY

ATM Pressure Sensor

0545

Start Aid Relay

170

RD

Product Link (Connector #24)

A751

YL

Fuel Temperature Sender

E-9

Sensor - XMSN Temperature

B-17

29

Throttle Lock Indicator Lamp

Ground - Front Frame Boss 3 (LH Side)

10

0548

173

RD

Turn Signal SW/Flasher

A755

PK

Throttle Speed Set SW

0549

Throttle Lock Switch

Ground - Platform Boss 2

J-11

10

Shifter - XMSN

A-12

176

RD

24V To 12V Converter (Communication Radio)

E708

PK

Opr Mon Display Module Clock

Ground - Rear Frame Boss 2 (RH Side)

H-12

12

Solenoid - AC Clutch

H-15

177

RD

Main Breaker

E735

PU

Operator Mode SW

Ground - Rear Frame Boss 3 (LH Side)

K-15

Solenoid - Blade Cushion #1

I-5

22

179

RD

24V To 12V Converter (Entertainment Radio)

F715

PU

Ground Level Shutdown SW (N/O)

Ground - Rear Frame Boss 5 (RH Side)

F-12

12

Solenoid - Blade Cushion #2

I-4

22

185

YL

Not Used

F716

WH

Ground Level Shutdown SW (N/C)

Ground - Service Center Boss 1 (LH Side)

K-14

Solenoid - Centershift Pin

E-7

23

F762

GY

Start Aid Relay

Ground - Service Center Boss 2 (RH Side)

K-14

Solenoid - Differential Unlock

K-16

0562

Unable to Communicate with CAT Monitoring System

0600

Hydraulic Oil Temperature

Electronic Transmission Control System


(MID No. 081)
CID

Ground Circuits

Component

0168

Electrical System Voltage

200

BK

Main Chassis

F775

BU

Centershift Pin Solenoid

Ground Strap - Articulation Joint

J-10

17

Solenoid - Ether Start Aid

K-13

0177

Temperature Sensor (Transmission Oil)

201

BK

Operator Monitor Panel

H746

YL

Fan Drive Solenoid

Ground Strap - Engine Block To Engine ECM

D-18

Solenoid - Forward Horn

F-7

13

0248

CAT Data Link

202

BK

XMSN Control

H747

BR

Fan Drive Solenoid Return

Ground Strap - Platform To Cab

K-11

17

Solenoid - Fuel Injector #1

J-18

18

0268

Programmable Parameter

205

BK

Console/Panel

J700

BR

Not Used

Ground Strap - Platform To XMSN Control

D-14

13

Solenoid - Fuel Injector #2

J-18

18

0444

Magnetic Switch (Start Relay)

206

BK

Battery #1 To Master Disconnect SW

J701

GN

Not Used

Group - A/C

B-16

Solenoid - Fuel Injector #3

I-18

18

0520

Configuration (Transmission)

210

BK

AM/FM Radio

J702

BK

Air Inlet Heater Return

Group - Heater

B-16

Solenoid - Fuel Injector #4

I-18

18

0562

Caterpillar Monitoring System

229

BK

Product Link (Connector #24)

J764

BR

Autoshift SW

Group - Light Duty Heater

0573

Position Sensor (Inching Pedal)


Speed Sensor (Transmission Output) (No. 1)

BK

Engine ECM (Solenoid Return)

J765

BU

Inching Pedal Limit SW

Heater - Jacket water

0585

232

Backup Alarm

290

BK

Caterpillar Monitoring System (Service)

J766

PU

Brake Pedal Limit SW

Jumper Plug - Secondary Steering

0637
0668

Transmission Control (Shift Lever)

291

BK

Caterpillar Monitoring System (Clear)

K748

OR

Secondary Steering Resistor

0669

Speed Sensor (Transmission Input)

A287

BK

Engine ECM Control

823

GN

Not Used

0673

Speed Sensor (Transmission Output) (No. 2)

C203

BK

Not Used

892

BR

(-) Cat Data Link

0674

Speed Sensor (Intermediate Transmission) (No. 1)

0675

Speed Sensor (Intermediate Transmission) (No. 2)

0868

Indicator Lamp (Automatic Shift)

1401

Solenoid Valve (Forward High)

1402

Solenoid Valve (Forward Low)

1403

Solenoid Valve (Reverse)

1404

Solenoid Valve (Speed Clutch) (No. 2)

1405

Solenoid Valve (Speed Clutch) (No. 3)

1406

Solenoid Valve (Speed Clutch) (No. 1)

1407

Solenoid Valve (Low Range)

403

1408

Solenoid Valve (High Range)

1484

Limit Switch (Inching Pedal)

1580

Indicator Lamp (Transmission Filter)

Basic Machine Circuits

893

GN

(+) Cat Data Link

304

WH

Starter Relay No. 1 Output

F842

BU

AIH Indicator Lamp

306

GN

Starter Relay Coil

F843

YL

Inching Pedal Position Sensor

307

OR

Key Start SW

G828

WH

Pressure Sensor (Power)

308

YL

Main Power Relay Coil

G829

BR

Pressure Sensor (Return)

321

BR

Backup Alarm

G833

PK

Temperature Sensor (Return)

322

GY

Warning Horn (Forward)

G850

BU

Air Inlet Heater

Monitoring Circuits

G856

WH

(+) TDC Probe

B-16

Solenoid - Fuel Injector #5

I-18

18

H-15,I-15

12

Solenoid - Fuel Injector #6

I-18

18

A-15

Solenoid - Hydraulic Fan

K-9

31

Lamp - Action

J-1

Solenoid - Parking Brake

E-6

13

Lamp - AIH Indicator

K-1

Solenoid - XMSN (1st)

C-18

29

Lamp - Autoshift Indicator

J-1

Solenoid - XMSN (2nd)

C-18

29

Lamp - Centershift Pin Indicator

K-1

Solenoid - XMSN (3rd)

C-18

29

Lamp - Differential Lock Indicator

K-1

Solenoid - XMSN (Forward High)

D-18

29
29

Lamp - Dome

C-3

15

Solenoid - XMSN (Forward Low)

D-18

Lamp - Hazards Indicator

L-1

Solenoid - XMSN (High Range)

C-18

29

Lamp - High Beam Indicator

K-1

Solenoid - XMSN (Low Range)

C-18

29

Lamp - HVAC Panel

C-16

Solenoid - XMSN (Reverse)

D-18

29

Lamp - LH Blade Floodlamp

G-4

20

Speaker - Left Hand

D-2

24
16

Lamp - LH Cab High Beam Headlamp

C-2

24

Speaker - Right Hand

B-2

Lamp - LH Cab Low Beam Headlamp

C-2

24

Switch - AC Pressure

G-15

Lamp - LH Cab Position

D-2

24

Switch - Autoshift

C-11

GN

Alternator (R) Term.

G857

YL

(-) TDC Probe

404

YL

Opr Mon Hydraulic Temperature

G858

OR

Not Used

Lamp - LH Cab Turn Signal

C-2

24

Switch - Aux Backup Lamp

A-7

11

408

WH

Opr Mon Brake System Pressure

J844

GY

Analog Sensor (Power)

Lamp - LH High/Low/Position/Turn

F-1

25

Switch - Beacon

B-10

30

410

WH

Opr Mon Action Alarm

R800

OR

Digital Sensor (Power)

Lamp - LH Inner Cab Floodlamp

D-2

24

Switch - Blade Cushion

C-12

The CID is a diagnostic code that indicates which component is faulty.

411

PK

Opr Mon Action Lamp

900

PU

XMSN Shift Solenoid #4

Lamp - LH Lightbar High Beam Headlamp

F-1

25

Switch - Blower (Heater/AC)

C-16

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

417

GY

Opr Mon Primary Steering Pressure

901

WH

XMSN Shift Solenoid #6

Lamp - LH Lightbar Low Beam

F-1

25

Switch - Brake Pedal Limit

F-6

419

YL

Opr Mon Parking Brake

902

BR

XMSN Shift Solenoid #5

Lamp - LH Lightbar Turn Signal

F-1

25

Switch - Centershift Pin

C-12

426

BR

XMSN Filter Bypass

903

GY

XMSN Shift Solenoid #7

Lamp - LH Lightbar Worklamp

F-3

25

Switch - Centershift Pin Indicator

E-6

432

PK

Service Brake SW (Engine ECM)

911

YL

Not Used

Lamp - LH Moldboard

I-4

22

Switch - Differential Lock

439

YL

Centershift Pin Indicator

921

WH

Solenoid Return #1 (XMSN)

Lamp - LH Outer Cab Floodlamp

D-2

24

Switch - Ether Start Aid Range

Solenoid Return #2 (XMSN)

Lamp - LH Rear Floodlamp

L-13

27

L-18
L-18

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.


Current below normal or open circuit.

447

PK

Fuel Level Gauge

922

BR

30

Switch - Front Upper Wiper (NOTE C)

B-9

30

Lamp - RH Blade Floodlamp

G-4

13

Switch - Ground Level Shutdown

D-17

29

Lamp - RH Cab Low Beam Headlamp

B-2

16

Switch - Headlamp

L-3

BR

Speed Set/Accel

12

Bad device or component.

13

Out of calibration.

G434

BU

Hydraulic Oil Temperature (Engine ECM)

C979

OR

Speed Resume/Decel

14

Parameter failures.

G460

GN

XMSN Temperature Sensor

C991

PK

Fuel Pressure Sensor (Signal)

15

Parameter failures.

Accessory Circuits

E900

WH

(+) XMSN Output Speed Sensor 1

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes For Engine ECM


Event Code

Condition

Lamp - RH Cab Position

B-2

16

Switch - Headlamp Dimmer

K-4

Lamp - RH Cab Turn Signal

B-2

16

Switch - Heated Mirrors

B-7

11

Lamp - RH High/Low/Position/Turn

F-1

26

Switch - Heater Thermostat

C-16

Lamp - RH Inner Cab Floodlamp

B-2

16

Switch - Horn

K-7

Lamp - RH Lightbar High Beam Headlamp

F-1

26

Switch - Hydraulic Temperature

E-6

17

Lamp - RH Lightbar Low Beam

E-1

26

Switch - Inching Pedal Limit

G-6

Lamp - RH Lightbar Turn signal

F-1

26

Switch - Key

A-15

Lamp - RH Lightbar Worklamp

F-3

26

Switch - LH Brake System Pressure

F-6

31

28

Switch - Moldboard Lamps

B-7

11

504

YL

Wiper - Rear (Low)

E905

BU

(-) XMSN Int Speed Sensor 2

Lamp - RH Rear Turn Signal

A-18

28

Switch - Open Rops Beacon

C-15

505

BU

Wiper - Rear (HI)

E906

OR

(+) XMSN Output Speed Sensor 2

Lamp - RH Stop/Taillight

A-18

28

Switch - Operator Mode

L-1

CONN 27

506

PU

Washer - Front Upper

E907

GY

(-) XMSN Output Speed Sensor 2

Lamp - RH Turn Indicator

K-1

28

Switch - Panel Lamp Dimmer

L-4

CONN 28

G-12

12

507

WH

Washer - Rear

E908

BR

(+) XMSN Input Speed Sensor

Lamp - Shift Lever Panel

B-12

Switch - Parking Brake Pressure

E-10

32

CONN 29

I-12

20

508

PU

Radio Speaker - Left

E909

WH

(-) XMSN Input Speed Sensor

Lamp - Snow Wing

E-5

11

Switch - Primary Steering Pressure

L-9

CONN 30

I-12

20

WH

Radio Speaker - Left (Common)

E937

PU

Redundant Neutral

Lamp - Throttle Lock Indicator

L-1

Switch - Rear Defroster

A-10

CONN 31

I-12

20

CONN 32

L-12

32

CONN 33

L-12

CONN 34

L-11

A-11

E053

Low Fuel Pressure Warning

Blower Motor (Low)

E942

E096

High Fuel Pressure Warning

521

YL

A/C SW To Refrigerant SW

E943

E100

Low Engine Oil Pressure Warning

522

E190

Engine Overspeed Warning

537

GN

Turn Signal SW To Flasher

E945

PU

Eighth Gear

538

BR

Hazard Indicator Lamp

E946

OR

Forward Direct

Trip Odometer

Trip Fuel

Reset Trip Values

WH

A/C Clutch To Thermostat SW

E944

13
11

30

32

26

L-1

Switch - Rear Wiper

A-9

30

Switch - RH Brake System Pressure

E-6

31

Mirror - LH Heated

D-1,E-2

24

Switch - Secondary Steering Test

C-12

Fourth Gear

Mirror - RH Heated

D-1,E-2

16

Switch - Snow Wing Lamp

A-7

11

CONN 36

A-10

30

GN

Fifth Gear

Module - Caterpillar Monitoring System

I-1

Switch - Stop Lamp Pressure

F-7

31

CONN 37

C-10

11

BR

Sixth Gear

Module - Quad Gauge

H-1

Switch - Tail Lamp

L-4

CONN 38

C-10

Module - Speedo/Tach

H-1

Switch - Throttle Hold Mode

B-11

CONN 39

C-10

Motor - Blower (Heater/AC)

B-15

Switch - Throttle Speed Set

A-11

CONN 40

C-10

11

L-8

CONN 41

C-10

11

K-13

CONN 42

D-10

CONN 43

E-10

CONN 44

E-10

CONN 45

L-9

CONN 46

C-9

11

CONN 47

C-9

11

CONN 48

C-8

11

CONN 49

C-8

11

CONN 50

K-7

CONN 51

G-6

20

CONN 52

G-6

13

CONN 53

H-6

13

CONN 54

H-6

20

CONN 55

I-6

20

CONN 56

I-6

13

CONN 57

I-6

13

GY

Seventh Gear

539

BU

RH Turn Indicator Lamp

E947

WH

Reverse Direct

540

WH

LH Turn Indicator Lamp

E948

BU

Park

556

WH

Differential Lock SW

E949

YL

Neutral

567

WH

Front Defrost SW

E963

BK

(-) Crank Speed

Motor - Front Defroster Fan

C-2

24

Switch - Turn Signal

Motor - Front Lower Washer

L-11

Switch - XMSN Filter Bypass

Motor - Front Lower Wiper

G-4

Motor - Front Upper Washer

L-11

Motor - Front Upper Wiper

PK

Rear Defrost SW

E964

WH

(+) Crank Speed

570

BU

Blade Cushion Solenoid

E965

BU

(-) Cam Speed

575

YL

Wiper - Front Lower (Park)

E966

YL

(+) Cam Speed

576

PK

Wiper - Front Lower ( Low)

E974

GN

Inching Pedal Limit SW (N/C)

D-3

15 11

C = Operator's compartment (Right side console).

Wiper - Front Lower (High)

G939

PK

Not Used

D = Operator's compartment (Headliner).

BU

Wiper - Front Lower (Wash)

G946

OR

Throttle Hold Indicator

E = Operator's compartment (Under seat).

589

GN

A/C Clutch Solenoid

K917

BR

Fan Drive Pressure Sensor (Signal)

592

BU

24V To 12V Converter (Entertainment Radio)

K927

BU

Not Used

A503

PK

Front Defrost Fan (Low)

L983

WH

Injector 1 & 2 (Return)

A504

GN

Rear Defrost Fan (Low)

L984

OR

Injector 3 & 4 (Return)

A506

OR

Front Defrost Fan (High)

L985

YL

Injector 5 & 6 (Return)

A507

YL

Rear Defrost Fan (High)

L987

WH

Ether Start Aid SW

14

27

Component Description

Resistance (Ohms)

PK

24V To 12V Converter (Entertainment Radio)

M998

OR

Autoshift Indicator Lamp

3E-1906

Solenoid - AC Clutch

Turn Signal Indicator/Flasher

R914

OR

Throttle Hold Mode SW

3E--6332

Solenoid - Start Aid

C542

GN

Heated Mirrors SW

R993

BR

Not Used

3E-7842

Resistor - Secondary Steering

150 7.5

7T-4003

Resistor - Front & Rear Defrost

10 .5

9G-1950

Resistor - AC/Heater Blower Motor

BR

Digital Sensor (Return)


Throttle Hold (OFF)

601

GY

Panel Lamp (High)

T993

BR

Analog Sensor Return

112-2240

17.6 0.6

23

Solenoids - Blade Cushion (No. 1 & No. 2)

31 20 13

8 12

19

21

22

Resistor, Sender and Solenoid Specifications


Part No.

A
25

18

PU

OR

5
3

A541

T914

30

28

A513

R998

16

B = Operator's compartment (Steering Console).

PU

Panel Lamp (Low)

A = Operator's compartment (Dash).

578

BR

24

Some components listed are ONLY in VOLUME 1 or ONLY in VOLUME 2.

577

600

CONN 35

Machine locations are repeated for components located close together.

569

Lighting Circuits

28

A-15

10
32

Part No.

Machine

Code

140H

40

140H

41

160H

3E-2026

3E-5464

Function
Brake Air Pressure (Stop Lamp)

Thermostat

60

160H

61

3E-6450

Primary Steering Pressure

Form Number

Alternator:

200-2232

Electric Starting Motor:

165-4619

131-4135

60 kPa MAX

38 20 kPa

(8.7psi MAX)

(5.5 2.9 psi)

Normally Open

SENR3581
RENR5740

Engine Control Monitor:

SENR9515

Starting and Charging:

SENR2947

Transmission Electronic Control:

RENR4104

180-5462

G-4

13

G-4

20

32.6 1.6

CONN 66

H-4

20

CONN 67

I-4

22

CONN 68

I-4

22

CONN 69

I-4

22

CONN 70

H-3

CONN 71

H-3

CONN 72

C-2

24

17

8.7 0.4
1.06 0.05

148-2350

Solenoid - Hydraulic Fan

5.0 0.3

CONN 73

C-2,D-2

24

152-8346

Solenoid - Centershift Pin

32.6 1.6

CONN 74

D-2,E-2

16

239 To 255

CONN 75

D-2,E-2

24

25 To 29

CONN 76

H-2

CONN 77 (VOLUME 2 ONLY)

A-18

28

CONN 78 (VOLUME 2 ONLY)

L-18

CONN 79 (VOLUME 2 ONLY)

L-18

27

CONN 80 (VOLUME 2 ONLY)

I-6

20

174-3705

Solenoid - Differential Unlock

32.6 1.6

A-C, Normally Closed

186-1526

Solenoids - XMSN (1st,2nd,3rd,High Range, and Low Range)

31.3 3.0

(92.8 psi MAX)

(76.9 5.8 psi)

102 3C

90 MIN

(215.6 5.4F)

(194F MIN)

275 to 1750 kPa

(40 to 255 psi)

173-2018

Sender -

Fuel Level

Empty

Fuel Level

Full

Normally Open

187-1008

Sender - Articulation Angle

Normally Closed

188-9250

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).

Solenoids -

Forward Horn

80 from Full CCW

10 3

Mid-range

85 7

80 from Full CW

185 7
74.0 7.4

Park Brake

Normally Open

Contact position at the contacts of the harness connector.

15

CONN 65

A-B, Normally Open

Park Brake Pressure

15

D-4

CONN 64

700 100 kPa

530 40 kPa

B-4

CONN 61

Tap 1.0 .05

1200 kPa MAX

Normally Closed

CONN 60

Overall 2.0 .1

2.2 0.8c

(101.5 14.5 psi)

AC Pressure

Solenoid - Fuel Injector

22

20

(36 1.4F)

SENR7508

Electronic Monitoring System:

147-0373

I-5

25

-1.1 0.8c

640 kPa MAX

Hydraulic Temperature

Contact Position

Solenoids - XMSN (Fwd High,Fwd Low,and Reverse)

CONN 59

L-5

E-4

(30 1.4F)

(174 psi MAX)

Related Electrical Service Manuals


Title

Deactuate

Brake System Pressure

High Ambient Temperature Model


114-9281

Actuate

145-1144

CMS Service Tool

F-4,F-3

Fuel Temperature

Off Machine Switch Specification

CONN 58

CONN 63

1000

Senders - Intake Air Temperature

26

Service Tool

CONN 62

29

Coolant Temperature
130-9811

Machine Codes

12

L-13

BU

12

G-12

Lamp - RH Rear Floodlamp

517

Trip Machine Hours

G-12

(+) XMSN Int Speed Sensor 2

YL

12

CONN 26

BR

E941

Cumulative Fuel

G-12

E904

Blower Motor (Medium)

12

CONN 25

Wiper - Rear (Park)

GN

Diagnostic Scrolling

F-12

BR

516

32

CONN 24

503

Low Engine Oil Pressure Derate

Digital Tachometer

13

F-12

E039

E-12,F-12

CONN 23

K-13

Third Gear

CONN 22

Switch - Master Disconnect

BU

Odometer

32

16

E940

Service Meter

C-13

B-2

Blower Motor (HI)

Number

CONN 21

Lamp - RH Outer Cab Floodlamp

GY

Operator Mode

L-13

(-) XMSN Int Speed Sensor 1

515

Monitoring System Operator Modes

L-14

CONN 20

YL

High Inlet Air Temperature Warning

CONN 19

E903

E027

Module Configuration

Wiper - Front Upper (HI)

High Inlet Air Temperature Derate

L-14

OR

E025

Calibration (Transmission Control)

CONN 18

502

Lighter - Cigar

K-14

Lamp - XMSN Filter Bypass Indicator

Calibration (Transmission Control)

CONN 17

K-4

Second Gear

32

H-14

Switch - Lightbar Worklamp

First Gear

Calibration (Articulation Gauge)

31

C-14

CONN 16

22

OR

23

CONN 15

I-4

WH

Units

16

32

Lamp - RH Moldboard

E939

18

12

21
7

22

C-14

(+) XMSN Int Speed Sensor 1

E938

Digital Tattletale

17

19

20
D

CONN 14

PU

Radio Speaker - Right (Common)

A-15

E902

Radio Speaker - Right

Diagnostic Service

B-15

CONN 13

Wiper - Front Upper (Low)

BR

24

CONN 12

GN

GN

Parameter Display

27
2
29

501

512

10

B-15

(-) XMSN Output Speed Sensor 1

511

Harness Code

9 14

L-16

CONN 11

GN

High Engine Coolant Temperature Warning

15

8
2

E901

E017

Operator Mode

25

Aux Backup Lamp

I-16
L-16

Wiper - Front Upper (Park)

509

Number

CONN 10

TDC Service Probe

BR

High Engine Coolant Temperature Derate

Service Mode

Connector Number

500

E015

Monitoring System Service Modes

CONN 9

16

C978

Parameter failures.

CONN 8

B-2

XMSN Filter Bypass Indicator

Condition not met.

30

Lamp - RH Cab High Beam Headlamp

BU

20

A-9

30

C436

19

Switch - Front Lower Wiper (NOTE B)

B-9

Inching Pedal Limit SW (N/O)

Sensor supply fault.

27

A-9

BU

18

29

Switch - Front Upper Wiper (NOTE B)

C977

Module not responding.

D-16

Switch - Front Lower Wiper (NOTE C)

Opr Mon Display Module Load

Parameter not available.

CONN 7

BU

17

30

27

C414

16

A-10

K-1

Throttle Lock

Failure mode not identifiable.

Switch - Front Defroster

L-18

WH

11

32

27

Lamp - License Plate

C975

Connector Location

32

Lamp - LH Turn Indicator

Opr Mon Display Module Data

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

A-17

Throttle Speed Set SW

YL

Abnormal update.
Abnormal rate of change.

1
2

Component
Part Number

Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.

CONN 6

Coolant Temperature

C413

9
10

Volume 1

Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

105-9344

BR

Intake Air Temperature Sender (Signal)

200-L32 BK-14

K-5

BU

BU

Switch - Floodlamp

995

C967

Plug

Pin or Socket
Number
1
2

Fuse

32

A982

Opr Mon Articulation Angle

Receptacle

A-17

Not Used

YL

Ground
Circuit
Connection
Number
Identification

Wire
Gauge

CONN 5

Secondary Steering Motor Indicator

A429

Single Wire
Connector

Wire
Color

YL

Abnormal frequency, pulse width, or period.

Socket

Pin

I-8,K-8

PK

325-A135 PK-14

Wire, Cable, or Harness


Assembly Identification
Part Number For
L-C12*
AG-C4*
Connector Assembly
3E-5179
111-7898
325-A135 PK-14
1

29

486

Throttle Hold Mode SW

*
*
AG-C3
C-C4
130-6795 130-6795

* Harness identification letter(s) and a


serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.

A-17

462

Throttle Position Sensor (Signal)

Harness identification code


This example indicates
wire 135 in harness "AG".

CONN 4

Lamp - LH Stop/Tail

BU

Harness And Wire Symbols

Autoshift SW

GN

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
makes an electromagnet when current flows through it. The electromagnet can open or close
a valve or move a piece of metal that can do work.

K-5

Engine Oil Pressure

A983

160H:
ASD225-UP
CCP193-UP

18

YL

C912

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.

B-17

GY

Differential Lock Indicator

140H:
CCA1-UP
APM412-414
APM416-UP
126 1-UP

CONN 3

977

Brake System Pressure SW

140H & 160H Motor Grader


Electrical System

Sender - A component that is used with a temperature or pressure gauge. The sender measures
the temperature or pressure. Its resistance changes to give an indication to the gauge of the
temperature or pressure.

23

994

WH

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

27

Opr Mon Display Module Power

WH

This indicates that the component does not have a wire connected to ground. It is grounded by
being fastened to the machine.

J-17

Not Used

498

This indicates that the component has a wire connected to it that is connected to ground.

L-18

YL

488

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

CONN 2

PK

Mechanical system not responding properly.

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

CONN 1 (VOLUME 1 ONLY)

458

Current above normal or grounded circuit.

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Machine
Location

450

Pressure
Symbol

Schematic
Location

Lamp - LH Rear Turn

RENR9556
January 2005

191-2298

Resistor - Air Dryer

194-4181

Resistor - Panel Lamp

At room temperature unless otherwise noted.

8.8 To 8.7
10 .3

Machine Harness Connector And Component Locations

CONN 81
G-14
5
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

30 Page, TRM

CID

Wire
Color

Electrical Schematic Symbols And Definitions

Component Location

Wire Description
Wire
Number

RENR9556 VOL 1

Component Identifiers (CID)


Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)

200-H12 BK-14

H-C4
6T6505

H-C5 2
6T6505 RESISTOR H
9G-1950
H-C1
1552269

1
2

AE-C2
1552269

RH STOP TAIL LAMP


135-0426
S
G
T

RD-18
BK-18
WH-18

RH REAR TURN LAMP


135-0427
RD-18
BK-18
WH-18

A
B
C

AG-C4
1552267
604-AG3 OR-18
200-AG9 BK-18
614-AG8 PU-18

AG-C5
1552267
A
606-AG6 GY-18
B
200-AG10 BK-18
C

AG-C7
3E3370

18

E949-U45 YL-18
113-U46 OR-16
126-U79 PK-16
201-U81 BK-18
202-U75 BK-16
892-U71 BR-18
893-U72 GN-18
A983-U88 BU-18
C975-U78 WH-18
C978-U86 BR-18
A755-U113 PK-18
C979-U87 OR-18

205-U109 BK-18
601-U110 GY-18
J766-U105 PU-18
T914-U85 OR-18

CONN 4

CONN 5

CONN 6

E937-W10 PU-18
E938-W11 OR-18
E939-W12 WH-18
E940-W13 BU-18
E941-W14 YL-18
E942-W15 GN-18
E943-W16 BR-18
E944-W17 GY-18
E945-W18 PU-18
E946-W19 OR-18
E947-W7 WH-18
E948-W8 BU-18

LIGHT DUTY HEATER GP 174-4547


OR
HEATER GP 173-5322
OR
AC GP 174-4548

AE-C1
3E3376

1
2
3
4

200-Y12 BK-16
205-Y11 BK-18
601-Y5 GY-18
144-Y13 GN-16

CONN 11

124-Y1 GN-14
200-Y51 BK-14
521-Y26 YL-16
522-Y25 WH-16
601-Y4 GY-18

CONN 12

(THERMOSTAT SW INCLUDED W/ A/C GP ONLY)

200-Y7 BK-18
728-Y55 BU-18
403-Y56 GN-18
727-Y49 GN-16
417-Y57 GY-18

CONN 13

CONN 13

922-P108 BR-16

1
2
3
4
5
6

200-Y43 BK-18
129-Y6 RD-18

205-W32 BK-18
601-W31 GY-18
J766-W33 PU-18
T914-W37 OR-18

16

15

14

892-U73 BR-18
893-U74 GN-18
921-U55 WH-18
922-U48 BR-16
977-U50 YL-18
C436-U106 BU-18
C912-U102 GN-18
E974-U82 GN-18
F843-U54 YL-18
G946-U89 OR-18
H746-U100 YL-16
H747-U107 BR-16
J764-U52 BR-18
J765-U53 BU-18
K927-U64 BU-16
L987-U94 WH-18
M998-U51 OR-18
R800-U104 OR-18
R998-U103 BR-18
J766-U116 PU-18
447-U115 PK-18
C977-U69 BU-18

307-P17 OR-16

521-P116 YL-16
522-P97 WH-16
977-P11 YL-18
J764-P109 BR-18

728-P42 BU-18
F775-P51 BU-18

417-P34 GY-18
462-P99 YL-18
570-P120 BU-16

403-P57 GN-18

728-P42 BU-18
417-P34 GY-18

CONN 21

J764-P109 BR-18

122-C12 BU-16

176-C77 RD-14

124-C27 GN-14

179-C80 RD-18

126-C20 PK-14
127-C55 OR-16

12

136-C14 GN-16
(11) 10A FUSES
9W-1442
(1) 15A FUSES
9W-1441

116-C25 BR-14

165-C13
149-C24
144-C90
185-C57
169-C54
155-C18
STEERING CONSOLE

322-P48 GY-16

C-C16
1275483
112-C21 PU-6

CONN 57 1275484

C-C13
1275484
112-C83 PU-6

CONN 56

P-C23
1275483

CONN 55

P-C31
1275483

- OFF

- FRONT & REAR

- FRONT ONLY
1

G858-C10 OR-18
L987-C58 WH-18
J766-C89 PU-18
J766-C93 PU-18
J766-C94 PU-18

AIR DRYER
5
HVAC
7
XMSN CONTROL

10A

10A

10A

10A

10A

15A

10A

15A

9
PARK BRAKE

P-C34
9X1343
1
2
126-P1 PK-14
3
4
5
307-P17 OR-16
6
7
8
9
10
521-P116 YL-16
11
522-P97 WH-16
12
13
14
15
16
17
18
19
921-P113 WH-18
20
922-P108 BR-16
21
977-P11 YL-18
22
23
24
25
26
F843-P112 YL-18
27
28
29
30
J764-P109 BR-18
31
J765-P111 BU-18
32
33
34
M998-P6 OR-18
35
36
37
38
39
40

11
13
BEACON
15

134-Y16 RD-16
727-Y50 GN-16

14

10A

P-C20
1552252
118-P76 GY-16
507-P32 WH-16
575-P77 YL-16
576-P74 PK-16
578-P31 BU-16

CONN 43
1
2
3
4
5
6
7
8
9
10
11
12

P-C10
1552272

K-C5
1275484
112-K40 PU-6

108-K61 RD-16
112-K40 PU-6
118-K58 GY-16
135-K35 BU-16
176-K67 RD-14
210-K36 BK-18
308-K34 YL-16
592-K37 BU-18
605-K31 YL-18
606-K32 GY-18
611-K57 PU-14
619-K59 GN-14
A513-K3 PK-18

K-C32

1
2
3
4
5
6
7
8
9
10
11
12

575-K8 YL-16
576-K10 PK-16
577-K9 PU-16
578-K6 BU-16
592-K37 BU-18
601-K33 GY-18
605-K31 YL-18
606-K32 GY-18
611-K57 PU-14
612-K17 GY-14
619-K59 GN-14
A513-K3 PK-18

144-K62 GN-16
205-K2 BK-18
321-K15 BR-18
506-K5 PU-16
507-K7 WH-16
575-K8 YL-16
576-K10 PK-16
577-K9 PU-16
578-K6 BU-16
601-K33 GY-18
612-K17 GY-14
633-K63 BU-14

L-C14
3E3364

J-C5
3E3364
RD-16
BK-16

GND

H MOTOR
T
P

B+

REAR WIPER
3E-6388

601-Y27 GY-18
205-Y31 BK-18
719-Y36 GY-18
G939-Y45 PK-18
911-Y48 YL-18
823-Y37 GN-18
911-Y48 YL-18
718-Y35 BU-18

MOTOR

1
2

603-J4 PK-16
200-J12 BK-16

J-C6
3E3382 CONN
BK-16 2
1
GN-16 4
GY-16 6
BR-16 3
OR-16 5

J-C7
3E3364
BK/RD-16
BK-16

REAR DEFROST FAN


170-4820

J-C1

CONN 39 1552269

CONN
1
2

J-C2

38 1552273

200-J11 BK-16
504-J6
119-J5
503-J7
505-J8

601-W29 GY-18
601-W31 GY-18
205-W32 BK-18
205-W30 BK-18
C975-W24 WH-18
J766-W33 PU-18
J766-W34 PU-18
R914-W36 OR-18
T914-W37 OR-18
R914-W36 OR-18
A983-W25 BU-18
601-W29 GY-18
601-W4 GY-18
205-W30 BK-18
205-W21 BK-18

J-C3
37 1552269
A507-J10 YL-16
200-J1 BK-16

RESISTOR
J-C8 7T4003 J-C9
6T6505
6T6505
A507-J2 YL-16
A504-J3 GN-16

BEACON SWITCH
222-1536
A
B
2

1
3
4

C
D

601-W4 GY-18
601-W22 GY-18
205-W21 BK-18
205-W23 BK-18
C979-W26 OR-18
J766-W34 PU-18
A982-W27 BR-18
A755-W35 PK-18
A982-W27 BR-18
C978-W28 BR-18
601-W22 GY-18
205-W23 BK-18

