SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram

TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/046/10

M/s SUZLON ENERGY LTD.

Drg No. M200.0010 Rev.14

JUNE 05, 2010

JUNE 05, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-80-V3-004-T2

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

20/21/22/23/24mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

28

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-80-V3-004-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 18

20

12629

------

-------

-------

------

Acceptable

CS 19

20

12632

------

-------

-------

------

Acceptable

CS 20

20&21

12634

------

-------

-------

------

Acceptable

CS 21

21&22

12637

5100-5400

80

L/F

15

Repair

CS 22

22&23

12640

1200-1500

90

Slag

Repair

CS 23

23&24

12642

6300-6600

75

Slag

16

Repair

CS 24

24

12645

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,
Inspected By : BV
Project

M/s Leitner Shriram Manufacturing Ltd.

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15

REPORT NO:
SENS/ME/UT/053/10

LSM50107 & LSM50122 Rev.01

MAY 20, 2010

MAY 20, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-LSML-65-002-T3 TOP SECTION

PARAMETERS

MATERIAL

SAILMA350HI

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

EN1712

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60o

4 MHz

Reporting Level

8X9mm

0-100

39

dB
-----

TRANS dB

+6

EN1712

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-LSML-65-002-T3 TOP SECTION as per the details given above and the results
are as follows
Joint No.

Thk (mm)

Weld Length (mm)

Segments

Result

LS 3

12

1900

No Recordable Indications

Acceptable

LS 7

16

2380

No Recordable Indications

Acceptable

LS 8

16

2380

No Recordable Indications

Acceptable

CS 5

12

7904

No Recordable Indications

Acceptable

CS 6

12&16

8112

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

REPORT NO:
SENS/ME/UT/041/09

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : Metal Engineers
Project

M/s SUZLON ENERGY LTD.

S1250.74.5.07 REV.10

AUGUST 08, 2009

AUGUST 10, 2009
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-SEL-DF-001

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

32mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

Normal Probe

dB

TRANS dB

4 MHz

8X9mm

0-150

48

-----

+14

+2

4 MHz

10MM

0-100

22

-----

+6

+2

Reporting Level

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on DOOR FRAME BUTT JOINT AREAS OF
TOWER NO : ME-74.5-SEL-DF-001 as per the details given above and the results are as follows

TOWER NO.

JOINT
NO

THK
(mm)

WELD LENGTH
(mm)

OBSERVATION

Result

001

J1

32

250

No Recordable Indications

ACCEPTABLE

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

REPORT NO:
SENS/ME/UT/042/09

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : Metal Engineers
Project

M/s SUZLON ENERGY LTD.

S1250.74.5.07 REV.10

AUGUST 08, 2009

AUGUST 10, 2009
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-SEL-DF-002

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

32mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

Normal Probe

dB

TRANS dB

4 MHz

8X9mm

0-150

48

-----

+14

+2

4 MHz

10MM

0-100

22

-----

+6

+2

Reporting Level

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on DOOR FRAME BUTT JOINT AREAS OF
TOWER NO : ME-74.5-SEL-DF-002 as per the details given above and the results are as follows

TOWER NO.

JOINT
NO

THK
(mm)

WELD LENGTH
(mm)

OBSERVATION

Result

002

J1

32

250

No Recordable Indications

ACCEPTABLE

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

REPORT NO:
SENS/ME/UT/043/09

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : Metal Engineers
Project

M/s SUZLON ENERGY LTD.

S1250.74.5.07 REV.10

AUGUST 08, 2009

AUGUST 10, 2009
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-SEL-DF-003

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

32mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

Normal Probe

dB

TRANS dB

4 MHz

8X9mm

0-150

48

-----

+14

+2

4 MHz

10MM

0-100

22

-----

+6

+2

Reporting Level

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on DOOR FRAME BUTT JOINT AREAS OF
TOWER NO : ME-74.5-SEL-DF-003 as per the details given above and the results are as follows

TOWER NO.

JOINT
NO

THK
(mm)

WELD LENGTH
(mm)

OBSERVATION

Result

003

J1

32

250

No Recordable Indications

ACCEPTABLE

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

REPORT NO:
SENS/ME/UT/044/09

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : Metal Engineers
Project

M/s SUZLON ENERGY LTD.

S1250.74.5.07 REV.10

AUGUST 08, 2009

AUGUST 10, 2009
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-SEL-DF-004

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

32mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

Normal Probe

dB

TRANS dB

4 MHz

8X9mm

0-150

48

-----

+14

+2

4 MHz

10MM

0-100

22

-----

+6

+2

Reporting Level

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on DOOR FRAME BUTT JOINT AREAS OF
TOWER NO : ME-74.5-SEL-DF-004 as per the details given above and the results are as follows

TOWER NO.

JOINT
NO

THK
(mm)

WELD LENGTH
(mm)

OBSERVATION

Result

004

J1

32

250

No Recordable Indications

ACCEPTABLE

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

REPORT NO:
SENS/ME/UT/045/09

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : Metal Engineers
Project

M/s SUZLON ENERGY LTD.

S1250.74.5.07 REV.10

AUGUST 08, 2009

AUGUST 10, 2009
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-SEL-DF-005

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

32mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

Normal Probe

dB

TRANS dB

4 MHz

8X9mm

0-150

48

-----

+14

+2

4 MHz

10MM

0-100

22

-----

+6

+2

Reporting Level

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on DOOR FRAME BUTT JOINT AREAS OF
TOWER NO : ME-74.5-SEL-DF-005 as per the details given above and the results are as follows

TOWER NO.

JOINT
NO

THK
(mm)

WELD LENGTH
(mm)

OBSERVATION

Result

005

J1

32

250

No Recordable Indications

ACCEPTABLE

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

REPORT NO:
SENS/ME/UT/046/09

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : Metal Engineers
Project

M/s SUZLON ENERGY LTD.

S1250.74.5.07 REV.10

AUGUST 08, 2009

AUGUST 10, 2009
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-SEL-DF-006

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

32mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

Normal Probe

dB

TRANS dB

4 MHz

8X9mm

0-150

48

-----

+14

+2

4 MHz

10MM

0-100

22

-----

+6

+2

Reporting Level

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on DOOR FRAME BUTT JOINT AREAS OF
TOWER NO : ME-74.5-SEL-DF-006 as per the details given above and the results are as follows

TOWER NO.

JOINT
NO

THK
(mm)

WELD LENGTH
(mm)

OBSERVATION

Result

006

J1

32

250

No Recordable Indications

ACCEPTABLE

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/062/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

SEP 24, 2009

SEP 25, 2009
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-050-T1

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18/20/25/30mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

4 MHz

Reporting Level

8X9mm

0-150

46

-----

dB

TRANS dB

+14

+2

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-050-T1 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 26

16

760

------

-------

-------

------

ACC

LS 27

18

2440

------

-------

-------

------

ACC

LS 28

18

2440

------

-------

-------

------

ACC

LS 29

18

2440

------

-------

-------

------

ACC

LS 30

20

2440

------

-------

-------

------

ACC

LS 31

25

2440

(0-300

75

Slag

Repair

LS 32

25

2440

------

-------

-------

------

ACC

LS 33

30

2420

------

-------

-------

------

ACC

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/070/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

OCT 26, 2009

OCT 27, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-051-T2

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

dB
-----

TRANS dB

+14

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
OF TOWER NO : ME-74.5-051-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

OBSERVATION

Result

LS 19

16

No Recordable Indications

ACC

LS 23

16

No Recordable Indications

ACC

CS 20

16

No Recordable Indications

ACC

CS 24

16

No Recordable Indications

ACC

CS 25

16

No Recordable Indications

ACC

CS 26

16

No Recordable Indications

ACC

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/052/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

OCT 31, 2009

NOV 2, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-052-T2

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

dB
-----

TRANS dB

+14

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
OF TOWER NO : ME-74.5-052-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

OBSERVATION

Result

LS 18

16

No Recordable Indications

ACC

LS 24

16

No Recordable Indications

ACC

CS 21

16

No Recordable Indications

ACC

CS 24

16

No Recordable Indications

ACC

CS 26

16

No Recordable Indications

ACC

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/048/09

M/s SUZLON ENERGY LTD.

S1250.74.5.01 REV.9

OCT 26, 2009

OCT 27, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-053-T4

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10/12/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

54

dB
-----

TRANS dB

+14

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED AREAS
OF TOWER NO : ME-74.5-053-T4 as per the details given above and the results are as follows

Joint No.

