You are on page 1of 2

Component Locations

Part
Number

Description

13

38F

38E

Standard Configuration

HPDL

9E

HPRL

HPTL

HPRO

9D

24

10

9F

37
23
35

21
8

Pump GP - Piston Implement and Fan Drive Pump GP

392-9215

E-7

Pump GP - Implement Pump

397-5303

1a

F-9

Pump GP - Piston Fan Pump

382-8077

1b

D-7

Pump GP - PS-PCV Steering Pump

333-7827

E-2

Motor GP - PLF-125 Steering Motor

214-1094

E-5
I-2

Motor GP - PLF with Anti-Cavitation Valve Fan

214-1099

Valve AS - Control Thermal and Pressure Relief Cooler Bypass

360-5604

H-2

Valve AS - Implement Pilot Supply, Lockout, and Steering Charge

341-9000

F-5

Accumulator GP

200-0750

F-5

Filter GP - O (BSC)

371-0573

F-2

Valve GP - 4 Bank Blade B Valve

336-5707

H-3

Valve GP - Cont Lift Section

336-5714

9a

G-7

Valve GP - Cont Tilt Section

362-3314

9b

G-6

Valve GP - Cont Ripper Raise

362-3315

9c

G-5

Valve GP - Cont Ripper Tip

336-5713

9d

G-4

Manifold GP - Dozer

367-5706

9e

I-8

Cover - Valve End

358-5155

9f

H-3

Manifold - Suction

208-1558

10

D-8

Manifold - Return

238-4428

11

A-6

Valve GP - Quick Drop Valve

217-4327

12

Cyl GP - Raise/Lower

165-8633

13

Cyl GP - Single Tilt

109-6778

14

J-6

Tank GP - Filter Oil / Air

222-0491

15

B-4

16

C-2

Valve - Breaker Hyd Tank Breather

358-9566

Valve - Breaker EU Hyd Tank Breather

220-0813
Ir-0774

17

B-2

Valve GP - Steering Charge Cold Oil Relief

261-7593

18

D-2

Valve - Check Fan Check Valve

4e-1437

19

I-2

334-3321

20

H-1

227-6744

21

F-2

Element AS - Tank

26

11

Core AS - Oil Clr Heat Rejection

25
9A

HPDR

HPTR

9B

HPRR

HPRI

9C

4 BANK IMPLEMENT VALVE

Sensor GP - Pressure Implement Pump Pressure

296-5270

22

F-8

Sensor GP - Temp Tank Temperature Sensor

145-7028

23

C-2

Sensor GP - Press Charge/pilot Pressure

320-3064

24

F-5

Sensor GP - Short Steering Motor Speed Sensor

358-2398

25

E-5

Manifold - Ripper Cylinder Supply and Return Manifold

211-9491

26

Cyl GP - Lift

132-5123

27

J-4, J-5

Cyl GP - Tip

132-5149

28

J-4, J-3

117-8727

29

I-4

6e-3113

30

A-15

188-6140

31

B-15

Plate - Orifice Orifice

J-4

Pin Puller Attachment


Valve GP - Pin Puller Control

30

Reversing Fan Attachment


Motor GP - Anti-Cavitation Valve Fan

214-1100

32

D-13

Manifold GP - Cont Fan Reversing Valve

394-3941

33

D-16

Valve GP - Cont Dual Tilt Valve

217-4326

34

D-11

Cyl GP - Tilt (LH)

109-8832

35

E-11

Cyl GP - Tilt (RH)

109-8833

36

D-11

380-5284

37

Dual Tilt Attachment

18

36

REX1-UP

Ripper Attachment

Cyl GP - Ripper Pin Puller

19

D9T Track-Type Tractor


Hydraulic System

Electrical Components
Switch AS - Press Charge/Pilot Filter Bypass Pressure Switch

J-8
J-7, J-9

Position Sensing Cylinder


Cyl GP - Raise/Lower

B-12, B-11

Winch Components

LEFT SIDE FRONT

LEFT SIDE REAR

16
20

* Valve GP - 4 (Bank) Dozer Lift, Tilt, Winch B-Valve

336-5708

38

I-14

* Valve GP - Cont Lift Section

336-5714

38a

F-14

* Valve GP - Cont Tilt Section

362-3314

38b

F-14

* Valve GP - Cont Auxiliary Valve Section

362-3315

38c

F-12
F-11

* Valve GP - Control Winch Section

348-9719

38d

* Manifold GP - Winch B Valve Inlet Manifold

223-1094

38e

F-16

* Cover - Valve End

208-9683

38f

F-10

Manifold GP - Manifold and Control GP

191-1443

39

I-11

Winch AR - Paccar Winch Unit

209-2371

40

I-12

2014 Caterpillar, All Rights Reserved

Printed in U.S.A.