YL-16
PK-16
BR-16
BU-16

1
3
4
6

2
5

A
B
1
2
3
4
5
6
C
D

A
B
1
2
3
4
5
6
C
D

CONN 35

1
3
4

893-W6 GN-18
892-W5 BR-18

2
5

A
B
1
2
3
4
5
6
C
D

CONN 40

K-C36
L-C13
1552269 3E3376

CONN 46
L-C19
3E3376

L-C4
3E7996
601-L55 GY-18
205-L50 BK-18

L-C5
3E7996
A507-L2 YL-16
151-L15 GN-16
569-L10 PK-16
A504-L3 GN-16
569-L10 PK-16

118-L39
118-L38
200-L42
502-L36
501-L37
500-L34
506-L35

L-C7
1552264
GY-16
GY-16
BK-16
OR-16
GN-16
BR-16
PU-16

H
1
2
3
4
5
6
7
8

601-L54 GY-18
205-L51 BK-18

L-C6
3E7996
A506-L11 OR-16
141-L9 PK-16
567-L16 WH-16
A503-L12 PK-16
567-L16 WH-16
601-L53 GY-18
205-L52 BK-18

FRONT DEFROST SW
9X-9638

11

K-C2
3E5179

K-C1
L-C15
1552252 3E3376

N-C1
9X1054
YL-14
GN-18
BK-18
GY-14

1
5
2
4
3

86

118-L23
118-L31
200-L20
577-L30
576-L29
575-L33
578-L28

L-C8
1552264
GY-16
GY-16
BK-16
PU-16
PK-16
YL-16
BU-16

RD-16
RD-16
WH-16
YL-16
BU-16
BR-16

P W

FRONT LOWER WIPER SWITCH


112-6174
(NOTE B)
H

1
2
3
4
5
6
7
8

B B

L-C2
1552252

CONN 48

L-C3
3E5179

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

B B

WH-16
YL-16
BU-16
BR-16

P W

10

HEADLAMPS

OFF

BRIGHT

G-C10
1071984
M998-G6 OR-18
921-G7 WH-18

G-C22
1071984
ACTION LAMP
411-G37 PK-18
107-1983
201-G36 BK-18

1
2

LAMP CLUSTER
G-C8
8T9834
1
113-G40 OR-16
BATTERY +
13 ACTION LAMP
411-G37 PK-18
4
ACTION ALARM
410-G41 WH-18
7
UNUSED
15 DISPLAY MODULE LOAD
C414-G13 BU-18
35 DISPLAY MODULE DATA
C413-G14 YL-18
25 DISPLAY MODULE CLCK
E708-G15 PK-18
34 DISPLAY MODULE PWR
458-G16 PK-18
10 UNUSED
11 UNUSED
17 UNUSED
21 UNUSED
24 UNUSED
26 UNUSED
27 UNUSED
28 UNUSED
32 HYD TEMP SW
404-G78 YL-18
36 UNUSED
37 UNUSED
38 UNUSED
20 OPERATOR MODE SW
E735-G38 PU-18
23 SERVICE
290-G42 BK-18
33 CLEAR
291-G43 BK-18
9
447-G44 PK-18
FUEL LEVEL
18 ARTICULATION ANGLE
A429-G45 YL-18
29 PARK BRAKE
419-G46 YL-18
19 BRAKE SYS PRESS
408-G47 WH-18
40 PRIMARY STEER PRESS
417-G4 GY-18
30 ALTERNATOR
403-G5 GN-18
5
893-G9 GN-18
CAT DATA LINK +
14 CAT DATA LINK 892-G8 BR-18
31 UNUSED
3
UNUSED
12 UNUSED
22 UNUSED
16 UNUSED
6
UNUSED
2
201-G34 BK-16
GROUND
39 UNUSED
8
UNUSED
CATERPILLAR MONITORING SYSTEM
160-6567

YL-18
YL-18
YL-18
BU-18
BU-18
BU-18
PK-18
PK-18
PK-18

126-P114 PK-14

322-P48 GY-16

CONN 66
P-C16
1552267

439-G50 YL-18
498-G1 WH-18
601-G66 GY-18
200-G71 BK-18
922-G49 BR-18
C436-G55 BU-18
F842-G52 BU-18
G946-G51 OR-18

150-G53 RD-16
205-G65 BK-18
410-G41 WH-18

113-G40 OR-16
404-G78 YL-18
201-G35 BK-16
290-G42 BK-18
291-G43 BK-18
408-G47 WH-18
419-G46 YL-18
447-G44 PK-18
605-G12 YL-18
606-G11 GY-18
611-G10 PU-18
A429-G45 YL-18

CONN 71

OR-16
BK-16
GN-16
WH-16
YL-16
BU-16
G-C23
3E3382

CONN 76

P-C5
1552252

P-C4
3E5179

P-C2
1552264

1
2
3
4
5
6

G-C5
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

CONN 70

G-C4
1552252

205-G58
601-G62
205-G57
601-G61

498-P100 WH-18

G-C2
3E3388

G-C12
1552273
458-G17 PK-18
201-G18 BK-18
E708-G19 PK-18
C413-G20 YL-18
C414-G21 BU-18

556-P94 WH-16

1
2
3
4
5
6

136-P35 GN-16

P-C41
1552269

205-G59
601-G63
205-G60
601-G64

1
2
3
4
5
10
11
12
8
6
7
9

CONN 65
1
2

85

87
87a

COM NO

INCHING PEDAL LIMIT SW


112-6175

NC

CONN 64
1
2

P-C19
1552273

COM NO

BRAKE PEDAL LIMIT SW


112-6175

NC

576-P74
118-P76
575-P77
577-P75

498-P100 WH-18

PK-16
GY-16
YL-16
PU-16

205-G68
601-G67
205-G70
601-G69

RH BLADE FLOODLAMP
153-2073

2
1
4
6
3
5

INCHING PEDAL POS SENSOR


147-1680
OR-18
PWR (+24V)
BK-18
GROUND
WH-18
SIGNAL

A
B
C

BK-16

GN-16
GY-16
BR-16
OR-16

P-C28
1552269

RH BRAKE SYSTEM PRESS SW


114-9281
1
2

893-P4 GN-18
892-P5 BR-18
921-P113 WH-18

BK-18
BK-18

M998-P6 OR-18
118-P76 GY-16

P-C6
1552269

HYD TEMP SWITCH


131-4135
1
2

921-P113 WH-18

BK-18
WH-18

LAMP
7N-5876

G-C29
3T3158

G-C30
3T3158

BK-18
GY-18
BK-18
GY-18

AK-C5
1552269
1
619-AK3 GN-14
2
200-AK7 BK-14

AJ-C1
3E5179

1
2
3
4
5
6
7
8
9
10
11
12

498-P100 WH-18
570-P120 BU-16

575-P77 YL-16
570-P120 BU-16
576-P74 PK-16
577-P75 PU-16

LAMP
7N-5876

MOTOR

B+

CONN 63

P-C17
1552252

BK-18
BK-18

BK-18
GY-18
BK-18
GY-18

LAMPS
7N-5876

G-C18
3T3158

GAGE CONSOLE

403-P58 GN-18

417-P34 GY-18

QUAD GAUGE MODULE


180-9285
+V
GROUND
CLOCK
DATA
LOAD
ADDRESS SEL

GND

417-P34 GY-18

LH BRAKE SYSTEM PRESS SW


114-9281

OR-16
BK-16
GN-16
WH-16
YL-16
BU-16

G-C15
3T3158

G-C16
3T3158

P-C46
3E3364

FRONT LOWER WIPER


3E-6388

CENTERSHIFT PIN SOL


152-8346

108-K61 RD-16
112-K40 PU-6
118-K58 GY-16
135-K35 BU-16
176-K67 RD-14
210-K36 BK-18
308-K34 YL-16
592-K37 BU-18
605-K31 YL-18
606-K32 GY-18
611-K57 PU-14
619-K59 GN-14
A513-K3 PK-18
117-K14 YL-14
118-K23 GY-16
119-K1 PK-16
141-K12 PK-16
148-K18 WH-16
151-K20 GN-16
160-K11 PU-16
162-K64 YL-14
500-K25 BR-16
501-K24 GN-16
502-K26 OR-16
A503-K21 PK-16
A506-K22 OR-16
C542-K60 GN-16
200-K46 BK-14
200-K47 BK-14
200-K51 BK-16
200-K52 BK-16
200-K65 BK-16
200-K46 BK-14
200-K47 BK-14
200-K51 BK-16
200-K52 BK-16
200-K65 BK-16
200-K54 BK-14

CONN 49

L-C11
1552272

L-C18
3E7996
A
B
1
2
3
4
5
6
C
D

601-L68 GY-18
205-L67 BK-18
160-L45 PU-16
C542-L62 GN-16

601-L66 GY-18
601-L68 GY-18
205-L67 BK-18
205-L65 BK-18
162-L63 YL-14
633-L64 BU-14

601-L66 GY-18
601-L48 GY-18
205-L49 BK-18
205-L65 BK-18
148-L22 WH-16
609-L40 YL-16

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

601-L43 GY-18
601-L44 GY-18
205-L47 BK-18
205-L46 BK-18
321-L19 BR-18
647-L18 GN-18
117-L17 YL-14

L-C9
L-C16 REAR WIPER SWITCH
3E-0155
1552264 CONN 36 3E3388
1 RD-14
119-L25 PK-16
WIPER B+
2 RD-18
119-L26 PK-16
WASHER B+
3 BK-18
200-L1 BK-16
GROUND
4 WH-14
505-L6 BU-16
HIGH
5 YL-14
504-L8 YL-16
LOW
6 BU-14
503-L7 BR-16
PARK
7 BR-18
507-L27 WH-16
WASH
8
UNUSED

601-L44 GY-18
205-L46 BK-18

AJ-C2
1552269
1
629-AJ3 PK-14
2
200-AJ4 BK-14

629-AJ1 PK-14
200-AJ2 BK-14

AK-C2
1552267
A
605-AK5 YL-18
B
200-AK6 BK-18
C

LH LTBAR WORKLAMP
161-3509

AJ-C3
1552269
1
629-AJ5 PK-14
2
200-AJ6 BK-14

LTBAR LH LO BEAM HEADLAMP


161-3509

RD-18
BK-18
WH-18

AK-C4
1552269
1
611-AK1 PU-14
2
200-AK8 BK-14

RH LTBAR WORKLAMP
161-3509

AK-C6
1552269
1
611-AK2 PU-14
2
200-AK10 BK-14

AM-C1

AM-C2
155-2252

CONN 623E-5179
1
2
3
4
5
6
7
8
9
10
11
12
P-C37
3E5179

AK-C1
3E5179
200-AK12 BK-14

CONN 63
1
2
3
4
5
6
7
8
9
10
11
12

611-AK1 PU-14
611-AK2 PU-14
619-AK3 GN-14
619-AK4 GN-14

RD-18
BK-18
WH-18

AK-C7
1552269
1
619-AK4 GN-14
2
200-AK11 BK-14

619-AK4 GN-14
611-AK2 PU-14
606-AK13 GY-18

RH LTBAR TURN LAMP


135-0427

LTBAR RH LO BEAM HEADLAMP


161-3509

575-P77 YL-16
576-P74 PK-16
577-P75 PU-16

1
2

LTBAR RH HI BEAM HEADLAMP


180-1300

AK-C3
1552267
A
606-AK13 GY-18
B
200-AK9 BK-18
C

605-AK5 YL-18
619-AK3 GN-14
611-AK1 PU-14
200-AK6 BK-18
200-AK7 BK-14
200-AK8 BK-14
200-AK12 BK-14
200-AK9 BK-18
200-AK10 BK-14
200-AK11 BK-14

605-AK5 YL-18
606-AK13 GY-18

LH LTBAR TURN LAMP


135-0427

LTBAR LH HI BEAM HEADLAMP


180-1300

M998-P6 OR-18
892-P5 BR-18
893-P4 GN-18

GN-16
GN-16

108-K61 RD-16
112-K40 PU-6
117-K14 YL-14
118-K58 GY-16
118-K56 GY-16
118-K23 GY-16
118-K55 GY-16
119-K1 PK-16
135-K35 BU-16
141-K12 PK-16
148-K18 WH-16
151-K20 GN-16
160-K11 PU-16
162-K64 YL-14
176-K67 RD-14
200-K52 BK-16
200-K65 BK-16
200-K53 BK-16
200-K69 BK-16
200-K69 BK-16
200-K71 BK-16
200-K70 BK-16
200-K4 BK-14
200-K46 BK-14
200-K13 BK-14
200-K16 BK-14
200-K47 BK-14
200-K19 BK-14

200-K51 BK-16
210-K36
308-K34
500-K25
501-K24
502-K26
592-K37
605-K31
606-K32

200-K39
200-K41
200-K45
200-K44

BK-16
BK-18
BK-16
BK-18

BK-18
YL-16
BR-16
GN-16
OR-16
BU-18
YL-18
GY-18

611-K57 PU-14

611-K27 PU-14
611-K30 PU-14

619-K59 GN-14

619-K29 GN-14
619-K28 GN-14

PU-18
WH-18
BR-18
GN-18

512-K42 GN-18
511-K43 BR-18
509-K49 WH-18
508-K48 PU-18
200-K4 BK-14
200-K13 BK-14
200-K16 BK-14
200-K19 BK-14
200-K39 BK-16
200-K41 BK-18
200-K44 BK-18
200-K70 BK-16
200-K71 BK-16
605-K31 YL-18
606-K32 GY-18
611-K27 PU-14
611-K30 PU-14
619-K28 GN-14
619-K29 GN-14
A503-K21 PK-16
A506-K22 OR-16
C542-K66 GN-16
C542-K68 GN-16

1
REAR WIPERS

119-K1 PK-16

3
FRONT DEFROSTER

141-K12 PK-16

5
REAR DEFROSTER

151-K20 GN-16

(7) 10A FUSES


9W-1442
(1) 15A FUSES
9W-1441

160-K11
162-K64
148-K18
117-K14

T
GN-16
GY-16
P
B+
BR-16
OR-16
FRONT UPPER WIPER MOTOR
3E-6388

10A

10A

10A

10A

10A

10A

10A

K-C12
1552269
176-K67 RD-14
308-K34 YL-16

AUX BACKUP LAMPS


2
SNOW WING LAMP

AR-C1
3E3364
176-AR1 RD-14
308-AR2 YL-16
K-C16
3E3364

CONN 61
1
2

200-AR3 BK-12
CAB GND BOSS 3
(UPPER CAB)

MOLDBOARD LAMPS
6
HEATED MIRRORS

K-C17
6T6505
508-K48 PU-18
+
509-K49 WH-18
K-C18
6T8047

10

11

12

13

14

15

16

+24V IN
GROUND
+12V OUT
IGNITION
24V TO 12V CONVERTER 3
(COMMUNICATIONS RADIO)
3E-8646

K-C15
1552264
1
509-K49 WH-18
2
508-K48 PU-18
3
210-K36 BK-18
4
5
A513-K3 PK-18
6
592-K37 BU-18
7
512-K42 GN-18
8
511-K43 BR-18

18
K-C13
1552267
A
108-K61 RD-16
C
B
200-K53 BK-16

PU-16
YL-14
WH-16
YL-14

K-C14
1552269
135-K35 BU-16
200-K52 BK-16

K-C4
3E3388

WH/BK-18
GN/BK-18
WH-18
GN-18
BK-18
YL-18
YL-18
RD-18
GY/BK-18
PU/BK-18
GY-18
PU-18

RD-18
WH-18
BK-18
AP-C1

CONN 60 3E3364
1
2

135-AP1 BU-16
200-AP2 BK-16
K-C7
3E3364

ANTENNA
LH FRONT SPKR LH REAR SPKR LH FRONT SPKR +
LH REAR SPKR +
GROUND
NC
B+ MEMORY 12V
B+ 12V
RH FRONT SPKR RH REAR SPKR RH FRONT SPKR +
RH REAR SPKR +
AM/FM RADIO
173-6530

K-C9
1552267
605-K31 YL-18
200-K41 BK-18

A
B
1
2
3
4
5
6
C
D

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RH HEATED MIRROR
192-1994

WH-16
BK-16
K-C42
3E3364

SYMBOL

LH CAB TURN LAMP


135-0427

L#

IDENT
FRONT DEFROST FAN
170-5334
K-C34
CONN 72 3E3364
1
BK/RD-16 MOTOR
2
BK-16

K-C10
1552267
606-K32 GY-18
200-K44 BK-18

K-C27
1552269

A
B
C

K-C29
6T6505
511-K43 BR-18
+
512-K42 GN-18
K-C30
6T8047

RD-18
BK-18
WH-18
K-C33
3E3370

1
2

RH CAB TURN LAMP


135-0427

RH CAB HI BEAM HDLAMP


157-0305
K-C20
3E3364

1
2

RH CAB LO BEAM HDLAMP


161-0908
K-C21
3E3364
RH SPEAKER
6T-7695

THIS SCHEMATIC IS FOR 140H AND 160H


MOTOR GRADERS (172-9936 CHG 00).
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE
WITH THE KEY AND ENGINE OFF, AND TRANSMISSION IN NEUTRAL.
NOTE A: THE FOLLOWING PAIRS OF WIRES MUST BE TWISTED PAIRS,
AT LEAST 1 TURN PER 25 MM:
892-BR
E900-WH
E902-PU
E904-BR
E906-OR
E908-BR
E963-BK
E965-BU
G856-WH

AND
AND
AND
AND
AND
AND
AND
AND
AND

893-GN
E901-GN
E903-YL
E905-BU
E907-GY
E909-WH
E964-WH
E966-YL
G857-YL

(CAT DATA LINK)


(TRANS OUTPUT SPD SENSOR 1)
(TRANS INT SPD SENSOR 1)
(TRANS INT SPD SENSOR 2)
(TRANS OUT SPD SENSOR 2)
(TRANS INPUT SPD SENSOR)
(CRANK SPEED SENSOR)
(CAM SPEED SENSOR)
(TDC SERVICE PROBE)

NOTE B: STD TWO SPEED WIPERS


NOTE C: ATCH INTERMITTENT WIPERS
NOTE D: POWER LEAD TO 2-WAY COMMUNICATIONS RADIO
SHOULD BE 12 AWG OR LARGER.
NOTE E: REPLACE 4 AWG STRAP W/ 00 AWG CABLE ON
MACHINES W/ SECONDARY STEERING

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIRCUIT CONNECTED

LH CAB HI BEAM HDLAMP


157-0305

K-C19
CONN 73 3E3364
A
RD-18
B
BK-18
C
WH-18
K-C22
3E3370

K-C11
1552269
A506-K50 OR-16
200-K39 BK-16

WIRE GROUP COLOR DESCRIPTIONS

SNOW WING LAMP SW


123-5847

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

LH CAB LO BEAM HDLAMP


161-0908

A506-K22 OR-16
A506-K50 OR-16

12V POWER PORT


117-2311

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CATERPILLAR MONITORING SYSTEM CIRCUIT.
ENGINE CONTROL CIRCUIT.
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

ABBREV

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION

FRT DEFROST RES


7T-4003
K-C23
6T6505

CAB GND BOSS 2


(CAB FRONT)

MOLDBOARD LAMPS SW
123-5847

CONN 74
1
2

LH HEATED MIRROR
192-1994

WH-16
BK-16
K-C40
3E3364

K-C6
3E3364

K-C28
1552269

1
2

K-C24
6T6505
A503-K21 PK-16

AM/FM CASSETTE
173-6532

DOME LAMP
3E-6389
AP-C2
7T5957

ANTENNA
8E-1118
CABLE AS.
9W-3073

CONN 75

LH SPEAKER
6T-7695

K-C25
1552269
1
619-K28 GN-14
2
200-K4 BK-14
K-C26
1552269
1
611-K27 PU-14
2
200-K19 BK-14

NOTE D

K-C41
1552269
C542-K68 GN-16
200-K70 BK-16

200-K70 BK-16
200-K71 BK-16
C542-K66 GN-16
C542-K68 GN-16

BUSS
POINT 1

15A

BUSS
POINT 2

MOTOR H

619-K29 GN-14
200-K13 BK-14

AUX BACKUP LAMP SW


161-1415

L-C10
3E7996

508-K48
509-K49
511-K43
512-K42

17
FRONT WIPERS

GND

BK-16

K-C39
1552269
C542-K66 GN-16
200-K71 BK-16

611-K30 PU-14
200-K16 BK-14

L-C12
3E7996
A
B
1
2
3
4
5
6
C
D

108-K61 RD-16
118-K56 GY-16
135-K35 BU-16
176-K67 RD-14
200-K45 BK-16
200-K52 BK-16
200-K53 BK-16
210-K36 BK-18
308-K34 YL-16
500-K25 BR-16
501-K24 GN-16
502-K26 OR-16
592-K37 BU-18
A513-K3 PK-18

K-C31
1747566
OVERHEAD FUSE
BLOCK

112-K40 PU-6

118-K55 GY-16

K-C8
1552273
2
200-K45 BK-16
1
4
501-K24 GN-16
6
118-K56 GY-16
3
500-K25 BR-16
5
502-K26 OR-16

HEATED MIRRORS SW
123-5858

L-C17
3E7996
A
B
1
2
3
4
5
6
C
D

C542-K66 GN-16
C542-K68 GN-16

112-K40 PU-6
117-K14 YL-14
118-K55 GY-16
119-K1 PK-16
141-K12 PK-16
148-K18 WH-16
151-K20 GN-16
160-K11 PU-16
162-K64 YL-14

SNOW WING LAMP


153-2073

PART NO.

CHG

LOC

DESCRIPTION

NOTE

HARNESS AS.
C
169-3283
E
171-1108
F
169-3502
G
169-3263
H
177-7858
J
167-7505
K
168-8248
L
167-7504
L
168-8243
M
171-6175
N
178-6267
P
185-4076
R
169-7262
T
180-9324
U
169-3292
V
198-6421
W
167-7536
Y
167-7506
AE
169-3230
AF
169-7263
AG
169-3190
AJ
169-3181
AJ
179-8701
AK
169-3176
AL
4P-9537
AM
179-8700
AN
169-3520
AP
169-3264
AR
169-3523
AT
169-3147
AW
179-2187
AY
177-9812
CA
188-0576

STEERING CONSOLE
ENGINE
REAR FRAME-LH
GAUGE CONSOLE
HVAC
REAR CAB
FRONT CAB
CAB SWITCH PANEL
CAB SWITCH PANEL
SNOW WING LAMP
AUX BACKUP LAMP RELAY
PLATFORM
SERVICE CENTER-RH
TRANSMISSION SOLENOID
TRANSMISSION RH FRAME
TRANSMISSION SPEED SENSOR
SHIFT LEVER CONSOLE
TRANSMISSION SW CONSOLE
OPEN ROPS BEACON
SERVICE CENTER-LH
RADIATOR GRILLE
LIGHTBAR WORKLAMPS
LTBAR WORKLAMPS ELEVATED
LIGHTBAR HEADLAMPS
FUEL INJECTOR
LIGHTBAR EXTENSION
REAR FLOODLAMPS
AUX 12V POWER PORT
VOLTAGE CONV 2WAY RADIO
BLADE CUSHION/MLDBRD LAMPS
REAR FRAME-RH
ETHER START AID
A/C COMPRESSOR

WIRE AS.
AAA
177-9813
EEE
178-0160
HHH
169-3145
NNN
195-2097
RRR
178-0162

MAIN BRKR TO CAB FUSES


ENGINE CONROL BRKR
HORN SWITCH
LIGHTBAR WORKLAMPS BRKR
ALT BRKR TO STARTER RELAY

CABLE AS.
AA
128-0314
AA
8V-0622
CC
177-8802
EE
8W-3642
FF
115-5593
GG
112-4428
HH
200-8817
JJ
178-0101
KK
178-0102
LL
140-8864
RR
184-4467
TT
4E-2604
UU
195-4990
WW
178-0555
YY
177-9814
GGG
061-7661

BATTERY (+) TO BATTERY (-)


BATTERY (+) TO BATTERY (-)
BATTERY (+) TO B+ JCT BLK)
STARTER MOTOR TO REAR FRAME
BATTERY (-) TO MST DISC SW
MST DISC SW TO SVC CTR
B+ JCT BLK TO STARTER MTR
STRTR MTR TO SEC STRG RELAY
SEC STRG REL TO SEC STRG MTR
SEC STRG MTR TO PLATFORM
AUX START RECPTACLE
STARTER MOTOR TO ENG BLOCK
B+ JCT BLK TO MAIN BRKR
MAIN BRKR TO MAIN RELAY
ALT BRKR TO ALTERNATOR
REAR FRAME TO SERVICE CTR

STRAP AS.
CCC
1S-2342
FFF
7G-1060
FFF
134-3355

CAB TO PLATFORM
FRONT FRAME TO REAR FRAME
FRONT FRAME TO REAR FRAME

UPPER CAB SWITCH PANEL

LAMPS
7N-5876

LH AIR PRESS GAUGE RH AIR PRESS GAUGE


1W-3306
1W-3306

LH BLADE FLOODLAMP
153-2073

P-C40
3E3364
P-C8
1552269

SPEEDO TACH MODULE


153-8061
+V
GROUND
CLOCK
DATA
LOAD
ADDRESS SEL

G-C14
3T3158

BK-18
GY-18
BK-18
GY-18

G-C13
1552273
458-G22 PK-18
201-G23 BK-18
E708-G24 PK-18
C413-G25 YL-18
C414-G26 BU-18

P-C35

CENTERSHIFT INDICATOR SW
3E-3636
1
2
WH-18
WH-18
4
3
WH-18
WH-18

AUTOSHFT IND LAMP


115-1748

G-C9
1071984
486-G2 PK-18
C203-G3 BK-18

AT-C5
1552269

AT-C1
3E3370

CONN 51 1552252

GN-18
GN-18

G-C25
1071984
439-G50 YL-18
CENTERSHIFT PIN IND LAMP
200-G72 BK-18
115-1748

CONN 69

1
2

AT-C4
1552269

1
2
3
4
5
6
7
8
9
10
11
12

P-C49
3E3370

P-C39

1
2
3
4
5
6
7
8
9
10
11
12

A503-K21 PK-16
A506-K22 OR-16
A513-K3 PK-18

FRONT LOWER WIPER SW


3E-0155
(NOTE C)

RD-16
RD-16

HI BEAM INDICATOR LAMP


115-1748

AT-C6
3E3364

CONN 68

M998-P6 OR-18

129-P102 RD-18

CONN 52 3E5179

FORWARD HORN SOL


188-9250

30

N-C2
3E3376

FRONT UPPER WIPER SW


3E-0155
(NOTE C)
RD-14
WIPER B+
RD-18
WASHER B+
BK-18
GROUND
WH-14
HIGH
YL-14
LOW
BU-14
PARK
BR-18
WASH
UNUSED

LOWER CAB SWITCH PANEL

12

117-N1
647-N2
200-N3
612-N4

144-L32 GN-16
603-L4 PK-16
FRONT UPPER WIPER SWITCH
112-6174
(NOTE B)

TAILLAMPS

AT-C7
3E3364

CONN 67

AT-C3
1552269

403-G5 GN-18
417-G4 GY-18
486-G2 PK-18
892-G8 BR-18
893-G9 GN-18
921-G7 WH-18
C203-G3 BK-18
M998-G6 OR-18

126-P114 PK-14

134-P135 RD-16
136-P35 GN-16

P-C27
1552269
1
488-P44 WH-18
2

C542-K60 GN-16

REAR DEFROST SW
9X-9638

113-W2 OR-16
201-W1 BK-18

L-C1
1552264

CONN 41

RH TURN INDICATOR LAMP


115-1748

G-C6
1071984
611-G10 PU-18
200-G74 BK-18

RH MOLDBOARD LAMP
153-2073

633-AT9 BU-14
200-AT10 BK-14

AT-C8
3E3364

CONN 59

122-P81 BU-16

M-C2
1552269
1
609-M1 YL-16
2
200-M2 BK-16

K-C35
1552272

M-C1
3E3364

LH TURN INDICATOR LAMP


115-1748

G-C7
1071984
606-G11 GY-18
200-G75 BK-18

GN
GN

AT-C9
3E3364

PARK BRAKE SOL


188-9250

AUX BACKUP LAMP RELAY


3E-5239

J-C4
3E3388

G-C11
1071984
605-G12 YL-18
200-G76 BK-18

BLADE CUSHION SOL 2


112-2240

114-P47 RD-16

498-P100 WH-18
556-P94 WH-16

FRONT FRAME GND BOSS 3


(LH SIDE)

RIGHT CAB HEADLINER

BEACON LAMP
128-6983
BULB
9X-7849

1
4
3
2

THROTTLE LOCK IND LAMP


115-1748

GY-18
GY-18
GY-18
GY-18
GY-18
GY-18

A429-G45 YL-18
C203-G3 BK-18
C413-G20
C413-G25
C413-G14
C414-G26
C414-G21
C414-G13
C436-G55 BU-18
E708-G24
E708-G19
E708-G15
F842-G52 BU-18
G946-G51 OR-18
M998-G6 OR-18

633-AT7 BU-14
200-AT8 BK-14

498-P100 WH-18

P-C38

P-C11
1552269

K-C3
3E5179
118-K58 GY-16
135-K35 BU-16
144-K62 GN-16
176-K67 RD-14
108-K61 RD-16
633-K63 BU-14
205-K2 BK-18
210-K36 BK-18
308-K34 YL-16
321-K15 BR-18
506-K5 PU-16
507-K7 WH-16

CONN 42 1552252

10

205-W32 BK-18
601-W31 GY-18
A755-W35 PK-18
A983-W25 BU-18
C975-W24 WH-18
C978-W28 BR-18
C979-W26 OR-18
J766-W33 PU-18
T914-W37 OR-18
113-W2 OR-16
201-W1 BK-18
892-W5 BR-18
893-W6 GN-18
126-W20 PK-16
202-W3 BK-16
E937-W10 PU-18
E938-W11 OR-18
E939-W12 WH-18
E940-W13 BU-18
E941-W14 YL-18
E942-W15 GN-18
E943-W16 BR-18
E944-W17 GY-18
E945-W18 PU-18
E946-W19 OR-18
E947-W7 WH-18
E948-W8 BU-18
E949-W9 YL-18

P-C9
1552269
1
F775-P51 BU-18
2

BK-18
BK-18

DIM

601-G69
601-G67
601-G62
601-G63
601-G64
601-G61
605-G12 YL-18
606-G11 GY-18
611-G10 PU-18
892-G8 BR-18
893-G9 GN-18
921-G7 WH-18
922-G49 BR-18

601-G66 GY-18

(10) 10A FUSES


9W-1442
(2) 15A FUSES
9W-1441

16

G-C27
1071984
150-G77 RD-16
G946-G51 OR-18

105-P62 RD-16

STOP LAMP SWITCH


3E-2026

PARK BRAKE PRESS SW


114-9281

185-C57 YL-16

12

10A

XMSN FILTER BYPASS IND


115-1748

322-P48 GY-16

P-C50
1552267

RD-18
RD-18

LIGHTBAR WORKLAMP SW
9X-9631

169-C54 PK-16

AT-C2
1552269

134-P135 RD-16

1
2
3
4
5
6
7
8
9
10
11
12

C-C20
1552252
OR-16
BU-16
GN-14
OR-16
PK-14
PK-14
PK-16
YL-16
RD-16
GN-16
BK-18
BK-18

BK-18
BK-18

3
4

165-C13 YL-16

BLADE CUSHION /
CENTERSHIFT PIN

403-P58 GN-18

1
2

417-G4 GY-18
419-G46 YL-18
439-G50 YL-18
447-G44 PK-18
458-G22 PK-18
458-G17 PK-18
458-G16 PK-18
486-G2 PK-18
498-G1 WH-18

LH MOLDBOARD LAMP
153-2073

P-C1
54 3E5179
105-P62 RD-16
114-P47 RD-16
129-P102 RD-18

488-P44 WH-18

119-J5 PK-16
200-J1 BK-16
200-J9 BK-16
200-J11 BK-16
200-J12 BK-16
503-J7 BR-16
504-J6 YL-16
505-J8 BU-16
603-J4 PK-16
A504-J3 GN-16
A507-J2 YL-16

205-Y31 BK-18
205-Y38 BK-18
601-Y40 GY-18
601-Y27 GY-18
718-Y35 BU-18
719-Y36 GY-18
823-Y37 GN-18
977-Y30 YL-18
G939-Y45 PK-18
J764-Y8 BR-18

P-C29
1552269

977-P11 YL-18

CONN 44

118-P76 GY-16

P-C30
1552269
1
114-P47 RD-16
2
322-P48 GY-16

P-C25
1275483

155-C18 PK-14

DIFF LOCK

1071984
C436-G55 BU-18
922-G49 BR-18

G-C17
1071984
DIFF LOCK INDICATOR LAMP
498-G1 WH-18
115-1748
200-G73 BK-18

201-G35 BK-16
113-G40 OR-16
150-G54 RD-16
150-G77 RD-16
200-G75 BK-18
200-G72 BK-18
200-G73 BK-18
200-G74 BK-18
200-G71 BK-18
200-G76 BK-18
205-G70 BK-18
205-G65 BK-18
205-G68 BK-18
205-G57 BK-18
205-G58 BK-18
205-G59 BK-18
205-G60 BK-18
290-G42 BK-18
291-G43 BK-18
403-G5 GN-18
404-G78 YL-18
408-G47 WH-18
410-G41 WH-18