Thk (mm)

OBSERVATION

Result

LS 1

20

No Recordable Indications

ACC

LS 6

10

No Recordable Indications

ACC

LS 8

12

No Recordable Indications

ACC

CS 2

10

No Recordable Indications

ACC

CS 3

10

No Recordable Indications

ACC

CS 9

12

No Recordable Indications

ACC

CS 10

12

No Recordable Indications

ACC

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/067/09

M/s SUZLON ENERGY LTD.

S1250.74.5.01 REV.9

OCT 21, 2009

OCT 22, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-052-T4

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10,12,20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

42

-----

dB

TRANS dB

+14

+2

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-052-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

Result
Defect Depth

LS 1

20

500

(0-300)

75

Slag

Repair

LS 2

10

1296

------

-------

-------

------

Accepted

LS 3

10

2298

------

-------

-------

------

Accepted

LS 4

10

2296

------

-------

-------

------

Accepted

LS 5

10

2294

------

-------

-------

------

Accepted

LS 6

10

2292

------

-------

-------

------

Accepted

LS 7

12

2290

------

-------

-------

------

Accepted

LS 8

12

2288

------

-------

-------

------

Accepted

LS 9

12

2286

(1200-1500)

85

Slag

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/066/09

M/s SUZLON ENERGY LTD.

S1250.74.5.01 REV.9

OCT 21, 2009

OCT 22, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-052-T4

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10,12,20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

42

-----

dB

TRANS dB

+14

+2

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-052-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

Result
Defect Depth

CS 1

20

7697

------

-------

-------

------

Accepted

CS 2

10

7709

(3600-3900)

150

Slag

Repair

CS 3

10

7784

------

-------

-------

------

Accepted

CS 4

10

7978

(3000-3300)

75

Slag

Repair

CS 5

10

8173

------

-------

-------

------

Accepted

CS 6

10

8367

------

-------

-------

------

Accepted

CS 7

10 & 12

8561

(2100-2400)

150

Slag

Repair

CS 8

12

8755

(5100-5400)

85

Slag

Repair

CS 9

12

8949

------

-------

-------

------

Accepted

CS 10

12

9142

------

-------

-------

------

Accepted

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS
ME/QC

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/070/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

OCT 21, 2009

OCT 22, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-052-T4

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10,12,20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

42

-----

dB

TRANS dB

+14

+2

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-052-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

Result
Defect Depth

CS 1

20

7697

------

-------

-------

------

Accepted

CS 2

10

7709

(3600-3900)

150

Slag

Repair

CS 3

10

7784

------

-------

-------

------

Accepted

CS 4

10

7978

(3000-3300)

75

Slag

Repair

CS 5

10

8173

------

-------

-------

------

Accepted

CS 6

10

8367

------

-------

-------

------

Accepted

CS 7

10 & 12

8561

(2100-2400)

150

Slag

Repair

CS 8

12

8755

(5100-5400)

85

Slag

Repair

CS 9

12

8949

------

-------

-------

------

Accepted

CS 10

12

9142

------

-------

-------

------

Accepted

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS
ME/QC

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/070/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

OCT 30, 2009

OCT 31, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-051-T1

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18/20/25/30mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

46

-----

dB

TRANS dB

+14

+2

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-051-T1 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 26

16

760

------

-------

-------

------

Acceptable

LS 27

18

2440

------

-------

-------

------

Acceptable

LS 28

18

2440

------

-------

-------

------

Acceptable

LS 29

18

2440

------

-------

-------

------

Acceptable

LS 30

20

2440

------

-------

-------

------

Acceptable

LS 31

25

2440

------

-------

-------

------

Acceptable

LS 32

25

2440

------

-------

-------

------

Acceptable

LS 33

30

2420

300-600

150

Slag

10

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/069/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

OCT 30, 2009

OCT 31, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-051-T1

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18/20/25/30mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

46

-----

dB

TRANS dB

+14

+2

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-051-T1 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 29

16

12145

------

-------

-------

------

Acceptable

CS 30

16 & 18

12147

0-300

100

Slag

10

Repair

CS 31

18

12153

------

-------

-------

------

Acceptable

CS 32

18

12159

0-300

75

Slag

10

Repair

CS 33

18 & 20

12165

------

-------

-------

------

Acceptable

CS 34

20 & 25

12171

3900-4200

85

Slag

10

Repair

CS 35

25

12177

------

-------

-------

------

Acceptable

CS 36

25 & 30

12183

------

-------

-------

------

Acceptable

CS 37

30

12189

5400-5700

125

Slag

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/076/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 2, 2009
NOV 3, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-051-T1

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18/20/25/30mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
o

Angle 60

4 MHz

8X9mm

0-150

43

Angle 70o

4 MHz

8X9mm

0-100

51

Reporting Level

dB

TRANS dB

-----

+14

+2

-----

+14

+2

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-051-T1 as per the details given above and the results are as follows

Joint No.

Thk (mm)

OBSERVATION

Result

LS 33

30

No Recordable Indications

Acceptable

CS 30

16 & 18

No Recordable Indications

Acceptable

CS 32

18

No Recordable Indications

Acceptable

CS 34

20 & 25

No Recordable Indications

Acceptable

CS 37

30

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

SENS

24 A/B MGM COMPLEX, Subrammanipuram

TRICHY 620020
Ph : 0431 - 2333528, 2501241

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/072/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 2, 2009
NOV 3, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-051-T1

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18/20/25/30mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

42

-----

dB

TRANS dB

+14

+2

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS 20% UT WITNESS
TOWER NO : ME-74.5-051-T1 as per the details given above and the results are as follows

Joint No.

Weld Length (mm)

CS 29

12145

CS 30

12147

CS 31

12153

CS 32

12159

CS 33

12165

CS 34

12171

CS 35

12177

CS 36

12183

CS 37

12189

C.P.Sathyamurthy
ASNT Level II
Date:

Wled Length Total

METAL ENGINEERS
ME/QC

20% UT WITNESS

Inspecting Authority

METAL ENGINEERS
E- 68-70, Developed Plots Estate, Thuvakudi, Tiruchirapalli 620015.
Ph: 91 431 2500356, Fax: 91 431 2500356
e-mail : metalengineers2005@yahoo.com

ULTRASONIC TEST REPORT

Customer
Drawing No
Date of Test
Reporting Date
NDT Service : Supreme Excel NDT Services

REPORT NO:
SENS/ME/UT/091/09

M/s SUZLON ENERGY LTD.

PEM.1250.76.05.EC.D11 Rev-00

NOV 18, 2009

NOV 19, 2009
Tested By

C.P.SATHIYAMURTHY

Project :Ultrasonic Testing on Identification No: ME-SEL-DU-02-001, 002, 003, 004, 005, 006, 007, 008, 009, 010

PARAMETERS
MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

32mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

G:QA:27 REV.02

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size

Superssion

Ref dB
MODOSONIC

Angle 60

Normal Froba

dB

TRANS dB
+2

4 MHz

8X9mm

0-150

43

-----

+14

4 MHz

10

0-100

22

-----

+6

Reporting Level

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on CABLE DUCT BUTT JOINT ME/SEL/DU-02-001,002,003,004,005,006,
007,008,009,010 as per the details given above and the results are as follows
OBSERVATION
Tower
No.

Joint No.

Thk (mm)

Weld Length
(mm)

001

J1

32

200

------

-------

-------

------

002

J1

32

200

------

-------

-------

------

003

J1

32

200

------

-------

-------

------

004

J1

32

200

------

-------

-------

------

005

J1

32

200

------

-------

-------

------

006

J1

32

200

------

-------

-------

------

007

J1

32

200

------

-------

-------

------

008

J1

32

200

------

-------

-------

------

009

J1

32

200

------

-------

-------

------

010

J1

32

200

------

-------

-------

------

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect
Depth

Inspecting Authority

RT NO:
/UT/091/09

, 010

inal welding

27 REV.02

NING LEVEL
TRANS dB
+2

004,005,006,

Result

Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable

ng Authority

METAL ENGINEERS
E- 68-70, Developed Plots Estate, Thuvakudi, Tiruchirapalli 620015.
Ph: 91 431 2500356, Fax: 91 431 2500356
e-mail : metalengineers2005@yahoo.com

ULTRASONIC TEST REPORT

Customer
Drawing No
Date of Test
Reporting Date
NDT Service : Supreme Excel NDT Services

REPORT NO:
SENS/ME/UT/089/09

M/s SUZLON ENERGY LTD.