FLUID POWER SYMBOLS

*4 Bank Valve (winch) view not shown.

HC

BASIC COMPONENT SYMBOLS


MAIN

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

RESTRICTION

LINE RESTRICTION
(FIXED)

AUX

PUMP
(2 - SECTION)

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

HD
Tap Locations
Pressure, Sampling, Sensor

34

Ap

Accumulator Pressure

Ha

Impl-pump-discharge

F-8

Hb

Impl-pump-signal

F-9

Tap Number

STEERING PUMP AND MOTOR

Hc

Left Steer Loop Pressure

D-4

Hd

Right Steer Loop Pressure

E-4

Charge Pump Press

F-5

Fan Pump Discharge

F-8

Pilot Supply

F-6

F
Hfpd
Hps

27
17

Hyd Pilot Dozer Lower

I-7, H-15

Hpdr

Hyd Pilot Dozer Raise

G-7, F-15

Hptr

Hyd Pilot Tilt Right

G-6, F-13

Hptl

Hyd Pilot Tilt Left

I-6, H-13

Hpdl

HA

28

ONE POSITION

TWO POSITION

VALVE PORTS

THREE POSITION

TWO - WAY

THREE - WAY

CONTROL VALVES
AB

ATTACHMENT

FOUR - WAY

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SHUTTLE

SPRING
LOADED

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

PRESSURIZED

VENTED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

G-5

Hprr

Hyd Pilot Ripper Raise

Hprl

Hyd Pilot Ripper Lower

I-5

Hpri

Hyd Pilot Ripper In

G-4
I-4

Hpro

Hyd Pilot Ripper Out

*hpaa

Hyd Pilot Rear Aux A Port

F-12

*hpab

Hyd Pilot Rear Aux B Port

H-12

*hpwri

Hyd Pilot Winch Reel In

F-11

*hpwro

Hyd Pilot Winch Reel Out

H-11

Hpaf

Hyd Pilot Rear Aux F Port

Not Shown

Sos

15

Description

VALVES

VALVE ENVELOPES

Schematic
Location
F-5

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

Oil Sampling

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

SOLENOID &
PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

F-3

* 4 Bank Valve (Winch), View Not Shown.


PUSH - PULL LEVER

GENERAL MANUAL

MANUAL SHUTOFF

32
1

1B

33

1A

27

SPRING LOADED

GAS CHARGED

FIXED
DISPLACEMENT

RIGHT SIDE REAR

HB

SIMPLIFIED

LINES CROSSING

FIXED
DISPLACEMENT

SINGLE ACTING

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS
INFINITE
POSITIONING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

LINES JOINING

UNIDIRECTIONAL

HFPD

COMPLETE

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

CROSSING & JOINING LINES

HYDRAULIC PUMPS

28

RIGHT SIDE FRONT

INTERNAL RETURN

ACCUMULATORS

29

2
14

EXTERNAL RETURN

31

PEDAL

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

22

PUSH BUTTON

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

IMPLEMENT AND FAN DRIVE PUMP


ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)

CHARGE/PILOT FILTER
BYPASS PRESSURE SWITCH
(LEFTHAND SIDE COMPARTMENT)

IMPLEMENT PILOT SUPPLY,


LOCKOUT and STEERING CHARGE VALVE

39

TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE
SWITCH

TEMPERATURE
SWITCH

LEVEL
SWITCH

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS AG
WIRE
CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

CIRCUIT NUMBER
IDENTIFICATION

SOS

40

AP

WIRE GAUGE

325-PK

PREVIOUS STANDARD

HPS
WIRE

WIRE COLOR

325-PK-14

CIRCUIT NUMBER
IDENTIFICATION

LEFT SIDE BOTTOM

WIRE
COLOR

PACCAR WINCH

PRESSURE TAP LOCATIONS

WIRE COLOR

WIRE GAUGE

(EXAMPLE VALVE)

(Dimensions: 56 inches x 35 inches)