YL-16
PU-14
GN-16
YL-16
PK-16
PK-14

432-C95 PK-18

307-P17 OR-16

1
2

HEADLAMP DIMMER SW
103-5678

149-C24 PU-14

AWD
4

BLADE CUSHION SOL 1


112-2240

CONN 53 1552252

J766-C94 PU-18

F843-P112 YL-18

E735-G38 PU-18
201-G18 BK-18
201-G23 BK-18
201-G36 BK-18
201-G34 BK-16

1
2
3
4
5
6
7
8

RD-18
BK-18
GY-16
BK-18

F843-P112 YL-18

P-C15
1552269

PANEL LAMP RESISTOR


194-4181

10

10A

SECONDARY STEERING

BLADE FLOOD
2

1
2

1
2
3
4
5
6
7
8
9
10
11
12

C-C21
3E5179
C203-C9 BK-18
601-C76 GY-18
G858-C10 OR-18
L987-C58 WH-18
J766-C93 PU-18
605-C46 YL-18
606-C45 GY-18
629-C43 PK-14
432-C95 PK-18
E974-C91 GN-18
J765-C92 BU-18
C977-C96 BU-18

YL-16
YL-16

1
2

BK-18
BK-18

G-C26
1071984
150-G54 RD-16
F842-G52 BU-18

892-P5 BR-18
893-P4 GN-18
921-P113 WH-18

113-C53
122-C12
124-C27
127-C55
126-C20
155-C19
169-C54
185-C57
108-C56
136-C14
290-C88
291-C87

BUSS
POINT 1

10A

CONN

C-C11
3E5179
201-C79 BK-18
102-C40 RD-14
498-C4 WH-18
556-C1 WH-16
144-C90 GN-16
685-C47 BR-14
115-C41 RD-14
608-C26 GN-14
611-C39 PU-14
614-C44 PU-18
619-C38 GN-14

HEADLAMP SW
3E-9317

10

C-C4
3E7996
A
601-C65 GY-18
B
205-C66 BK-18
1
2
103-C35 RD-16
3
614-C30 PU-18
4
5
115-C41 RD-14
6
629-C43 PK-14
C
D

C
D

OPERATOR MODE SW
9X-9688
1
2

PANEL LAMP DIMMER SW


3E-9318

1
3

403-P58 GN-18
417-P34 GY-18

179-C80
200-C84
322-C7
205-C75

176-C77 RD-14
177-C82 RD-6
179-C80 RD-18
185-C57 YL-16
200-C84 BK-18
201-C79 BK-18
205-C64 BK-18
205-C63 BK-18
205-C72 BK-18
205-C70 BK-18
205-C75 BK-18
205-C66 BK-18
205-C74 BK-18
290-C88 BK-18
291-C87 BK-18
322-C7 GY-16
498-C4 WH-18
556-C1 WH-16
601-C71 GY-18
601-C67 GY-18
601-C60 GY-18
601-C31 GY-18
601-C76 GY-18
601-C32 GY-18
601-C65 GY-18
601-C73 GY-18
605-C46 YL-18
606-C45 GY-18
608-C26 GN-14
611-C39 PU-14
614-C33 PU-18
614-C28 PU-18
614-C30 PU-18
614-C52 PU-18
614-C44 PU-18
619-C36 GN-14
619-C38 GN-14
619-C37 GN-14
629-C43 PK-14
685-C48 BR-18
685-C22 BR-14
685-C47 BR-14
C203-C9 BK-18

3
4

P-C33

C-C5
1552252
105-C16 RD-16
114-C6 RD-16
129-C5 RD-18
130-C8 RD-18
134-C15 RD-16
147-C78 RD-16
176-C77 RD-14

201-G39 BK-18

DIFF LOCK SWITCH


139-2119

570-AT5 BU-18
200-AT6 BK-18

C-C15
1275484
177-C82 RD-6

TAIL LAMP SW
3E-9319

UNLOCK

728-P42 BU-18
A513-P40 PK-18

A
B

A
B
C

102-C40 RD-14
RD-16
RD-16
RD-16
RD-16
105-C16 RD-16
108-C56 RD-16
112-C21 PU-6
112-C83 PU-6
113-C53 OR-16
114-C6 RD-16
115-C41 RD-14
122-C12 BU-16
124-C27 GN-14
126-C20 PK-14
127-C55 OR-16
129-C5 RD-18
130-C8 RD-18
134-C15 RD-16
136-C14 GN-16
144-C90 GN-16
147-C78 RD-16
155-C18 PK-14
155-C19 PK-14
155-C17 PK-14
169-C54 PK-16
103-C34
103-C35
103-C51
103-C42

1
3

A
B
1
2
3
4
5
6
C
D

150-G53 RD-16

570-AT1 BU-16
200-AT2 BK-14
633-AT11 BU-14

14

577-P75 PU-16

506-P24 PU-16

601-Y23 GY-18
205-Y24 BK-18

13

114-P47 RD-16

M998-P6 OR-18

P-C13
3E5179

SHIFT CONSOLE

ENTERTAINMENT
RADIO

10

MONITOR

126-P110 PK-14

169-Y2 PK-16
F775-Y17 BU-18

410-Y28 WH-18
201-Y29 BK-18

322-P48 GY-16

P-C53
1552273

601-Y21 GY-18
205-Y22 BK-18

307-Y9 OR-16
105-Y10 RD-16

173-C49 RD-18

COMMUNICATIONS
RADIO

GAGE CONSOLE

611-C39 PU-14
619-C37 GN-14

A
B
4
5
6
1
2
3
C
D

J765-P111 BU-18

601-Y40 GY-18
205-Y38 BK-18

308-Y52 YL-16

16

176-C77 RD-14
177-C82 RD-6
179-C80 RD-18
200-C84 BK-18
205-C74 BK-18
322-C7 GY-16
601-C73 GY-18
605-C46 YL-18
606-C45 GY-18
614-C52 PU-18
685-C48 BR-18
C203-C9 BK-18
G858-C10 OR-18
L987-C58 WH-18
J766-C89 PU-18

F775-P51 BU-18

F843-P112 YL-18

136-Y53 GN-16
200-Y39 BK-16
308-Y54 YL-16

E949-W9 YL-18
113-W2 OR-16
126-W20 PK-16
201-W1 BK-18
202-W3 BK-16
892-W5 BR-18
893-W6 GN-18
A983-W25 BU-18
C975-W24 WH-18
C978-W28 BR-18
A755-W35 PK-18
C979-W26 OR-18

17

P-C12
1552252

TURN SIGNALS/
HAZARDS

556-P94 WH-16
570-P120 BU-16

922-P108 BR-16

462-Y32 YL-18
200-Y46 BK-18

WH/RD-14 MOTOR
BK-14

H-C8
3E3382
1
124-H8 GN-14
2
3
200-H12 BK-14
4
521-H9 YL-16
5
522-H10 WH-16
6
601-H11 GY-18

P-C14
3E3382

G-C21
1552269

C-C19
1747566
SWITCHED POWER
FUSE BLOCK

200-K47 BK-14
200-K46 BK-14
200-K54 BK-14

H-C3
6T6505
515-H1 GY-14
515-H4 GY-14

200-H6 BK-18

10A

200-K51 BK-16
200-K65 BK-16
200-K52 BK-16

601-H11 GY-18

PU-18
OR-18
WH-18
BU-18
YL-18
GN-18
BR-18
GY-18
PU-18
OR-18
WH-18
BU-18

AW-C7
1275483
109-AW9 RD-4

601-Y15 GY-18
205-Y18 BK-18
169-Y20 PK-16
169-Y2 PK-16
570-Y19 BU-16

718-Y35 BU-18
719-Y36 GY-18
727-Y33 GN-16
727-Y50 GN-16
727-Y49 GN-16
728-Y55 BU-18
823-Y37 GN-18
977-Y30 YL-18
F775-Y17 BU-18
G939-Y45 PK-18
J764-Y8 BR-18

517-H3 BU-14
516-H2 GN-14

OPEN ROPS BEACON LAMP


128-6983
BULB
9X-7849

BLOWER
174-1494

E937-U33
E938-U34
E939-U35
E940-U36
E941-U37
E942-U38
E943-U39
E944-U40
E945-U41
E946-U42
E947-U43
E948-U44

FLOODLAMP SW
9X-9632

E974-C91 GN-18

1
462-P99 YL-18

T H-C6
6T6505

H-C2
3T3158

CONN 3

CONN 24

601-C71 GY-18
601-C3 GY-18
205-C72 BK-18
205-C2 BK-18

REAR FLOOD

147-C78 RD-16

AW-C6
1275483
177-AW3 RD-6

SHIFT CONSOLE

977-P11 YL-18

200-H7 BK-16

HVAC PANEL LAMP


8D-1429

126-U17 PK-18
J765-U18 BU-18
G460-U19 GN-18

3
4

C977-C96 BU-18

J764-P109 BR-18

1
2
3
4
5
6
7
8
9
10
11
12

H-C7
6T6505

PWR (+24) OR-16


GROUND BK-16
SIGNAL WH-16
XMSN TEMP SENSOR
152-0659

308-U91 YL-16
432-U101 PK-18
R993-U60 BR-18
450-U61 YL-18
521-U65 YL-16
522-U66 WH-16
601-U110 GY-18
796-U63 BR-16
797-U62 PU-16

YL-18
BK-18
YL-18
GN-16
BK-18
WH-18
BR-18
BU-18
GY-18
GN-18
BU-18
GY-18

GN-16
GN-16

31

T-C9
1552269
1
903-T15 GY-16
2
922-T16 BR-16

522-H10 WH-16

10A

113-C53 OR-16

J765-C92 BU-18

J764-Y8 BR-18
977-Y30 YL-18

3
4

10A

AUX PWR PORT

15

CONN 22
113-U46 OR-16
126-U47 PK-14
201-U84 BK-18
205-U109 BK-18

977-Y30
205-Y34
462-Y32
727-Y33
201-Y29
410-Y28
J764-Y8
718-Y35
719-Y36
823-Y37
728-Y55
417-Y57

31
XMSN SOL 7 (LOW RANGE)
186-1526

THERMOSTAT SW
3E-5464

B
2

10A

SECONDARY STEERING
TEST
134-C15 RD-16

AW-C3
CONN 26 1275483
1
112-AW8 PU-6

A
B
1
2
3
4
5
6
C
D

105-P62 RD-16

129-P102 RD-18
134-P135 RD-16
136-P35 GN-16

522-P97 WH-16

GN-18
GY-18
YL-18
YL-16
WH-16
BU-16
601-Y44 GY-18

GN-16
GN-16

T-C8
1552269
1
902-T13 BR-16
2
922-T14 BR-16

XMSN SOL 5 (3RD)


186-1526

1
2
5
4
3

124-H8 GN-14
521-H9 YL-16

OPEN ROPS BEACON SW


222-1536

403-P58 GN-18

118-P76 GY-16
122-P81 BU-16

577-P75 PU-16

403-Y56
417-Y57
462-Y32
521-Y26
522-Y25
570-Y19
601-Y41 GY-18
601-Y5 GY-18
601-Y4 GY-18
601-Y15 GY-18
601-Y23 GY-18
601-Y21 GY-18
601-Y27 GY-18
601-Y40 GY-18

GN-16
GN-16

AE-C4
3E7996

403-P59 GN-18

A513-P40 PK-18

921-U3 WH-16
922-U4 BR-16

BLOWER SWITCH
6P-3236

PU-16
WH-16
YL-16
PK-16
PU-16
BU-16

AW-C1
27 3E3382
150-AW12 RD-16
200-AW2 BK-16
308-AW1 YL-16
115-AW14 RD-14
102-AW15 RD-14

900-U7 PU-16
901-U8 WH-16
902-U9 BR-16
903-U10 GY-16

126-U17 PK-18
J765-U18 BU-18
G460-U19 GN-18

15A

13

103-C42 RD-16
103-C51 RD-16
105-C16 RD-16
108-C56 RD-16
114-C6 RD-16
129-C5 RD-18
130-C8 RD-18
134-C15 RD-16
147-C78 RD-16
155-C17 PK-14

922-P108 BR-16

A513-P40 PK-18

570-P120 BU-16

31

T-C7
1552269
1
901-T11 WH-16
2
922-T12 BR-16

506-P24
507-P32
575-P77
576-P74
577-P75
578-P31

14 AWG
STRAP 7X-6315

PLATFORM

893-P4 GN-18
921-P113 WH-18

118-P76 GY-16

1
1

144-P101 GN-16
136-P35 GN-16
403-P57 GN-18

403-P57 GN-18

J2

308-Y3 YL-16

31
XMSN SOL 6 (1ST)
186-1526

GN-16
YL-16
BU-16
OR-16

J766-U114 PU-18
J766-U105 PU-18
J766-U116 PU-18
M998-U51 OR-18

134-P135 RD-16
F775-P51 BU-18

GN-16
GN-16

T-C6
1552269
1
900-T9 PU-16
2
922-T10 BR-16

XMSN SOL 4 (2ND)


186-1526

921-T18 WH-16
922-T17 BR-16

751-U1
752-U2
754-U5
755-U6

E900-U23 WH-18
E901-U22 GN-18
903-U10 GY-16
902-U9 BR-16
901-U8 WH-16
900-U7 PU-16
321-U49 BR-18

105-P62 RD-16
307-P17 OR-16

GN-16
GN-16

T-C5
1552269
1
755-T7 OR-16
2
921-T8 WH-16

900-T9 PU-16
901-T11 WH-16
902-T13 BR-16
903-T15 GY-16

1
2
3
4
5
6
7
8
9
10
11
12

J765-U29 BU-18

J765-U53 BU-18
J765-U18 BU-18

308-P65 YL-16

F775-P51 BU-18
462-P99 YL-18

P-C7
3E5179

1
2
3
4
5
6
7
8
9
10
11
12

GN-16
GN-16

T-C4
1552269
1
754-T5 BU-16
2
921-T6 WH-16

XMSN SOL 8 (HIGH RANGE)


186-1526
31

T-C3
1552269
1
752-T3 YL-16
2
921-T4 WH-16

751-T1 GN-16
752-T3 YL-16
754-T5 BU-16
755-T7 OR-16
900-T9 PU-16
901-T11 WH-16
902-T13 BR-16
903-T15 GY-16
921-T6 WH-16
921-T8 WH-16
921-T4 WH-16
921-T18 WH-16
921-T2 WH-16
922-T12 BR-16
922-T10 BR-16
922-T17 BR-16
922-T14 BR-16
922-T16 BR-16

751-T1
752-T3
754-T5
755-T7

CONN 7

E902-U13 PU-18
E903-U14 YL-18
E908-U21 BR-18
E909-U20 WH-18

P-C52
3E3382
PRODUCT
LINK
CONNECTOR

307-U57 OR-16
113-U46 OR-16
126-U47 PK-14
205-U109 BK-18
601-U110 GY-18
892-U73 BR-18
893-U74 GN-18
921-U55 WH-18
922-U48 BR-16
977-U50 YL-18
C436-U106 BU-18
C977-U69 BU-18
E974-U82 GN-18
F843-U54 YL-18
J764-U52 BR-18
J765-U53 BU-18
J766-U116 PU-18
M998-U51 OR-18
201-U81 BK-18
201-U83 BK-18
201-U84 BK-18
447-U115 PK-18
450-U61 YL-18
521-U65 YL-16
522-U66 WH-16
796-U63 BR-16
797-U62 PU-16
K927-U64 BU-16
R993-U60 BR-18

CONN 15

8.5

T-C2
1552269
1
751-T1 GN-16
2
921-T2 WH-16

T-C1
3E5179
GN-16
YL-16
BU-16
OR-16

E904-U16 BR-18
E905-U15 BU-18

403-P58 GN-18

728-P42 BU-18

CONN 23

892-U68 BR-18
893-U67 GN-18
A755-U113 PK-18
A983-U88 BU-18
C975-U78 WH-18
C978-U86 BR-18
C979-U87 OR-18
J766-U114 PU-18
T914-U85 OR-18
892-U68 BR-18
893-U67 GN-18
A755-U113 PK-18
A983-U88 BU-18
C975-U78 WH-18
C978-U86 BR-18
C979-U87 OR-18
J766-U114 PU-18
T914-U85 OR-18

105-Y10 RD-16
307-Y9 OR-16
G939-Y45 PK-18
601-Y44 GY-18
134-Y16 RD-16
F775-Y17 BU-18
308-Y3 YL-16
570-Y19 BU-16
169-Y20 PK-16
144-Y13 GN-16
136-Y53 GN-16
403-Y56 GN-18

GN-16
GN-16

ENGINE BLOCK

J764-U52 BR-18
J764-U11 BR-18

922-U25 BR-16

575-P77 YL-16
576-P74 PK-16

403-P57 GN-18
417-P34 GY-18
570-P120 BU-16

304-AW6 WH-8

CONN 25

577-P75 PU-16

308-U91 YL-16
432-U101 PK-18
C912-U102 GN-18
G946-U89 OR-18
H746-U100 YL-16
H747-U107 BR-16
L987-U94 WH-18
R800-U104 OR-18
R998-U103 BR-18

2
2

10A

10A

GY-14
BK-18
GN-18
YL-14

BK-18
WH-18
RD-18

GROUND LEVEL SHUTDOWN SW


139-2116

T914-U85 OR-18

E906-U70 OR-18
E907-U119 GY-18

R-C4
1275484
112-R12 PU-6

10A

612-N4
200-N3
647-N2
117-N1

232-U108 BK-18
A287-U111 BK-14
A287-U112 BK-14

G460-U19 GN-18

-185

1
2
3
4

ENGINE

432-U101 PK-18

105-P62 RD-16

C912-U102 GN-18
R998-U103 BR-18
R800-U104 OR-18

C436-U106 BU-18

10

GY-14
BK-18
GN-18
YL-14

F762-U99 GY-18

F843-U54 YL-18

ARTICULATION ANGLE SENDER


187-1008

AW-C9

11

10A

612-L21
200-L58
647-L18
117-L14

H747-U107 BR-16
H746-U100 YL-16
J844-U95 GY-18
T993-U97 BR-18
G434-U98 BU-18

NOT USED
NOT USED
NOT USED
INCHING PEDAL POS SENSOR
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
FILTER BYPASS IND
NOT USED
NOT USED
NOT USED
NOT USED
XMSN TEMP SENSOR
NOT USED
NOT USED
+ XMSN OUTPUT SPEED SENSOR
- XMSN OUTPUT SPEED SENSOR
NOT USED
SOL RETURN 2
NOT USED
+ XMSN INT SPEED SENSOR 2
- XMSN INT SPEED SENSOR 2
NOT USED
+ XMSN INT SPEED SENSOR 1
- XMSN INT SPEED SENSOR 1
NOT USED
+ XMSN INPUT SPEED SENSOR
- XMSN INPUT SPEED SENSOR
NOT USED
+ XMSN OUTPUT SPEED SENSOR
- XMSN OUTPUT SPEED SENSOR
XMSN SOL 7
XMSN SOL 5
XMSN SOL 6
XMSN SOL 4
BACKUP ALARM

129-P102 RD-18
134-P135 RD-16
136-P35 GN-16
144-P101 GN-16

K917-U96 BR-18

922-U4 BR-16
922-U25 BR-16
922-U48 BR-16
977-U50 YL-18
C436-U106 BU-18
C977-U69 BU-18
E900-U23 WH-18
E901-U22 GN-18
E902-U13 PU-18
E903-U14 YL-18
E904-U16 BR-18
E905-U15 BU-18
E906-U70 OR-18
E907-U119 GY-18
E908-U21 BR-18
E909-U20 WH-18
E937-U33 PU-18
E938-U34 OR-18
E939-U35 WH-18
E940-U36 BU-18
E941-U37 YL-18
E942-U38 GN-18
E943-U39 BR-18
E944-U40 GY-18
E945-U41 PU-18
E946-U42 OR-18
E947-U43 WH-18
E948-U44 BU-18
E949-U45 YL-18
E974-U82 GN-18
F843-U54 YL-18
G460-U19 GN-18
J764-U26 BR-18
J764-U27 BR-18
J764-U28 BR-18

417-P34 GY-18

117-L17 YL-14
148-L22 WH-16
160-L45 PU-16
162-L63 YL-14
205-L47 BK-18
205-L49 BK-18
321-L19 BR-18
601-L43 GY-18
601-L48 GY-18
609-L40 YL-16
633-L64 BU-14
647-L18 GN-18
C542-L62 GN-16

202-U75 BK-16
202-U76 BK-16
202-U77 BK-16
306-U56 GN-16
321-U49 BR-18
426-U12 BR-18
921-U80 WH-16
J764-U11 BR-18

PK-18
BK-18

117-K14 YL-14
321-K15 BR-18
578-K6 BU-16
506-K5 PU-16
500-K25 BR-16
501-K24 GN-16
575-K8 YL-16
502-K26 OR-16
577-K9 PU-16
144-K62 GN-16
200-K54 BK-14
612-K17 GY-14

J766-U114 PU-18

115-R3 RD-14

109-YY1 RD-4

403-Y56 GN-18
417-Y57 GY-18
521-Y26 YL-16
522-Y25 WH-16
601-Y4 GY-18
601-Y5 GY-18
727-Y49 GN-16
728-Y55 BU-18
134-Y16 RD-16
169-Y20 PK-16
200-Y46 BK-18
205-Y18 BK-18
205-Y22 BK-18
205-Y24 BK-18
205-Y31 BK-18
205-Y38 BK-18
205-Y42 BK-18
462-Y32 YL-18
570-Y19 BU-16
601-Y15 GY-18
601-Y21 GY-18
601-Y23 GY-18
601-Y27 GY-18
601-Y40 GY-18
601-Y41 GY-18
718-Y35 BU-18
719-Y36 GY-18
727-Y50 GN-16
823-Y37 GN-18
977-Y30 YL-18
F775-Y17 BU-18
J764-Y8 BR-18
G939-Y45 PK-18

G946-U89 OR-18

129-P102 RD-18
134-P135 RD-16
136-P35 GN-16

10
7
8
6
4
3
5
9
1
2
11
12

A287-U111 BK-14
A287-U112 BK-14
F762-U99 GY-18

126-P1 PK-14

105-P62 RD-16

117-L13 YL-14
321-L19 BR-18
578-L28 BU-16
506-L35 PU-16
500-L34 BR-16
501-L37 GN-16
575-L33 YL-16
502-L36 OR-16
577-L30 PU-16
144-L32 GN-16
200-L61 BK-14
612-L21 GY-14

232-U108 BK-18

C979-U87 OR-18

977-U50 YL-18
E974-U82 GN-18
202-U76 BK-16
202-U77 BK-16
E949-U45 YL-18
E948-U44 BU-18
E947-U43 WH-18
E946-U42 OR-18
E945-U41 PU-18
E944-U40 GY-18
E943-U39 BR-18
E942-U38 GN-18
E941-U37 YL-18
E940-U36 BU-18
E939-U35 WH-18
E938-U34 OR-18
E937-U33 PU-18

893-U74 GN-18
893-U58 GN-18
893-U67 GN-18
893-U72 GN-18
900-U7 PU-16
901-U8 WH-16
902-U9 BR-16
903-U10 GY-16
921-U24 WH-16
921-U55 WH-18
921-U3 WH-16
921-U80 WH-16

129-P102 RD-18
521-P116 YL-16
522-P97 WH-16

C978-U86 BR-18

892-U59 BR-18

1
2
3
4
5
6

C975-U78 WH-18
A755-U113 PK-18
A983-U88 BU-18

892-U73 BR-18
892-U68 BR-18
892-U71 BR-18

E900-U23 WH-18
E901-U22 GN-18
E902-U13 PU-18
E903-U14 YL-18
E904-U16 BR-18
E905-U15 BU-18
E906-U70 OR-18
E907-U119 GY-18
E908-U21 BR-18
E909-U20 WH-18
202-U75 BK-16
892-U71 BR-18
893-U72 GN-18
126-U79 PK-16
E937-U33 PU-18
E938-U34 OR-18
E939-U35 WH-18
E940-U36 BU-18
E941-U37 YL-18
E942-U38 GN-18
E943-U39 BR-18
E944-U40 GY-18
E945-U41 PU-18
E946-U42 OR-18
E947-U43 WH-18
E948-U44 BU-18
E949-U45 YL-18
J766-U105 PU-18
113-U46 OR-16
201-U81 BK-18
205-U109 BK-18
601-U110 GY-18
A755-U113 PK-18
A983-U88 BU-18
C975-U78 WH-18
C978-U86 BR-18
C979-U87 OR-18
T914-U85 OR-18
113-U46 OR-16
201-U81 BK-18
205-U109 BK-18
601-U110 GY-18
A755-U113 PK-18
A983-U88 BU-18
C975-U78 WH-18
C978-U86 BR-18
C979-U87 OR-18
T914-U85 OR-18
126-U47 PK-14
307-U57 OR-16
921-U55 WH-18
922-U48 BR-16
977-U50 YL-18
C436-U106 BU-18
C977-U69 BU-18
E974-U82 GN-18
F843-U54 YL-18
J764-U52 BR-18
J765-U53 BU-18
J766-U114 PU-18
J766-U116 PU-18
M998-U51 OR-18
892-U68 BR-18
893-U67 GN-18
892-U73 BR-18
893-U74 GN-18

CONN 14

L987-U94 WH-18

426-U12 BR-18
M998-U51 OR-18
C977-U69 BU-18
751-U1 GN-16
752-U2 YL-16
754-U5 BU-16
755-U6 OR-16

129-Y6 RD-18
521-Y26 YL-16
522-Y25 WH-16
200-Y47 BK-14
200-Y51 BK-14
124-Y1 GN-14

308-U91 YL-16

J764-U27 BR-18
J765-U29 BU-18
893-U58 GN-18
892-U59 BR-18

105-Y10 RD-16
124-Y1 GN-14
129-Y6 RD-18
134-Y16 RD-16
136-Y53 GN-16
144-Y13 GN-16
169-Y20 PK-16
200-Y51 BK-14
200-Y47 BK-14
200-Y7 BK-18
200-Y39 BK-16
200-Y46 BK-18
200-Y43 BK-18
200-Y12 BK-16
205-Y34 BK-18
205-Y42 BK-18
205-Y11 BK-18
205-Y18 BK-18
205-Y24 BK-18
205-Y22 BK-18
205-Y31 BK-18
205-Y38 BK-18
307-Y9 OR-16
308-Y54 YL-16
308-Y52 YL-16

893-U67 GN-18
892-U68 BR-18

403-P59 GN-18

CONN 28 1275485

R-C3
1552273 CONN
1
RD-16
2
BK-16
3
YL-16
4
RD-14
5
RD-14
6

AAA-C1
1275484
177-AAA1 RD-6

+ BATTERY
+ BATTERY
LOCATION CODE ENABLE
CRANKING RELAY
KEYSWITCH 'S'
SOL RETURN 1
LOCATION CODE 0
LOCATION CODE 1
LOCATION CODE 2
NOT USED
SWITCH RETURN
SENSOR RETURN
+ CAT DATA LINK
- CAT DATA LINK
NOT USED
XMSN FILTER BYPASS SW
AUTOSHIFT INDICATOR
INCHING PEDAL LIMIT SW N/O
XMSN SOL 3
XMSN SOL 1
XMSN SOL 2
XMSN SOL 8
NOT USED
AUTOSHIFT SW
INCH PEDAL LIMIT SW N/C
- BATTERY
- BATTERY
NEUTRAL
PARK
REVERSE
FORWARD
EIGHTH
SEVENTH
SIXTH
FIFTH
FOURTH
THIRD
SECOND
FIRST
REDUNDANT NEUTRAL

126-U30 PK-16
126-U31 PK-16
126-U32 PK-18
306-U56 GN-16
307-U57 OR-16
921-U24 WH-16
J764-U28 BR-18
J764-U26 BR-18

126-U47 PK-14
126-U79 PK-16
126-U17 PK-18
202-U76 BK-16
202-U77 BK-16
306-U56 GN-16
307-U57 OR-16
321-U49 BR-18
426-U12 BR-18
751-U1 GN-16
752-U2 YL-16
754-U5 BU-16
755-U6 OR-16

126-U17 PK-18
751-U1 GN-16
752-U2 YL-16
754-U5 BU-16
755-U6 OR-16
900-U7 PU-16
901-U8 WH-16
902-U9 BR-16
903-U10 GY-16
921-U3 WH-16
922-U4 BR-16
G460-U19 GN-18
J765-U18 BU-18

308-U91 YL-16
432-U101 PK-18
892-U68 BR-18
893-U67 GN-18
A755-U113 PK-18
A983-U88 BU-18
C912-U102 GN-18
C975-U78 WH-18
C978-U86 BR-18
C979-U87 OR-18
G946-U89 OR-18
H746-U100 YL-16
H747-U107 BR-16
J766-U114 PU-18
L987-U94 WH-18
R800-U104 OR-18
R998-U103 BR-18
T914-U85 OR-18
150-U92 RD-14
150-U93 RD-14

15A

LIGHT BAR WORKLAMP BREAKER


3T-2662

XMSN CONTROL
172-9389

J1
126-U30 PK-16
126-U31 PK-16
126-U32 PK-18

201-Y29 BK-18
410-Y28 WH-18

150-U92 RD-14
150-U93 RD-14

BU-18
GY-18
BR-18
BR-18

105-Y10 RD-16
124-Y1 GN-14
129-Y6 RD-18
136-Y53 GN-16
144-Y13 GN-16
200-Y7 BK-18
200-Y12 BK-16
200-Y39 BK-16
200-Y43 BK-18
200-Y51 BK-14
205-Y11 BK-18
307-Y9 OR-16
308-Y54 YL-16
308-Y52 YL-16

G434-U98
J844-U95
K917-U96
T993-U97

101-NNN1 RD-10

447-U115 PK-18
201-U83 BK-18

150-R5
200-R1
308-R2
115-R3
102-R4

SERVICE CENTER

202-U76 BK-16
202-U77 BK-16
306-U56 GN-16
321-U49 BR-18
426-U12 BR-18
921-U80 WH-16
J764-U11 BR-18
202-U75 BK-16

G856-E28 WH-18
G857-E29 YL-18

PK-18
BK-18

-255

126-P110 PK-14

CONN 47

22

102-R4 RD-14

HEADLAMP BREAKER
3T-2662

FUEL LEVEL SENDER


173-2018

A705-E25 BU-18
A706-E26 GY-18
L985-E27 YL-18

15A

P-C26

150-R13 RD-14
150-R11 RD-14
306-R6 GN-16
921-R10 WH-16
150-R9 RD-14
150-R7 RD-14
150-R5 RD-16
R-C5
1275486
304-R8 WH-8

DOME LAMP

10A

601-L55
601-L54
601-L53
601-L43
601-L48

A703-E22 BR-18
A704-E23 GN-18
L984-E24 OR-18

R-C1
1552269
1
306-R6 GN-16
2
921-R10 WH-16
304-R8 WH-8

101-NNN1 RD-10

CONN 29 1275484

308-P65 YL-16
462-P99 YL-18

200-AW10 BK-4
200-AW7 BK-16
403-AW11 GN-18
727-AW13 GN-16
109-AW9 RD-4
304-AW6 WH-8
462-AW16 YL-18

101-EEE1 RD-10
150-R11 RD-14
150-R13 RD-14
15A
150-R9 RD-14
STRAP AS. 186-3223
ENGINE CONTROL BREAKER
6T-3643

ENGINE

RD-16
BK-16

8.5
XMSN SOL 2 (FWD LOW)
145-1144

109-RRR1 RD-8

522-U66 WH-16
521-U65 YL-16

AW-C5
1275483
177-AW3 RD-6

126-P110 PK-14
126-P114 PK-14

576-K10 PK-16
A506-K22 OR-16
A503-K21 PK-16
141-K12 PK-16
151-K20 GN-16
148-K18 WH-16

A701-E19 GY-18
A702-E20 PU-18
L983-E21 WH-18

1
2

GN-16
GN-16

8.5
XMSN SOL 1 (FWD HIGH)
145-1144

1
2

1
2

J702-E16 BK-18
J701-E17 GN-18
J700-E18 BR-18

STRAP 7X-6315

XMSN SOL 3 (REVERSE)


145-1144

BK-18
BK-18

CA-C1
1552269
522-CA7 WH-16
521-CA6 YL-16

CONN 30

126-P1 PK-14

P-C21
1275484

REAR FRAME GROUND BOSS 2


(RH SIDE)

80A

STARTING RELAY
118-3534
BK-18
BK-18

AW-C4
1275483
112-AW8 PU-6

576-L29 PK-16
A506-L11 OR-16
A503-L12 PK-16
141-L9 PK-16
151-L15 GN-16
148-L22 WH-16

G850-E15 BU-18

CA-C2
1552269
1
589-CA1 GN-16
2
522-CA4 WH-16

102-C40 RD-14
103-C34 RD-16
103-C35 RD-16
112-C21 PU-6
112-C83 PU-6
113-C53 OR-16
115-C41 RD-14
122-C12 BU-16
124-C27 GN-14
126-C20 PK-14
127-C55 OR-16
136-C14 GN-16
144-C90 GN-16
155-C18 PK-14
169-C54 PK-16
185-C57 YL-16
201-C79 BK-18
205-C63 BK-18
205-C64 BK-18
205-C66 BK-18
205-C70 BK-18
205-C72 BK-18
290-C88 BK-18
291-C87 BK-18
498-C4 WH-18
556-C1 WH-16
601-C60 GY-18
601-C65 GY-18
601-C67 GY-18
601-C71 GY-18
601-C31 GY-18
601-C32 GY-18
608-C26 GN-14
611-C39 PU-14
614-C28 PU-18
614-C30 PU-18
614-C33 PU-18
619-C36 GN-14
619-C37 GN-14
629-C43 PK-14
685-C22 BR-14