S1250.74.5.23 Rev-9

NOV 18, 2009

NOV 19, 2009
Tested By

C.P.SATHIYAMURTHY

Project :Ultrasonic Testing on Identification No: ME-SEL-DU-01-001, 002, 003, 004, 005, 006, 008

PARAMETERS
MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

32mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

G:QA:27 REV.02

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size

Superssion

Ref dB
MODOSONIC

Angle 60

Normal Froba

dB

TRANS dB
+2

4 MHz

8X9mm

0-150

43

-----

+14

4 MHz

10

0-100

22

-----

+6

Reporting Level

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on CABLE DUCT BUTT JOINT ME/SEL/DU-01-001,002,003,004,005,006,008
as per the details given above and the results are as follows
OBSERVATION
Tower
No.

Joint No.

Thk (mm)

Weld Length
(mm)

001

J1

32

250

------

-------

-------

------

002

J1

32

250

------

-------

-------

------

003

J1

32

250

------

-------

-------

------

004

J1

32

250

------

-------

-------

------

005

J1

32

250

------

-------

-------

------

006

J1

32

250

------

-------

-------

------

008

J1

32

250

------

-------

-------

------

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect
Depth

Inspecting Authority

RT NO:
/UT/089/09

inal welding

27 REV.02

NING LEVEL
TRANS dB
+2

04,005,006,008

Result

Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable

ng Authority

METAL ENGINEERS
E- 68-70, Developed Plots Estate, Thuvakudi, Tiruchirapalli 620015.
Ph: 91 431 2500356, Fax: 91 431 2500356
e-mail : metalengineers2005@yahoo.com

ULTRASONIC TEST REPORT

Customer
Drawing No
Date of Test
Reporting Date
NDT Service : Supreme Excel NDT Services

REPORT NO:
SENS/ME/UT/090/09

M/s SUZLON ENERGY LTD.

S1250.74.5.23 Rev-9

NOV 19, 2009

NOV 20, 2009
Tested By

C.P.SATHIYAMURTHY

Project :Ultrasonic Testing on Identification No: ME-SEL-DU-01-007, 009

PARAMETERS
MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

32mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

Superssion

OPERATING PROCEDURE

G:QA:27 REV.02

Range

SCANNING LEVEL

Ref dB
MODOSONIC

Angle 60

Normal Froba

dB

TRANS dB
+2

4 MHz

8X9mm

0-150

43

-----

+14

4 MHz

10

0-100

22

-----

+6

Reporting Level

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on CABLE DUCT BUTT JOINT ME/SEL/DU-01-007,009 REPAIRS RECTIFIED
as per the details given above and the results are as follows

Tower
No.

Joint No.

Thk (mm)

OBSERVATION

Result

007

J1

32

No Recordable Indications

Acceptable

009

J2

32

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

RT NO:
/UT/090/09

inal welding

27 REV.02

NING LEVEL
TRANS dB
+2

RS RECTIFIED

Result
Acceptable
Acceptable

ng Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/070/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

OCT 26, 2009

OCT 27, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-051-T2

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-051-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 19

16

(300-600)

No Recordable Indications

Acceptable

LS 23

16

(300-600)

No Recordable Indications

Acceptable

CS 20

16

(6000-6300)

No Recordable Indications

Acceptable

CS 24

16

(5100-5400)

No Recordable Indications

Acceptable

CS 25

16

(4200-4500)(4800-5100)

No Recordable Indications

Acceptable

CS 26

16

(4500-4800)

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/055/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 17, 2009

NOV 18, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-050-T3

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

51

-----

dB

TRANS dB

+14

+2

G:QA:27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-050-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 11

14

9142

------

-------

-------

------

Acceptable

CS 12

14

9302

4200-4500

175

Slag

Repair

CS 13

14

9495

300-600

100

Slag

Repair

CS 14

14

9687

------

-------

-------

------

Acceptable

CS 15

14

9880

6600-6900

150

Slag

Repair

CS 16

14

10072

------

-------

-------

------

Acceptable

CS 17

14

10264

------

-------

-------

------

Acceptable

CS 18

14 & 16

10455

------

-------

-------

------

Acceptable

CS 19

16

10647

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/056/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 17, 2009

NOV 18, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-050-T3

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

51

-----

dB

TRANS dB

+14

+2

G:QA:27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-050-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 10

14

1895

------

-------

-------

------

Acceptable

LS 11

14

2283

------

-------

-------

------

Acceptable

LS 12

14

2281

0-300

150

Slag

Repair

LS 13

14

2279

0-300

85

Slag

Repair

LS 14

14

2276

------

-------

-------

------

Acceptable

LS 15

14

2274

------

-------

-------

------

Acceptable

LS 16

16

2272

0-300

130

Slag

Repair

LS 17

16

2270

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/059/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 20, 2009

NOV 21, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-050-T3

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14 /16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

G:QA:27 REV.02

PROBE

Frequency

Crystal Size

Superssion Range

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70o

4 MHz

Reporting Level

8X9mm

0-100

48

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-050-T3 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 12

14

(0-300)

No Recordable Indications

Acceptable

LS 13

14

(0-300)

No Recordable Indications

Acceptable

LS 16

16

(0-300)

No Recordable Indications

Acceptable

CS 12

14

(4200-4500)

No Recordable Indications

Acceptable

CS 13

14

(300-600)

No Recordable Indications

Acceptable

CS 15

14

(6600-6900)

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/057/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 18, 2009

NOV 19, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-054-T2

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-054-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 20

16

10647

------

-------

-------

------

Acceptable

CS 21

16

10768

------

-------

-------

------

Acceptable

CS 22

16

10964

6300-6600

80

Slag

Repair

CS 23

16

11161

0-300, 3000-3300

100

Slag

7, 6

Repair

CS 24

16

11358

------

-------

-------

------

Acceptable

CS 25

16

11554

------

-------

-------

------

Acceptable

CS 26

16

11750

6900-7200

125

Slag

Repair

CS 27

16

11946

900-1200,
2700-3000

85, 145

Slag

6, 6

Repair

CS 28

16

12142

1500-1800

175

Slag

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/058/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 18, 2009

NOV 19, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-054-T2

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-054-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 18

16

1437

------

-------

-------

------

Acceptable

LS 19

16

2345

------

-------

-------

------

Acceptable

LS 20

16

2343

300-600

125

Slag

Repair

LS 21

16

2341

------

-------

-------

------

Acceptable

LS 22

16

2339

300-600

100

Slag

Repair

LS 23

16

2337

------

-------

-------

------

Acceptable

LS 24

16

2335

------

-------

-------

------

Acceptable

LS 25

16

2333

900-1200

150

Slag

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/061/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 26, 2009

NOV 27, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-054-T2

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-054-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 20

16

300-600

No Recordable Indications

Acceptable

LS 22

16

300-600

No Recordable Indications

Acceptable

LS 25

16

900-1200

No Recordable Indications

Acceptable

CS 22

16

6300-6600

No Recordable Indications

Acceptable

CS 23

16

0-300, 3000-3300

No Recordable Indications

Acceptable

CS 26

16

6900-7200

No Recordable Indications

Acceptable

CS 27

16

900-1200, 2700-3000

No Recordable Indications

Acceptable

CS 28

16

1500-1800

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/083/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 6, 2009
NOV 7, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-053-T2

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-053-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 20

16

900-1200

No Recordable Indications

Acceptable

LS 23

16

0-300

No Recordable Indications

Acceptable

CS 21

16

0-300

No Recordable Indications

Acceptable

CS 23

16

3000-3300

No Recordable Indications

Acceptable

CS 26

16

0-300

No Recordable Indications

Acceptable

CS 28

16

6600-6900

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/087/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 12, 2009

NOV 13, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-054-T4

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10/12/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

51

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-054-T4 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 7

12

0-300

No Recordable Indications

Acceptable

CS 2

10

5400-5700

No Recordable Indications

Acceptable

CS 5

10

600-900

No Recordable Indications

Acceptable

CS 8

12

3300-3600

No Recordable Indications

Acceptable

CS 9

12

0-300

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/102/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 21, 2009

NOV 23, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-053-T1

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18/20/25/30mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

48

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-053-T1 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

CS 29

16

0-300, 6600-6900

No Recordable Indications

Acceptable

CS 32

18

6900-7200

No Recordable Indications

Acceptable

CS 33

18&20

0-300

No Recordable Indications

Acceptable

CS 36

25&30

3300-3600

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/057/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 18, 2009

NOV 19, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-054-T2

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-054-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 20

16

10647

------

-------

-------

------

Acceptable

CS 21

16

10768

------

-------

-------

------

Acceptable

CS 22

16

10964

6300-6600

80

Slag

Repair

CS 23

16

11161

0-300, 3000-3300

100

Slag

7, 6

Repair

CS 24

16

11358

------

-------

-------

------

Acceptable

CS 25

16

11554

------

-------

-------

------

Acceptable

CS 26

16

11750

6900-7200

125

Slag

Repair

CS 27

16

11946

900-1200,
2700-3000

85, 145

Slag

6, 6

Repair

CS 28

16

12142

1500-1800

175

Slag

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/070/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