12

42 Page,

38

KENR8944-01
April 2014

Schematic
Location

KENR8944-01

38A

38D
38B 38C

Machine
Location

16

15

14

13

12

11

10

(13) CYL GP - RAISE/LOWER


165-8633

TIP OUT

TILT LEFT

RAISE

RAISE

TILT RIGHT

TIP OUT

A
(14) CYL GP - TILT
109-6778

DTPD
(DTPD) DUAL TILT
PILOT DRAIN
CONNECTION

(26) MANIFOLD - RIPPER CYLINDER SUPPLY


AND RETURN MANIFOLD
211-9491

(12) VALVE GP -QUICK DROP VALVE


217-4327

(19) VALVE - FAN CHECK VALVE


4E-1437

M1
HPDL

HPRO

HPRL

HPTL

(9E) MANIFOLD GP -DOZER


367-5706

DR

DL

TR

(29) PLATE - ORIFICE


117-8727

TL

I
(40) WINCH AR -PACCAR WINCH UNIT

DR

209-2371

WRO
(39) MANIFOLD GP -MANIFOLD AND CONTROL GP

WINCH (HPS)
CONNECTION
(GRID LOC F-6)

191-1443
(38) VALVE GP - 4 (BANK) DOZER LIFT, TILT, WINCH B-VALVE
336-5708

HPS

WRI

WD

DL

TR

TL

RR

RL

RI

RO
PD

TO REAR AUX
(WINCH DRAIN)
(GRID LOC C-7)

PD

(4) MOTOR GP - WITH ANTI-CAV


VALVE-FAN
214-1099

(PD) REAR ATTACHMENT


CONNECTION

C1
LS

42 Page,

(Dimensions: 56 inches x 35 inches)

RIPPER
TIP RIGHT

RIPPER
TIP LEFT

RIPPER
LIFT RIGHT

KENR8944-01

TIP IN

RIPPER
LIFT LEFT

TIP IN

LOWER

LOWER

LOWER

(28) CYL GP RIPPER TIP


132-5149

(27) CYL GP RIPPER LIFT


132-5123

RAISE

WINCH COMPONENTS

(13) CYL GP - RAISE/LOWER


165-8633

A
B2

HPDL

DR

(P) REAR
ATTACHMENT
CONNECTION
(GRID LOC. G-8)

DR

TR

DL

DL

HPWRO

HPAB

HPTL

TR

TL

C3
A

TL

WRI

WRO

C2
PD
P

(9) VALVE GP - 4 BANK


BLADE B-VALVE
336-5707

(GRID LOC I-3)

(5) VALVE AS - CONTROL THERMAL


AND PRESS RELIEF COOLER BYPASS
360-5604

LS

(20) CORE AS - OIL CLR


HEAT REJECTION
334-3321

LS
T

(LS) REAR
ATTACHMENT
CONNECTION
(GRID LOC. G-9)

(9F) COVER VALVE


END COVER
358-5155

HPS

LIFT

TILT

RIPPER TIP

RIPPER LIFT

G
HPDR

(T) REAR
ATTACHMENT
CONNECTION
(GRID LOC. G-8)

(HPS) REAR
ATTACHMENT
CONNECTION
(GRID LOC. G-7)

(LS) REAR
ATTACHMENT
CONNECTION

(P) REAR
ATTACHMENT
CONNECTION

LS

(T) REAR
ATTACHMENT
CONNECTION

HPS

(9A) VALVE GP CONT LIFT SECTION


336-5714

HPTR

(HPS) REAR
ATTACHMENT
CONNECTION

(9B) VALVE GP CONT TILT SECTION


362-3314

HPS

HPS

LIFT

(38A) VALVE GP - CONT LIFT SECTION


336-5714

HPDR

(38B) VALVE GP - CONT TILT SECTION


362-3314

HPTR

HPAA

(38F) COVER -VALVE


END COVER
208-9683

HPWRI

(7) ACCUMULATOR GP
200-0750

HPS
HFPD

ACC

T1

WINCH
(HPS) CONNECTION

F
HA

(8) FILTER GP - O (BSC)