728-P42 BU-18
A513-P40 PK-18

403-P59 GN-18

200-AW2 BK-16
200-AW7 BK-16
200-AW10 BK-4

R993-U60 BR-18
109-YY1 RD-4
109-RRR1 RD-8

7
STOP LAMP SW

506-P24 PU-16
507-P32 WH-16
578-P31 BU-16

601-K33 GY-18
205-K2 BK-18
118-K23 GY-16
507-K7 WH-16
119-K1 PK-16

AC PRESSURE SW
180-5462

80A
MAIN BREAKER
171-2210

177-WW1 RD-4
177-AAA1 RD-6

101-EEE1 RD-10
ALTERNATOR BREAKER
171-2210

CA-C4
3E3364
589-CA3 GN-16
521-CA6 YL-16

201-G39 BK-18

A
B
1
2
3
4
5
6
C
D

C-C6
1552269
1
600-C29 BR-18
2
601-C32 GY-18

C-C17
3E7996

17

108-C56 RD-16
130-C8 RD-18
129-C5 RD-18
114-C6 RD-16
105-C16 RD-16
103-C42 RD-16

1
2
3
4
5
6
7
8
9
10
11
12

ARC SUPPRESSOR AC
106-8704

14 AWG

101-UU1 RD-4

5
CIGAR LIGHTER

FRONT FRAME GND BOSS 2


(LH SIDE)

462-P99 YL-18
308-P65 YL-16

102-AW15 RD-14
112-AW8 PU-6
115-AW14 RD-14
150-AW12 RD-16
177-AW3 RD-6
308-AW1 YL-16
403-AW11 GN-18
462-AW16 YL-18
727-AW13 GN-16

177-WW1 RD-4

CA-C3
1552269
1
589-CA2 GN-16
2
522-CA5 WH-16

HORN

10A

P-C32

12
11
10
9
1
2
3
4
5
6
7
8

A
B
1
2
3
4
5
6
C
D

112-C83 PU-6
112-C21 PU-6

CONN 31 3E5179

AW-C8
1552269
1
A429-AW4 YL-18
2
201-AW5 BK-18

112-R12 PU-6
MAIN RELAY
R-C2
167-0138
3E3364
BK-18 1
308-R2 YL-16
BK-18 2
200-R1 BK-16

GN-14
GN-14

200-LL1 BK-00

601-L57 GY-18
205-L56 BK-18
118-L41 GY-16
507-L27 WH-16
119-L24 PK-16

995-E8 BU-18
E966-E9 YL-18
E965-E10 BU-18
C991-E11 PK-18
E964-E12 WH-18
E963-E13 BK-18
994-E14 GY-18

B+ JUNCT BLK 1
9W-0742

AC CLUTCH SOL
3E-1906
17.6

129-C5 RD-18

144-K62 GN-16
205-K2 BK-18
321-K15 BR-18
506-K5 PU-16
507-K7 WH-16
575-K8 YL-16
576-K10 PK-16
577-K9 PU-16
578-K6 BU-16
601-K33 GY-18
612-K17 GY-14
633-K63 BU-14
117-K14 YL-14
118-K23 GY-16
119-K1 PK-16
141-K12 PK-16
148-K18 WH-16
151-K20 GN-16
160-K11 PU-16
162-K64 YL-14
200-K54 BK-14
500-K25 BR-16
501-K24 GN-16
502-K26 OR-16
A503-K21 PK-16
A506-K22 OR-16
C542-K60 GN-16

G829-E7 GN-18

462-AW16 YL-18
308-AW1 YL-16
727-AW13 GN-16
A429-AW4 YL-18
201-AW5 BK-18
150-AW12 RD-16
403-AW11 GN-18
115-AW14 RD-14
102-AW15 RD-14

101-UU1 RD-4

CONN 16

KEY SWITCH

10A

BK-18
BK-18
BK-18
BK-18
BK-18
205-L56 BK-18
321-L19 BR-18
500-L34 BR-16
501-L37 GN-16
502-L36 OR-16
503-L7 BR-16
504-L8 YL-16
505-L6 BU-16
506-L35 PU-16
507-L27 WH-16
575-L33 YL-16
576-L29 PK-16
577-L30 PU-16
578-L28 BU-16
GY-18
GY-18
GY-18
GY-18
GY-18
601-L57 GY-18
603-L4 PK-16
609-L40 YL-16
647-L18 GN-18
A503-L12 PK-16
A504-L3 GN-16
A506-L11 OR-16
A507-L2 YL-16
160-L45 PU-16
162-L63 YL-14
633-L64 BU-14
C542-L62 GN-16

G828-E6 WH-18

AW-C2
1552252

601-C67 GY-18
601-C68 GY-18
205-C69 BK-18
205-C70 BK-18
685-C22 BR-14
685-C23 BR-14
149-C24 PU-14
685-C23 BR-14
608-C26 GN-14
116-C25 BR-14
601-C68 GY-18
205-C69 BK-18

C-C3
3E7996
601-C59 GY-18
205-C64 BK-18
600-C29 BR-18
614-C33 PU-18
601-C31 GY-18
601-C59 GY-18

570-P120 BU-16

12V BATT 1
3T-5760 (STD)
153-5700
(ATCH)
153-5710
(ATCH)

C-C10
3E7996

GN
GN

NEG POS

450-U61 YL-18
K927-U64 BU-16
796-U63 BR-16
797-U62 PU-16

105-C16 RD-16

205-L52
205-L51
205-L50
205-L49
205-L47

G833-E5 PK-18

FRONT FRAME GND BOSS 1


(ARTICULATION JOINT)

160-K11 PU-16
C542-K60 GN-16
162-K64 YL-14
633-K63 BU-14

A746-E4 PK-18

TAIL LAMPS/
PANEL LAMPS

103-C42 RD-16

SECONDARY STEERING MOTOR


117-3915

E-C9
1552269

BK-18
BK-18
WH-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
GN-18
PK-18
PK-18
PK-18

FFF

108-C56 RD-16

206-FF1 BK-00

SERVICE TOOL
CMS
CONNECTOR

BUSS
POINT 1

17

1
2
3
4

C967-E3 BU-18

STRAP 7G-1060
4 AWG
NOTE E

200-AW10 BK-4
MOTOR

C-C9
1552272

498-C4 WH-18
165-C13 YL-16
556-C1 WH-16
601-C3 GY-18
205-C2 BK-18

C-C18
1747566
UNSWITCHED POWER
FUSE BLOCK

130-C8 RD-18

137-KK1 RD-00

116-C25 BR-14
149-C24 PU-14
165-C13 YL-16

173-C49 RD-18

556-P94 WH-16

109-AW9 RD-4

CONN 81

A747-E2 GY-18

C-C12
3E7996
A
601-C73 GY-18
B
205-C74 BK-18
1
2
J766-C89 PU-18
3
L987-C58 WH-18
4
5
6
C
D

601-C71 GY-18
601-C67 GY-18
205-C72 BK-18
205-C70 BK-18
498-C4 WH-18
556-C1 WH-16
608-C26 GN-14
685-C22 BR-14

1
2
3
4

177-C82 RD-6

160-L45 PU-16
C542-L62 GN-16
162-L63 YL-14
633-L64 BU-14

101-HH1 RD-00

ALT

103-C51 RD-16
155-C17 PK-14
200-C84 BK-18
205-C74 BK-18
322-C7 GY-16
601-C73 GY-18
605-C46 YL-18
606-C45 GY-18
614-C52 PU-18
685-C48 BR-18
C203-C9 BK-18
G858-C10 OR-18
L987-C58 WH-18
J766-C89 PU-18

C-C8
1552267
A
155-C17 PK-14
B
C203-C9 BK-18
C
G858-C10 OR-18

200-L58 BK-18
200-L59 BK-16
200-L60 BK-16
200-L61 BK-14

BK-6

200-TT1 BK-00

JACKET WATER
HEATER GP
131-8126

JACKET WATER
HEATER CORD
7X-6312

603-AE7 PK-16
200-AE1 BK-16

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
GN-18
BR-18
WH-18
OR-18
YL-18
J702-E30
J702-E16 BK-18
J702-E31
G828-E32
G828-E33
G828-E6 WH-18
G828-E34
G828-E35
G829-E36
G829-E37
G829-E38
G829-E7 GN-18
G829-E39
G833-E40
G833-E41
G833-E5 PK-18
G833-E42
994-E14 GY-18
995-E8 BU-18
A746-E4 PK-18
A747-E2 GY-18
A751-E1 YL-18
C967-E3 BU-18
C991-E11 PK-18
E963-E13 BK-18
E964-E12 WH-18
E965-E10 BU-18
E966-E9 YL-18
G850-E15 BU-18
G856-E28 WH-18
G857-E29 YL-18

GN-16
PK-16
GY-18
BK-18

A701-E19
A702-E20
A703-E22
A704-E23
A705-E25
A706-E26
J701-E17
J700-E18
L983-E21
L984-E24
L985-E27

144-AE4
603-AE7
601-AE2
205-AE3

NOT USED
NOT USED
NOT USED
NOT USED
BATTERY +
BATTERY +
BATTERY +
NOT USED
NOT USED
CAT DATA LINK +
CAT DATA LINK NOT USED
NOT USED
KEY SWITCH - ON
NOT USED
NOT USED
ETHER START AID SW
NOT USED
NOT USED
THROTTLE LOCK
SPEED CENTER POS
THROTTLE HOLD
NOT USED
NOT USED
SPEED SET/ACCEL
NOT USED
SPEED RESUME/DECEL
NOT USED
NOT USED
THROTTLE HOLD IND
NOT USED
NOT USED
NOT USED
SWITCH RETURN
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
SHUTDOWN SW N/C
SHUTDOWN SW N/O
FAN DRIVE PRESS SENSOR
NOT USED
FAN DRIVE SOL RETURN
FAN DRIVE SOL
ANALOG SENSOR PWR
ANALOG SENSOR RETURN
HYDRAULIC OIL TEMP
NOT USED
NOT USED
NOT USED
START AID RELAY
NOT USED
KEY SWITCH - S
THROTTLE POSITION
DIGITAL SENSOR RETURN
DIGITAL SENSOR PWR
NOT USED
SERVICE BRAKE SW
NOT USED
SOLENOID RETURN
BATTERY BATTERY BATTERY NOT USED
NOT USED
NOT USED
NOT USED
THROTTLE HOLD - OFF

JACKET WTR HEATER


131-8627
BK-16
BK-16
GN-16

A751-E1 YL-18

PLATFORM GND BOSS 2


CAB SUPPORT
STRUCTURE

REAR FRAME GND BOSS 1


(ARTICULATION JOINT)

12V BATT 2
3T-5760 (STD)
153-5700 (ATCH)
153-5710 (ATCH)

200-H5 BK-14

30 Page, Color 2, TRM

RENR9556 VOL 1

1
4
5
6
7
8
33
13
15
17
19
20
14
21
41
42
35
43
47
50
40
51
52
53
18
56
57
2
60
61
62
3
25
26
27
28
32
58
59
16
48
49
24
29
12
30
31
9
11
10
34
36
37
44
63
38
39
45
64
54
55
46
65
66
67
68
69
70
22
23

ETHER START AID RANGE SW


3E-7176

RD-16
BR-18
BK-18
PU-18

114-C6 RD-16

A706-AL11 GY-18

E-C1
1607690
J2

C-C14
HHH-C1
1552269
3E3364
1
322-C7 GY-16
322-HHH1 GY-16
2
WIRE ASSY
CONN 50
169-3145
HORN GP 160-7758

HORN SWITCH

ALTERNATOR
200-2232
(75A)

L985-AL12 YL-18
ENGINE ECM
179-9850
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
FUEL TEMP
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
ATM PRESS
NOT USED
NOT USED
NOT USED
INTAKE AIR TEMP
NOT USED
NOT USED
NOT USED
TURBO OUTLET PRESS
NOT USED
NOT USED
NOT USED
TEMP SENSOR RETURN
NOT USED
NOT USED
PRESS SENSOR PWR
NOT USED
NOT USED
NOT USED
PRESS SENSOR RETURN
NOT USED
NOT USED
NOT USED
NOT USED
COOLANT TEMP
CAM SPEED +
CAM SPEED FUEL PRESS
CRANK SPEED +
CRANK SPEED ENG OIL PRESS
NOT USED
AIR INLET HEATER
NOT USED
NOT USED
AIR INLET HEATER RETURN
NOT USED
NOT USED
NOT USED
INJECTOR 1
INJECTOR 2
INJECTOR 1 &2 RETURN
NOT USED
INJECTOR 3
INJECTOR 4
INJECTOR 3 &4 RETURN
NOT USED
INJECTOR 5
INJECTOR 6
INJECTOR 5 &6 RETURN
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
TDC PROBE +
TDC PROBE -

200-L1 BK-16
200-L20 BK-16
200-L42 BK-16

G850-E15 BU-18
J702-E31 BK-18

A
B
C
G828-E32 WH-18
G829-E39 GN-18
A746-E4 PK-18

E-C8
1552269

C-C7
7T6365
30
103-C51
86
685-C48
85
200-C84
87
614-C52

87
87A
87a
TAIL PANEL LAMPS RELAY
3E-6477

HYD FAN SOL


148-2350
5.5

1
2

86
85

609-M1 YL-16
200-M2 BK-16

+5V
GROUND
SIGNAL
OR-18
YL-18
GN-18

SIGNAL
GROUND
1
2
E-C7
1552269

30

CAB GND BOSS 1


(LOWER LEFT REAR)

1
2

E-C5
1552267

101-JJ1 RD-00

MOTOR

P-C36
1552269

A
B
C

FLASHER
108-0358
173-C49 RD-18

THROTTLE POS SENSOR


160-2443
RD-18
BATTERY +
BK-18
GROUND
SIGNAL
WH-18

201-C79 BK-18
102-C40 RD-14
103-C34 RD-16
103-C35 RD-16
115-C41 RD-14
601-C31 GY-18
601-C32 GY-18
611-C39 PU-14
614-C28 PU-18
614-C30 PU-18
614-C33 PU-18
619-C36 GN-14
619-C37 GN-14
629-C43 PK-14
205-C66 BK-18
205-C63 BK-18
601-C60 GY-18
601-C65 GY-18
205-C64 BK-18

103-C51 RD-16
173-C49 RD-18
200-C84 BK-18
205-C74 BK-18
601-C73 GY-18
605-C46 YL-18
606-C45 GY-18
614-C52 PU-18
685-C48 BR-18
L987-C58 WH-18
J766-C89 PU-18

STRAP 134-3355
00 AWG

NEG POS

L985-AL22 YL-18

PLATFORM GND BOSS 1


(LEFT REAR CAB)

609-L40 YL-16
200-L59 BK-16

AL-C6
7E6513

CCC

1
2
3
4
5
6
7
8

FUEL INJECTOR 6
147-0373

A705-AL10 BU-18

L985-AL21 YL-18

STRAP 1S-2342
4 AWG

E937-W10 PU-18
202-W3 BK-16
E938-W11 OR-18
E939-W12 WH-18
E940-W13 BU-18
E941-W14 YL-18
E942-W15 GN-18
E943-W16 BR-18
E944-W17 GY-18
E945-W18 PU-18
E946-W19 OR-18
E947-W7 WH-18
E948-W8 BU-18
E949-W9 YL-18
126-W20 PK-16

AL-C5
7E6513

506-P24 PU-16
507-P32 WH-16
578-P31 BU-16

AUX START RECEPTACLE


1844467

1
2

L984-AL9 OR-18
FUEL INJECTOR 5
147-0373

E-C22
155-2269

A704-AL8 GN-18

MTR BAT

C-C2
601-C60 GY-18 3E7996
601-C61 GY-18
A
205-C62 BK-18
B
205-C63 BK-18
1
614-C11 PU-18
2
103-C34 RD-16
3
614-C11 PU-18
4
614-C28 PU-18
5
102-C40 RD-14
6
619-C36 GN-14
C
601-C61 GY-18
D
205-C62 BK-18

LOCK

BK-18
BK-18

304-AW6 WH-8
403-AW11 GN-18

COOLANT TEMP SENDER


130-9811

CAM SPEED TIMING SENSOR


189-9801

CRANK SPD TIMING SENSOR


188-7511

E-C6
1552267

1
2

CONN 8

L984-AL20 OR-18

507-P32 WH-16

C-C1
3E3376

CONN 58

290-C88 BK-18
291-C87 BK-18

605-C46 YL-18
606-C45 GY-18

1 4

PRIMARY STEERING PRESS SW


3E-6450
BK-16
A
B
RD-16
C
BU-16
P-C51
3E3370

P-C18
1552267

106-AA1 RD-00

AL-C4
7E6513

E-C3
3E3364

G856-E28 WH-18
G857-E29 YL-18

FUEL INJECTOR 4
147-0373

TDC SERVICE
PROBE
CONNECTOR

A703-AL7 BR-18

L984-AL19 OR-18

SIGNAL
GROUND

AL-C3
7E6513

P-C48
7T5957

FFF
STARTING MOTOR
165-4619

FUEL PRESS.SNSR
197-8394

ENG OIL PRESS.SNSR


197-8394

728-P42 BU-18

SECONDARY STEERING RELAY


3E-0154

1
2

L983-AL6 WH-18
FUEL INJECTOR 3
147-0373

1
2

MOTOR
+
-

P-C45
1552267

XMSN FILTER BYPASS SW


164-7577

SECONDARY STEERING RESISTOR AW-C10


3E-7842
1552269
1
K748-AW17 OR-16
2
462-AW16 YL-18
AW-C11
150
3E3364

995-E8 BU-18
G833-E42 PK-18

L983-AL18 WH-18

REAR WASHER MOTOR


7T-8891

CCC

E-C13
1552269

1
2

A702-AL5 PU-18

122-P81 BU-16
556-P94 WH-16

K748-AW17 OR-16

E965-E10 BU-18
E966-E9 YL-18

AL-C2
7E6513

G828-E34 WH-18
G829-E37 GN-18
C991-E11 PK-18

FUEL INJECTOR 2
147-0373

FRONT LOWER WASHER MOTOR


7T-8891
P-C47
7T5957
1
578-P31 BU-16
MOTOR
2
+
-

AIR DRYER
215-3005

200-AW7 BK-16
727-AW13 GN-16

ENGINE BLOCK GND BOSS


(RH SIDE)

A746-E4 PK-18
A747-E2 GY-18
A751-E1 YL-18
C967-E3 BU-18
G828-E32 WH-18
G828-E33 WH-18
G829-E38 GN-18
G829-E39 GN-18
G833-E40 PK-18
G833-E41 PK-18
G850-E15 BU-18
J702-E31 BK-18

A701-AL4 GY-18

L983-AL17 WH-18

BK-18
GN-18
BR-18
GY-18
PU-18
WH-18
BR-18
GN-18
OR-18
BU-18
GY-18
YL-18

1
2

AL-C1
7E6513

7
9
11
1
2
12
3
4
10
5
6
8

A
B
C

FUEL INJECTOR 1
147-0373

CONN 2

E-C4
1552252
J702-E30
J701-E17
J700-E18
A701-E19
A702-E20
L983-E21
A703-E22
A704-E23
L984-E24
A705-E25
A706-E26
L985-E27

+5V
GROUND
SIGNAL

J700-AL16 BR-18

ETHER START AID SOL


3E-6332

A513-P40 PK-18

200-RR2 BK-00

E-C15
3E-3364
E-C14
3E3370

1
2

BK-22
BK-22

NOT USED

A
B
C

AL-C7
3E7990
J702-AL1 BK-18
J701-AL2 GN-18
J700-AL3 BR-18
A701-AL4 GY-18
A702-AL5 PU-18
L983-AL6 WH-18
A703-AL7 BR-18
A704-AL8 GN-18
L984-AL9 OR-18
A705-AL10 BU-18
A706-AL11 GY-18
L985-AL12 YL-18

G828-E35 WH-18
G829-E36 GN-18
994-E14 GY-18

J700-AL3 BR-18

+5V
GROUND
SIGNAL

J700-AL15 BR-18

E-C12
1552269

E-C11
1552267

A751-E1 YL-18
G833-E40 PK-18

J701-AL2 GN-18

NOT USED

+5V
GROUND
SIGNAL
E-C10
1552269

C967-E3 BU-18
G833-E41 PK-18

ENGINE

J702-AL14 BK-18

E963-E13 BK-18
E964-E12 WH-18

J702-AL1 BK-18

A
B
C

J702-AL13 BK-18

INTAKE AIR TEMP SENDER


130-9811

G828-E33 WH-18
G829-E38 GN-18
A747-E2 GY-18

J844-U95 GY-18
T993-U118 BR-18
K917-U96 BR-18

SIGNAL
GROUND

G434-U98 BU-18
J844-U95 GY-18
K917-U96 BR-18
T993-U117 BR-18
T993-U97 BR-18
T993-U118 BR-18

570-AT3 BU-18
200-AT4 BK-18

AF-C5
1018108
1
122-AF1 BU-16
2
200-AF2 BK-16

MASTER DISCON SWITCH


7N-0718

TURBO OUTLET PRESS SNSR


197-8395

6
5

537-C50 GN-18

WH-18
BK-18

32

P-C24
3E5179

1
+24V UNSWITCHED
2
+24V SWITCHED
3
GROUND
4
+12V UNSWITCHED
5
+12V SWITCHED
6
GROUND
24 TO 12 VOLT CONVERTER
ENTERTAINMENT RADIO
205-4285

SERVICE CENTER GND BOSS 1


(LH SIDE)

CONN 17

ATM PRESS.SENSOR
197-8393

FUEL TEMP SENDER


130-9811

1
2

FAN DRIVE PRESS SENSOR


167-1709
+5V OR-18
GROUND YL-18
SIGNAL GN-18

87
87a

AY-C2
1552269
1
307-AY1 OR-16
2
200-AY5 BK-16

AF-C6
1552269
1
426-AF10 BR-18
2
J764-AF11 BR-18

200-GG1 BK-00

200-GGG1 BK-00

ENGINE

F-C1
1552252 CONN
1
2
321-F4 BR-18
3
604-F10 OR-18
4
604-F11 OR-18
5
605-F13 YL-18
6
606-F14 GY-18
7
614-F12 PU-18
8
612-F9 GY-14
9
922-F5 BR-18
10
122-F6 BU-16
11
556-F3 WH-16
12
608-F7 GN-14

START AID RELAY


3E-5239

SERVICE CENTER GND BOSS 2


(RH SIDE)
G434-U98 BU-18
T993-U117 BR-18

3
2

P-C42

CONN 45 3E3382

728-P42 BU-18
A513-P40 PK-18

85

30

119-L25 PK-16
119-L26 PK-16
141-L9 PK-16
144-L32 GN-16
148-L22 WH-16
151-L15 GN-16

REAR FRAME GND BOSS 3


(LH SIDE)

200-AF2 BK-16
200-AF14 BK-16

86

118-L41 GY-16
119-L5 PK-16
119-L24 PK-16

232-U108 BK-18
306-U56 GN-16
321-U49 BR-18
426-U12 BR-18
921-U80 WH-16
F762-U99 GY-18
J764-U11 BR-18

AF-C7
3E3376

122-AF1 BU-16
200-AF2 BK-16
426-AF10 BR-18
J764-AF11 BR-18

FRONT UPPER WASHER MOTOR


7T-8891
P-C22
7T5957
1
506-P24 PU-16
MOTOR
2
+
-

SERVICE CENTER
1
5
2
4
3

P-C44
1552273

506-P24 PU-16
507-P32 WH-16
578-P31 BU-16

150-U92 RD-14
150-U93 RD-14
232-U108 BK-18
F762-U99 GY-18
J764-U11 BR-18
426-U12 BR-18
306-U56 GN-16
921-U80 WH-16
321-U49 BR-18

150-R7 RD-14

205-L50 BK-18
205-L51 BK-18
205-L52 BK-18
601-L53 GY-18
601-L54 GY-18
601-L55 GY-18
603-L4 PK-16
A503-L12 PK-16
A504-L3 GN-16
A506-L11 OR-16
A507-L2 YL-16
118-L23 GY-16
118-L31 GY-16
118-L38 GY-16
118-L39 GY-16
119-L25 PK-16
119-L26 PK-16
500-L34 BR-16
501-L37 GN-16
502-L36 OR-16
503-L7 BR-16
504-L8 YL-16
505-L6 BU-16
506-L35 PU-16
507-L27 WH-16
575-L33 YL-16
576-L29 PK-16
577-L30 PU-16
578-L28 BU-16
200-L1 BK-16
200-L20 BK-16
200-L42 BK-16

REAR FRAME GND BOSS 4


(LH SIDE)

AF-C3
3E5179
1
150-AF3 RD-14
2
150-AF4 RD-14
3
232-AF9 BK-18
4
F762-AF7 GY-18
5
J764-AF11 BR-18
6
426-AF10 BR-18
7
306-AF5 GN-16
8
921-AF6 WH-16
9
321-AF15 BR-18
10
11
12
150-AF13 RD-14

TURN SIGNAL SW
173-3064

141-L9 PK-16
144-L32 GN-16
151-L15 GN-16

DIFF UNLOCK SOLENOID


174-3705

CONN 20

R-C6
1552273
150-R13 RD-14
150-R11 RD-14
306-R6 GN-16
921-R10 WH-16

117-L13 YL-14
117-L14 YL-14

DIFF UNLOCK ARC SUPPRESSOR


106-8704

A287-U111 BK-14
A287-U112 BK-14
150-U92 RD-14
150-U93 RD-14

3
1
2
4

1
2
3
4
5
6

150-AF13 RD-14

AY-C1
9X1054
150-AY4 RD-16
F762-AY2 GY-18
232-AY3 BK-18
307-AY1 OR-16

AY-C3
3E3376

CONN 33

P-C3
P-C43
3E3382 CONN 34 1552273
+24V UNSWITCHED 1
+24V SWITCHED 2
GROUND 3
+12V UNSWITCHED 4
+12V SWITCHED 5
GROUND 6
24 TO 12 VOLT CONVERTER 2
(AUX POWER PORT)
205-4285

117-L17 YL-14
118-L23 GY-16
118-L31 GY-16
118-L38 GY-16
118-L39 GY-16

1
2

GN-18
GN-18

1
2

F-C6
1552269

RH REAR FLOODLAMP
153-2073

AF-C2
1552272
150-AF8 RD-16
F762-AF7 GY-18
232-AF9 BK-18
200-AF14 BK-16

200-AF2 BK-16
200-AF14 BK-16

202-U77 BK-16
202-U76 BK-16
202-U75 BK-16

AF-C4
3E3382
150-AF3 RD-14
150-AF12 RD-14
306-AF5 GN-16
921-AF6 WH-16

150-AF3 RD-14
150-AF13 RD-14
306-AF5 GN-16
921-AF6 WH-16
150-AF4 RD-14
150-AF12 RD-14
150-AF8 RD-16

321-AF15 BR-18
150-AF3 RD-14
150-AF4 RD-14
150-AF13 RD-14
232-AF9 BK-18
306-AF5 GN-16
426-AF10 BR-18
921-AF6 WH-16
F762-AF7 GY-18
J764-AF11 BR-18

556-F3 WH-16

LH REAR FLOODLAMP
153-2073

AN-C3
1552269
1
608-AN3 GN-14
2
200-AN6 BK-14

AF-C1
18 3E3364
122-AF1 BU-16
321-AF15 BR-18

556-F1 WH-16
556-F2 WH-16

F-C5
1552269

F-C2
1552269 CONN
1
122-F6 BU-16
2
321-F17 BR-18

505-J8 BU-16
200-J9 BK-16
603-J4 PK-16
504-J6 YL-16
A504-J3 GN-16
119-J5 PK-16
A507-J2 YL-16
503-J7 BR-16

200-F16 BK-16
200-F19 BK-16
200-F20 BK-16

556-F1 WH-16
200-F20 BK-16

606-AG6 GY-18

922-F5 BR-18
321-F15 BR-18
604-F10 OR-18
604-F11 OR-18
605-F13 YL-18
606-F14 GY-18
614-F12 PU-18
200-F21 BK-18

10

505-L6 BU-16
200-L60 BK-16
603-L4 PK-16
504-L8 YL-16
A504-L3 GN-16
119-L5 PK-16
A507-L2 YL-16
503-L7 BR-16

200-AG11 BK-18
200-AG12 BK-18

8
2
3
4
5
6
7
1
9
10
11
12

608-AN1 GN-14
200-AN4 BK-14
F-C9
3E3364

101-CC1 RD-00

200-AG12 BK-18
614-AG7 PU-18
614-AG8 PU-18
200-AG9 BK-18
200-AG10 BK-18

F-C8

CONN 9 1552252

1
2

11

STEERING CONSOLE

AN-C2
1552269
1
608-AN2 GN-14
2
200-AN5 BK-14

AN-C1

CONN 19 3E3364

12

101-RR1 RD-00

614-AG7 PU-18

1
2

13

601-Y41 GY-18
205-Y42 BK-18

A
B
C

RD-18
BK-18
WH-18

AG-C3
1552267

CONN

200-F8 BK-14
200-F21 BK-18
321-F4 BR-18
321-F15 BR-18
321-F17 BR-18
604-F10 OR-18
604-F11 OR-18
605-F13 YL-18
606-F14 GY-18
612-F9 GY-14
614-F12 PU-18
922-F5 BR-18

200-F18 BK-14
321-F17 BR-18
122-F6 BU-16
608-F7 GN-14

S
G
T

AG-C1
3E5179
922-AG14 BR-18
321-AG13 BR-18

200-AG11 BK-18

F-C3
10 1552269
612-F9 GY-14
200-F8 BK-14

556-F3 WH-16
604-F10 OR-18
604-F11 OR-18
605-F13 YL-18
606-F14 GY-18
612-F9 GY-14
614-F12 PU-18
922-F5 BR-18
321-F17 BR-18
321-F4 BR-18
200-F16 BK-16
200-F21 BK-18
200-F8 BK-14
200-F21 BK-18
200-F8 BK-14
200-F16 BK-16
200-F18 BK-14

LH STOP TAIL LAMP


135-0426

F-C4
3E3364

F-C7
1552269
608-F7 GN-14
200-F18 BK-14

200-F16 BK-16
200-F18 BK-14

14

AUX BACKUP
LAMP
CONNECTOR

AG-C2
1552267

CONN 1
A
B
C

922-AG14 BR-18
321-AG13 BR-18

15

200-F21 BK-18
200-F8 BK-14

LH REAR TURN LAMP


135-0427 AG-C6
3E3370
RD-18
BK-18
WH-18

16

202-U75 BK-16
202-U76 BK-16
202-U77 BK-16
A287-U111 BK-14
A287-U112 BK-14

1
2

BK-18
BK-18

17

AG-C8
1552269

556-F2 WH-16
200-F19 BK-16

18
BACKUP ALARM
123-6449

ATCH
STD
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH

STD
ATCH

ATCH
ATCH
ATCH
ATCH

STD
ATCH

Description

Wire
Number

PK

Beacon

Alarm - Action

A-14

Motor - Rear Washer

K-11

RD

Headlamp Breaker To Headlamp SW

604

OR

Stop Lamp

Alarm - Backup

L-18

Motor - Rear Wiper

C-11

YL

Turn Lamp - LH

Alternator

J-13

Motor - Secondary Steering

J-12

10

GY

Turn Lamp - RH

Antenna - AM/FM Radio

Fuel Level Sender

103

RD

Tail Lamps/Panel Lamps

605

0248

Data Link

105

RD

Key SW

606

Action Lamp

0615

Position Sensor (Articulation Angle)

0819

Display Data Link

0821

Display Power Supply

106
108
109

Electronic Engine Control System


(MID No. 036)
CID

Component

Machine
Location
11

603

Speed Sensor (Ground)

0324

Component
Motor - Rear Defroster

Schematic
Location
C-11

Bat (+)

0096

Action Alarm

Machine
Location
1

RD

0084

Sensor Power Supply

Air Dryer

Schematic
Location
K-13

101
102

0271

Component

Description
Lighting Circuits (cont'd)

Power Circuits

Component

0263

Wire
Color

RD
RD
RD

608

Battery #1 To Battery #2

609

Dome Lamp
Alt Output (+) Term.