DEC 7, 2009
DEC 8, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-055-T4

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10/12/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

46

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-055-T4 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 4

10

900-1200

No Recordable Indications

Acceptable

CS 2

10

0-300

No Recordable Indications

Acceptable

CS 3

10

2400-2700

No Recordable Indications

Acceptable

CS 4

10

3300-3600

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/068/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 27, 2009

NOV 28, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-055-T4

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-055-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 1

20

7697

------

-------

-------

------

Acceptable

CS 2

10

7674

0-300

100

Slag

Repair

CS 3

10

7784

2400-2700

125

Slag

Repair

CS 4

10

7978

3300-3600

90

Slag

Repair

CS 5

10

8173

------

-------

-------

------

Acceptable

CS 6

10

8367

------

-------

-------

------

Acceptable

CS 7

10 & 12

8561

------

-------

-------

------

Acceptable

CS 8

12

8755

------

-------

-------

------

Acceptable

CS 9

12

8949

------

-------

-------

------

Acceptable

CS 10

12

9142

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/069/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

NOV 27, 2009

NOV 28, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-055-T4

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-055-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 1

20

500

------

-------

-------

------

Acceptable

LS 2

10

1296

------

-------

-------

------

Acceptable

LS 3

10

2298

------

-------

-------

------

Acceptable

LS 4

10

2296

900-1200

125

Slag

Repair

LS 5

10

2294

------

-------

-------

------

Acceptable

LS 6

10

2292

------

-------

-------

------

Acceptable

LS 7

12

2290

------

-------

-------

------

Acceptable

LS 8

12

2288

------

-------

-------

------

Acceptable

LS 9

12

2286

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/106/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

DEC 04, 2009

DEC 05, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-051-T3

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

51

-----

dB

TRANS dB

+14

+2

G:QA:27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-051-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 11

14

9142

------

-------

-------

------

Acceptable

CS 12

14

9302

3600-3900

150

Slag

Repair

CS 13

14

9495

------

-------

-------

------

Acceptable

CS 14

14

9687

------

-------

-------

------

Acceptable

CS 15

14

9880

------

-------

-------

------

Acceptable

CS 16

14

10072

900-1200

125

Slag

Repair

CS 17

14

10264

300-600, 5400-5700

75, 175

Slag

6,8

Repair

CS 18

14 & 16

10455

------

-------

-------

------

Acceptable

CS 19

16

10647

6000-6300

150

Slag

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/105/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

DEC 04, 2009

DEC 05, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-051-T3

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

51

-----

dB

TRANS dB

+14

+2

G:QA:27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-051-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 10

14

1895

------

-------

-------

------

Acceptable

LS 11

14

2283

------

-------

-------

------

Acceptable

LS 12

14

2281

600-900

125

Slag

Repair

LS 13

14

2279

------

-------

-------

------

Acceptable

LS 14

14

2276

0-300

100

Slag

Repair

LS 15

14

2274

------

-------

-------

------

Acceptable

LS 15-1

14

2274

------

-------

-------

------

Acceptable

LS 16

16

2272

------

-------

-------

------

Acceptable

LS 17

16

2270

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/107/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

DEC 07, 2009

DEC 08, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-051-T3

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14 /16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

G:QA:27 REV.02

PROBE

Frequency

Crystal Size

Superssion Range

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70o

4 MHz

Reporting Level

8X9mm

0-100

48

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-051-T3 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 12

14

600-900

No Recordable Indications

Acceptable

LS 14

14

0-300

No Recordable Indications

Acceptable

CS 12

14

3600-3900

No Recordable Indications

Acceptable

CS 16

14

900-1200

No Recordable Indications

Acceptable

CS 17

14

300-600, 5400-5700

No Recordable Indications

Acceptable

CS 19

16

6000-6300

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/069/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

OCT 30, 2009

OCT 31, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-051-T1

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18/20/25/30mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

SEL/F/QA/70

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

46

-----

dB

TRANS dB

+14

+2

SEL/F/QA/70 Para 14.0, 14.2, 14.3

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-051-T1 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 29

16

12145

------

-------

-------

------

Acceptable

CS 30

16 & 18

12147

0-300

100

Slag

10

Repair

CS 31

18

12153

------

-------

-------

------

Acceptable

CS 32

18

12159

0-300

75

Slag

10

Repair

CS 33

18 & 20

12165

------

-------

-------

------

Acceptable

CS 34

20 & 25

12171

3900-4200

85

Slag

10

Repair

CS 35

25

12177

------

-------

-------

------

Acceptable

CS 36

25 & 30

12183

------

-------

-------

------

Acceptable

CS 37

30

12189

5400-5700

125

Slag

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/204/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

FEB 12, 2010

FEB 13, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-056-T1

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18/20/25/30mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-175

51

-----

dB

TRANS dB

+14

+2

G:QA:27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-056-T1 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 26

16

760

------

-------

-------

------

Acceptable

LS 27

18

2440

600-900

150

Slag

Repair

LS 28

18

2440

------

-------

-------

------

Acceptable

LS 29

18

2440

------

-------

-------

------

Acceptable

LS 30

20

2440

600-900

200

Slag

Repair

LS 31

25

2440

------

-------

-------

------

Acceptable

LS 32

25

2440

------

-------

-------

------

Acceptable

LS 33

30

2420

------

-------

-------

------

Acceptable

LS 33-1

30

2420

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/203/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

FEB 12, 2010

FEB 13, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-056-T1

PARAMETERS

MATERIAL

IS 2062 GR.B, S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18/20/25/30mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

51

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-056-T1 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 29

16

12145

------

-------

-------

------

Acceptable

CS 30

16 & 18

12147

------

-------

-------

------

Acceptable

CS 31

18

12153

2100-2400

100

Slag

Repair

CS 32

18

12159

------

-------

-------

------

Acceptable

CS 33

18 & 20

12165

900-1200

75

Slag

Repair

CS 34

20 & 25

12171

------

-------

-------

------

Acceptable

CS 35

25

12177

------

-------

-------

------

Acceptable

CS 36

25 & 30

12183

------

-------

-------

------

Acceptable

CS 37

30

12189

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/206/09

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

FEB 13, 2010

FEB 14, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-056-T1

PARAMETERS

MATERIAL

IS 2062 GR.B, S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18/20/25/30mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

46

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-056-T1 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 27

18

600-900

No Recordable Indications

Acceptable

LS 30

20

600-900

No Recordable Indications

Acceptable

CS 31

18

2100-2400

No Recordable Indications

Acceptable

CS 33

18&20

900-1200

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/094/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

DEC 11, 2009

DEC 12, 2009
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-78.6-V3-010-T2

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

51

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-010-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 18

18

0-300

No Recordable Indications

Acceptable

CS 19

16&17

0-300

No Recordable Indications

Acceptable

CS 21

18

3900-4200

No Recordable Indications

Acceptable

CS 23

19&20

6900-7200

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/093-3/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

DEC 08, 2009

DEC 09, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-010-T2

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

51

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-010-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 18

16

12616

------

-------

-------

------

Acceptable

CS 24

20

12629

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/126-1/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

DEC 01, 2009

DEC 02 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-011-T1

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

20/21/22/33mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

51

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-011-T1 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 22

20

2380

------

-------

-------

------

Acceptable

LS 23

21

2940

------

-------

-------

------

Acceptable

LS 24

22

2940

------

-------

-------

------

Acceptable

LS 25

22

2940

------

-------

-------

------

Acceptable

LS 26

33

2940

0-300

100

Slag

10

Repair

LS 27

33

2940

------

-------

-------

------

Acceptable

C.P.Sathyamurthy

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS

Defect Depth

Result

Inspecting Authority

ASNT Level II
Date:

ME/QC

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/126-2/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

DEC 01, 2009

DEC 02 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-011-T1

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

20/21/22/33mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

51

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-011-T1 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 25

20

12629

------

-------

-------

------

Acceptable

CS 26

20&21

12631

1500-1800

150

Slag

10

Repair

CS 27

21&22

12633

0-300

90

Slag

11

Repair

CS 28

22

12635

3000-3300

125

Slag

10

Repair

CS 29

22&33

12671

------

-------

-------

------

Acceptable

CS 30

33

12671

1200-1500

100

Slag

15

Repair

CS 31

33

12671

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : Metal Engineers /QC
Project

REPORT NO:
SENS/ME/UT/142/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

DEC 29 , 2009
DEC 30 2009
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-78.6-V3-011-T2

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

19mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

51

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CORRECTION AREAS
OF TOWER NO : ME-78.6-V3-011-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

