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Abstract
Sonic and ultrasonic tools have been widely used for cement
sheath evaluation along the last decades. The evaluation main
goal is the definition of the presence of cement in the annulus
and its ability of promoting hydraulic isolation among
different permeable zones, regardless of its density,
compressive strength or even quality of the slurry. The
challenges interpreting those logs are enormous because the
influence of many variables in the acoustic signal. The
difficulties increase dramatically if the well configuration is
not conventional. In those cases, huge mistakes can occur
requiring from the interpreter experience, understanding of the
tools and acoustic principles, and detailed information about
the well, casing, cement, and so on. The paper describes in
detail three well documented cases histories where nonconventional conditions in the wellbore prevailed and required
extreme care and experience to obtain the correct log
interpretation. The first case reports the evaluation of an
annulus with cement between two concentric casings; the
disturbances caused by reflections from the second interface in
the CBL signal are discussed and recommendations presented
to bypass this obstacle. In the second case, the challenges to
evaluate the cement sheath in a fiber glass casing are
presented; usually in this case, the first signals arriving at the
receiver do not come from the casing. Finally, the last case
history describes the difficulties to come up with the right
evaluation logging a liner cemented with lightweight slurry.
For all cases, guidelines and recommendations are suggested
to avoid misinterpretations and assure correct decisions about
cement sheath evaluation.
Introduction
The cement sheaths play an important role in the integrity of
a well throughout its life. To guaranty cement sheaths integrity
one should consider the cement sheath properties, taking into
account the effects of well operations, the cement slurry
design and testing, the cement slurry placement, and the
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cement sheath evaluation (CSE) . This paper focuses CSE in
nonconventional environment from the end users point of
view. After a section defining and making some
considerations about nonconventional environments, a section
on the CSE process, and a brief refreshment section about
sonic and ultrasonic logs interpretation, three case histories are
presented. The CSE in the Brazilian State Owned Operator
(BSOO) fields is based on thorough analysis of the drilling
and cement operations reports, including well conditioning,
and the interpretation of sonic and ultrasonic logs outputs.
Alternative techniques, including inter-zonal communication
tests, are rarely performed in Brazil.
All the case histories focus land wells and are related to
zonal isolation. The first case is about a casing in casing CSE.
It illustrates the CSE process in the BSOO land operations in
the year 2001 and an initial misunderstanding in the
interpretation of the log outputs. Nowadays there are strict
corporative standard procedures, including check-lists for
cement logging planning, logs quality control and logs
interpretation, for CSE in the BSOO. The second case focuses
a project just started in Argentine, that makes use of fiberglass
production casing to deal with water injection corrosion. This
case has a bit of innovation as the fiberglass CSE demands
modifications of the logs processing and interpretation
procedures. The third and last case reports the first CSE of a
lightweight cement slurry with hollow ceramic microspheres
in Brazil, in 1996. It illustrates the case of an important
cement evaluation of a nonconventional slurry, in a remote
area from the point of view of gas and oil exploration and
production, in the south of Brazil.
It should be mentioned that most of the wells drilled
offshore Brazil, in the last decade, are horizontal ones
completed with open hole gravel packs. Thus the horizontal
sections are covered with sand control screens. However, there
are a few cases of cemented horizontal sections for multiple
fracturing purposes, which CSE has not been easy. In all the
horizontal offshore wells the production casings land at the
tops of the reservoirs close to the horizontal, making their
cementation an important issue. Many times a thorough
analysis of the drilling and cement operations is sufficient for
the CSE of these production casings. When the drilling and
cement jobs reports show any significant abnormality, and in
geomechanical sensitive area, cement logs are run. As large
casings and lightweight slurries have been used, the CSE is
more complex. This paper doesnt present offshore wells case
history.
Nonconventional Environment
The cement sheath environment is comprised by the cement
sheath itself, the casing or concentric casings, the rocks and
contained fluids, surrounding the cement sheath, the fluid
inside the casing, and the well configuration. The well
trajectory and formation depth, with the associated pressure
and temperature, also characterize the environment. Let us
define nonconventional environment, for CSE purposes, as
those that require special care in cement logs interpretation. It
means that interpretation is not straightforward and can not be
made by simply using rules of thumbs, charts or computer
packages maps. The nonconventional character may come
from the fluid inside the casing, the casing geometry or its
material, the cement sheath characteristics, the fluid filled rock
properties, and the well configuration, including trajectory and
depth. The more nonconventional aspects the more difficult is
the logs interpretation and the CSE. Most of the mentioned
aspects have been found in the BSOO offshore and land fields
in Brazil and abroad.
Unconventional production casings are becoming common
in the new deepwater developments, where 10 in, 11 in
and even larger casing are being used. These casings achieve
the top of the formations close to the horizontal.
Regarding trajectories there are also a few cases of
horizontal production liners cemented for multiple fracturing
purposes and a couple of extended reach wells.