610

GN
YL
OR

Flood Lamp - Rear


Flood Lamp - Snow Wing
Headlamp Dimmer SW

112

PU

Main Power Relay Output

611

PU

Head Lamp (High)

113

OR

Opr Mon Panel B (+) Switched

612

GY

Aux Backup Lamp

114

RD

Warning Horn (Forward)

614

PU

Tail Lamps

115

RD

Lightbar Worklamp Breaker /Turn/Hazard/Breaker

615

YL

Cab Floodlamps Relay

116

BR

Floodlamp SW

617

BR

LH Position Lamps Relay

Aux Backup Lamp

618

YL

RH Position Lamps Relay

C-3

Motor - Starter

J-14

12

Arc Suppressor AC Clutch

G-14

Power Port - 12V

B-3

14

Arc Suppressor Differential Unlock

K-16

Radio - AM/FM

C-3

15

Batteries - 12 Volt

I-13

Radio - AM/FM Cassette

C-3

15

Beacon

C-11

Receptacle - Aux. Start

K-13

Beacon - Open Rops

C-15

Relay - Aux. Backup Lamp

D-7

16

Block - B+ Junction

I-13

Relay - Cab Floodlamps

K-8

Breaker - Alternator

H-13

Relay - LH Position Lamp

K-8

Breaker - Engine Control

G-13

Relay - Main

H-13

Breaker - Headlamp

G-13

Relay - Position Lamp Coupler

J-8

Breaker - Ltbar Worklamp/Hazard/Turn/Panel

G-13

Relay - RH Position Lamp

J-8

0001

Injector Cylinder Solenoid #1

117

YL

0002

Injector Cylinder Solenoid #2

118

GY

Front Wipers

619

GN

Head Lamp (Low)

H-13

Relay - Secondary Steering

J-13

12

Injector Cylinder Solenoid #3

Breaker - Main

0003

119

PK

Rear Wipers

629

PK

Lightbar Worklamp

0004

Injector Cylinder Solenoid #4

Cap - Service Tool Connector

A-11

Relay - Start Aid

L-13

120

YL

Cab Floodlamps Relay

633

BU

Moldboard Lamps

Control - Engine ECM

I-18,D-18

Relay - Starter

G-13

122

BU

Air Dryer

647

GN

Aux Backup Lamp SW

Control - Secondary Steering

124

GN

A/C

668

BU

Headlamp SW

Control - Transmission

685

BR

Blade Floodlamps

0005

Injector Cylinder Solenoid #5

0006

Injector Cylinder Solenoid #6

0041

ECM 8 Volt DC Supply

0091

Throttle Sensor

126

PK

XMSN Control

OR

Park Brake Solenoid

A-16

Relay - Tail/Panel Lamps

K-8

D-14,F-14

Resistor - Front Defroster

C-2

24

Converter - 24V To 12V (Comm. Radio)

D-3

Resistor - Heater/AC

B-16

Converter - 24V TO 12V (Entertain. Radio)

L-9

Resistor - Panel Lamp

K-4

Not Used

Converter - 24V TO 12V (Power Port)

L-11

Resistor - Rear Defroster

C-10

11

Not Used

Diode - Floodlamps Coupler

J-8

Resistor - Secondary Steering

K-13

12

GN

Secondary Steering Motor Relay

Diode - Moldboard Lamp

E-9

10

Sender - Articulation Angle

H-11

17

728

BU

Primary Steering Pressure SW

Diode - Snow Wing Lamp

E-9

10

Sender - Coolant Temperature

I-14

Secondary Steering Control

751

GN

XMSN Shift Solenoid #3

Diode - LH Turn Indicator

L-2

Sender - Fuel Level

G-14

Secondary Steering Motor

752

YL

XMSN Shift Solenoid #1

Diode - RH Turn Indicator

L-2

Sender - Fuel Temperature

J-16

BU

XMSN Shift Solenoid #2

Flasher

K-8

Sender - Intake Air Temperature

J-15

18

OR

XMSN Shift Solenoid #8

Fuse Block - Overhead

C-4,C-5

11

Sensor - Atmospheric Pressure

J-15

18

Not Used

Fuse Block - Switched Power

J-5

Sensor - Cam Speed Timing

I-15

Fuse Block - Unswitched Power

J-7

Sensor - Crank Speed Timing

I-15

19

Fuses - Overhead

C-5

11

Sensor - Engine Oil Pressure

I-16

Fuses - Switched Power

I-4

Sensor - Fan Drive Pressure

J-18,K-18

Fuses - Unswitched Power

I-6

Sensor - Fuel Pressure

J-15

Gauge - LH Air Pressure

G-1

Sensor - Inching Pedal Position

F-6

20

Gauge - RH Air Pressure

G-1

Sensor - Throttle Position

K-9

13

Ground - Cab Boss 2 (Cab Front)

B-7

Sensor - Turbo Outlet Pressure

J-15

18

Ground - Cab Boss 3 (Upper Cab)

D-3

15

Sensor - XMSN Input Speed

B-18

21

Ground - Engine Block Boss (RH Side)

J-14

12

Sensor - XMSN Output Speed Sensor #1

B-18

21

Ground - Front Frame Boss 2 (LH Side)

I-9

20

Sensor - XMSN Output Speed Sensor #2

A-18

21

0094

Fuel Pressure Sensor

127

Control Circuits

0100

Oil Pressure Sensor

129

RD

Lighter

718

BU

0110

Engine Coolant Temperature Sensor

130

RD

Stop Lamp Pressure SW

719

GY

0168

Electrical System Voltage

134

RD

Secondary Steering Test SW

727

0172

Inlet Air Temperature Sensor

135

BU

12V Power Port

0174

Fuel Temperature Sensor

136

GN

0190

Engine Speed Signal

0248

CAT Data Link

137

RD

0253

Personality Module Mismatch

141

PK

Front Defroster SW

754

0254

Engine ECM

144

GN

Beacon SW

755

0261

Engine Speed Sensor

147

RD

24V To 12V Converter (Aux Power Port)

796

BR

0262

5 Volt Sensor Supply

148

WH

Snow Wing Lamp SW

797

PU

Not Used

0267

Engine Shutdown Switch

149

PU

Floodlamp SW

A701

GY

Fuel Injector #1

0268

Programmable Parameters

150

RD

Engine Control Breaker

A702

PU

Fuel Injector #2

0273

Turbo Outlet Pressure Sensor

151

GN

Rear Defroster SW

A703

BR

Fuel Injector #3

0274

Atmospheric Pressure Sensor

0290

Fan Drive Pressure Sensor

155

PK

Not Used

A704

GN

Fuel Injector #4

160

PU

Heated Mirrors SW

A705

BU

Fuel Injector #5

0291

Fan Drive Solenoid

0296

Unable to Communicate with Transmission ECM

162

YL

Moldboard Lamp SW

A706

GY

Fuel Injector #6

0297

Unable to Communicate with All Wheel Drive ECM

165

YL

Differential Lock SW

A746

PK

Turbo Outlet Pressure Sensor

0342

Cam Speed Timing Sensor

169

PK

Blade Cushion SW/Centershift Pin SW

A747

GY

ATM Pressure Sensor

0545

Start Aid Relay

170

RD

Product Link (Connector #24)

A751

YL

Fuel Temperature Sender

E-9

Sensor - XMSN Temperature

B-17

29

Throttle Lock Indicator Lamp

Ground - Front Frame Boss 3 (LH Side)

10

0548

173

RD

Turn Signal SW/Flasher

A755

PK

Throttle Speed Set SW

0549

Throttle Lock Switch

Ground - Platform Boss 2

J-11

10

Shifter - XMSN

A-12

176

RD

24V To 12V Converter (Communication Radio)

E708

PK

Opr Mon Display Module Clock

Ground - Rear Frame Boss 2 (RH Side)

H-12

12

Solenoid - AC Clutch

H-15

177

RD

Main Breaker

E735

PU

Operator Mode SW

Ground - Rear Frame Boss 3 (LH Side)

K-15

Solenoid - Blade Cushion #1

I-5

22

179

RD

24V To 12V Converter (Entertainment Radio)

F715

PU

Ground Level Shutdown SW (N/O)

Ground - Rear Frame Boss 5 (RH Side)

F-12

12

Solenoid - Blade Cushion #2

I-4

22

185

YL

Not Used

F716

WH

Ground Level Shutdown SW (N/C)

Ground - Service Center Boss 1 (LH Side)

K-14

Solenoid - Centershift Pin

E-7

23

F762

GY

Start Aid Relay

Ground - Service Center Boss 2 (RH Side)

K-14

Solenoid - Differential Unlock

K-16

0562

Unable to Communicate with CAT Monitoring System

0600

Hydraulic Oil Temperature

Electronic Transmission Control System


(MID No. 081)
CID

Ground Circuits

Component

0168

Electrical System Voltage

200

BK

Main Chassis

F775

BU

Centershift Pin Solenoid

Ground Strap - Articulation Joint

J-10

17

Solenoid - Ether Start Aid

K-13

0177

Temperature Sensor (Transmission Oil)

201

BK

Operator Monitor Panel

H746

YL

Fan Drive Solenoid

Ground Strap - Engine Block To Engine ECM

D-18

Solenoid - Forward Horn

F-7

13

0248

CAT Data Link

202

BK

XMSN Control

H747

BR

Fan Drive Solenoid Return

Ground Strap - Platform To Cab

K-11

17

Solenoid - Fuel Injector #1

J-18

18

0268

Programmable Parameter

205

BK

Console/Panel

J700

BR

Not Used

Ground Strap - Platform To XMSN Control

D-14

13

Solenoid - Fuel Injector #2

J-18

18

0444

Magnetic Switch (Start Relay)

206

BK

Battery #1 To Master Disconnect SW

J701

GN

Not Used

Group - A/C

B-16

Solenoid - Fuel Injector #3

I-18

18

0520

Configuration (Transmission)

210

BK

AM/FM Radio

J702

BK

Air Inlet Heater Return

Group - Heater

B-16

Solenoid - Fuel Injector #4

I-18

18

0562

Caterpillar Monitoring System

229

BK

Product Link (Connector #24)

J764

BR

Autoshift SW

Group - Light Duty Heater

0573

Position Sensor (Inching Pedal)


Speed Sensor (Transmission Output) (No. 1)

BK

Engine ECM (Solenoid Return)

J765

BU

Inching Pedal Limit SW

Heater - Jacket water

0585

232

Backup Alarm

290

BK

Caterpillar Monitoring System (Service)

J766

PU

Brake Pedal Limit SW

Jumper Plug - Secondary Steering

0637
0668

Transmission Control (Shift Lever)

291

BK

Caterpillar Monitoring System (Clear)

K748

OR

Secondary Steering Resistor

0669

Speed Sensor (Transmission Input)

A287

BK

Engine ECM Control

823

GN

Not Used

0673

Speed Sensor (Transmission Output) (No. 2)

C203

BK

Not Used

892

BR

(-) Cat Data Link

0674

Speed Sensor (Intermediate Transmission) (No. 1)

0675

Speed Sensor (Intermediate Transmission) (No. 2)

0868

Indicator Lamp (Automatic Shift)

1401

Solenoid Valve (Forward High)

1402

Solenoid Valve (Forward Low)

1403

Solenoid Valve (Reverse)

1404

Solenoid Valve (Speed Clutch) (No. 2)

1405

Solenoid Valve (Speed Clutch) (No. 3)

1406

Solenoid Valve (Speed Clutch) (No. 1)

1407

Solenoid Valve (Low Range)

403

1408

Solenoid Valve (High Range)

1484

Limit Switch (Inching Pedal)

1580

Indicator Lamp (Transmission Filter)

Basic Machine Circuits

893

GN

(+) Cat Data Link

304

WH

Starter Relay No. 1 Output

F842

BU

AIH Indicator Lamp

306

GN

Starter Relay Coil

F843

YL

Inching Pedal Position Sensor

307

OR

Key Start SW

G828

WH

Pressure Sensor (Power)

308

YL

Main Power Relay Coil

G829

BR

Pressure Sensor (Return)

321

BR

Backup Alarm

G833

PK

Temperature Sensor (Return)

322

GY

Warning Horn (Forward)

G850

BU

Air Inlet Heater

Monitoring Circuits

G856

WH

(+) TDC Probe

B-16

Solenoid - Fuel Injector #5

I-18

18

H-15,I-15

12

Solenoid - Fuel Injector #6

I-18

18

A-15

Solenoid - Hydraulic Fan

K-9

31

Lamp - Action

J-1

Solenoid - Parking Brake

E-6

13

Lamp - AIH Indicator

K-1

Solenoid - XMSN (1st)

C-18

29

Lamp - Autoshift Indicator

J-1

Solenoid - XMSN (2nd)

C-18

29

Lamp - Centershift Pin Indicator

K-1

Solenoid - XMSN (3rd)

C-18

29

Lamp - Differential Lock Indicator

K-1

Solenoid - XMSN (Forward High)

D-18

29
29

Lamp - Dome

C-3

15

Solenoid - XMSN (Forward Low)

D-18

Lamp - Hazards Indicator

L-1

Solenoid - XMSN (High Range)

C-18

29

Lamp - High Beam Indicator

K-1

Solenoid - XMSN (Low Range)

C-18

29

Lamp - HVAC Panel

C-16

Solenoid - XMSN (Reverse)

D-18

29

Lamp - LH Blade Floodlamp

G-4

20

Speaker - Left Hand

D-2

24
16

Lamp - LH Cab High Beam Headlamp

C-2

24

Speaker - Right Hand

B-2

Lamp - LH Cab Low Beam Headlamp

C-2

24

Switch - AC Pressure

G-15

Lamp - LH Cab Position

D-2

24

Switch - Autoshift

C-11

GN

Alternator (R) Term.

G857

YL

(-) TDC Probe

404

YL

Opr Mon Hydraulic Temperature

G858

OR

Not Used

Lamp - LH Cab Turn Signal

C-2

24

Switch - Aux Backup Lamp

A-7

11

408

WH

Opr Mon Brake System Pressure

J844

GY

Analog Sensor (Power)

Lamp - LH High/Low/Position/Turn

F-1

25

Switch - Beacon

B-10

30

410

WH

Opr Mon Action Alarm

R800

OR

Digital Sensor (Power)

Lamp - LH Inner Cab Floodlamp

D-2

24

Switch - Blade Cushion

C-12

The CID is a diagnostic code that indicates which component is faulty.

411

PK

Opr Mon Action Lamp

900

PU

XMSN Shift Solenoid #4

Lamp - LH Lightbar High Beam Headlamp

F-1

25

Switch - Blower (Heater/AC)

C-16

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

417

GY

Opr Mon Primary Steering Pressure

901

WH

XMSN Shift Solenoid #6

Lamp - LH Lightbar Low Beam

F-1

25

Switch - Brake Pedal Limit

F-6

419

YL

Opr Mon Parking Brake

902

BR

XMSN Shift Solenoid #5

Lamp - LH Lightbar Turn Signal

F-1

25

Switch - Centershift Pin

C-12

426

BR

XMSN Filter Bypass

903

GY

XMSN Shift Solenoid #7

Lamp - LH Lightbar Worklamp

F-3

25

Switch - Centershift Pin Indicator

E-6

432

PK

Service Brake SW (Engine ECM)

911

YL

Not Used

Lamp - LH Moldboard

I-4

22

Switch - Differential Lock

439

YL

Centershift Pin Indicator

921

WH

Solenoid Return #1 (XMSN)

Lamp - LH Outer Cab Floodlamp

D-2

24

Switch - Ether Start Aid Range

Solenoid Return #2 (XMSN)

Lamp - LH Rear Floodlamp

L-13

27

L-18
L-18

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.


Current below normal or open circuit.

447

PK

Fuel Level Gauge

922

BR

30

Switch - Front Upper Wiper (NOTE C)

B-9

30

Lamp - RH Blade Floodlamp

G-4

13

Switch - Ground Level Shutdown

D-17

29

Lamp - RH Cab Low Beam Headlamp

B-2

16

Switch - Headlamp

L-3

Lamp - RH Cab Position

B-2

16

Switch - Headlamp Dimmer

K-4

Lamp - RH Cab Turn Signal

B-2

16

Switch - Heated Mirrors

B-7

11

Lamp - RH High/Low/Position/Turn

F-1

26

Switch - Heater Thermostat

C-16

BR

Speed Set/Accel

12

Bad device or component.

13

Out of calibration.

G434

BU

Hydraulic Oil Temperature (Engine ECM)

C979

OR

Speed Resume/Decel

14

Parameter failures.

G460

GN

XMSN Temperature Sensor

C991

PK

Fuel Pressure Sensor (Signal)

15

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes For Engine ECM


Event Code

Condition

Lamp - RH Inner Cab Floodlamp

Accessory Circuits

E900

WH

(+) XMSN Output Speed Sensor 1

26

Switch - Hydraulic Temperature

E-6

17

Switch - Inching Pedal Limit

G-6

Lamp - RH Lightbar Turn signal

F-1

26

Switch - Key

A-15

Lamp - RH Lightbar Worklamp

F-3

26

Switch - LH Brake System Pressure

F-6

31

500

BR

Wiper - Front Upper (Park)

E901

GN

(-) XMSN Output Speed Sensor 1

501

GN

Wiper - Front Upper (Low)

E902

PU

(+) XMSN Int Speed Sensor 1

Lamp - RH Moldboard

I-4

22

Switch - Lightbar Worklamp

K-4

502

OR

Wiper - Front Upper (HI)

E903

YL

(-) XMSN Int Speed Sensor 1

Lamp - RH Outer Cab Floodlamp

B-2

16

Switch - Master Disconnect

K-13

503

BR

Wiper - Rear (Park)

E904

BR

(+) XMSN Int Speed Sensor 2

Lamp - RH Rear Floodlamp

L-13

28

Switch - Moldboard Lamps

B-7

11

504

YL

Wiper - Rear (Low)

E905

BU

(-) XMSN Int Speed Sensor 2

Lamp - RH Rear Turn Signal

A-18

28

Switch - Open Rops Beacon

C-15

505

BU

Wiper - Rear (HI)

E906

OR

(+) XMSN Output Speed Sensor 2

Lamp - RH Stop/Taillight

A-18

28

Switch - Operator Mode

L-1

506

PU

Washer - Front Upper

E907

GY

(-) XMSN Output Speed Sensor 2

Lamp - RH Turn Indicator

K-1

28

Switch - Panel Lamp Dimmer

L-4

507

WH

Washer - Rear

E908

BR

(+) XMSN Input Speed Sensor

Lamp - Shift Lever Panel

B-12

Switch - Parking Brake Pressure

E-10

32

508

PU

Radio Speaker - Left

E909

WH

(-) XMSN Input Speed Sensor

Lamp - Snow Wing

E-5

11

Switch - Primary Steering Pressure

L-9

WH

Radio Speaker - Left (Common)

E937

PU

Redundant Neutral

Lamp - Throttle Lock Indicator

L-1

Switch - Rear Defroster

A-10

511

BR

Radio Speaker - Right

E938

OR

First Gear

Lamp - XMSN Filter Bypass Indicator

E025

High Inlet Air Temperature Derate

512

GN

Radio Speaker - Right (Common)

E939

WH

Second Gear

Lighter - Cigar

E027

High Inlet Air Temperature Warning

515

GY

Blower Motor (HI)

E940

BU

Third Gear

E039

Low Engine Oil Pressure Derate

516

GN

Blower Motor (Medium)

E941

YL

E053

Low Fuel Pressure Warning

517

BU

Blower Motor (Low)

E942

E096

High Fuel Pressure Warning

521

YL

A/C SW To Refrigerant SW

E943

E100

Low Engine Oil Pressure Warning

522

E190

Engine Overspeed Warning

537

GN

Turn Signal SW To Flasher

E945

PU

Eighth Gear

538

BR

Hazard Indicator Lamp

E946

OR

Forward Direct

Harness Code

Parameter Display

Diagnostic Service

Digital Tattletale

Units

Calibration (Articulation Gauge)

Calibration (Transmission Control)

Calibration (Transmission Control)

Module Configuration

Monitoring System Operator Modes


Operator Mode

Number

Service Meter

Odometer

Digital Tachometer

Diagnostic Scrolling

Cumulative Fuel

Trip Machine Hours

Trip Odometer

Trip Fuel

Reset Trip Values

26

High Engine Coolant Temperature Warning

K-7

F-1

E017

Operator Mode

Switch - Horn

E-1

509

Number

16

Lamp - RH Lightbar High Beam Headlamp

High Engine Coolant Temperature Derate

Service Mode

B-2

Lamp - RH Lightbar Low Beam

E015

Monitoring System Service Modes

CONN 9

16

C978

Parameter failures.

CONN 8

B-2

XMSN Filter Bypass Indicator

Condition not met.

30

Lamp - RH Cab High Beam Headlamp

BU

20

A-9

30

C436

19

Switch - Front Lower Wiper (NOTE B)

B-9

Inching Pedal Limit SW (N/O)

Sensor supply fault.

27

A-9

BU

18

29

Switch - Front Upper Wiper (NOTE B)

C977

Module not responding.

D-16

Switch - Front Lower Wiper (NOTE C)

Opr Mon Display Module Load

Parameter not available.

CONN 7

BU

17

30

27

C414

16

A-10

K-1

Throttle Lock

Failure mode not identifiable.

Switch - Front Defroster

L-18

WH

11

32

27

Lamp - License Plate

C975

WH

A/C Clutch To Thermostat SW

E944

Connector Number

CONN 10

25
15

10

27
29

9 14

20

17

19
18

12

21
7

22

24

16

23

31

3
C

28

13
11

30

32

26

140H

40

140H

41

160H
160H

61

Title
Alternator:
Electric Starting Motor:

Form Number
200-2232
165-4619

Electronic Monitoring System:

RENR5740

Engine Control Monitor:

SENR9515

Starting and Charging:

SENR2947

Transmission Electronic Control:

RENR4104

L-13

CONN 21

C-13

32

CONN 22

E-12,F-12

13

CONN 23

F-12

32

CONN 24

F-12

12

CONN 25

G-12

12

CONN 26

G-12

12

CONN 27

G-12

12

CONN 28

G-12

12

CONN 29

I-12

20

CONN 30

I-12

20

CONN 31

I-12

20

CONN 32

L-12

32

CONN 33

L-12

CONN 34

L-11

A-11

Switch - Snow Wing Lamp

A-7

11

CONN 36

A-10

30

GN

Fifth Gear

Switch - Stop Lamp Pressure

F-7

31

CONN 37

C-10

11

BR

Sixth Gear

Module - Quad Gauge

H-1

Switch - Tail Lamp

L-4

CONN 38

C-10

Module - Speedo/Tach

H-1

Switch - Throttle Hold Mode

B-11

CONN 39

C-10

Motor - Blower (Heater/AC)

B-15

Switch - Throttle Speed Set

A-11

CONN 40

C-10

11

L-8

CONN 41

C-10

11

K-13

CONN 42

D-10

GY

Seventh Gear

567

WH

Front Defrost SW

E963

BK

(-) Crank Speed

PK

Rear Defrost SW

E964

WH

(+) Crank Speed

BU

Blade Cushion Solenoid

E965

BU

(-) Cam Speed

575

YL

Wiper - Front Lower (Park)

E966

YL

(+) Cam Speed

576

PK

Wiper - Front Lower ( Low)

E974

GN

Inching Pedal Limit SW (N/C)

C-2

24

Switch - Turn Signal

L-11

Switch - XMSN Filter Bypass

Motor - Front Lower Wiper

G-4

CONN 43

E-10

Motor - Front Upper Washer

L-11

CONN 44

E-10

CONN 45

L-9

CONN 46

C-9

11

CONN 47

C-9

11

CONN 48

C-8

11

CONN 49

C-8

11

CONN 50

K-7

CONN 51

G-6

20

CONN 52

G-6

13

CONN 53

H-6

13

CONN 54

H-6

20

CONN 55

I-6

20

CONN 56

I-6

13

CONN 57

I-6

13

D-3

Some components listed are ONLY in VOLUME 1 or ONLY in VOLUME 2.


A = Operator's compartment (Dash).
B = Operator's compartment (Steering Console).

C = Operator's compartment (Right side console).

15 11

577

PU

Wiper - Front Lower (High)

G939

PK

Not Used

D = Operator's compartment (Headliner).

578

BU

Wiper - Front Lower (Wash)

G946

OR

Throttle Hold Indicator

E = Operator's compartment (Under seat).

589

GN

A/C Clutch Solenoid

K917

BR

Fan Drive Pressure Sensor (Signal)

592

BU

24V To 12V Converter (Entertainment Radio)

K927

BU

Not Used

A503

PK

Front Defrost Fan (Low)

L983

WH

Injector 1 & 2 (Return)

A504

GN

Rear Defrost Fan (Low)

L984

OR

Injector 3 & 4 (Return)

A506

OR

Front Defrost Fan (High)

L985

YL

Injector 5 & 6 (Return)

A507

YL

Rear Defrost Fan (High)

L987

WH

Ether Start Aid SW

A513

PK

24V To 12V Converter (Entertainment Radio)

M998

OR

Autoshift Indicator Lamp

3E-1906

Solenoid - AC Clutch

A541

PU

Turn Signal Indicator/Flasher

R914

OR

Throttle Hold Mode SW

3E--6332

Solenoid - Start Aid

C542

GN

Heated Mirrors SW

R993

BR

Not Used

3E-7842

Resistor - Secondary Steering

150 7.5

7T-4003

Resistor - Front & Rear Defrost

10 .5

9G-1950

Resistor - AC/Heater Blower Motor

R998

BR

Digital Sensor (Return)

BR

Panel Lamp (Low)

T914

OR

Throttle Hold (OFF)

601

GY

Panel Lamp (High)

T993

BR

Analog Sensor Return

24

16

14

Resistor, Sender and Solenoid Specifications


Part No.

112-2240

27

Component Description

30

28

Resistance (Ohms)

Solenoids - Blade Cushion (No. 1 & No. 2)

19

32.6 1.6

21

130-9811

1000

Senders - Intake Air Temperature

29

23

31 20 13

8 12

60 kPa MAX

38 20 kPa

(8.7psi MAX)

(5.5 2.9 psi)

10
32

17

8.7 0.4

G-4

13

CONN 65

G-4

20

CONN 66

H-4

20

CONN 67

I-4

22

CONN 68

I-4

22

CONN 69

I-4

22

CONN 70

H-3

CONN 71

H-3

CONN 72

C-2

24

C-2,D-2

24

CONN 74

D-2,E-2

16

239 To 255

CONN 75

D-2,E-2

24

25 To 29

CONN 76

H-2

CONN 77 (VOLUME 2 ONLY)

A-18

28

CONN 78 (VOLUME 2 ONLY)

L-18

CONN 79 (VOLUME 2 ONLY)

L-18

27

I-6

20

31.3 3.0

(40 to 255 psi)

CONN 64

CONN 73

Solenoids - XMSN (1st,2nd,3rd,High Range, and Low Range)

25

5.0 0.3

186-1526

(194F MIN)

20

F-4,F-3

32.6 1.6

A-C, Normally Closed

(215.6 5.4F)

E-4

CONN 63

Solenoid - Hydraulic Fan

32.6 1.6

275 to 1750 kPa

CONN 62

Solenoid - Centershift Pin

Solenoid - Differential Unlock

90 MIN

15

152-8346

174-3705

(76.9 5.8 psi)

15

D-4

148-2350

A-B, Normally Open

(92.8 psi MAX)

B-4

CONN 61

Normally Open

1.06 0.05

700 100 kPa

Park Brake Pressure

CONN 60

Solenoid - Fuel Injector

1200 kPa MAX

530 40 kPa

22

147-0373

2.2 0.8c

(101.5 14.5 psi)

26

I-5

Contact Position

(36 1.4F)

640 kPa MAX

CONN 59

L-5

Solenoids - XMSN (Fwd High,Fwd Low,and Reverse)

-1.1 0.8c

(174 psi MAX)

CMS Service Tool

145-1144

(30 1.4F)

Brake System Pressure

CONN 58

22

Overall 2.0 .1

A
25

18

Tap 1.0 .05

17.6 0.6

Coolant Temperature

Deactuate

Service Tool

Motor - Front Defroster Fan

Machine locations are repeated for components located close together.

570

600

CONN 35

Motor - Front Lower Washer

Motor - Front Upper Wiper

569

AC Pressure

L-14

CONN 20

16

Neutral

180-5462

CONN 19

I-1

Normally Closed

173-2018

Sender -

Fuel Level

Empty

Fuel Level

Full

Normally Open

187-1008

Sender - Articulation Angle

Normally Closed

SENR7508
SENR3581

D-1,E-2

Park

102 3C

L-14

Mirror - RH Heated

YL

Hydraulic Temperature

CONN 18

Module - Caterpillar Monitoring System

BU

131-4135

K-14

Fourth Gear

E949

Related Electrical Service Manuals

CONN 17

E948

114-9281

32

H-14

C-12

Differential Lock SW

Primary Steering Pressure

C-14

CONN 16

Switch - Secondary Steering Test

LH Turn Indicator Lamp

3E-6450

CONN 15

24

WH

High Ambient Temperature Model

32

D-1,E-2

WH

60

C-14

Mirror - LH Heated

556

Thermostat

CONN 14

31

540

3E-5464

A-15

30

Reverse Direct

Brake Air Pressure (Stop Lamp)

B-15

CONN 13

E-6

WH

3E-2026

CONN 12

A-9

Off Machine Switch Specification


Code

Switch - RH Brake System Pressure

Fuel Temperature

Machine

B-15

Switch - Rear Wiper

E947

Actuate

L-16

CONN 11

RH Turn Indicator Lamp

Function

8
2

BU

Part No.

Aux Backup Lamp

I-16
L-16

L-1

Machine Codes

TDC Service Probe

A-15

539

Lighting Circuits

Connector Location

32

Lamp - LH Turn Indicator

Opr Mon Display Module Data

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

A-17

Throttle Speed Set SW

YL

Abnormal update.
Abnormal rate of change.

1
2

Component
Part Number

Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.

CONN 6

Coolant Temperature

C413

9
10

Volume 2: EU Equipped Machines

Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

105-9344

BR

Intake Air Temperature Sender (Signal)

200-L32 BK-14

K-5

BU

BU

Switch - Floodlamp

995

C967

Plug

Pin or Socket
Number
1
2

Fuse

32

A982

Opr Mon Articulation Angle

Receptacle

A-17

Not Used

YL

Ground
Circuit
Connection
Number
Identification

Wire
Gauge

CONN 5

Secondary Steering Motor Indicator

A429

Single Wire
Connector

Wire
Color

YL

Abnormal frequency, pulse width, or period.

Socket

Pin

I-8,K-8

PK

325-A135 PK-14

Wire, Cable, or Harness


Assembly Identification
Part Number For
L-C12*
AG-C4*
Connector Assembly
3E-5179
111-7898
325-A135 PK-14
1

29

486

Throttle Hold Mode SW

*
*
AG-C3
C-C4
130-6795 130-6795

* Harness identification letter(s) and a


serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.

A-17

462

Throttle Position Sensor (Signal)

Harness identification code


This example indicates
wire 135 in harness "AG".

CONN 4

Lamp - LH Stop/Tail

BU

Harness And Wire Symbols

Autoshift SW

GN

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
makes an electromagnet when current flows through it. The electromagnet can open or close
a valve or move a piece of metal that can do work.

K-5

Engine Oil Pressure

A983

160H:
ASD225-UP
CCP193-UP

18

YL

C912

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.

B-17

GY

Differential Lock Indicator

140H:
CCA1-UP
APM412 - 414
APM416-UP
126 1-UP

CONN 3

977

Brake System Pressure SW

140H & 160H Motor Grader


Electrical System

Sender - A component that is used with a temperature or pressure gauge. The sender measures
the temperature or pressure. Its resistance changes to give an indication to the gauge of the
temperature or pressure.

23

994

WH

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

27

Opr Mon Display Module Power

WH

This indicates that the component does not have a wire connected to ground. It is grounded by
being fastened to the machine.

J-17

Not Used

498

This indicates that the component has a wire connected to it that is connected to ground.

L-18

YL

488

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

CONN 2

PK

Mechanical system not responding properly.

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

CONN 1 (VOLUME 1 ONLY)

458

Current above normal or grounded circuit.

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Machine
Location

450

Pressure
Symbol

Schematic
Location

Lamp - LH Rear Turn

RENR9556
January 2005

188-9250

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).

Forward Horn

10 3

Mid-range

85 7

80 from Full CW

185 7
74.0 7.4

Park Brake

Normally Open

Contact position at the contacts of the harness connector.

Solenoids -

80 from Full CCW

191-2298

Resistor - Air Dryer

194-4181

Resistor - Panel Lamp

At room temperature unless otherwise noted.