T20B

19

300

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

------

METAL ENGINEERS
ME/QC

-------

-------

Defect Depth

------

Result

Acceptable

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/120/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

DEC 15, 2009

DEC 16, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-010-T3

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

49

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-010-T3 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

CS 13

13 & 14

3000-3300, 5700-6000

No Recordable Indications

Acceptable

CS 14

14

1500-1800

No Recordable Indications

Acceptable

LS 9

12

600-900

No Recordable Indications

Acceptable

LS 12

14

900-1200

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/119/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

DEC 15, 2009

DEC 16, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-010-T3

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

51

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF FLANGE AREAS
OF TOWER NO : ME-78.6-V3-010-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 10

12

12604

------

-------

-------

------

Acceptable

CS 17

16

12616

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/78-1/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

DEC 21, 2009

DEC 22, 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-012-T3

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

49

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-012-T3 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 9

12

0-300

No Recordable Indications

Acceptable

LS 12

14

0-300

No Recordable Indications

Acceptable

LS 14

15

0-300

No Recordable Indications

Acceptable

CS 13

13&14

6600-6900

No Recordable Indications

Acceptable

CS 14

14

4200-4500

No Recordable Indications

Acceptable

CS 15

14&15

4800-5100

No Recordable Indications

Acceptable

CS 17

16

5100-5400

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit -IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/78/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

DEC 17, 2009

DEC 18 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-012-T3

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-012-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 10

12

12604

------

-------

-------

------

Acceptable

CS 11

12&13

12605

------

-------

-------

------

Acceptable

CS 12

13

12607

------

-------

-------

------

Acceptable

CS 13

13&14

12609

6600-6900

102

Slag

Repair

CS 14

14

12611

4200-4500

97

Slag

Repair

CS 15

14&15

12613

4800-5100

83

Slag

Repair

CS 16

15&16

12614

------

-------

-------

------

Acceptable

CS 17

16

12616

5100-5400

89

Slag

Repair

C.P.Sathyamurthy
ASNT Level II

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit -IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/158/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

JAN 02, 2010

JAN 04 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-014-T3

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/13/14/15/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-014-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 10

12

12604

------

-------

-------

------

Acceptable

CS 11

12&13

12605

4800-5100

90

Slag

Repair

CS 12

13

12607

------

-------

-------

------

Acceptable

CS 13

13&14

12609

1200-1500

75

Slag

Repair

CS 14

14

12611

------

-------

-------

------

Acceptable

CS 15

14&15

12613

------

-------

-------

------

Acceptable

CS 16

15&16

12614

3000-3300

85

Slag

Repair

CS 17

16

12616

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/159/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

JAN 05, 2010

JAN 06, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-014-T3

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/13/14/15/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

49

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-014-T3 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 9

12

1200-1500

No Recordable Indications

Acceptable

LS 15

16

1200-1500

No Recordable Indications

Acceptable

CS 11

12&13

4800-5100

No Recordable Indications

Acceptable

CS 13

13&14

1200-1500

No Recordable Indications

Acceptable

CS 16

15&16

3000-3300

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/166/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

DEC 26, 2010

DEC 27, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-014-T1

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

20/21/22/33mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

49

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-014-T1 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 23

21

0-300

No Recordable Indications

Acceptable

LS 26

33

900-1200

No Recordable Indications

Acceptable

CS 26

20&21

2400-2700

No Recordable Indications

Acceptable

CS 29

22&33

4800-5100

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/178/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

JAN 21, 2010

JAN 22, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-015-T1

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

33mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

Normal Probe

dB

TRANS dB
+2

4 MHz

8X9mm

0-150

48

-----

+14

4 MHz

10mm

0-150

22

-----

+6

Reporting Level

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on DOOR FRAME WITH SHELL AREAS OF
TOWER NO : ME-78.6-V3-015-T1 as per the details given above and the results are as follows

Joint No. -

Thk (mm)
-

DOOR FRAME WITH SHELL

C.P.Sathyamurthy
ASNT Level II
Date:

Weld Length (mm)

5300MM

OBSERVATION

No Recordable Indications

METAL ENGINEERS
ME/QC

Result

Acceptable

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/122/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

NOV 26, 2010

DEC 16 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-010-T4

PARAMETERS

MATERIAL

S355JO, S255JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

17/11/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

51

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-010-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 1

17

8837

------

-------

-------

------

Acceptable

CS 2

11

9299

1500-1800

65

Slag

Repair

CS 3

11

9777

------

-------

-------

------

Acceptable

CS 4

11

10251

------

-------

-------

------

Acceptable

CS 5

11

10725

0-300

150

Slag

Repair

CS 6

11

11200

0-300

100

Slag

Repair

CS 7

11&12

11668

------

-------

-------

------

Acceptable

CS 8

12

12136

4800-5100

85

Slag

Repair

CS 9

12

12604

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/131/09

M/s SUZLON ENERGY LTD.

S1250-74.5-02 Rev.09

JAN 30, 2010

FEB 01 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-053-T3

PARAMETERS

MATERIAL

IS 2062 Gr.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-053-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 10

14

1895

0-300

95

Slag

Repair

LS 11

14

2283

------

-------

-------

------

Acceptable

LS 12

14

2281

------

-------

-------

------

Acceptable

LS 13

14

2279

------

-------

-------

------

Acceptable

LS 14

14

2276

------

-------

-------

------

Acceptable

LS 15

14

2274

------

-------

-------

------

Acceptable

LS 16

16

2272

300-600

150

Slag

Acceptable

LS 17

16

2270

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/132/09

M/s SUZLON ENERGY LTD.

S1250-74.5-02 Rev.09

JAN 30, 2010

FEB 01 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-053-T3

PARAMETERS

MATERIAL

IS 2062 Gr.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-053-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 11

14

9142

------

-------

-------

------

Acceptable

CS 12

14

9302

0-300, 5700-6000

85

Slag

6, 6

Repair

CS 13

14

9495

0-300, 5700-6000

125

Slag

6, 6

Repair

CS 14

14

9687

------

-------

-------

------

Acceptable

CS 15

14

9880

------

-------

-------

------

Acceptable

CS 16

14

10072

------

-------

-------

------

Acceptable

CS 17

14

10264

------

-------

-------

------

Acceptable

CS 18

14 & 16

10455

3300-3600

65

Slag

Repair

CS 19

16

10647

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/133/09

M/s SUZLON ENERGY LTD.

S1250-74.5-02 Rev.09

FEB 02, 2010

FEB 03, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-053-T3

PARAMETERS

MATERIAL

IS 2062 Gr.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

49

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-053-T3 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 10

14

0-300

No Recordable Indications

Acceptable

LS 16

16

300-600

No Recordable Indications

Acceptable

CS 12

14

0-300, 5700-6000

No Recordable Indications

Acceptable

CS 13

14

0-300, 5700-6000

No Recordable Indications

Acceptable

CS 18

14 & 16

3300-3600

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/119/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

JAN 13, 2010

JAN 14, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-014-T4

PARAMETERS

MATERIAL

S355JO, S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

17/11/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

49

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-014-T4 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 2

11

0-300

No Recordable Indications

Acceptable

CS 1

17

1800-2400

No Recordable Indications

Acceptable

CS 2

17&11

300-600

No Recordable Indications

Acceptable

CS 5

11

3900-4200

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/096/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

NOV 23, 2009

NOV 24 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-010-T1

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

20/21/22/33mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

51

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-010-T1 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 25

20

12629

------

-------

-------

------

Acceptable

CS 26

20&21

12631

4200-4500

75

Slag

10

Repair

CS 27

21&22

12633

3600-3900

85

Slag

Repair

CS 28

22

12635

------

-------

-------

------

Acceptable

CS 29

22&33

12671

------

-------

-------

------

Acceptable

CS 30

33

12671

6300-6600

150

Slag

Repair

CS 31

33

12671

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/095/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

NOV 23, 2009

NOV 24 2009
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-010-T1

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

20/21/22/33mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

51

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-010-T1 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 22

20

2380

------

-------

-------

------

Acceptable

LS 23

21

2940

1200-1500

85

Slag

Repair

LS 24

22

2940

------

-------

-------

------

Acceptable

LS 25

22

2940

------

-------

-------

------

Acceptable

LS 26

33

2940

------

-------

-------

------

Acceptable

LS 27

33

2940

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/110/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

JAN 11, 2010

JAN 12, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-013-T4

PARAMETERS

MATERIAL

S355JO, S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

17/11/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

51

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-013-T4 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 2