371-0573

sos

FPS

(1A) PUMP GP IMPLEMENT


397-5303

HB
(38C) VALVE GP - CONT AUXILIARY VALVE SECTION
362-3315

AP

HPS

HPS2

HA

F
(38E) MANIFOLD GP WINCH B-VALVE INLET MANIFOLD
223-1094

AP

HB

WINCH

AUXILIARY VALVE

TILT

(9D) VALVE GP CONT RIPPER TIP


336-5713

HPRI

(6) VALVE AS - IMPL PILOT SUPPLY,


LOCKOUT AND STRG CHARGE
341-9000

(22) SENSOR GP IMPLEMENT


PUMP PRESSURE
296-5270

HPS

HPRR

(9C) VALVE GP CONT RIPPER RAISE


362-3315

FPD

F1

(38D) VALVE GP - CONTROL WINCH SECTION


348-9719

(DTHPS) DUAL TILT


PILOT SUPPLY
CONNECTION

(24) SENSOR GP - PRESS


CHARGE/PILOT PRESSURE
320-3064

(21) SWITCH AS - PRESS CHARGE/PILOT FILTER


BYPASS PRESSURE SWITCH
227-6744

DTHPS

WINCH 4 BANK VALVE


(1) PUMP GP - PISTON IMPLEMENT AND FAN DRIVE
392-9215

HPCO

HD

MARG
(3) MOTOR GP - STEERING MOTOR
214-1094

HPCO

MA

PS

FA

FE

A
(2) PUMP GP- STEERING PUMP
333-7827

T2
(35) CYL GP - DUAL TILT
109-8832
(32) MOTOR GP ANTI-CAVITATION VALVE
214-1100

A
C2

(25) SENSOR GP -SHORT STEERING


MOTOR SPEED SENSOR
358-2398
(34) VALVE GP - CONT DUAL TILT VALVE
217-4326

DRIVESHAFT
TO PTO PUMP

S2

C2

(DTHPS) DUAL TILT PILOT SUPPLY CONNECTION

C3

C3

C2

DTPD

C1

DTHPS

T1

HIS
S

HFS
CS

B
X1

(DTPD) DUAL TILT PILOT DRAIN CONNECTION


(10) MANIFOLD SUCTION GALLERY
208-1558

C1

(1B) PUMP GP - PISTON FAN PUMP


382-8077

MB

S1

C1

TR

HC

X2

(18) VALVE GP - STEERING CHARGE


COLD OIL RELIEF
261-7593

MH

X1

X2

TL
(36) CYL GP - DUAL TILT
109-8833

(33) MANIFOLD GP - CONT


FAN REVERSING VALVE
394-3941

REVERSING FAN ATCH

DUAL TILT OPTION

C
(16) VALVE - BREAKER HYD TANK BREATHER
358-9566
(16) VALVE - BREAKER EU HYD TANK BREATHER
220-0813
(23) SENSOR GP - TANK TEMP SENSOR
145-7028

PTO

PTO
(15) TANK GP - FILTER OIL / AIR
222-0491

(37) CYL GP - LIFT


WITH POSITION SENSING
380-5284
(31) VALVE GP -PIN PULLER CONTROL
188-6140

(17) ELEMENT AS TANK


IR-0774

B
LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines
Component Group

(30) CYL GP - RIPPER PIN PULLER


6E-3113

Air Line

CALLOUTS
TO REAR AUX (WINCH DRAIN) (GRID LOC I-11)

WD
DL

(11) MANIFOLD RETURN MANIFOLD


238-4428

RIPPER PIN PULLER

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

POSITION SENSING LIFT CYLINDER

15

14

13

12

11

10

(Machine Location from


Component LOCATIONS TABLE)

FAN PUMP OUTPUT / RIPPER PIN PULLER


LOAD SENSING
LIFT CYLINDERS
SUPPLY LINE
DRAIN / RETURN LINE
STEERING AND CHARGE PUMP OUTPUT
RIPPER CYLINDERS / WINCH UNIT (IF EQUIPPED)
SINGLE AND DUAL TILT CYLINDERS
AUXILIARY VALVE CIRCUIT

DL

Callout Number

IMPLEMENT PUMP OUTPUT


PILOT PUMP OUTPUT

STANDARD ARRANGEMENT
16

Taps (Pressure, Sampling, Sensor - by letter)

YY

Connectors (By letter)


(52) VALVE GP - CONTROL
138-1234
Part Number

Component
Name

THIS SCHEMATIC IS FOR THE D9T TRACK-TYPE TRACTOR HYDRAULIC SYSTEM SCHEMATIC
MEDIA NUMBER: KENR8944-01
SCHEMATIC PART NUMBER: 377-5682, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.