8.8 To 8.7
10 .3

Machine Harness Connector And Component Locations

CONN 80 (VOLUME 2 ONLY)


CONN 81

G-14

CONN 82 (VOLUME 2 ONLY)

L-18

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

30 Page, TRM

CID

Wire
Color

Electrical Schematic Symbols And Definitions

Component Location

Wire Description
Wire
Number

RENR9556 VOL 2

Component Identifiers (CID)


Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)

18

16

105-P62 RD-16
124-P29 GN-14
129-P102 RD-18
134-P135 RD-16
136-P35 GN-16
144-P101 GN-16
169-P55 PK-16
201-P95 BK-18
205-P170 BK-18
308-P150 YL-16
403-P57 GN-18
410-P96 WH-18
417-P34 GY-18
462-P99 YL-18
570-P120 BU-16
601-P172 GY-18
727-P64 GN-16
728-P42 BU-18
F775-P51 BU-18

J-C5
3E3364
RD-16
BK-16

728-P42 BU-18
417-P34 GY-18

977-P11 YL-18
205-P170 BK-18
462-P99 YL-18
727-P64 GN-16
201-P95 BK-18
410-P96 WH-18
J764-P109 BR-18

P-C13
3E5179

601-Y23 GY-18
205-Y24 BK-18
134-Y16 RD-16
727-Y50 GN-16

GND
T

169-Y2 PK-16
F775-Y17 BU-18
601-Y27 GY-18
205-Y31 BK-18
719-Y36 GY-18
G939-Y45 PK-18
911-Y48 YL-18
823-Y37 GN-18
911-Y48 YL-18
718-Y35 BU-18

1
2
3
4
5
6
7
8
9
10
11
12

P-C12
1552252

CONN 21

105-P62 RD-16
307-P17 OR-16

601-P172 GY-18
134-P135 RD-16
F775-P51 BU-18
308-P150 YL-16
570-P120 BU-16
169-P55 PK-16
144-P101 GN-16
136-P35 GN-16
403-P57 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

P-C14
3E3382

L
H MOTOR
B+

REAR WIPER
3E-6388
MOTOR

NOT USED

J-C6
3E3382 CONN
2
BK-16
1
4
GN-16
6
GY-16
3
BR-16
5
OR-16

J-C7
3E3364
WH/RD-14
BK-14

REAR DEFROST FAN


170-4820

CONN 11

124-Y1 GN-14
200-Y51 BK-14
521-Y26 YL-16
522-Y25 WH-14
601-Y4 GY-18

403-Y56 GN-18
727-Y49 GN-16
417-Y57 GY-18

308-Y52 YL-16
307-Y9 OR-16
105-Y10 RD-16
200-Y43 BK-18
129-Y6 RD-18

410-Y28 WH-18
201-Y29 BK-18

CONN 6

205-W32 BK-18
601-W31 GY-18
J766-W33 PU-18
T914-W37 OR-18

SHIFT CONSOLE

15

14

13

205-W32 BK-18
601-W31 GY-18
A755-W35 PK-18
A983-W25 BU-18
C975-W24 WH-18
C978-W28 BR-18
C979-W26 OR-18
J766-W33 PU-18
T914-W37 OR-18
113-W2 OR-16
201-W1 BK-18
892-W5 BR-18
893-W6 GN-18
126-W20 PK-16
202-W3 BK-16
E937-W10 PU-18
E938-W11 OR-18
E939-W12 WH-18
E940-W13 BU-18
E941-W14 YL-18
E942-W15 GN-18
E943-W16 BR-18
E944-W17 GY-18
E945-W18 PU-18
E946-W19 OR-18
E947-W7 WH-18
E948-W8 BU-18
E949-W9 YL-18

A507-J10 YL-16
200-J1 BK-16

RESISTOR
J-C8 7T4003 J-C9
6T6505
6T6505
A507-J2 YL-16
A504-J3 GN-16

B
2

3
4

C
D

1
3
4
6

2
5

L-C4
3E7996
A
601-L55 GY-18
B
205-L50 BK-18
1
2
144-L32 GN-16
3
603-L4 PK-16
4
5
6
C
D

A
B
1
2
3
4
5
6
C
D

L-C5
3E7996

A507-L2 YL-16
151-L15 GN-16
569-L10 PK-16
A504-L3 GN-16
569-L10 PK-16

CONN 35

1
3
4

893-W6 GN-18
892-W5 BR-18

2
5

A
B
1
2
3
4
5
6
C
D

J-C4
3E3388

L-C14
3E3364

CONN 40
L-C1
1552264

L-C13
1552269

118-L39
118-L38
200-L42
502-L36
501-L37
500-L34
506-L35

118-L23
118-L31
200-L20
577-L30
576-L29
575-L33
578-L28

L-C6
3E7996

A506-L11 OR-16
141-L9 PK-16
567-L16 WH-16
A503-L12 PK-16
567-L16 WH-16
601-L53 GY-18
205-L52 BK-18

FRONT DEFROST SW
9X-9638

M-C1
3E3364

K-C35
1552272

11

10

205-C74 BK-18
322-C7 GY-16
538-C9 BR-18
601-C73 GY-18
605-C46 YL-18
606-C45 GY-18
614-C28 PU-18
614-C30 PU-18
615-C51 YL-14
617-C36 BR-18
618-C37 YL-18
685-C48 BR-18
A541-C10 PU-18
J766-C89 PU-18
L987-C58 WH-18

P-C30
1552269
1
114-P47 RD-16
2
322-P48 GY-16

RD-18
RD-18

P-C9
1552269
1
F775-P51 BU-18
2
200-P67 BK-18

P-C51
1552269

1
4
3
2

- FRONT ONLY

HEADLAMPS
BRIGHT

DIM

UNLOCK

10

NOT USED

10A

16

18

1
2
3
4
5
6
7
8
9
10
11
12

201-P9 BK-18
102-P46 RD-14
498-P100 WH-18
556-P94 WH-16
144-P124 GN-16
685-P23 BR-14
115-P18 RD-14
608-P20 GN-14
611-P69 PU-14
614-P12 PU-18
619-P70 GN-14
617-P178 BR-18
P-C39

1
2
3
4
5
6
7
8
9
10
11
12

113-P93 OR-16
122-P81 BU-16
124-P29 GN-14
127-P141 OR-16
126-P114 PK-14
538-P52 BR-18
169-P139 PK-16
149-P10 PU-14
108-P127 RD-16
136-P35 GN-16
290-P118 BK-18
291-P117 BK-18

COM NO BRAKE PEDAL LIMIT SWITCH


112-6175
NC

INCHING PEDAL POS SNSR


147-1680
OR-18
PWR (+24V)
BK-18
GROUND
WH-18
SIGNAL

P-C28 RH BRAKE SYSTEM PRESS SWITCH


114-9281
1552269
1 BK-18
408-P119 WH-18
2 BK-18
488-P44 WH-18

P-C11
1552269
1
127-P141 OR-16
2
200-P188 BK-18

HYD TEMP SWITCH


131-4135
BK-16
BK-16

YL-18
YL-18

P-C49
3E3370

176-P157 RD-14
177-P143 RD-6
179-P148 RD-18
185-P2 YL-16
200-P13 BK-14
201-P9 BK-18
205-P174 BK-18
322-P48 GY-16
432-P162 PK-18
556-P94 WH-16
617-P178 BR-18
601-P156 GY-18
605-P86 YL-18
606-P79 GY-18
608-P20 GN-14
611-P69 PU-14
614-P12 PU-18
615-P176 YL-14
619-P70 GN-14
685-P23 BR-14
C977-P125 BU-18
E974-P149 GN-18
J765-P27 BU-18
J766-P50 PU-18
L987-P175 WH-18
618-P182 YL-18

CONN 52 3E5179

PARK BRAKE SOLENOID


188-9250

G-C10
1071984
AUTOSHIFT INDICATOR LAMP
M998-G6 OR-18
115-1748
921-G7 WH-18

G-C22
1071984
ACTION LAMP
411-G37 PK-18
107-1983
201-G36 BK-18

GY-18
GY-18
GY-18
GY-18
GY-18
GY-18

404-G78 YL-18

E735-G38 PU-18
290-G42 BK-18
291-G43 BK-18
447-G44 PK-18
A429-G45 YL-18
419-G46 YL-18
408-G47 WH-18
417-G4 GY-18
403-G5 GN-18
893-G9 GN-18
892-G8 BR-18

AT-C8
3E3364

201-G34 BK-16

G-C20
3E3364

AT-C1
3E3370

G-C2
3E3388

G-C30
1552269

CONN 66

P-C2
1552264

P-C16
1552267

P-C41
1552269
149-P186 PU-14
685-P21 BR-14

G-C12
1552273
458-G17 PK-18
201-G18 BK-18
E708-G19 PK-18
C413-G20 YL-18
C414-G21 BU-18

G-C4
1552252

205-G58
601-G62
205-G57
601-G61

1
2

BK-18
GY-18
BK-18
GY-18

G-C13
1552273
458-G22 PK-18
201-G23 BK-18
E708-G24 PK-18
C413-G25 YL-18
C414-G26 BU-18

205-G59
601-G63
205-G60
601-G64

CONN 65

A541-P84 PU-18
290-P118 BK-18
291-P117 BK-18
498-P100 WH-18
538-P52 BR-18

113-P92 OR-16
150-P56 RD-16
200-P63 BK-18
200-P61 BK-14
201-P53 BK-16
205-P138 BK-18
290-P118 BK-18
291-P117 BK-18
403-P58 GN-18
404-P3 YL-18
408-P119 WH-18
410-P96 WH-18
417-P34 GY-18
419-P121 YL-18
439-P142 YL-18
447-P128 PK-18
498-P100 WH-18
538-P52 BR-18
570-P120 BU-16
601-P154 GY-18
605-P83 YL-18
606-P80 GY-18
611-P39 PU-18
633-P185 BU-14
892-P5 BR-18
893-P4 GN-18
921-P113 WH-18
922-P133 BR-18
A429-P130 YL-18
A541-P84 PU-18
C436-P164 BU-18

113-P92 OR-16
118-P76 GY-16
149-P14 PU-14
149-P186 PU-14
150-P56 RD-16
200-P63 BK-18
200-P61 BK-14
200-P60 BK-16
200-P36 BK-14
201-P53 BK-16
205-P138 BK-18
403-P58 GN-18
404-P3 YL-18
408-P119 WH-18
410-P96 WH-18
417-P34 GY-18
419-P121 YL-18
439-P142 YL-18
447-P128 PK-18
570-P120 BU-16
575-P77 YL-16
576-P74 PK-16
577-P75 PU-16
601-P154 GY-18
605-P78 YL-18
605-P83 YL-18
606-P87 GY-18
606-P80 GY-18
611-P30 PU-14
611-P33 PU-14
611-P39 PU-18
617-P179 BR-18
618-P181 YL-18
619-P37 GN-14
619-P38 GN-14
633-P185 BU-14
685-P21 BR-14
685-P22 BR-14
892-P5 BR-18
893-P4 GN-18
921-P113 WH-18
922-P133 BR-18
A429-P130 YL-18
C436-P164 BU-18
F842-P147 BU-18
G946-P146 OR-18
M998-P6 OR-18

SPDOM TACH MODULE


153-8061
OR-16 +V
BK-16 GROUND
GN-16 CLOCK
WH-16 DATA
YL-16 LOAD
BU-16 ADDRESS SELECT
LAMPS (2)
G-C23
7N-5876
3E3382
G-C14
G-C15
3T3158
3T3158

OR-16
BK-16
GN-16
WH-16
YL-16
BU-16

LAMP
7N-5876

CONN 46

CONN 41
K-C36
3E3376

L-C19
3E3376

L-C7
1552264
GY-16
GY-16
BK-16
OR-16
GN-16
BR-16
PU-16

L-C8
1552264
GY-16
GY-16
BK-16
PU-16
PK-16
YL-16
BU-16

117-N1
647-N2
200-N3
612-N4

CONN 47
L-C2
1552252

K-C1
1552252

CONN 48

L-C15
3E3376

L-C3
3E5179

108-K61 RD-16
112-K40 PU-6
118-K58 GY-16
135-K35 BU-16
176-K67 RD-14
210-K36 BK-18
308-K34 YL-16
592-K37 BU-18
615-K27 YL-14

A513-K3 PK-18
117-K14 YL-14
118-K23 GY-16
119-K1 PK-16
141-K12 PK-16
148-K18 WH-16
151-K20 GN-16
160-K11 PU-16

CONN 49

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

L-C9
1552264 CONN 36
1
119-L25 PK-16
2
119-L26 PK-16
3
200-L1 BK-16
4
505-L6 BU-16
5
504-L8 YL-16
6
503-L7 BR-16
7
507-L27 WH-16
8
L-C16
3E3388

176-K67 RD-14
200-K52 BK-16
162-K64 YL-14
200-K53 BK-16
200-K65 BK-14
200-K69 BK-14
200-K69 BK-14

200-K47 BK-14

200-K71 BK-16
200-K70 BK-16
200-K4 BK-14
200-K13 BK-14
200-K16 BK-14
200-K19 BK-14

162-K64 YL-14
500-K25 BR-16
501-K24 GN-16
502-K26 OR-16
A503-K21 PK-16
A506-K22 OR-16
C542-K60 GN-16

200-K51 BK-16

200-K39 BK-16
200-K45 BK-16

BK-14
BK-14
BK-14
BK-16
BK-16
BK-14

200-K46 BK-14

210-K36
308-K34
500-K25
501-K24
502-K26
592-K37

615-K27 YL-14

BK-18
YL-16
BR-16
GN-16
OR-16
BU-18

615-K28 YL-14
615-K29 YL-14
615-K30 YL-14
615-K31 YL-14

601-L68 GY-18
205-L67 BK-18

L-C18
3E7996

160-L45 PU-16
C542-L62 GN-16

601-L66 GY-18
601-L68 GY-18
205-L67 BK-18
205-L65 BK-18
633-L64 BU-14

601-L66 GY-18
601-L48 GY-18
205-L49 BK-18
205-L65 BK-18

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

609-L40 YL-16

A
B
1
2
3
4
5
6
C
D

RH AIR PRESS. GAGE


1W-3306

G-C24
3T3158

MOTOR H
T

GN-16
GY-16
BR-16
OR-16

B+

FRONT LOWER WIPER


3E-6388

LH HIGH/LOW/POSITION/TURN LAMP
105-4849 (RH TRAFFIC)

200-AK7 BK-14

5
4
6
3
1
2

BU-18
RD-18
WH-18
YL-18
BK-18

RH HIGH/LOW/POSITION/TURN LAMP
105-4850 (RH TRAFFIC)
P-C17
1552252
200-P36 BK-14

CONN 62

605-P78 YL-18
606-P87 GY-18
611-P33 PU-14
611-P30 PU-14
617-P179 BR-18
619-P38 GN-14
618-P181 YL-18
619-P37 GN-14

1
2
3
4
5
6
7
8
9
10
11
12

AM-C1
3E5179

AM-C2
1552252

AK-C1
3E5179
200-AK12BK-14

AK-C9
1552273

CONN 63
1
2
3
4
5
6
7
8
9
10
11
12

605-AK9 YL-18
606-AK14 GY-18
611-AK1 PU-14
611-AK2 PU-14
617-AK16 BR-18
619-AK3 GN-14
618-AK22 YL-18
619-AK4 GN-14

611-AK2 PU-14
619-AK4 GN-14
618-AK22 YL-18
606-AK14 GY-18
200-AK11 BK-14

200-AK11 BK-14
200-AK12 BK-14
200-AK7 BK-14
605-AK9 YL-18
606-AK14 GY-18
611-AK1 PU-14
611-AK2 PU-14
617-AK16 BR-18
618-AK22 YL-18
619-AK3 GN-14
619-AK4 GN-14

5
4
6
3
1
2

BU-18
RD-18
WH-18
YL-18
BK-18

LH HEATED MIRROR
K-C39
192-1994
1552269 CONN 75
WH-16
1
C542-K66 GN-16
BK-16
2
200-K71 BK-16
K-C40
3E3364
K-C41
1552269 CONN
1
C542-K68 GN-16
2
200-K70 BK-16
K-C42
3E3364
K-C17
6T6505
508-K48 PU-18
+
509-K49 WH-18
K-C18
6T8047

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

601-L43 GY-18
205-L47 BK-18

RH HEATED MIRROR
192-1994

74

WH-16
BK-16

LH SPEAKER
6T-7695

WH-16
BK-16

1
2

LH CAB POS LAMP


212-3924

321-L19 BR-18
647-L18 GN-18

615-K28
615-K29
615-K30
615-K31

5
REAR DEFROSTER

151-K20 GN-16

7
SPARE
SPARE
SPARE

(7) 10A FUSES


9W-1442
(1) 15A FUSES
9W-1441

SPARE

K-C25
1552269
1
615-K28 YL-14
2
200-K4 BK-14

MOTOR H
T
B+

10A

10A

10A

10A

10

10A

10A

K-C12
AR-C1
1552269 CONN 61 3E3364
1
1
176-AR1 RD-14
176-K67 RD-14
2
2
308-K34 YL-16
308-AR2 YL-16
K-C16
3E3364

AUX BACKUP LAMPS


2
SNOW WING LAMP
4
MOLDBOARD LAMPS

200-AR3 BK-12
CAB GND BOSS 3
(UPPER CAB)

HEATED MIRRORS
8

11

12

13

14

15

16

IGNITION

24V TO 12V CONVERTER 3


(COMMUNICATIONS RADIO)
3E-8646
NOTE C

10

+12V OUT

SPARE
K-C15
1552264
1
509-K49 WH-18
2
508-K48 PU-18
3
210-K36 BK-18
4
5
A513-K3 PK-18
6
592-K37 BU-18
7
512-K42 GN-18
8
511-K43 BR-18

SPARE
SPARE
RESERVED

BUSS
POINT 2 18

K-C13
1552267
A
108-K61 RD-16
C
B
200-K53 BK-16

160-K11 PU-16
148-K18 WH-16
117-K14 YL-14

K-C4
3E3388

WH/BK-18
GN/BK-18
WH-18
GN-18
BK-18
YL-18
YL-18
RD-18
GY/BK-18
PU/BK-18
GY-18
PU-18

RD-18
WH-18
BK-18

K-C14
1552269 CONN 60
1
1
135-K35 BU-16
2
2
200-K52 BK-16
K-C7
3E3364

YL-14
YL-14
YL-14
YL-14

ANTENNA
8E-1118
CABLE AS.
9W-3073

ANTENNA
LH FRONT SPKR LH REAR SPKR LH FRONT SPKR +
LH REAR SPKR +
GROUND
NC
B+ MEMORY 12V
B+ 12V
RH FRONT SPKR RH REAR SPKR RH FRONT SPKR +
RH REAR SPKR +
AM/FM CASSETTE
146-3090

K-C11
1552269

CONN 72

1
2
K-C34
3E3364

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION

FRONT DEFROSTER FAN


170-5334

WH/RD-14
BK-14

MOTOR

L#

C
K-C20
3E3364
RH OUTER CAB FLOODLAMP
153-2073
K-C21
3E3364
WH-16
BK-16

1
2

RH CAB POS LAMP


212-3924

K-C33
3E3364

RH SPEAKER
6T-7695

+
-

IDENT PART NO.


HARNESS AS.
C
196-4143
E
171-1108
F
196-2970
G
196-4622
H
177-7858
J
167-7505
K
196-9373
L
167-7504
L
196-8557
M
171-6175
N
178-6267
P
196-4226
R
169-7262
T
180-9324
U
169-3292
V
198-6421
W
167-7536
Y
167-7506
AE
169-3230
AF
169-7263
AG
196-4609
AK
197-1988
AL
4P-9537
AM
179-8700
AN
169-3520
AP
169-3264
AR
169-3523

CHG

LOC

05
02
03
02
01
02
03
02
02
02
03
05
03
02
04
01
03
06
02
06
03
04
07
03
05
03
03

B-4
J-7
L-14
J-2
C-16
C-11
C-4
B-9
B-9
D-5
D-8
G-10
G-13
C-18
E-15
B-18
B-11
B-14
C-15
K-14
L-17
F-1
G-17
F-4
L-14
C-3
D-3

DESCRIPTION
STEERING CONSOLE
ENGINE
REAR FRAME-LH
GAUGE CONSOLE
HVAC
REAR CAB
FRONT CAB
CAB SWITCH PANEL
CAB SWITCH PANEL
SNOW WING LAMP
AUX BACKUP LAMP RELAY
PLATFORM
SERVICE CENTER-RH
TRANSMISSION SOLENOID
TRANSMISSION RH FRAME
TRANSMISSION SP SENSOR
SHIFT LEVER CONSOLE
TRANSMISSION SW CONSOLE
OPEN ROPS BEACON
SERVICE CENTER-LH
RADIATOR GRILLE
LIGHT BAR HEADLAMPS
FUEL INJECTOR
LIGHTBAR EXTENSION
REAR FLOODLAMPS
AUX 12V POWER PORT
VOLTAGE CONVERTER 2WAY RADIO

ATCH
STD
ATCH
ATCH
ATCH

B
ATCH

ATCH
ATCH
AT

UPPER CAB SWITCH PANEL

NOTE

THIS SCHEMATIC IS FOR 140H AND 160H


MOTOR GRADERS (172-9935 CHG 01).

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CATERPILLAR MONITORING SYSTEM CIRCUIT.
ENGINE CONTROL CIRCUIT.
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

1
3

DESCRIPTION

RH INNER CAB FLOODLAMP


153-2073

K-C29
6T6505
511-K43 BR-18
512-K42 GN-18
K-C30
6T8047

WIRE GROUP COLOR DESCRIPTIONS

MOLDBOARD LAMPS SW
123-5847

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIRCUIT CONNECTED

A506-K50 OR-16
A506-K50 OR-16
200-K39 BK-16

K-C28
1552269
1
615-K31 YL-14
2
200-K13 BK-14

12V POWER PORT


117-2311

PK-16
OR-16
GN-16
GN-16

SYMBOL

A506-K22 OR-16

K-C10
1552269

AP-C1
AP-C2
3E3364
7T5957
135-AP1 BU-16
200-AP2 BK-16

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

FR DEFROST RES
7T-4003
K-C24
K-C23
6T6505
6T6505
A503-K21 PK-16

K-C27
1552269
1
615-K30 YL-14
2
200-K16 BK-14

DOME LAMP
3E-6389

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

LH INNER CAB FLOODLAMP


153-2073

K-C19
3E3364

+24V IN
GROUND

ABBREV

LH OUTER CAB FLOODLAMP


153-2073

K-C6
3E3364
K-C26
1552269 CONN 73
1
615-K29 YL-14
2
200-K19 BK-14

FRONT UPPER WIPER MOTOR


3E-6388

BUSS
POINT 1

15A

GN-16
GY-16
BR-16
OR-16

GND

GN-18
BR-18
WH-18
PU-18

3
FRONT DEFROSTER

BK-16

CAB GND BOSS 2


(CAB FRONT)

L-C12
3E7996
A
B
1
2
3
4
SNOW WING LAMP SW
5
123-5847
6
C
D

A
B
1
2
3
4
5
6
C
D

PU-18
WH-18
BR-18
GN-18

200-K4 BK-14
200-K13 BK-14
200-K16 BK-14
200-K19 BK-14
200-K39 BK-16
200-K70 BK-16
200-K71 BK-16

A503-K21
A506-K22
C542-K66
C542-K68

AUX BACKUP LAMP SW


L-C10
139-0695
3E7996

REAR WIPER SWITCH


3E-0155

508-K48
509-K49
511-K43
512-K42

1
REAR WIPERS

141-K12 PK-16

K-C8
1552273
2
200-K45 BK-16
1
4
501-K24 GN-16
6
118-K56 GY-16
3
500-K25 BR-16
5
502-K26 OR-16

K-C31
1747566
OVERHEAD FUSE
BLOCK
17

119-K1 PK-16

LAMP
7N-5876

GND

BK-16

611-AK1 PU-14
619-AK3 GN-14

112-K40 PU-6

118-K55 GY-16
108-K61 RD-16
118-K56 GY-16
135-K35 BU-16
176-K67 RD-14
200-K45 BK-16
200-K52 BK-16
200-K53 BK-16
210-K36 BK-18
308-K34 YL-16
500-K25 BR-16
501-K24 GN-16
502-K26 OR-16
592-K37 BU-18
A513-K3 PK-18

LAMPS (2)
7N-5876

P-C46
3E3364

SNOW WING LAMP


153-2073

FRONT WIPERS

205-G68 BK-18
601-G67 GY-18
205-G70 BK-18
601-G69 GY-18

RH BLADE FLOODLAMP
153-2073

HEATED MIRRORS SW
123-5858

L-C17
3E7996
A
B
1
2
3
4
5
6
C
D

112-K40 PU-6
117-K14 YL-14
118-K55 GY-16
119-K1 PK-16
141-K12 PK-16
148-K18 WH-16
151-K20 GN-16
160-K11 PU-16

512-K42
511-K43
509-K49
508-K48

A503-K21 PK-16
A506-K22 OR-16
A513-K3 PK-18
C542-K66 GN-16
C542-K68 GN-16
C542-K60 GN-16

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

108-K61 RD-16
112-K40 PU-6
117-K14 YL-14
118-K58 GY-16
118-K56 GY-16
118-K23 GY-16
118-K55 GY-16
119-K1 PK-16
135-K35 BU-16
141-K12 PK-16
148-K18 WH-16
151-K20 GN-16
160-K11 PU-16

L-C11
1552272

200-K54
200-K46
200-K47
200-K51
200-K52
200-K65

FRONT LOWER WIPER SW


3E-0155
1
2
3
4
5
6
7
8

30
1
5 86
2 85
4
87
3
87a
AUX BACKUP LAMP RLY
3E-5239

N-C2
3E3376

FRONT UPPER WIPER SW


3E-0155
1
2
3
4
5
6
7
8

N-C1
9X1054
YL-14
GN-18
BK-18
GY-14

G-C18
3T3158

LH AIR PRESS. GAGE


1W-3306

G-C29
3T3158

1
2

QUAD GAUGE MOD


180-9285
+V
GROUND
CLOCK
DATA
LOAD
ADDRESS SELECT

G-C16
3T3158

AK-C8
1552273

F842-P147 BU-18
G946-P146 OR-18
M998-P6 OR-18
118-P76 GY-16
149-P14 PU-14
149-P186 PU-14
200-P60 BK-16
200-P36 BK-14
575-P77 YL-16
576-P74 PK-16
577-P75 PU-16
605-P78 YL-18
606-P87 GY-18
611-P30 PU-14
611-P33 PU-14
619-P37 GN-14
619-P38 GN-14
617-P179 BR-18
685-P21 BR-14
685-P22 BR-14
618-P181 YL-18

M-C2
1552269
1
609-M1 YL-16
2
200-M2 BK-16

1
2
3
4
5
6

BK-18
GY-18
BK-18
GY-18

LH BLADE FLOODLAMP
153-2073

CONN 64

P-C19
1552273
2
200-P60 BK-16
1
4
576-P74 PK-16
6
118-P76 GY-16
3
575-P77 YL-16
5
577-P75 PU-16

1
2
3
4
5
6

G-C5
3E5179
P-C5
1552252

P-C4
3E5179

P-C40
3E3364
P-C8
1552269
149-P14 PU-14
685-P22 BR-14

1
BATTERY +
13 ACTION LAMP
4
ACTION ALARM
7
UNUSED
15 DISPLAY MODULE LOAD
35 DISPLAY MODULE DATA
25 DISPLAY MODULE CLOCK
34 DISPLAY MODULE PWR
10 UNUSED
11 UNUSED
17 UNUSED
21 UNUSED
24 UNUSED
26 UNUSED
27 UNUSED
28 UNUSED
32 HYD TEMP SW
36 UNUSED
37 UNUSED
38 UNUSED
20 OPERATOR MODE SW
23 SERVICE
33 CLEAR
9
FUEL LEVEL
18 ARTICULATION ANGLE
29 PARK BRAKE
19 BRAKE SYS PRESS.
40 PRIMARY STER PRESS.
30 ALTERNATOR
5
CAT DATA LINK +
14 CAT DATA LINK 31 UNUSED
3
UNUSED
12 UNUSED
22 UNUSED
16 UNUSED
6
UNUSED
2
GROUND
39 UNUSED
8
UNUSED
CATERPILLAR MONITORING SYSTEM
160-6567

C414-G13 BU-18
C413-G14 YL-18
E708-G15 PK-18
458-G16 PK-18

AT-C5
1552269

G-C8
8T9834

113-G40 OR-16
411-G37 PK-18
410-G41 WH-18

CONN 69

439-G50 YL-18
498-G1 WH-18
601-G66 GY-18
200-G71 BK-18
922-G49 BR-18
C436-G55 BU-18
F842-G52 BU-18
G946-G51 OR-18

AT-C3
1552269

CENTERSHIFT PIN IND LAMP


115-1748

G-C19
1071984

439-P142 YL-18
498-P100 WH-18
601-P154 GY-18
200-P63 BK-18
922-P133 BR-18
C436-P164 BU-18
F842-P147 BU-18
G946-P146 OR-18

P-C38

CONN 53 1552252

CONN 68

AT-C4
1552269

150-G53 RD-16
205-G65 BK-18
410-G41 WH-18

102-P46 RD-14
105-P62 RD-16
108-P127 RD-16
112-P145 PU-6
112-P144 PU-6
113-P93 OR-16
114-P47 RD-16
115-P18 RD-14
122-P81 BU-16
124-P29 GN-14
126-P114 PK-14
127-P141 OR-16
129-P102 RD-18
130-P54 RD-18
134-P135 RD-16
136-P35 GN-16
144-P124 GN-16
147-P153 RD-16
149-P10 PU-14
169-P139 PK-16

AT-C2
1552269

CONN 67

DIFF LOCK INDICATOR LAMP


115-1748

G-C25
1071984
439-G50 YL-18
200-G72 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

AT-C9
3E3364

AT-C7
3E3364

CONN 59

150-P56 RD-16
205-P138 BK-18
410-P96 WH-18

P-C1
3E5179
105-P62 RD-16
114-P47 RD-16
129-P102 RD-18
130-P54 RD-18
134-P135 RD-16
147-P153 RD-16
176-P157 RD-14
615-P176 YL-14
179-P148 RD-18
200-P13 BK-14
322-P48 GY-16
205-P174 BK-18

CONN 54

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

RH MOLDBOARD LAMP
153-2073

LH MOLDBOARD LAMP
153-2073

CONN 71

BLADE CUSHION SOL2


112-2240

113-G40 OR-16
404-G78 YL-18
201-G35 BK-16
290-G42 BK-18
291-G43 BK-18
408-G47 WH-18
419-G46 YL-18
447-G44 PK-18
605-G12 YL-18
606-G11 GY-18
611-G10 PU-18
A429-G45 YL-18

BLADE CUSHION SOL1


112-2240

A541-P84 PU-18
290-P118 BK-18
291-P117 BK-18
498-P100 WH-18
538-P52 BR-18

177-P143 RD-6

G-C17
1071984
498-G1 WH-18
200-G73 BK-18

C413-G20 YL-18
C413-G25 YL-18
C413-G14 YL-18
C414-G26 BU-18
C414-G21 BU-18
C414-G13 BU-18
C436-G55 BU-18
E708-G24 PK-18
E708-G19 PK-18
E708-G15 PK-18
F842-G52 BU-18
G946-G51 OR-18
M998-G6 OR-18

165-C13 YL-16

1
2
3
4
5
6
7
8
9
10
11
12

P-C31

G-C6
1071984
HI BEAM INDICATOR LAMP
611-G10 PU-18
115-1748
200-G74 BK-18

611-G10 PU-18
892-G8 BR-18
893-G9 GN-18
921-G7 WH-18
922-G49 BR-18
A429-G45 YL-18
A541-G2 PU-18
A541-G76 PU-18
A541-G79 PU-18

RESERVED

14

10A

185-C102 YL-16

RESERVED

113-P92 OR-16
404-P3 YL-18
201-P53 BK-16
290-P118 BK-18
291-P117 BK-18
408-P119 WH-18
419-P121 YL-18
447-P128 PK-18
605-P83 YL-18
606-P80 GY-18
611-P39 PU-18
A429-P130 YL-18

CONN 55 1275483

P-C6
1552269
1
404-P3 YL-18
2
201-P7 BK-18

127-P141 OR-16
200-P188 BK-18
404-P3 YL-18
201-P7 BK-18

CAB FLOODLAMPS
120-C17 YL-14

12

112-P144 PU-6

P-C52
1552269
1
614-P71 PU-18
2
633-P183 BU-18
MOLDBOARD LAMPS COUPLER DIODE
106-8704

CONN 70

C-C15
1275484
177-C82 RD-6

CENTERSHIFT PIN SOLENOID


152-8346
GN-18
GN-18
CENTERSHIFT INDICATOR SWITCH
3E-3636
1 2
WH-18
WH-18
4 3
WH-18
WH-18

1
614-P85 PU-18
2
609-P49 YL-18
SNOW WING LAMP COUPLER DIODE
106-8704

10A

AT-C6
3E3364

P-C27 LH BRAKE SYSTEM PRESS SWITCH


114-9281
1552269
1 BK-18
488-P44 WH-18
2 BK-18
201-P122 BK-18

FORWARD HORN SOLENOID


188-9250

15

15A

P-C23

P-C50
1552267
A
126-P110 PK-14
B
J765-P43 BU-18
C
F843-P112 YL-18

STOP LAMP SW
3E-2026

13

BEACON

15A

498-G1 WH-18
538-G48 BR-18
601-G69
601-G67
601-G62
601-G66 GY-18
601-G63
601-G64
601-G61

165-C13 YL-16
BLADE CUSHION /
CENTERSHIFT PIN
169-C54 PK-16

403-G5 GN-18
417-G4 GY-18
A541-G2 PU-18
892-G8 BR-18
893-G9 GN-18
921-G7 WH-18
538-G48 BR-18
M998-G6 OR-18

432-C95 PK-18

BK-18
BK-18

11

10A

DIFF LOCK

1
2
3
4
5
6
7
8

CONN

J766-C94 PU-18

P-C29
1552269
1
130-P54 RD-18
2
604-P68 OR-18

PARK BRAKE
SECONDARY STEERING

15A

P-C33
57 1275484
112-P145 PU-6

E974-C91 GN-18

126-P110 PK-14
201-P122 BK-18
408-P119 WH-18
F843-P112 YL-18
J765-P43 BU-18

10A

149-C24 PU-14

P-C56

C-C21
P-C35
3E5179 CONN 51 1552252
1
185-C102 YL-16
185-P2 YL-16
2
601-C76 GY-18
601-P156 GY-18
3
A541-C10 PU-18
A541-P84 PU-18
4
L987-P175 WH-18
L987-C58 WH-18
5
J766-P50 PU-18
J766-C93 PU-18
10
605-C46 YL-18
605-P86 YL-18
11
606-C45 GY-18
606-P79 GY-18
12
618-C37 YL-18
618-P182 YL-18
8
432-C95 PK-18
432-P162 PK-18
6
E974-C91 GN-18
E974-P149 GN-18
7
J765-C92 BU-18
J765-P27 BU-18
9
C977-C96 BU-18
C977-P125 BU-18
C977-C96 BU-18
COM NO
INCHING PEDAL LIMIT SWITCH
J765-C92 BU-18
112-6175
NC

J766-C93 PU-18
J766-C94 PU-18
L987-C58 WH-18

XMSN CONTROL

10A

1
2
3
4
5
6

CONN 56 1275483

C-C20
1552252
113-C53 OR-16
122-C12 BU-16
124-C27 GN-14
127-C55 OR-16
126-C20 PK-14
538-C9 BR-18
169-C54 PK-16
149-C24 PU-14
108-C56 RD-16
136-C14 GN-16
290-C88 BK-18
291-C87 BK-18

J766-C89 PU-18

10A

10A

CONN 80 3E3382

C-C13
1275484
112-C83 PU-6

C-C11
3E5179
201-C79 BK-18
102-C81 RD-14
498-C4 WH-18
556-C1 WH-16
144-C90 GN-16
685-C47 BR-14
115-C41 RD-14
608-C26 GN-14
611-C39 PU-14
614-C44 PU-18
619-C38 GN-14
617-C99 BR-18

614-C44 PU-18
615-C51 YL-14
617-C100 BR-18
617-C99 BR-18
617-C36 BR-18
618-C37 YL-18
619-C38 GN-14
685-C48 BR-18
685-C47 BR-14
685-C22 BR-14
A541-C10 PU-18

HVAC

403-P58 GN-18
417-P34 GY-18
A541-P84 PU-18
892-P5 BR-18
893-P4 GN-18
921-P113 WH-18
538-P52 BR-18
M998-P6 OR-18

200-C35 BK-14
200-C34 BK-14
200-C49 BK-18
200-C97 BK-16
201-C79 BK-18
205-C64 BK-18
205-C63 BK-18
205-C72 BK-18
205-C75 BK-18
205-C70 BK-18
205-C74 BK-18
290-C88 BK-18
291-C87 BK-18
322-C7 GY-16
498-C4 WH-18
538-C9 BR-18
556-C1 WH-16
601-C71 GY-18
601-C67 GY-18
601-C31 GY-18
601-C76 GY-18
601-C60 GY-18
601-C32 GY-18
601-C73 GY-18
605-C46 YL-18
606-C45 GY-18
608-C26 GN-14
611-C39 PU-14
614-C28 PU-18
614-C30 PU-18