11

0-300

No Recordable Indications

Acceptable

CS 1

17

1800-2100

No Recordable Indications

Acceptable

CS 2

11

300-600

No Recordable Indications

Acceptable

CS 5

11

3900-4200

No Recordable Indications

Acceptable

CS 6

11

900-1200

No Recordable Indications

Acceptable

CS 9

12

3000-3300

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/98/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

DEC 31, 2009

JAN 01 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-012-T4

PARAMETERS

MATERIAL

S355JO, S255JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

17/11/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

51

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-012-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 1

17

8837

-------

-------

-------

------

Acceptable

CS 2

11

9299

2400-2700

95

Slag

Repair

CS 3

11

9777

------

-------

-------

------

Acceptable

CS 4

11

10251

3300-3600

75

Slag

Repair

CS 5

11

10725

-------

-------

------

Acceptable

CS 6

11

11200

88, 90

Slag

6, 5

Repair

CS 7

11&12

11668

-------

-------

------

Acceptable

CS 8

12

12136

------

-------

-------

------

Acceptable

CS 9

12

12604

7800-8100

80

Slag

Repair

C.P.Sathyamurthy
ASNT Level II

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

-----5100-5400,
33003600
------

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/216/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

FEB 19, 2010

FEB 20, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-80-V3-003-T2

PARAMETERS

MATERIAL

S355JO

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

20/21/22/23/24mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-003-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 21

24

0-300

No Recordable Indications

Acceptable

CS 21

21&22

1200-1500

No Recordable Indications

Acceptable

CS 23

23&24

0-300

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/223/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

FEB 26, 2010

FEB 27, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-016-T1

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

33mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

Normal Probe

dB

TRANS dB
+2

4 MHz

8X9mm

0-150

48

-----

+14

4 MHz

10mm

0-150

22

-----

+6

Reporting Level

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on DOOR FRAME WITH SHELL AREAS OF
TOWER NO : ME-78.6-V3-016-T1 as per the details given above and the results are as follows

Joint No. -

Thk (mm)
-

DOOR FRAME WITH SHELL

C.P.Sathyamurthy
ASNT Level II
Date:

Weld Length (mm)

5300MM

OBSERVATION

No Recordable Indications

METAL ENGINEERS
ME/QC

Result

Acceptable

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/176/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

MAR 02, 20110

MAR 03 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-017-T2

PARAMETERS

MATERIAL

S255JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

47

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-017-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 18

16

12616

6300-6600

75

Slag

10

Repair

CS 19

16 &17

12618

------

-------

-------

------

Acceptable

CS 20

17 & 18

12621

900-1200

80

Slag

Repair

CS 21

18

12623

------

-------

-------

------

Acceptable

CS 22

18&19

12625

------

-------

-------

------

Acceptable

CS 23

19&20

12627

------

-------

-------

------

Acceptable

CS 24

20

12629

6300-6600

70

Slag

10

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/175/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

MAR 02, 20110

MAR 03 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-017-T2

PARAMETERS

MATERIAL

S255JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

47

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-017-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 16

16

2380

------

-------

-------

------

Acceptable

LS 17

17

2940

------

-------

-------

------

Acceptable

LS 18

18

2940

1500-1800

90

Slag

Repair

LS 19

18

2940

------

-------

-------

------

Acceptable

LS 20

19

2940

1800-2100

85

Slag

Repair

LS 21

20

2940

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/177/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

MAR 05, 2010

MAR 06, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-017-T2

PARAMETERS

MATERIAL

S355JO, S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

47

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-017-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 18

18

1500-1800

No Recordable Indications

Acceptable

LS 20

19

1800-2100

No Recordable Indications

Acceptable

CS 18

19

6300-6600

No Recordable Indications

Acceptable

CS 20

17&18

900-1200

No Recordable Indications

Acceptable

CS 24

20

6300-6600

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/180/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

MAR 04, 20110

MAR 04 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-019-T2

PARAMETERS

MATERIAL

S255JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

47

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-019-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 18

16

12616

1500-1800

75

Slag

10

Repair

CS 19

16 &17

12618

------

-------

-------

------

Acceptable

CS 20

17 & 18

12621

1800-2100

80

Slag

Repair

CS 21

18

12623

------

-------

-------

------

Acceptable

CS 22

18&19

12625

------

-------

-------

------

Acceptable

CS 23

19&20

12627

------

-------

-------

------

Acceptable

CS 24

20

12629

1800-2100

70

Slag

10

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/179/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

MAR 04, 20110

MAR 04 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-019-T2

PARAMETERS

MATERIAL

S255JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

47

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-019-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 16

16

2380

------

-------

-------

------

Acceptable

LS 17

17

2940

------

-------

-------

------

Acceptable

LS 18

18

2940

0-300, 1200-1500

90, 50

Slag

8,6

Repair

LS 19

18

2940

------

-------

-------

------

Acceptable

LS 20

19

2940

1800-2100

85

Slag

Repair

LS 21

20

2940

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/179/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

MAR 04, 20110

MAR 04 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-019-T2

PARAMETERS

MATERIAL

S255JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

47

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-019-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 16

16

2380

------

-------

-------

------

Acceptable

LS 17

17

2940

------

-------

-------

------

Acceptable

LS 18

18

2940

0-300, 1200-1500

90, 50

Slag

8,6

Repair

LS 19

18

2940

------

-------

-------

------

Acceptable

LS 20

19

2940

1800-2100

85

Slag

Repair

LS 21

20

2940

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/196/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

MAR 11, 2010

MAR 11 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-017-T3

PARAMETERS

MATERIAL

S255JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/13/14/15/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-017-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 10

12

12604

6300-6600

80

Slag

Repair

CS 11

12&13

12605

------

-------

-------

------

Acceptable

CS 12

13

12607

------

-------

-------

------

Acceptable

CS 13

13&14

12609

------

-------

-------

------

Acceptable

CS 14

14

12611

------

-------

-------

------

Acceptable

CS 15

14&15

12613

3900-4200

80

Slag

Repair

CS 16

15&16

12614

------

-------

-------

------

Acceptable

CS 17

16

12616

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/195/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

MAR 11, 2010

MAR 11 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-017-T3

PARAMETERS

MATERIAL

S255JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/13/14/15/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-017-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 9

12

1880

------

-------

-------

------

Acceptable

LS 10

13

2940

------

-------

-------

------

Acceptable

LS 11

13

2940

300-600

70

Slag

Repair

LS 12

14

2940

0-300

75

Slag

Repair

LS 13

14

2940

------

-------

-------

------

Acceptable

LS 14

15

2940

------

-------

-------

------

Acceptable

LS 15

16

2940

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/005/10

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

APRIL 08, 2010

APRIL 08 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-78.6-V3-019-T4

PARAMETERS

MATERIAL

S255JO, S255JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

11/12/17mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

46

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-V3-019-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 1

17

8837

3900-4200

85

L/F

Repair

CS 2

17&11

9318

------

-------

-------

------

Acceptable

CS 3

11

9299

4800-5100

80

L/F

Repair

CS 4

11

9777

------

-------

-------

------

Acceptable

CS 5

11

10251

------

-------

-------

------

Acceptable

CS 6

11

10725

8100-8400

80

Slag

Repair

CS 7

11&12

11200

------

-------

-------

------

Acceptable

CS 8

12

11669

------

-------

-------

------

Acceptable

CS 9

12

11668

2100-2400

75

Slag

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit -I
Thuvakudi,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/005/10

M/s SUZLON ENERGY LTD.

S1250.74.5.02 REV.9

APRIL 08, 2010

APRIL 08, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-74.5-058-T1

PARAMETERS

MATERIAL

IS 2062 GR.B

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

25/30mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL
dB

TRANS dB

Angle 60o

4 MHz

8X9mm

0-150

MODOSONIC
48

-----

+14

+2

Normal probe

4 MHz

10mm

0-100

22

-----

+14

+2

Reporting Level

G:QA:27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on DOOR FRAME WITH SHELL AND DUCT AREA OF
AREA OF TOWER NO : ME-74.5-058-T1 as per the details given above and the results are as follows

Joint No.-Thk (mm)-Weld Length (mm)

OBSERVATION

Result

No Recordable Indications

Acceptable

DOOR FRAME WITH SHELL - 4550MM

CABLE DUCT WITH SHELL 1 - 1130mm

CABLE DUCT WITH SHELL 1 - 1130mm

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/006/10

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

APRIL 08, 2010

APRIL 08 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-78.6-V3-019-T4

PARAMETERS

MATERIAL

S255JO, S255JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

11/12/17mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

46

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-V3-019-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 1

17

2653

1800-2100

90

Slag

Repair

LS 2

11

2740

------

-------

-------

------

Acceptable

LS 3

11

2730

------

-------

-------

------

Acceptable

LS 4

11

2720

------

-------

-------

------

Acceptable

LS 5

11

2710

------

-------

-------

------

Acceptable

LS 6

11

2700

------

-------

-------

------

Acceptable

LS 7

12

2690

------

-------

-------

------

Acceptable

LS 8

12

2680

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/009/10

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

April 12, 2010

April 12, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-019-T4

PARAMETERS

MATERIAL

S355JO, S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

11/12/17mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

47

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-019-T4 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 1

18

1800-2100

No Recordable Indications

Acceptable

CS 1

19

3900-4200

No Recordable Indications

Acceptable

CS 3

19

4800-5100

No Recordable Indications

Acceptable

CS 6

17&18

8100-8400

No Recordable Indications

Acceptable

CS 9

20

2100-2400

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/031/10

M/s SUZLON ENERGY LTD.