Unconventional casing materials, such as fiberglass epoxy,
are in field phase trials. The first case history presented is
about concentric casings and the second is about wells cased
with 5,65in fiberglass.
Regarding cement types, although conventional slurries are
by far the most common, several unconventional slurries have
been used. Cement slurries with hollow ceramic microspheres
are becoming common in the production casing cementing of
ultra deep waters wells. The third case history focuses a
lightweight slurry in an exploratory gas well.
Concerning rocks the hydraulic isolation of oil carbonate
reservoirs, stimulated with acid formulations, from the aquifer
has been a big issue. Inter-zonal communication after acid
stimulation has been studied in Brazil2 for a long time, and it
is still a recurrent problem.
Cement Sheath Evaluation PDCA
This section makes some considerations on the PDCA (plando-check-action) cycle in the CSE process.
The cycle starts with planning, which should include the
objectives of the CSE, the procedures to be used in the do
step, and the control items for the check and action steps.
Although the experts recognize the importance of a detailed
and careful planning for the success of the CSE, many times it
does not happen. It seems to be a matter of culture.
Stimulation programs, for instance, are usually much more
detailed than CSE programs, except in special cases. A
deficient program may reduce the scope of the objectives
and/or compromise the logging operation (do) and subsequent
steps, check and action. The CSE objectives must be clearly
defined. They may include structural support, protect useable
water zones, protect against casing corrosion, prevent interzonal communication or sustained casing pressure (SCP),
attend to regulatory requirements, and production zones
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References
1. Ravi, K., McMdchan, D.E., Reddy, B.R., Crook, R.: A
Comparative Study of Mechanical Properties of DensityReduced Cement Compositions, paper SPE 90068, presented at
the 2004 Annual Technical Conference and Exhibition, held in
Houston, Texas, 26-29 September, 2004.
2. Silva, M.G.P., Miranda, C.R., Vicente, R.: Optimization of
Cementing and Acidizing Operations is The Key To Minimize
Acid Damage To The Cemented Annulus, paper SPE 36112,
presented at the SPE Latin America/Caribbean Petroleum
Engineering Conference, 23-26 April 1996, Port-of-Spain,
Trinidad
3. Grosmangin, M., Kokesh, F.P., Majani, P.: "A Sonic Method for
Analyzing the Quality of Cementation of Borehole Casings,
paper SPE 1512 presented in Denver, October 2-5 1960, JPT
(Feb. 1961) 165-71: Trans., AIME, 222
4. Pardue, G.H., Morris, R.L., Gollwitzer, L.H., Moran, J.H.:
"Cement Bond Log A Study of Cement and Casing Variables,"
JPT (May 1963) 545-555.
5. Bruckdorfer, R.A., Jacobs, W.R., Masson, Jean-Pierre. : CBL
Evaluation of Foam-Cemented and Synthetic-Cemented Casings,
paper SPE 11980 presented in San Francisco, October 5-8, 1983
6. Nayeh, T.H., Wheelis Jr., W.B., Leslie, H.D.: "The FluidCompensated Cement Bond Log," paper SPE 13044, presented in
Houston, Texas, 18th September 1984.
7. Jordan, M.E., Sheperd, R.A.: Cement Bond Log: Determining
Waiting-On-Cement Time, SPE paper 14200 presented at the
SPE Fall Meeting, held in Las Vegas, Nevada, September, 1985.
8. Juten, J.J., ., Parcevaux, P .A., Guillot, D. J.: Relationships
Between Cement Slurry Composition, Mechanical Properties and
Cement Bond Log Output, paper SPE 16652 presented at
the 62nd Annual Technical Conference and Exhibition, held in
Dallas, Texas, 27-30 September 1987.
9. Jutten, J.J. Corrigall, E.: "Studies With Narrow Cement
Thicknesses Lead to Improved CBL in Concentric Casings,"
paper SPE 18028, Journal of Petroleum Technology, Nov. 1989,
p.1158-1196.
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7 23 lf/ft, TL @ 1,702.6 m
15.8 ppg
Shoe @ 1,900.0
Amplitude = 42 mV
Transit Time = 278 s
Amplitude = 12 mV
Transit Time = 274 s
Figure 1b CBL/VDL including the transition from concentric casings to single casing
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Figure 2a CBL/VDL free pipe run in a 5.650 in fiberglass casing (before the cement job)
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Figure 2c CBL/VDL in concentric casings (5.650in fiberglass inside 9.625in steel) interval
10
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Figure 2d Ultrasonic log in 5.625in fiberglass casing inside 8.50in openhole cemented interval
9.625 in
2470 m
7 in 26lb/ft
3431m: 8 jets for dry test
Gas - sandstone
3440-3453 m
3740 m
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11
GR
CCL
CBL
TT
VDL
Figure 3b CBL/VDL in 7in liner cemented with 11.08 ppg hollow ceramic cement slurry