AIR DRYER

BLADE FLOOD

10A

BK-18
BK-18
BK-18
BK-16

417-G4 GY-18
419-G46 YL-18
439-G50 YL-18
447-G44 PK-18
458-G22 PK-18
458-G17 PK-18
458-G16 PK-18

149-C24 PU-14

C-C5
1552252
105-C16 RD-16
114-C6 RD-16
129-C5 RD-18
130-C8 RD-18
134-C15 RD-16
147-C78 RD-16
176-C77 RD-14
615-C51 YL-14
179-C80 RD-18
200-C35 BK-14
322-C7 GY-16
205-C75 BK-18

169-C54 PK-16

176-C77 RD-14
177-C82 RD-6
179-C80 RD-18
200-C97 BK-16

185-C102 YL-16
120-C17 YL-14
169-C54 PK-16

C-C16
1275483
112-C21 PU-6

176-C77 RD-14
177-C82 RD-6
179-C80 RD-18
185-C102 YL-16

102-C40 RD-14
102-C66 RD-18
105-C16 RD-16
108-C56 RD-16
114-C6 RD-16
115-C41 RD-14
120-C18 YL-14
120-C19 YL-14
129-C5 RD-18
130-C8 RD-18
134-C15 RD-16
147-C78 RD-16

108-C56 RD-16
130-C8 RD-18
129-C5 RD-18
114-C6 RD-16
105-C16 RD-16
C-C22
1552273

102-C84 RD-14
102-C81 RD-14
102-C66 RD-18
102-C40 RD-14
105-C16 RD-16
108-C56 RD-16
112-C21 PU-6
112-C83 PU-6
113-C53 OR-16
114-C6 RD-16
115-C41 RD-14
120-C17 YL-14
120-C18 YL-14
120-C19 YL-14
122-C12 BU-16
124-C27 GN-14
126-C20 PK-14
127-C55 OR-16
129-C5 RD-18
130-C8 RD-18
134-C15 RD-16
136-C14 GN-16
144-C90 GN-16
147-C78 RD-16
149-C24 PU-14

169-C54 PK-16
185-C102 YL-16
200-C49 BK-18
201-C79 BK-18
205-C64 BK-18
205-C63 BK-18
205-C70 BK-18
205-C72 BK-18
290-C88 BK-18
291-C87 BK-18
498-C4 WH-18
556-C1 WH-16
601-C31 GY-18
601-C32 GY-18
601-C60 GY-18
601-C67 GY-18
601-C71 GY-18
608-C26 GN-14
611-C39 PU-14
617-C100 BR-18
619-C38 GN-14
685-C22 BR-14

144-C90 GN-16

10A

G-C7
1071984
RH TURN INDICATOR LAMP
A541-G79 PU-18
115-1748
539-G75 BU-18

201-G35 BK-16
113-G40 OR-16
150-G54 RD-16
150-G53 RD-16
150-G77 RD-16
200-G56 BK-18
200-G72 BK-18
200-G73 BK-18
200-G74 BK-18
200-G71 BK-18

1
2

SPARE

(9) 10A FUSES


9W-1442
(1) 15A FUSES
9W-1441

HEADLAMP DIMMER SW
103-5678

1
2

16

18

136-C14 GN-16

SPARE

201-G18
201-G23
201-G36
201-G34

AIH INDICATOR LAMP


115-1748

633-AT9 BU-14

15

127-C55 OR-16

12
14

13

HAZARDS INDICATOR LAMP


115-1748

G-C11
1071984
LH TURN INDICATOR LAMP
A541-G76 PU-18
115-1748
540-G3 WH-18

E735-G38 PU-18
539-G75 BU-18
540-G3 WH-18

PANEL LAMP RESISTOR


194-4181

BUSS
POINT 1

1
2

10

126-C20 PK-14

179-C80 RD-18

1
2
B

633-AT7 BU-14

ENTERTAINMENT
RADIO

10
RD-16
RD-16

THROTTLE LOCK IND LAMP


115-1748

G-C26
1071984
150-G54 RD-16
F842-G52 BU-18

605-G12 YL-18
606-G11 GY-18
539-G75 BU-18
540-G3 WH-18
201-G39 BK-18

205-G70
205-G68
205-G57
205-G58
205-G59
205-G60
290-G42 BK-18
291-G43 BK-18
403-G5 GN-18
404-G78 YL-18
408-G47 WH-18
410-G41 WH-18

GN
GN

124-C27 GN-14

176-C77 RD-14

PANEL LAMP DIMMER SW


3E-9318

1
3

G-C9
1071984

205-G65 BK-18

1
2

10A

COMMUNICATIONS
RADIO

- OFF

- FRONT& REAR

LOCK
C
D

G-C27
1071984
150-G77 RD-16
G946-G51 OR-18

CONN 76

NOT USED

G-C28
1071984
XMSN FILTER BYPASS IND
C436-G55 BU-18
115-1748
922-G49 BR-18

538-G48 BR-18
200-G56 BK-18

570-AT5 BU-18
200-AT6 BK-18

10A

122-C12 BU-16

DIFF LOCK SWITCH


139-2119

570-AT1 BU-16
200-AT2 BK-14
633-AT11 BU-14

10A

439-P142 YL-18
169-P134 PK-18

K-C2
3E5179

LOWER CAB SWITCH PANEL

12

A
B

17

MONITOR

REAR FLOOD
116-C25 BR-14

147-C78 RD-16

HEADLAMP SW
3E-9317

OPERATOR MODE SW
9X-9688
BK-18
BK-18

1
2

K-C22
3E3364

601-L54 GY-18
205-L51 BK-18

REAR DEFROST SW
9X-9638

113-W2 OR-16
201-W1 BK-18

AUX PWR PORT

3
4

C-C19
174-7566
SWITCHED POWER
FUSE BLOCK

113-C53 OR-16

134-C15 RD-16

OFF

TAILLAMPS

J-C3

1
2

10A 9

102-C84 RD-14
120-C17 YL-14
200-C34 BK-14
112-C21 PU-6
112-C83 PU-6
113-C53 OR-16
122-C12 BU-16
124-C27 GN-14
126-C20 PK-14
127-C55 OR-16
136-C14 GN-16
144-C90 GN-16
149-C24 PU-14

176-P157 RD-14
177-P143 RD-6
185-P2 YL-16
617-P178 BR-18
618-P182 YL-18
179-P148 RD-18
200-P13 BK-14
201-P9 BK-18
205-P174 BK-18
432-P162 PK-18
556-P94 WH-16
601-P156 GY-18
605-P86 YL-18
606-P79 GY-18
608-P20 GN-14
611-P69 PU-14
614-P12 PU-18
615-P176 YL-14
619-P70 GN-14
685-P23 BR-14
C977-P125 BU-18
E974-P149 GN-18
J765-P27 BU-18
J766-P50 PU-18
L987-P175 WH-18
609-P49 YL-18
614-P71 PU-18
614-P85 PU-18
633-P183 BU-18

200-P106 BK-14
200-P104 BK-16
200-P105 BK-16
200-P103 BK-14
200-P98 BK-14

504-J6 YL-16
119-J5 PK-16
503-J7 BR-16
505-J8 BU-16

BEACON SWITCH
222-1536
A

601-W4 GY-18
601-W22 GY-18
205-W21 BK-18
205-W23 BK-18
C979-W26 OR-18
J766-W34 PU-18
A982-W27 BR-18
A755-W35 PK-18
A982-W27 BR-18
C978-W28 BR-18
601-W22 GY-18
205-W23 BK-18

136-Y53 GN-16
200-Y39 BK-16
308-Y54 YL-16
200-Y7 BK-18
728-Y55 BU-18

E949-W9 YL-18
113-W2 OR-16
126-W20 PK-16
201-W1 BK-18
202-W3 BK-16
892-W5 BR-18
893-W6 GN-18
A983-W25 BU-18
C975-W24 WH-18
C978-W28 BR-18
A755-W35 PK-18
C979-W26 OR-18

601-W29 GY-18
601-W31 GY-18
205-W30 BK-18
205-W32 BK-18
C975-W24 WH-18
J766-W33 PU-18
J766-W34 PU-18
R914-W36 OR-18
T914-W37 OR-18
R914-W36 OR-18
A983-W25 BU-18
601-W29 GY-18
601-W4 GY-18
205-W30 BK-18
205-W21 BK-18

205-Y31 BK-18
205-Y38 BK-18
601-Y40 GY-18
601-Y27 GY-18
718-Y35 BU-18
719-Y36 GY-18
823-Y37 GN-18
977-Y30 YL-18
G939-Y45 PK-18
J764-Y8 BR-18

601-Y41 GY-18
205-Y42 BK-18

1
2
3
4
5
6

200-Y12 BK-16
205-Y11 BK-18
601-Y5 GY-18
144-Y13 GN-16

E937-W10 PU-18
202-W3 BK-16
E938-W11 OR-18
E939-W12 WH-18
E940-W13 BU-18
E941-W14 YL-18
E942-W15 GN-18
E943-W16 BR-18
E944-W17 GY-18
E945-W18 PU-18
E946-W19 OR-18
E947-W7 WH-18
E948-W8 BU-18
E949-W9 YL-18
126-W20 PK-16

1
2
3
4

200-J11 BK-16

CONN 37 1552269

10

718-Y35 BU-18
719-Y36 GY-18
727-Y33 GN-16
727-Y50 GN-16
727-Y49 GN-16
728-Y55 BU-18
823-Y37 GN-18
977-Y30 YL-18
F775-Y17 BU-18
G939-Y45 PK-18
J764-Y8 BR-18

AE-C1
3E3376

J-C2

38 1552273

J766-C89 PU-18
L987-C58 WH-18

SECONDARY STEERING
TEST

G-C1
1552269
1
606-G11 GY-18
2
540-G3 WH-18
LH TURN IND DIODE
106-8704
G-C3
1552269
1
605-G12 YL-18
2
539-G75 BU-18
RH TURN IND DIODE
106-8704

K-C9
1552269

A513-K3 PK-18

603-J4 PK-16
200-J12 BK-16

498-C4 WH-18
165-C13 YL-16
556-C1 WH-16
601-C3 GY-18
205-C2 BK-18

A513-K3 PK-18
144-K62 GN-16
205-K2 BK-18
321-K15 BR-18
506-K5 PU-16
507-K7 WH-16
575-K8 YL-16
576-K10 PK-16
577-K9 PU-16
578-K6 BU-16
601-K33 GY-18
612-K17 GY-14
609-K32 YL-18
633-K38 BU-14

J-C1

1
2

P-C54
3E3364

FRONT FRAME GND BOSS 3


(LH SIDE)

633-K38 BU-14
612-K17 GY-14

CONN 39 1552269

462-Y32 YL-18
200-Y46 BK-18

CONN 13

16

BEACON LAMP
128-6983
BULB
9X-7849

601-Y21 GY-18
205-Y22 BK-18

YL-18
BK-18
YL-18
GN-16
BK-18
WH-18
BR-18
BU-18
GY-18
GN-18
BU-18
GY-18

AE-C2
1552269

WH/RD-14 MOTOR
BK-14
H-C1
1552269
BLOWER
174-1494
H-C8
3E3382

OPEN ROPS BEACON LAMP


128-6983
BULB
9X-7849

1
2

200-H12 BK-14

601-Y40 GY-18
205-Y38 BK-18

11

SPARE

P-C55
3E3364

RIGHT CAB HEADLINER

J764-Y8 BR-18
977-Y30 YL-18

977-Y30
205-Y34
462-Y32
727-Y33
201-Y29
410-Y28
J764-Y8
718-Y35
719-Y36
823-Y37
728-Y55
417-Y57

H-C5 2
6T6505 RESISTOR H
9G-1950

308-Y3 YL-16
GN-18
WH-18
GY-18
YL-18
YL-16
WH-14
BU-16
601-Y44 GY-18

H-C4
6T6505

403-Y56
410-Y28
417-Y57
462-Y32
521-Y26
522-Y25
570-Y19
601-Y41 GY-18
601-Y5 GY-18
601-Y4 GY-18
601-Y15 GY-18
601-Y23 GY-18
601-Y21 GY-18
601-Y27 GY-18
601-Y40 GY-18

H-C3
6T6505
515-H1 GY-14
515-H4 GY-14

200-H6 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

119-J5 PK-16
200-J1 BK-16
200-J9 BK-16
200-J11 BK-16
200-J12 BK-16
503-J7 BR-16
504-J6 YL-16
505-J8 BU-16
603-J4 PK-16
A504-J3 GN-16
A507-J2 YL-16

601-Y15 GY-18
205-Y18 BK-18
169-Y20 PK-16
169-Y2 PK-16
570-Y19 BU-16

134-Y16 RD-16
169-Y20 PK-16
200-Y46 BK-18
205-Y18 BK-18
205-Y22 BK-18
205-Y24 BK-18
205-Y31 BK-18
205-Y38 BK-18
205-Y42 BK-18
462-Y32 YL-18
570-Y19 BU-16
601-Y15 GY-18
601-Y21 GY-18
601-Y23 GY-18
601-Y27 GY-18
601-Y40 GY-18
601-Y41 GY-18
718-Y35 BU-18
719-Y36 GY-18
727-Y50 GN-16
823-Y37 GN-18
977-Y30 YL-18
F775-Y17 BU-18
J764-Y8 BR-18
G939-Y45 PK-18

601-H11 GY-18

517-H3 BU-14
516-H2 GN-14

3
4

105-Y10 RD-16
307-Y9 OR-16
G939-Y45 PK-18
601-Y44 GY-18
134-Y16 RD-16
F775-Y17 BU-18
308-Y3 YL-16
570-Y19 BU-16
169-Y20 PK-16
144-Y13 GN-16
136-Y53 GN-16
403-Y56 GN-18

HVAC PANEL LAMP


8D-1429
H-C2
3T3158

B
2

CONN 15

T H-C6
6T6505

H-C7
6T6505

CONN

A513-P40 PK-18

SHIFT CONSOLE

108-K61 RD-16
112-K40 PU-6
118-K58 GY-16
135-K35 BU-16
176-K67 RD-14
210-K36 BK-18
308-K34 YL-16
592-K37 BU-18
615-K27 YL-14

K-C32
42 1552252
575-K8 YL-16
576-K10 PK-16
577-K9 PU-16
578-K6 BU-16
592-K37 BU-18
601-K33 GY-18
609-K32 YL-18

1
129-P102 RD-18
521-P116 YL-16
522-P97 WH-16
200-P103 BK-14
200-P98 BK-14
124-P29 GN-14

200-H7 BK-14

OPEN ROPS BEACON SW


222-1536
A

1
2
3
4
5
6

THERMOSTAT SW
3E-5464

A
B
1
2
3
4
5
6
C
D

CONN 14

1
2
5
4
3

124-H8 GN-14
521-H9 YL-16

522-H10 WH-14

AE-C3
3E7996

1
2
3
4
5
6
7
8
9
10
11
12

633-P184 BU-14
612-P28 GY-14

14 AWG
STRAP 7X-6315

PLATFORM

K-C3
3E5179
118-K58 GY-16
135-K35 BU-16
144-K62 GN-16
176-K67 RD-14
108-K61 RD-16
615-K27 YL-14
205-K2 BK-18
210-K36 BK-18
308-K34 YL-16
321-K15 BR-18
506-K5 PU-16
507-K7 WH-16

CONN 43

DOME LAMP
SPARE

GY-14
BK-18
GN-18
YL-14

1
1

601-C73 GY-18
205-C74 BK-18

114-P47 RD-16
127-P141 OR-16
130-P54 RD-18
322-P48 GY-16
102-P46 RD-14
105-P62 RD-16
108-P127 RD-16
112-P145 PU-6
112-P144 PU-6
113-P93 OR-16
115-P18 RD-14
122-P81 BU-16
124-P29 GN-14
126-P114 PK-14
129-P102 RD-18
134-P135 RD-16
136-P35 GN-16
144-P124 GN-16
147-P153 RD-16
149-P10 PU-14
169-P139 PK-16

205-L47 BK-18
205-L49 BK-18
321-L19 BR-18
601-L43 GY-18
601-L48 GY-18
609-L40 YL-16
633-L64 BU-14
647-L18 GN-18
C542-L62 GN-16

R998-P160 BR-18
J766-P50 PU-18
447-P128 PK-18
C977-P125 BU-18

K-C5
1275484
112-K40 PU-6

CONN 44

STOP LAMP SW

P-C10
1552272

200-P106 BK-14
200-P105 BK-16
200-P98 BK-14
200-P103 BK-14
200-P104 BK-16

P-C20
1552252
118-P76 GY-16
135-P155 BU-16
144-P73 GN-16
176-P157 RD-14
108-P127 RD-16
615-P176 YL-14
205-P171 BK-18
210-P151 BK-18
308-P82 YL-16
321-P19 BR-18
506-P24 PU-16
507-P32 WH-16

L987-P175 WH-18
M998-P6 OR-18
R800-P159 OR-18

BK-18
BK-18

BK-18
BK-18
BK-18
BK-18
BK-18
205-L56 BK-18
321-L19 BR-18
500-L34 BR-16
501-L37 GN-16
502-L36 OR-16
503-L7 BR-16
504-L8 YL-16
505-L6 BU-16
506-L35 PU-16
507-L27 WH-16
575-L33 YL-16
576-L29 PK-16
577-L30 PU-16
578-L28 BU-16
601-L55 GY-18
601-L54 GY-18
601-L53 GY-18
601-L43 GY-18
601-L48 GY-18
601-L57 GY-18
603-L4 PK-16
609-L14 YL-18
609-L40 YL-16
609-L59 YL-16
647-L18 GN-18
A503-L12 PK-16
A504-L3 GN-16
A506-L11 OR-16
160-L45 PU-16
A507-L2 YL-16
633-L64 BU-14
C542-L62 GN-16

P-C25
1275483
112-P145 PU-6

P-C7
3E5179
575-P77 YL-16
576-P74 PK-16
577-P75 PU-16
578-P31 BU-16
592-P152 BU-18
601-P173 GY-18
609-P49 YL-18

200-P103 BK-14
200-P98 BK-14
307-P17 OR-16
521-P116 YL-16
522-P97 WH-16
977-P11 YL-18
J764-P109 BR-18

1
2
3
4
5
6
7
8
9
10
11
12

PARK BRAKE PRESS SW


114-9281

P-C15
1552269
1
419-P121 YL-18
2
201-P140 BK-18

921-P113 WH-18
922-P108 BR-16
977-P11 YL-18
C436-P164 BU-18
C912-P161 GN-18
E974-P149 GN-18
F842-P147 BU-18
F843-P112 YL-18
G946-P146 OR-18
H746-P158 YL-16
H747-P165 BR-16
J764-P109 BR-18
J765-P111 BU-18

A
B
4
5
6
1
2
3
C
D

112-C83 PU-6
112-C21 PU-6

6
15A

10A

205-L52
205-L51
205-L50
205-L49
205-L47

2
2

521-P116 YL-16
522-P97 WH-16
601-P167 GY-18
185-P2 YL-16

922-P133 BR-18
J765-P27 BU-18
J765-P43 BU-18
892-P5 BR-18

162-L63 YL-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

200-P106 BK-14
200-P104 BK-16
200-P105 BK-16

922-P15 BR-18
922-P108 BR-16
J765-P111 BU-18

10A

5
CIGAR LIGHTER

C-C12
3E7996

10A

10A

108-C56 RD-16

F775-P51 BU-18
F843-P112 YL-18
J765-P43 BU-18
114-P47 RD-16
127-P141 OR-16
130-P54 RD-18
322-P48 GY-16

176-P157 RD-14
177-P143 RD-6
179-P148 RD-18
185-P2 YL-16
417-P34 GY-18
410-P96 WH-18
419-P121 YL-18
432-P162 PK-18
447-P128 PK-18
556-P94 WH-16
570-P120 BU-16
575-P77 YL-16
576-P74 PK-16
577-P75 PU-16
608-P20 GN-14
609-P49 YL-18
615-P176 YL-14
921-P113 WH-18
A429-P130 YL-18
C436-P164 BU-18
C977-P125 BU-18
E974-P149 GN-18
F775-P51 BU-18
F842-P147 BU-18
F843-P112 YL-18
G946-P146 OR-18
J766-P50 PU-18
L987-P175 WH-18
M998-P6 OR-18

148-L22 WH-16
160-L45 PU-16

P-C34
9X1343
113-P91 OR-16
126-P1 PK-14
201-P107 BK-18
205-P168 BK-18
307-P17 OR-16
308-P137 YL-16
432-P162 PK-18

CONN 22

200-P103 BK-14
200-P98 BK-14

BR-18
BR-18
YL-18
YL-18

130-C8 RD-18

HORN

114-C6 RD-16
129-C5 RD-18

10A

KEY SWITCH

105-C16 RD-16

201-P7 BK-18
201-P122 BK-18
604-P68 OR-18

102-P46 RD-14
105-P62 RD-16
108-P127 RD-16
112-P145 PU-6
112-P144 PU-6
115-P18 RD-14
118-P76 GY-16
122-P81 BU-16
124-P29 GN-14
129-P102 RD-18
134-P135 RD-16
136-P35 GN-16
147-P153 RD-16
150-P56 RD-16

619-P37 GN-14
619-P38 GN-14
619-P70 GN-14
633-P183 BU-18
633-P185 BU-14
685-P21 BR-14
685-P22 BR-14
685-P23 BR-14

633-P184 BU-14

614-C30 PU-18

117-K14 YL-14
321-K15 BR-18
578-K6 BU-16
506-K5 PU-16
500-K25 BR-16
501-K24 GN-16
575-K8 YL-16
502-K26 OR-16
577-K9 PU-16
144-K62 GN-16
200-K54 BK-14
612-K17 GY-14

P-C57
1552273

617-P179
617-P178
618-P181
618-P182

617-P177 BR-18
618-P180 YL-18

NOT USED

C-C6
1552269
1
600-C29 BR-18
2
601-C32 GY-18

FLOODLAMP SW
9X-9632

619-C38 GN-14
611-C39 PU-14
610-C98 OR-14

BUSS
POINT 1

17
C-C24
7T6365

3
4

G-C21
1552269

A
B
1
2
3
4
5
6
C
D

601-C59 GY-18
205-C63 BK-18
600-C29 BR-18
617-C100 BR-18
601-C31 GY-18
601-C59 GY-18

177-C82 RD-6

200-P63 BK-18
200-P61 BK-14
200-P60 BK-16
200-P36 BK-14
201-P53 BK-16
205-P138 BK-18
403-P58 GN-18
410-P96 WH-18
417-P34 GY-18
419-P121 YL-18
447-P128 PK-18
570-P120 BU-16
575-P77 YL-16
576-P74 PK-16
577-P75 PU-16
601-P154 GY-18
605-P78 YL-18
605-P83 YL-18
606-P87 GY-18
606-P80 GY-18
611-P30 PU-14
611-P33 PU-14
611-P39 PU-18
617-P179 BR-18
618-P181 YL-18
619-P37 GN-14
619-P38 GN-14
633-P185 BU-14
685-P21 BR-14
685-P22 BR-14
892-P5 BR-18
893-P4 GN-18
921-P113 WH-18
922-P133 BR-18
A429-P130 YL-18
C436-P164 BU-18
F842-P147 BU-18
G946-P146 OR-18
M998-P6 OR-18
404-P3 YL-18
408-P119 WH-18
439-P142 YL-18
404-P3 YL-18
408-P119 WH-18
439-P142 YL-18
126-P110 PK-14
169-P134 PK-18
200-P188 BK-18
200-P67 BK-18

10
7
8
6
4
3
5
9
1
2
11
12

1
2
3
4
5
6

606-P80 GY-18
606-P79 GY-18
606-P87 GY-18
611-P69 PU-14
611-P30 PU-14
611-P33 PU-14
611-P39 PU-18
614-P85 PU-18
614-P12 PU-18
614-P71 PU-18

321-L19 BR-18
578-L28 BU-16
506-L35 PU-16
500-L34 BR-16
501-L37 GN-16
575-L33 YL-16
502-L36 OR-16
577-L30 PU-16
144-L32 GN-16

CONN 23

176-P157 RD-14
177-P143 RD-6
179-P148 RD-18
185-P2 YL-16
410-P96 WH-18
417-P34 GY-18
419-P121 YL-18
432-P162 PK-18
447-P128 PK-18
556-P94 WH-16
570-P120 BU-16
575-P77 YL-16
576-P74 PK-16
577-P75 PU-16
608-P20 GN-14
609-P49 YL-18
615-P176 YL-14
921-P113 WH-18
A429-P130 YL-18
C436-P164 BU-18
C977-P125 BU-18
E974-P149 GN-18
F775-P51 BU-18
F842-P147 BU-18
F843-P112 YL-18
G946-P146 OR-18
J766-P50 PU-18
L987-P175 WH-18
M998-P6 OR-18

921-P113 WH-18
922-P108 BR-16
C912-P161 GN-18
C436-P164 BU-18
C977-P125 BU-18
E974-P149 GN-18
F842-P147 BU-18
F843-P112 YL-18
G946-P146 OR-18
H746-P158 YL-16
H747-P165 BR-16
J765-P111 BU-18
J766-P50 PU-18
L987-P175 WH-18
M998-P6 OR-18
R800-P159 OR-18
R998-P160 BR-18
200-P98 BK-14
200-P103 BK-14

921-P113 WH-18
922-P108 BR-16
C912-P161 GN-18
C436-P164 BU-18
C977-P125 BU-18
E974-P149 GN-18
F842-P147 BU-18
F843-P112 YL-18
G946-P146 OR-18
H746-P158 YL-16
H747-P165 BR-16
J765-P111 BU-18
J766-P50 PU-18
L987-P175 WH-18
M998-P6 OR-18
R800-P159 OR-18
R998-P160 BR-18
200-P98 BK-14
200-P103 BK-14
200-P103 BK-14
200-P98 BK-14
307-P17 OR-16
521-P116 YL-16
522-P97 WH-16
977-P11 YL-18
J764-P109 BR-18

CONN 24 1275483

605-P88 YL-18
606-P89 GY-18

A
B
1
2
3
4
5
6
C
D

601-C71 GY-18
601-C3 GY-18
205-C72 BK-18
205-C2 BK-18

C-C18
1747566
UNSWITCHED POWER
FUSE BLOCK

102-C40 RD-14
102-C66 RD-18

117-K14 YL-14
118-K23 GY-16
119-K1 PK-16
141-K12 PK-16
148-K18 WH-16
151-K20 GN-16
160-K11 PU-16
162-K64 YL-14
200-K54 BK-14
500-K25 BR-16
501-K24 GN-16
502-K26 OR-16
A503-K21 PK-16
A506-K22 OR-16
C542-K60 GN-16

AW-C6
25 1275483

604-P68 OR-18
605-P86 YL-18
605-P78 YL-18
605-P83 YL-18

601-K33 GY-18
205-K2 BK-18
118-K23 GY-16
507-K7 WH-16
119-K1 PK-16
609-K32 YL-18
576-K10 PK-16
A506-K22 OR-16
A503-K21 PK-16
141-K12 PK-16
151-K20 GN-16
148-K18 WH-16

432-P162 PK-18
447-P128 PK-18
601-P167 GY-18

403-P58 GN-18
601-P156 GY-18
601-P154 GY-18

601-P172 GY-18
601-P167 GY-18
601-P173 GY-18
604-P45 OR-18
604-P41 OR-18

144-K62 GN-16
205-K2 BK-18
321-K15 BR-18
506-K5 PU-16
507-K7 WH-16
575-K8 YL-16
576-K10 PK-16
577-K9 PU-16
578-K6 BU-16
601-K33 GY-18
609-K32 YL-18
612-K17 GY-14
633-K38 BU-14

P-C58
3E3382
PRODUCT
LINK
CONNECTOR

432-P162 PK-18
447-P128 PK-18
601-P167 GY-18

308-P137 YL-16
AW-C3
1275483

403-P57 GN-18
403-P59 GN-18

922-P15 BR-18
922-P108 BR-16
J765-P111 BU-18
102-P46 RD-14
105-P62 RD-16
108-P127 RD-16
112-P145 PU-6
112-P144 PU-6
115-P18 RD-14
118-P76 GY-16
122-P81 BU-16
124-P29 GN-14
129-P102 RD-18
134-P135 RD-16
136-P35 GN-16
147-P153 RD-16
150-P56 RD-16

201-P107 BK-18
205-P168 BK-18
308-P137 YL-16

185-P2 YL-16
201-P107 BK-18
205-P168 BK-18

CONN 26

618-P180 YL-18
633-P184 BU-14

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6

113-P91 OR-16
126-P1 PK-14

J2

BLOWER SWITCH
6P-3236

17

CONN

AW-C1
27 3E3382

AW-C7

109-YY1 RD-4

CONN 5

18

308-P137 YL-16
308-P115 YL-16
308-P150 YL-16
308-P65 YL-16
308-P82 YL-16

160-K11 PU-16
C542-K60 GN-16
162-K64 YL-14
633-K38 BU-14

CONN 7

E937-W10 PU-18
E938-W11 OR-18
E939-W12 WH-18
E940-W13 BU-18
E941-W14 YL-18
E942-W15 GN-18
E943-W16 BR-18
E944-W17 GY-18
E945-W18 PU-18
E946-W19 OR-18
E947-W7 WH-18
E948-W8 BU-18

RH STOP/TAIL/TURN LAMP
5C-9930

201-G39 BK-18

A
B
1
2
3
4
5
6
C
D

C-C3
3E7996

C-C17
3E7996

685-C48 BR-18
A541-C10 PU-18

115-C43 RD-14
115-C65 RD-18

113-P92 OR-16
118-P76 GY-16
149-P14 PU-14
149-P186 PU-14
150-P56 RD-16

403-P58 GN-18
601-P156 GY-18
601-P154 GY-18
604-P68 OR-18
605-P78 YL-18
605-P83 YL-18
605-P86 YL-18
606-P87 GY-18
606-P80 GY-18
606-P79 GY-18
611-P30 PU-14
611-P33 PU-14
611-P39 PU-18
611-P69 PU-14
614-P71 PU-18
614-P12 PU-18
614-P85 PU-18
617-P178 BR-18
617-P179 BR-18
618-P181 YL-18
618-P182 YL-18
619-P37 GN-14
619-P38 GN-14
619-P70 GN-14
633-P183 BU-18
633-P185 BU-14
685-P21 BR-14
685-P22 BR-14
685-P23 BR-14
892-P5 BR-18
893-P4 GN-18
922-P133 BR-18
J765-P27 BU-18
J765-P43 BU-18

205-P174 BK-18
205-P169 BK-18
205-P138 BK-18

205-P170 BK-18
205-P171 BK-18

1
2
3
4

NOT USED
NOT USED
NOT USED
INCHING PEDAL POS SENSOR
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
FILTER BYPASS IND
NOT USED
NOT USED
NOT USED
NOT USED
XMSN TEMP SENSOR
NOT USED
NOT USED
+ XMSN OUTPUT SPEED SENSOR
- XMSN OUTPUT SPEED SENSOR
NOT USED
SOL RETURN 2
NOT USED
+ XMSN INT SPEED SENSOR 2
- XMSN INT SPEED SENSOR 2
NOT USED
+ XMSN INT SPEED SENSOR 1
- XMSN INT SPEED SENSOR 1
NOT USED
+ XMSN INPUT SPEED SENSOR
- XMSN INPUT SPEED SENSOR
NOT USED
+ XMSN OUTPUT SPEED SENSOR
- XMSN OUTPUT SPEED SENSOR
XMSN SOL 7
XMSN SOL 5
XMSN SOL 6
XMSN SOL 4
BACKUP ALARM

CONN 12

3
1
2
4

R-C4
1275484
112-R12 PU-6

AW-C9

201-P90 BK-18
201-P107 BK-18
201-P95 BK-18
201-P140 BK-18

601-P167 GY-18
601-P172 GY-18
601-P173 GY-18
604-P41 OR-18
604-P45 OR-18
605-P88 YL-18
606-P89 GY-18
617-P177 BR-18

633-P184 BU-14
A513-P40 PK-18
201-P140 BK-18
419-P121 YL-18
113-P91 OR-16
126-P1 PK-14
185-P2 YL-16

CONN 28 1275485

AAA-C1
1275484 CONN
1
177-AAA1 RD-6

XMSN CONTROL
172-9389
+ BATTERY
+ BATTERY
LOCATION CODE ENABLE
CRANKING RELAY
KEYSWITCH 'S'
SOL RETURN 1
LOCATION CODE 0
LOCATION CODE 1
LOCATION CODE 2
NOT USED
SWITCH RETURN
SENSOR RETURN
+ CAT DATA LINK
- CAT DATA LINK
NOT USED
XMSN FILTER BYPASS SW
AUTOSHIFT INDICATOR
INCHING PEDAL LIMIT SW N/O
XMSN SOL 3
XMSN SOL 1
XMSN SOL 2
XMSN SOL 8
NOT USED
AUTOSHIFT SW
INCH PEDAL LIMIT SW N/C
- BATTERY
- BATTERY
NEUTRAL
PARK
REVERSE
FORWARD
EIGHTH
SEVENTH
SIXTH
FIFTH
FOURTH
THIRD
SECOND
FIRST
REDUNDANT NEUTRAL