Drg No. M200.0049 Rev.02

May 15, 2010

May 15, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-M-II-002-T3

PARAMETERS

MATERIAL

S355JR, S355JO

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10/11mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

46

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-M-II-002-T3 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

CS 11

10

4500-4800

No Recordable Indications

Acceptable

CS 12

10

2100-2400

No Recordable Indications

Acceptable

CS 13

10

1200-1500

No Recordable Indications

Acceptable

CS 15

11

1200-1500

No Recordable Indications

Acceptable

CS 16

11

1800-2100

No Recordable Indications

Acceptable

LS 10

10

900-1200

No Recordable Indications

Acceptable

LS 12

10

1800-2100

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : SEL
Project

REPORT NO:
SENS/ME/UT/034/10

M/s SUZLON ENERGY LTD.

Drg No. M200.0049 Rev.02

May 17, 2010

May 17, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-M-II-002-T2

PARAMETERS

MATERIAL

S355JR, S355JO

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10/11mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

46

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-M-II-002-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

CS 17

12

600-900

No Recordable Indications

Acceptable

CS 20

13

300-600

No Recordable Indications

Acceptable

CS 21

14

8700-9000

No Recordable Indications

Acceptable

CS 23

14

2100-2400

No Recordable Indications

Acceptable

LS 18

12

0-300

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/027/10

M/s SUZLON ENERGY LTD.

Drg No. M200.0049 Rev.02

MAY 04, 2010

MAY 04, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-M-II-001-T4

PARAMETERS

MATERIAL

S355JR, S355JO

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10/12/mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

28

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-74.5-M-II-001-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 1

12

590

------

-------

-------

------

Acceptable

LS 2

10

2610

------

-------

-------

------

Acceptable

LS 3

10

2590

1500-1800

85

Slag

repair

LS 4

10

2560

------

-------

-------

------

Acceptable

LS 5

10

2540

300-600

80

Slag

repair

LS 6

10

2520

------

-------

-------

------

Acceptable

LS 7

10

2490

------

-------

-------

------

Acceptable

LS 8

10

2470

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/026/10

M/s SUZLON ENERGY LTD.

Drg No. M200.0049 Rev.02

MAY 04, 2010

MAY 04, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-M-II-001-T4

PARAMETERS

MATERIAL

S355JR, S355JO

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10/12/mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

28

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-74.5-M-II-001-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 1

12

7647

------

-------

-------

------

Acceptable

CS 2

12 &10

7805

------

-------

-------

------

Acceptable

CS 3

10

8508

------

-------

-------

------

Acceptable

CS 4

10

9205

------

-------

-------

------

Acceptable

CS 5

10

9894

3900-4200

85

Slag

Repair

CS 6

10

10578

4500-4800

85

Slag

Repair

CS 7

10

11256

4800-5100

90

L/F

Repair

CS 8

10

11927

------

-------

-------

------

Acceptable

CS 9

10

12592

4800-5100

80

Slag

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : SEL
Project

REPORT NO:
SENS/ME/UT/032/10

M/s SUZLON ENERGY LTD.

Drg No. M200.0049 Rev.02

May 15, 2010

May 15, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-M-II-001-T4

PARAMETERS

MATERIAL

S355JR, S355JO

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10/12mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

46

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-M-II-001-T4 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

CS 5

10

3900-4200

No Recordable Indications

Acceptable

CS 6

10

4500-4800

No Recordable Indications

Acceptable

CS 7

10

4800-5100

No Recordable Indications

Acceptable

CS 9

10

4800-5100

No Recordable Indications

Acceptable

LS 3

10

1500-1800

No Recordable Indications

Acceptable

LS 5

10

300-600

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : SEL
Project

REPORT NO:
SENS/ME/UT/043/10

M/s SUZLON ENERGY LTD.

Drg No. M200.0049 Rev.02

May 31, 2010

May 31, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-M-II-002-T4

PARAMETERS

MATERIAL

S355JR, S355JO

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

10/12mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

46

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-M-II-002-T4 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

CS 4

10

0-300

No Recordable Indications

Acceptable

CS 5

10

5400-5700

No Recordable Indications

Acceptable

CS 8

10

1500-1800

No Recordable Indications

Acceptable

LS 8

10

1200-1500

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : SEL
Project

REPORT NO:
SENS/ME/UT/061/10

M/s SUZLON ENERGY LTD.

Drg No. M200.0049 Rev.02

May 24, 2010

May 24, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-74.5-M-II-002-T1

PARAMETERS

MATERIAL

S355JR, S355JO

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

15/16/17/22mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

PX20
Angle 60o
Reporting Level

4 MHz

Reporting Level

8X9mm

0-100

28

dB
-----

TRANS dB

+6

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-74.5-M-II-002-T1 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

CS 26

15

900-1200

No Recordable Indications

Acceptable

CS 27

16

4200-4500, 0-300

No Recordable Indications

Acceptable

CS 29

17

5700-6000

No Recordable Indications

Acceptable

CS 30

22

5100-5400

No Recordable Indications

Acceptable

LS 22

15

0-300

No Recordable Indications

Acceptable

LS 25

17

600-900

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/046/10

M/s SUZLON ENERGY LTD.

Drg No. M200.0010 Rev.14

JUNE 05, 2010

JUNE 05, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-80-V3-004-T2

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

20/21/22/23/24mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

28

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-80-V3-004-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 18

20

12629

------

-------

-------

------

Acceptable

CS 19

20

12632

------

-------

-------

------

Acceptable

CS 20

20&21

12634

------

-------

-------

------

Acceptable

CS 21

21&22

12637

5100-5400

80

L/F

15

Repair

CS 22

22&23

12640

1200-1500

90

Slag

Repair

CS 23

23&24

12642

6300-6600

75

Slag

16

Repair

CS 24

24

12645

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/047/10

M/s SUZLON ENERGY LTD.

Drg No. M200.0010 Rev.14

JUNE 05, 2010

JUNE 05, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-80-V3-004-T2

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

20/21/22/23/24mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

28

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-80-V3-004-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 16

20

2940

------

-------

-------

------

Acceptable

LS 17

20

2940

------

-------

-------

------

Acceptable

LS 18

21

2940

1200-1500

85

Slag

Repair

LS 19

22

2940

------

-------

-------

------

Acceptable

LS 20

23

2940

0-300

95

Slag

15

Repair

LS 21

24

2940

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : RPPL
Project

REPORT NO:
SENS/ME/UT/063/10

M/s Regen Powertec India

30.02.3140.01 Rev-D & 30.02.3140.22 Rev-E

MAY 28, 2010

MAY 28, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S4

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/18mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

PX20
Angle 60o

4 MHz

Reporting Level

8X9mm

0-100

28

dB
-----

TRANS dB

+6

ABOVE 50% OF DAC

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S4 as per the details given above and the results are as
follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

CS 3

12

Seg (21-22)

No Recordable Indications

Acceptable

CS 5

12

Seg (18-19)

No Recordable Indications

Acceptable

CS 9

12

Seg (15-16)

No Recordable Indications

Acceptable

CS 10

12

Seg (23-24)

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : RPPL
Project

REPORT NO:
SENS/ME/UT/065/10

M/s Regen Powertec India

30.02.3140.01 Rev-D & 30.02.3140.22 Rev-E

JUNE 11, 2010

JUNE 11, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S4

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/18mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

PX20
Angle 60o

4 MHz

Reporting Level

8X9mm

0-150

30

dB
-----

TRANS dB

+6

ABOVE 50% OF DAC

Remarks

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS

10% UT Witnessed

ME/QC

Date:
For RPPL

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : RPPL
Project

REPORT NO:
SENS/ME/UT/054/10

M/s Regen Powertec India

30.02.3140.01 Rev-D & 30.02.3140.22 Rev-E

MAY 25, 2010

MAY 25, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S3

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

PX20
Angle 60o

4 MHz

Reporting Level

8X9mm

0-150

30

dB
-----

TRANS dB

+6

ABOVE 50% OF DAC

Remarks

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS

10% UT Witnessed

ME/QC

Date:
For RPPL

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,
Inspected By : RPPL
Project