CONN 4

TU
S
TA
G

R-C3
1552273
150-R5 RD-16
200-R1 BK-16
308-R2 YL-16
115-R3 RD-14
102-R4 RD-14

J1

200-H12 BK-14
521-H9 YL-16
522-H10 WH-14
601-H11 GY-18

CONN

102-R4 RD-14

SERVICE CENTER

124-H8 GN-14

AG-C7
77 1552272
606-AG8 GY-18
604-AG4 OR-18
618-AG6 YL-18
200-AG18 BK-18

R-C5
1275486

201-P90 BK-18

1
2
3
4

101-EEE1 RD-10
150-R11 RD-14
150-R13 RD-14
15A
150-R9 RD-14
ENGINE CONTROL BREAKER
6T-3643

115-R3 RD-14
15A
TURN/HAZZARD/LH-POS/PANL LMP
3T-2662

CR-C1
3E3376

150-R13 RD-14
150-R11 RD-14
306-R6 GN-16
921-R10 WH-16
150-R7 RD-14
150-R9 RD-14
150-R5 RD-16

201-P7 BK-18
201-P9 BK-18
201-P53 BK-16
205-P138 BK-18
205-P174 BK-18

200-P67 BK-18
200-P188 BK-18
201-P9 BK-18
201-P126 BK-16
201-P53 BK-16
201-P7 BK-18

601-L57 GY-18
205-L56 BK-18
118-L41 GY-16
507-L27 WH-16
119-L24 PK-16
609-L14 YL-18
576-L29 PK-16
A506-L11 OR-16
A503-L12 PK-16
141-L9 PK-16
151-L15 GN-16

109-RRR1RD-8

HEADLAMP/RH POS LAMPS BKR


3T-2662

CONN 3

BK-18
BK-18

STARTING RELAY
118-3534

200-P8 BK-16
200-P16 BK-16
200-P25 BK-18
200-P106 BK-14
200-P131 BK-16
200-P26 BK-16
200-P104 BK-16
200-P105 BK-16

403-P57 GN-18
403-P59 GN-18

176-P157 RD-14
205-P171 BK-18
210-P151 BK-18
308-P82 YL-16
506-P24 PU-16
507-P32 WH-16
575-P77 YL-16
576-P74 PK-16
577-P75 PU-16
578-P31 BU-16
592-P152 BU-18
601-P173 GY-18
609-P49 YL-18
615-P176 YL-14

R-C1
1552269
1
306-R6 GN-16
2
921-R10 WH-16

169-P139 PK-16
169-P134 PK-18
200-P61 BK-14
200-P60 BK-16
200-P66 BK-14
200-P63 BK-18
200-P36 BK-14
200-P136 BK-12

200-P123 BK-16

160-L45 PU-16
C542-L62 GN-16
162-L63 YL-14
633-L64 BU-14

CA-C4
3E3364
1
589-CA3 GN-16
2
521-CA6 YL-16

CA-C1
1552269
1
522-CA7 WH-16
2
521-CA6 YL-16

129-Y6 RD-18
521-Y26 YL-16
522-Y25 WH-14
200-Y47 BK-14
200-Y51 BK-14
124-Y1 GN-14

XMSN SOL 7 (LOW RANGE)


186-1526
31

CA-C3
1552269
1
589-CA2 GN-16
2
522-CA5 WH-16

15A

921-T18 WH-16
922-T17 BR-16

-185

REAR FRAME GROUND BOSS 2


(RH SIDE)

101-EEE1 RD-10
ALTERNATOR BREAKER
171-2210

CA-C2
1552269
589-CA1 GN-16
522-CA4 WH-16

105-Y10 RD-16
124-Y1 GN-14
129-Y6 RD-18
134-Y16 RD-16
136-Y53 GN-16
144-Y13 GN-16
169-Y20 PK-16
200-Y51 BK-14
200-Y47 BK-14
200-Y7 BK-18
200-Y39 BK-16
200-Y46 BK-18
200-Y43 BK-18
200-Y12 BK-16
201-Y29 BK-18
205-Y34 BK-18
205-Y42 BK-18
205-Y11 BK-18
205-Y18 BK-18
205-Y24 BK-18
205-Y22 BK-18
205-Y31 BK-18
205-Y38 BK-18
307-Y9 OR-16
308-Y54 YL-16
308-Y52 YL-16

GN-16
GN-16

T-C9
1552269
1
903-T15 GY-16
2
922-T16 BR-16

10

80A

ENGINE

900-T9 PU-16
901-T11 WH-16
902-T13 BR-16
903-T15 GY-16

ART ANGLE SENDER


187-1008

149-P14 PU-14
149-P10 PU-14
149-P186 PU-14

169-P55 PK-16

200-L58 BK-18

A/C PRESSURE SW
180-5462
BK-18
BK-18

1
2

105-Y10 RD-16
124-Y1 GN-14
129-Y6 RD-18
136-Y53 GN-16
144-Y13 GN-16
200-Y7 BK-18
205-Y11 BK-18
200-Y12 BK-16
200-Y39 BK-16
200-Y43 BK-18
200-Y51 BK-14
307-Y9 OR-16
308-Y54 YL-16
308-Y52 YL-16
403-Y56 GN-18
417-Y57 GY-18
521-Y26 YL-16
522-Y25 WH-14
601-Y4 GY-18
601-Y5 GY-18
727-Y49 GN-16
728-Y55 BU-18

GN-16
GN-16

T-C8
1552269
1
902-T13 BR-16
2
922-T14 BR-16

XMSN SOL 5 (3RD)


186-1526
31

GN-14
GN-14

ARC SUPPRESSOR A/C


106-8704

751-T1
752-T3
754-T5
755-T7

PK-18
BK-18

177-WW1 RD-4
80A
177-AAA1 RD-6
MAIN BREAKER
171-2210

109-YY1 RD-4
109-RRR1 RD-8

CONN 81

A/C CLUTCH SOL


3E-1906
17.6

T-C1
3E5179
GN-16
YL-16
BU-16
OR-16

1
2

177-P143 RD-6

200-L60 BK-16

CONN 16

RD-16
BK-16

GN-16
GN-16

T-C7
1552269
1
901-T11 WH-16
2
922-T12 BR-16

XMSN SOL 6 (1ST)


186-1526
31

101-UU1 RD-4

JACKET WATER
HEATER GP
131-8126
ATCH

1
2

GN-16
GN-16

T-C6
1552269
1
900-T9 PU-16
2
922-T10 BR-16

AW-C8
1552269

P-C26

A
B
C

C-C27
1552267

618-C37 YL-18

A
B
1
2
3
4
5
6
C
D

201-P122 BK-18
200-P13 BK-14
200-P66 BK-14
200-P136 BK-12
201-P126 BK-16
205-P169 BK-18
200-P66 BK-14
200-P136 BK-12
201-P126 BK-16
205-P169 BK-18
113-P93 OR-16
113-P92 OR-16
126-P110 PK-14
126-P114 PK-14
144-P124 GN-16
149-P10 PU-14
149-P14 PU-14
149-P186 PU-14
169-P134 PK-18
169-P139 PK-16
200-P63 BK-18
200-P61 BK-14
200-P60 BK-16
200-P36 BK-14
200-P188 BK-18
200-P67 BK-18

126-P110 PK-14
126-P114 PK-14
144-P124 GN-16

144-P101 GN-16
144-P73 GN-16

609-M1 YL-16
200-M2 BK-16

JACKET WATER
HEATER CORD
7X-6312

603-AE7 PK-16

GN-16
GN-16

T-C5
1552269
1
755-T7 OR-16
2
921-T8 WH-16

T-C4
1552269
754-T5 BU-16
921-T6 WH-16

CONN 29 1275484

177-WW1 RD-4

GN-16
PK-16
GY-18
BK-18

1
2

AW-C5
1275483

P-C21
1275484
112-P144 PU-6

205-C74 BK-18
322-C7 GY-16
538-C9 BR-18
601-C73 GY-18
605-C46 YL-18
606-C45 GY-18
614-C28 PU-18
614-C30 PU-18
615-C51 YL-14
617-C36 BR-18
618-C37 YL-18

J766-C89 PU-18
L987-C58 WH-18

C-C23
1552269
1
614-C28 PU-18
2
FLOODLAMPS COUPLER DIODE
106-8704

113-P92 OR-16
113-P93 OR-16

113-P91 OR-16
126-P1 PK-14

1
2

JACKET WATER HEATER


131-8627
BK-16
BK-16
GN-16

144-AE4
603-AE7
601-AE2
205-AE3

30 Page, Color 2, TRM

RENR9556 VOL 2

GN-16
GN-16

CONN 30

112-R12 PU-6
R-C2
MAIN RELAY
3E3364
167-0138
BK-16 1
308-R2 YL-16
BK-16 2
200-R1 BK-16

14 AWG
ENGINE BLOCK

XMSN SOL 2 (FWD LOW)


145-1144
8.5

AW-C4
1275483

B+ JUNCT BLK
9W-0742

200-H5 BK-14

101-UU1 RD-4

462-P99 YL-18
308-P65 YL-16
727-P64 GN-16
A429-P130 YL-18
201-P129 BK-18
150-P56 RD-16
403-P59 GN-18
115-P18 RD-14
102-P46 RD-14

135-P155 BU-16
210-P151 BK-18
506-P24 PU-16
507-P32 WH-16
578-P31 BU-16
592-P152 BU-18
728-P42 BU-18
A513-P40 PK-18
C912-P161 GN-18
H746-P158 YL-16
H747-P165 BR-16
R800-P159 OR-18
R998-P160 BR-18
201-P129 BK-18
205-P168 BK-18
113-P91 OR-16
126-P1 PK-14
144-P101 GN-16
144-P73 GN-16
169-P55 PK-16
200-P8 BK-16
200-P16 BK-16
200-P25 BK-18
200-P26 BK-16
200-P131 BK-16
200-P123 BK-16
200-P106 BK-14
200-P104 BK-16
200-P105 BK-16
201-P95 BK-18
201-P107 BK-18
201-P140 BK-18
205-P170 BK-18
205-P171 BK-18
308-P65 YL-16
308-P82 YL-16
308-P150 YL-16
308-P137 YL-16
308-P115 YL-16

1
2

E-C11
1552269

12
11
10
9
1
2
3
4
5
6
7
8

C-C26
7T6365

86

609-L59 YL-16

SIGNAL
GROUND
1
2

E-C14
1552269

CONN 31

P-C32
3E5179

C-C28
3E3370

C-C8
3E-3364

151-L15 GN-16

E-C13
1552269

AW-C2
1552252

12V BATTERY 1
3T-5760 (STD)
153-5700 (ATCH)
153-5710 (ATCH)

ENGINE

GN-16
GN-16

30
86
85
85 87
87
87A
87a

120-C19 YL-14
120-C18 YL-14
685-C48 BR-18

200-C34 BK-14
205-C70 BK-18
205-C72 BK-18
498-C4 WH-18
556-C1 WH-16
601-C67 GY-18
601-C71 GY-18
608-C26 GN-14
685-C22 BR-14
116-C25 BR-14
165-C13 YL-16

200-C97 BK-16

AIR HORN GP 160-7758

601-C67 GY-18
601-C68 GY-18
205-C69 BK-18
205-C70 BK-18
685-C22 BR-14
200-C34 BK-14
685-C23 BR-14
685-C23 BR-14
608-C26 GN-14
116-C25 BR-14
601-C68 GY-18
205-C69 BK-18

617-C36 BR-18

86

ETHER START AID RANGE SW


3E-7176

200-L1 BK-16
200-L20 BK-16
200-L42 BK-16

E-C6
1552267

1
2

1
2

+5V
GROUND
SIGNAL
E-C3
1552267

NEG POS

30
86
85
85 87
87A

C-C25
7T6365

86

30
86
85
85 87
87
87A
87a

POS LAMPS COUPLER RELAY


3E-6477
30

C-C7
7T6365

86

FRONT FRAME GND BOSS 2

141-L9 PK-16
144-L32 GN-16

E-C23
1552269

CAM SPEED TMNG SNSR


189-9801

CRANK SPD TMNG SNSR


188-7511

A
B
C

+5V
GROUND
SIGNAL
A
B
C

1
2

E-C12
3E3364

COOLANT TEMPERATURE SENDER


130-9811

FUEL PRESS. SNSR


197-8394

J2
E-C1
1607690

T-C3
1552269
1
752-T3 YL-16
2
921-T4 WH-16

147-P153 RD-16
179-P148 RD-18
200-P8 BK-16
200-P16 BK-16
200-P25 BK-18
200-P26 BK-16
200-P131 BK-16
200-P123 BK-16
308-P115 YL-16
122-P81 BU-16
556-P94 WH-16
604-P41 OR-18
604-P45 OR-18
605-P88 YL-18
606-P89 GY-18
608-P20 GN-14
617-P177 BR-18
618-P180 YL-18
922-P15 BR-18
321-P19 BR-18
612-P28 GY-14
462-P99 YL-18
727-P64 GN-16
102-P46 RD-14
112-P144 PU-6
115-P18 RD-14
150-P56 RD-16
177-P143 RD-6
201-P129 BK-18
308-P65 YL-16
403-P59 GN-18
A429-P130 YL-18
105-P62 RD-16
124-P29 GN-14
129-P102 RD-18
144-P101 GN-16
134-P135 RD-16
136-P35 GN-16
169-P55 PK-16
201-P95 BK-18
205-P170 BK-18
308-P150 YL-16
403-P57 GN-18
410-P96 WH-18
417-P34 GY-18
570-P120 BU-16
601-P172 GY-18
728-P42 BU-18
F775-P51 BU-18
462-P99 YL-18
727-P64 GN-16
321-P19 BR-18
612-P28 GY-14
108-P127 RD-16
112-P145 PU-6
118-P76 GY-16
135-P155 BU-16
144-P73 GN-16

1
2

C-C10
3E7996

GY-18
GY-18
BK-18
BK-18
BU-18

A
B
C

C-C14
1552269
322-C7 GY-16

SERVICE TOOL
CMS
CONNECTOR

A
B
C

ALT

NEG POS

751-T1 GN-16
752-T3 YL-16
754-T5 BU-16
755-T7 OR-16
900-T9 PU-16
901-T11 WH-16
902-T13 BR-16
903-T15 GY-16
921-T6 WH-16
921-T8 WH-16
921-T4 WH-16
921-T18 WH-16
921-T2 WH-16
922-T12 BR-16
922-T10 BR-16
922-T17 BR-16
922-T14 BR-16
922-T16 BR-16

30
86
85
85 87
87
87A
87a

MOTOR

CONN 8

XMSN SOL 1 (FWD HIGH)


145-1144
8.5

XMSN SOL 4 (2ND)


186-1526
31

C-C2
3E7996

200-C49 BK-18
668-C11 BU-18
102-C84 RD-14
610-C98 OR-14
601-C61 GY-18
205-C62 BK-18

570-P120 BU-16
200-P61 BK-14
633-P185 BU-14

HHH-C1
3E3364

RD-14
RD-18
RD-14
YL-14
YL-14

C-C9
1552272

58

GN
GN

MOTOR

205-P168 BK-18

ALTRNATOR
200-2232
(75A)

12V BATTERY 2
3T-5760 (STD)
153-5700 (ATCH)
153-5710 (ATCH)

XMSN SOL 8 (HIGH RANGE)


186-1526
31

601-C60
601-C61
205-C62
205-C64
668-C11

1
2

AL-C6
7E-6513

GN-16
GN-16

FRONT FRAME GND BOSS 1


(ARTICULATION JOINT)

REAR FRAME GND BOSS 1


(ARTICULATION JOINT)

FUEL INJECTOR-6
147-0373

XMSN SOL 3 (REVERSE)


145-1144
8.5

HYD FAN SOL


148-2350
5.5

RH POSITION LAMPS RELAY


3E-6477
30

FFF

HORN SWITCH
169-3145

102-C40
102-C66
115-C41
120-C19
120-C18

102-C84 RD-14
200-C49 BK-18
205-C64 BK-18
205-C63 BK-18
601-C31 GY-18
601-C32 GY-18
601-C60 GY-18
611-C39 PU-14
617-C100 BR-18
619-C38 GN-14

200-K47 BK-14
200-K46 BK-14
200-K54 BK-14

FFF

SEC STER MTR


117-3915
ENG OIL PRESS. SNSR
197-8394

T-C2
1552269
1
751-T1 GN-16
2
921-T2 WH-16

CAB FLOODLAMPS RELAY


3E-6477
30

87
87a

STRAP 7G-1060
4 AWG
NOTE D

201-C79 BK-18

CONN 50

LH POSITION LAMPS RELAY


3E-6477
30

SEC STER RLY


3E-0154

E-C2
1552269

A541-C10 PU-18
538-C9 BR-18
200-C97 BK-16

C-C1
3E3376 CONN
1
2
3
4

290-C88 BK-18
291-C87 BK-18

YL-14
YL-14
BK-16

A541-C10 PU-18
L987-C58 WH-18
J766-C89 PU-18

322-HHH1GY-16

CAB GND BOSS 1


(LOWER LEFT REAR)

PLATFORM GND BOSS 1


(LEFT REAR CAB)

115-C57 RD-14

612-N4
200-N3
647-N2
117-N1

E-C5
3E3370

ENGINE BLOCK GND BOSS


(RH SIDE)

FUEL INJECTOR-5
147-0373

CCC

P-C36
1552269
1
H746-P158 YL-16
2
H747-P165 BR-16

C-C4
1552273

1
2
3
4

CCC

THROTTLE POS SENSOR


160-2443
OR-18
BATTERY +
BK-18
GROUND
WH-18
SIGNAL

1
2
3
4
5
6

1
2
3
4

AUX START RECPT


184-4467

BATT 30b
TURN LIGHTS 49a
NOT USED 49
TURN IND
C
HAZARD IND C2
GROUND 31
FLASHER
173-4490

RD-14
RD-18
115-C41 RD-14

615-C51 YL-14
617-C36 BR-18
618-C37 YL-18
685-C48 BR-18

200-K51 BK-16
200-K65 BK-14
200-K52 BK-16

STRAP 1S-2342
4 AWG

BK-16
RD-16
BU-16
PRIMARY STER PRESS. SW
3E-6450

STRAP 134-3355
00 AWG

E-C7
3E3364

MTR BAT

AL-C5
7E-6513

STRAP 7X-6315

570-AT3 BU-18
200-AT4 BK-18

BK-18
BK-18

537-C50 GN-18

200-P66 BK-14
200-P136 BK-12
200-P13 BK-14
201-P126 BK-16
201-P122 BK-18
205-P169 BK-18

NOT
USED

FUEL INJECTOR-4
147-0373

205-C74 BK-18
538-C9 BR-18
601-C73 GY-18
605-C46 YL-18
606-C45 GY-18
614-C28 PU-18
614-C30 PU-18

1 4

200-P13 BK-14
200-P136 BK-12
200-P66 BK-14

OR-18
YL-18
GN-18
A
B
C

P-C18
1552267
A
R800-P159 OR-18
B
R998-P160 BR-18
C
C912-P161 GN-18

STARTING MTR
165-4619

AL-C4
7E-6513

507-P32 WH-16
200-P123 BK-16

605-C46 YL-18
606-C45 GY-18

6
5

PLATFORM GND BOSS 2


CAB SUPPORT
STRUCTURE

E-C16
1552252

NOT USED
NOT USED
NOT USED
NOT USED
BATTERY(+)
BATTERY(+)
BATTERY(+)
NOT USED
NOT USED
CAT DATA LINK(+)
CAT DATA LINK(-)
NOT USED
NOT USED
KEYSWITCH 'ON'
NOT USED
NOT USED
ETHER START AID SW
NOT USED
NOT USED
THROTTLE LOCK
SPEED CENTER POS
THROTTLE HOLD
NOT USED
NOT USED
SPEED SET/ACCEL
NOT USED
SPEED RESUME/DECEL
NOT USED
NOT USED
THROTTLE HOLD IND
NOT USED
NOT USED
NOT USED
SWITCH RETURN
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
SHUTDOWN SW N/C
SHUTDOWN SW N/O
FAN DRIVE PRESS SNSR
NOT USED
FAN DRIVE SOL RET
FAN DRIVE SOL
ANALOG SENSOR PWR
ANALOG SENSOR RET
HYDRAULIC OIL TEMP
NOT USED
NOT USED
NOT USED
START AID RELAY
NOT USED
KEY SWITCH 'S'
THROTTLE POSITION
DIGITAL SNSR RET
DUGITAL SENSOR PWR
NOT USED
SERVICE BRAKE SW
NOT USED
SOLENIOD RETURN
BATTERY(-)
BATTERY(-)
BATTERY(-)
NOT USED
NOT USED
NOT USED
NOT USED
THROTTLE HOLD - OFF

P-C48
7T5957

XMSN FILTER BYPASS SW


164-7577

FUEL INJECTOR-3
147-0373

1
2

MOTOR
+
-

AIR DRYER
203-2423

578-P31 BU-16
200-P131 BK-16

205-L50 BK-18
205-L51 BK-18
205-L52 BK-18
601-L53 GY-18
601-L54 GY-18
601-L55 GY-18
603-L4 PK-16
A503-L12 PK-16
A504-L3 GN-16
A506-L11 OR-16
A507-L2 YL-16
118-L23 GY-16
118-L31 GY-16
118-L38 GY-16
118-L39 GY-16
119-L25 PK-16
119-L26 PK-16
500-L34 BR-16
501-L37 GN-16
502-L36 OR-16
503-L7 BR-16
504-L8 YL-16
505-L6 BU-16
506-L35 PU-16
507-L27 WH-16
575-L33 YL-16
576-L29 PK-16
577-L30 PU-16
578-L28 BU-16
200-L1 BK-16
200-L20 BK-16
200-L42 BK-16

AL-C3
7E-6513

REAR WASHER MOTOR


7T-8891

P-C45
1552267
A
200-P25 BK-18
B
728-P42 BU-18
C

119-L25 PK-16
119-L26 PK-16

FUEL INJECTOR-2
147-0373

FRONT LOWER WASHER MOTOR


7T-8891
P-C47
7T5957
1
MOTOR
2
+
-

141-L9 PK-16
144-L32 GN-16
151-L15 GN-16

AL-C2
7E6513

7
9
11
1
2
12
3
4
10
5
6
8

ETHER START AID SOL


3E-6332

1
2
3
4
5
6
7
8
9
10
11
12

506-P24 PU-16
200-P26 BK-16

118-L23 GY-16
118-L31 GY-16
118-L38 GY-16
118-L41 GY-16
118-L39 GY-16
119-L5 PK-16
119-L24 PK-16

FUEL INJECTOR-1
147-0373

CONN 2

E-C4
1552267

START AID RELAY


3E-5239

P-C24
3E5179
618-P180 YL-18
321-P19 BR-18
604-P41 OR-18
604-P45 OR-18
605-P88 YL-18
606-P89 GY-18
617-P177 BR-18
612-P28 GY-14
922-P15 BR-18
122-P81 BU-16
556-P94 WH-16
608-P20 GN-14

3
2

P-C42
45 3E3382
+24V UNSWITCHED
+24V SWITCHED
GROUND
+12V UNSWITCHED
+12V SWITCHED
GROUND
24 TO 12 VOLT CONVERTER
ENTERTAINMENT RADIO
205-4285

1
2
AW-C11
3E3364

150

BK-6

AL-C7
3E7990

AL-C1
7E6513

E-C10
1552269

A
B
C

E-C9
1552269

F-C1
1552252
618-F22 YL-18
321-F4 BR-18
604-F10 OR-18
604-F11 OR-18
605-F13 YL-18
606-F14 GY-18
617-F12 BR-18
612-F9 GY-14
922-F5 BR-18
122-F6 BU-16
556-F3 WH-16
608-F7 GN-14

AW-C10
1552269

SEC STER RESISTOR


3E-7842

FRONT UPPER WASHER MOTOR


7T-8891
P-C22
7T5957
1
MOTOR
2
+
-

CONN 32

BK-22
BK-22

MASTER DISC SW
7N-0718

SERVICE CENTER GND BOSS 2


(RH SIDE)

1
2

+5V
GROUND
SIGNAL

SIGNAL
GROUND
1
2

1
2

+5V
GROUND
SIGNAL

SIGNAL
GROUND

ATM PRESS. SNSR


197-8393

AF-C6
1552269
1
426-AF10 BR-18
2
J764-AF11 BR-18

SERVICE CENTER GND BOSS 1


(LH SIDE)

CONN 17

AIR INLET TEMP SENDER


130-9811

3
1
2
4
AF-C7
3E3376

200-AF14 BK-16
200-AF2 BK-16

ENGINE

FUEL TEMP SENDER


130-9811

AY-C3
3E3376
3
1
2
4

150-R7 RD-14

P-C44
1552273 CONN
1
179-P148 RD-18
2
308-P115 YL-16
3
200-P16 BK-16
4
A513-P40 PK-18
5
592-P152 BU-18
6
210-P151 BK-18

612-L21 GY-14
200-L58 BK-18
647-L18 GN-18

122-AF1 BU-16
200-AF2 BK-16
426-AF10 BR-18
J764-AF11 BR-18

TURBO OUTLET PRESS SNSR


197-8395

102-C40
102-C66
115-C43 RD-14
115-C65 RD-18
115-C57 RD-14
120-C19
120-C18
200-C97

TURN SIGNAL SW
173-3064

200-P8 BK-16
135-P155 BU-16

201-P129 BK-18
205-P168 BK-18

ENGINE

CONN 20

SERVICE CENTER
AY-C1
9X1054
30
1
5 86
2 85
4
87
3
87a
AY-C2
1552269
1 WH-18
2 PU-18

R-C6
1552273
150-R13 RD-14
150-R11 RD-14
306-R6 GN-16
921-R10 WH-16

1
2
3
4
5
6

205-P169 BK-18

1
2

1
2
GN-18
GN-18

REAR FRM GND BOSS 3


(LEFT SIDE)

AF-C2
1552272
150-AF8 RD-14
F762-AF7 GY-18
232-AF9 BK-18
200-AF14 BK-16

150-AF13 RD-14

AF-C5
1018108
1
122-AF1 BU-16
2
200-AF2 BK-16

AF-C3
3E5179
1
150-AF3 RD-14
2
150-AF4 RD-14
3
232-AF9 BK-18
4
F762-AF7 GY-18
5
J764-AF11 BR-18
6
426-AF10 BR-18
7
306-AF5 GN-16
8
921-AF6 WH-16
9
321-AF15 BR-18
10
11
12
150-AF13 RD-14

DIFF UNLOCK ARC SUPPR


106-8704

AF-C4
3E3382
150-AF3 RD-14
150-AF12 RD-14
306-AF5 GN-16
921-AF6 WH-16

150-AF3 RD-14
150-AF13 RD-14
306-AF5 GN-16
921-AF6 WH-16
150-AF4 RD-14
150-AF12 RD-14
150-AF8 RD-14

321-AF15 BR-18
150-AF4 RD-14
150-AF3 RD-14
150-AF13 RD-14
232-AF9 BK-18
306-AF5 GN-16
426-AF10 BR-18
921-AF6 WH-16
F762-AF7 GY-18
J764-AF11 BR-18
200-AF2 BK-16
200-AF14 BK-16

DIFF UNLOCK SOL


174-3705

1
4
5
6
7
8
33
13
15
17
19
20
14
21
41
42
35
43
47
50
40
51
52
53
18
56
57
2
60
61
62
3
25
26
27
28
32
58
59
16
48
49
24
29
12
30
31
9
11
10
34
36
37
44
63
38
39
45
64
54
55
46
65
66
67
68
69
70
22
23

147-P153 RD-16

612-L21 GY-14

AF-C1
3E3364
122-AF1 BU-16
321-AF15 BR-18

1
2

556-F3 WH-16

F-C6
1552269

RH REAR FLOODLAMP
153-2073

P-C43
CONN 34 1552273
1
+24V UNSWITCHED
147-P163 RD-16
2
+24V SWITCHED
147-P166 RD-16
3
GROUND
4
+12V UNSWITCHED
5
+12V SWITCHED
6
GROUND
P-C3
24 TO 12 VOLT CONVERTER 2
3E3382
(AUX POWER PORT)
205-4285

CONN 33

201-P129 BK-18
201-P126 BK-16
201-P122 BK-18

200-F19 BK-16
200-F20 BK-16

AN-C3
1552269
1
608-AN3 GN-14
2
200-AN6 BK-14

CONN 18

556-F1 WH-16
556-F2 WH-16

ENGINE ECM
179-9850
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
FUEL TEMP
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
ATM PRESS
NOT USED
NOT USED
NOT USED
INTAKE AIR TEMP
NOT USED
NOT USED
NOT USED
TURBO OUTLET PRESS.
NOT USED
NOT USED
NOT USED
TEMP SENSOR RETURN
NOT USED
NOT USED
PRESS SENSOR PWR
NOT USED
NOT USED
NOT USED
PRESS SENSOR RETURN
NOT USED
NOT USED
NOT USED
NOT USED
COOLANT TEMP
CAM SPEED(+)
CAM SPEED(-)
FUEL PRESS.
CRANK SPEED(+)
CRANK SPEED(-)
ENG OIL PRESS.
NOT USED
INLET AIR HEATER
NOT USED
NOT USED
INLET AIR HEATER RET
NOT USED
NOT USED
NOT USED
INJECTOR 1
INJECTOR 2
INJECTOR 1 &2 RETURN
NOT USED
INJECTOR 3
INJECTOR 4
INJECTOR 3 &4 RET
NOT USED
INJECTOR 5
INJECTOR 6
INJECTOR 5 &6 RETURN
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
TDC PROBE(+)
TDC PROBE(-)

179-P148 RD-18
200-P16 BK-16
200-P25 BK-18
210-P151 BK-18
308-P115 YL-16
592-P152 BU-18
728-P42 BU-18
A513-P40 PK-18
C912-P161 GN-18
H746-P158 YL-16
H747-P165 BR-16
R800-P159 OR-18
R998-P160 BR-18

200-F16 BK-16

922-F5 BR-18
617-F12 BR-18
618-F22 YL-18

LH REAR FLOODLAMP
153-2073

135-P155 BU-16
210-P151 BK-18
506-P24 PU-16
507-P32 WH-16
578-P31 BU-16
592-P152 BU-18
728-P42 BU-18
A513-P40 PK-18
C912-P161 GN-18
H746-P158 YL-16
H747-P165 BR-16
R800-P159 OR-18
R998-P160 BR-18

617-AG7 BR-18
618-AG6 YL-18

F-C2
1552269
122-F6 BU-16
321-F17 BR-18

AN-C2
1552269
1
608-AN2 GN-14
2
200-AN5 BK-14

135-P155 BU-16
147-P153 RD-16
200-P8 BK-16
200-P26 BK-16
200-P131 BK-16
200-P123 BK-16
506-P24 PU-16
507-P32 WH-16
578-P31 BU-16

922-AG2 BR-18

604-AG4 OR-18
606-AG8 GY-18
618-AG6 YL-18

1
2
3
4
5
6
7
8
9
10
11
12

F-C8
1552252
200-F21 BK-18
321-F15 BR-18
604-F10 OR-18
604-F11 OR-18
605-F13 YL-18
606-F14 GY-18

F-C5
1552269

147-P153 RD-16
179-P148 RD-18
200-P8 BK-16
200-P16 BK-16
200-P25 BK-18
200-P26 BK-16
200-P131 BK-16
200-P123 BK-16
308-P115 YL-16

617-AG7 BR-18
200-AG20 BK-18

CONN 9

CE-C2
1552269

10

505-J8 BU-16
200-J9 BK-16
603-J4 PK-16
504-J6 YL-16
A504-J3 GN-16
119-J5 PK-16
A507-J2 YL-16
503-J7 BR-16

1
2

11

1
2
3
4
5
6
7
8

RD-18
RD-18

AG-C1
3E5179
200-AG20 BK-18
321-AG1 BR-18
604-AG5 OR-18
604-AG4 OR-18
605-AG3 YL-18
606-AG8 GY-18

200-F16 BK-16
200-F18 BK-14

LICENSE PLATE LAMP


117-8319

12

505-L6 BU-16
200-L60 BK-16
603-L4 PK-16
504-L8 YL-16
A504-L3 GN-16
119-L5 PK-16
A507-L2 YL-16
503-L7 BR-16

AG-C3
CONN 78 1552269
1
617-AG10 BR-18
2
200-AG17 BK-18

BR-18
OR-18
YL-18
BR-18

200-F18 BK-14
321-F17 BR-18
122-F6 BU-16
608-F7 GN-14

321-AG1
604-AG5
605-AG3
922-AG2
617-AG10 BR-18
617-AG9 BR-18
200-AG16 BK-18
200-AG17 BK-18
200-AG18 BK-18

618-F22 YL-18
556-F3 WH-16
604-F10 OR-18
604-F11 OR-18
605-F13 YL-18
606-F14 GY-18
612-F9 GY-14
617-F12 BR-18
922-F5 BR-18
321-F4 BR-18
321-F17 BR-18
200-F16 BK-16
200-F8 BK-14
200-F21 BK-18
200-F21 BK-18
200-F8 BK-14
200-F16 BK-16
200-F18 BK-14

AG-C6

605-AG3 YL-18
604-AG5 OR-18
617-AG9 BR-18
200-AG16 BK-18

AN-C1
F-C7
1552269 CONN 19 3E3364
1
1
608-F7 GN-14
608-AN1 GN-14
2
2
200-F18 BK-14
200-AN4 BK-14
F-C9
3E3364

200-F8 BK-14
200-F21 BK-18
321-F4 BR-18
321-F15 BR-18
321-F17 BR-18
604-F10 OR-18
604-F11 OR-18
605-F13 YL-18
606-F14 GY-18
612-F9 GY-14
617-F12 BR-18
922-F5 BR-18
618-F22 YL-18

200-F8 BK-14
200-F21 BK-18

LH STOP/TAIL/TURN LAMP
5C-9931
AG-C4
3E3364
1
2
CE-C1
3E3364

13

STEERING CONSOLE

CONN 79 1552272
3
1
2
4

14

556-F2 WH-16
200-F19 BK-16

CL-C1
3E3376

TU
S
TA
G

15

AUX BACKUP
LAMP
CONNECTOR
F-C3
F-C4
3E3364 CONN 10 1552269
1
612-F9 GY-14
2
200-F8 BK-14

556-F1 WH-16
200-F20 BK-16

BACKUP ALARM
123-6449

17

AG-C5 AG-C2
3E3364 1552269
BK-18 1
321-AG1 BR-18
BK-18 2
922-AG2 BR-18

Вам также может понравиться