M/s Regen Powertec India

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15

REPORT NO:
SENS/ME/UT/051/10

30.02.3140.01 Rev-D & 30.02.3140.22 Rev-E

MAY 19, 2010

MAY 19, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S4

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/18mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

PX20
Angle 60o

4 MHz

Reporting Level

8X9mm

0-100

28

dB
-----

TRANS dB

+6

ABOVE 50% OF DAC

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S4 as per the details given above and the results are as
follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 12

14

Seg (4-5)

No Recordable Indications

Acceptable

LS 17-1

14

Seg (1-2)

No Recordable Indications

Acceptable

CS 14

14

Seg (4-5)

No Recordable Indications

Acceptable

CS 17

14

Seg (9-10)(5-6)

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : RPPL
Project

REPORT NO:
SENS/ME/UT/062/10

M/s Regen Powertec India

30.02.3140.01 Rev-D & 30.02.3140.19 Rev-E

MAY 22, 2010

MAY 22, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S1

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

PX20
Angle 60o

4 MHz

Reporting Level

8X9mm

0-150

30

dB
-----

TRANS dB

+6

ABOVE 50% OF DAC

Remarks

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS

10% UT Witnessed

ME/QC

Date:
For RPPL

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,
Inspected By : RPPL
Project

M/s Regen Powertec India

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15

REPORT NO:
SENS/ME/UT/041/10

30.02.3140.01 Rev-D & 30.02.3140.19 Rev-E

MAY 15, 2010

MAY 15, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S1

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

18/20/22/30mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60o

4 MHz

Reporting Level

8X9mm

0-100

28

dB
-----

TRANS dB

+6

ABOVE 50% OF DAC

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S1 as per the details given above and the results are as
follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 32

20

Seg (3-4)

No Recordable Indications

Acceptable

LS 34

20

Seg (2-3)

No Recordable Indications

Acceptable

CS 34

18&20

Seg (0-1)

No Recordable Indications

Acceptable

CS 35

20

Seg (8-9)

No Recordable Indications

Acceptable

CS 38

20&22

Seg (11-12)

No Recordable Indications

Acceptable

CS 41

30

Seg (0-1)

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS
ME/QC

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : RPPL
Project

REPORT NO:
SENS/ME/UT/053/10

M/s Regen Powertec India

30.02.3140.01 Rev-D & 30.02.3140.21 Rev-E

MAY 22, 2010

MAY 22, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S3

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

PX20
Angle 60o

4 MHz

Reporting Level

8X9mm

0-150

30

dB
-----

TRANS dB

+6

ABOVE 50% OF DAC

Remarks

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS

10% UT Witnessed

ME/QC

Date:
For RPPL

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,
Inspected By : RPPL
Project

M/s Regen Powertec India

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15

REPORT NO:
SENS/ME/UT/050/10

30.02.3140.01 Rev-D & 30.02.3140.21 Rev-E

MAY 19, 2010

MAY 19, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S3

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60o

4 MHz

Reporting Level

8X9mm

0-100

28

dB
-----

TRANS dB

+6

ABOVE 50% OF DAC

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S3 as per the details given above and the results are as
follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 12

14

Seg (4-5)

No Recordable Indications

Acceptable

LS 17-1

14

Seg (1-2)

No Recordable Indications

Acceptable

CS 14

14

Seg (4-5)

No Recordable Indications

Acceptable

CS 17

14

Seg (9-10) (5-6)

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : RPPL
Project

REPORT NO:
SENS/ME/UT/052/10

M/s Regen Powertec India

30.02.3140.01 Rev-D & 30.02.3140.20 Rev-E

MAY 19, 2010

MAY 19, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S2

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

14mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

PX20
Angle 60o

4 MHz

Reporting Level

8X9mm

0-150

30

dB
-----

TRANS dB

+6

ABOVE 50% OF DAC

Remarks

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS

10% UT Witnessed

ME/QC

Date:
For RPPL

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,
Inspected By : RPPL
Project

M/s Regen Powertec India

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15

REPORT NO:
SENS/ME/UT/042/10

30.02.3140.01 Rev-D & 30.02.3140.20 Rev-E

MAY 15, 2010

MAY 15, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S2

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60o

4 MHz

Reporting Level

8X9mm

0-100

28

dB
-----

TRANS dB

+6

ABOVE 50% OF DAC

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S2 as per the details given above and the results are as
follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 25

16

Seg (1-2)

No Recordable Indications

Acceptable

LS 25-1

16

Seg (1-2)

No Recordable Indications

Acceptable

CS 24

16

Seg (12-13)

No Recordable Indications

Acceptable

CS 25

16

Seg (6-7)

No Recordable Indications

Acceptable

CS 29

16&18

Seg (20-21)

No Recordable Indications

Acceptable

CS 32

18

Seg (8-9)

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS
ME/QC

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,
Inspected By : RPPL
Project

M/s Regen Powertec India

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15

REPORT NO:
SENS/ME/UT/036/10

30.02.3140.01 Rev-D & 30.02.3140.20 Rev-E

MAY 12, 2010

MAY 12, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S2

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60o

4 MHz

Reporting Level

8X9mm

0-100

28

dB
-----

TRANS dB

+6

ABOVE 50% OF DAC

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S2 as per the details given above and the results are as
follows
Joint No.

Thk (mm)

Weld Length (mm)

Segments

Result

LS 22

16

2450

No Recordable Indications

Acceptable

LS 22-1

16

2450

No Recordable Indications

Acceptable

LS 23

16

1150

No Recordable Indications

Acceptable

LS 23-1

16

1150

No Recordable Indications

Acceptable

LS 24

16

2450

No Recordable Indications

Acceptable

LS 24-1

16

2450

No Recordable Indications

Acceptable

LS 25

16

2450

Seg (1-2)

Acceptable

LS 25-1

16

2450

Seg (1-2)

Acceptable

LS 26

16

2450

No Recordable Indications

Acceptable

LS 26-1

16

2450

No Recordable Indications

Acceptable

LS 27

18

2450

No Recordable Indications

Acceptable

LS 27-1

18

2450

No Recordable Indications

Acceptable

LS 28

18

2450

No Recordable Indications

Acceptable

LS 28-1

18

2450

No Recordable Indications

Acceptable

LS 29

18

2440

No Recordable Indications

Acceptable

LS 29-1

18

2440

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS
ME/QC

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,
Inspected By : RPPL
Project

M/s Regen Powertec India

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15

REPORT NO:
SENS/ME/UT/047/10

30.02.3140.02.rev - C

MAY 14, 2010

MAY 14, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-FOUNDATION CAN

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60o

4 MHz

Reporting Level

8X9mm

0-100

28

dB
-----

TRANS dB

+6

ABOVE 50% OF DAC

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM
AREAS OF TOWER NO : ME-RPPL-V77-85-001-FC as per the details given above and the results are as
follows
Joint No.

Thk (mm)

Weld Length (mm)

Segments

Result

CS 42

40

13188

No Recordable Indications

Acceptable

CS 43

40

13188

No Recordable Indications

Acceptable

LS 38

40

13188

No Recordable Indications

Acceptable

LS 38-1

40

13188

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,
Inspected By : RPPL
Project

M/s Regen Powertec India

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15

REPORT NO:
SENS/ME/UT/060/10

30.02.3140.01 Rev-D & 30.02.3140.22 Rev-E

MAY 24, 2010

MAY 24, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S4

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

MODOSONIC

dB

Angle 60o

4 MHz

8X9mm

0-100

28

-----

+6

Angle 70o

4 MHz

8X9mm

0-100

28

-----

+6

Reporting Level

TRANS dB

ABOVE 50% OF DAC

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S4 as per the details given above and the results are as
follows
Joint No.

Thk (mm)

Weld Length (mm)

Segments

Result

LS 1

18

705

No Recordable Indications

Acceptable

LS 2

12

1081

No Recordable Indications

Acceptable

LS 3

12

2234

No Recordable Indications

Acceptable

LS 4

12

2230

No Recordable Indications

Acceptable

LS 5

12

2225

No Recordable Indications

Acceptable

LS 6

12

2220

No Recordable Indications

Acceptable

LS 7

12

2306

No Recordable Indications

Acceptable

LS 8

12

2301

No Recordable Indications

Acceptable

LS 9

12

2296

No Recordable Indications

Acceptable

LS 10

12

2291

No Recordable Indications

Acceptable

LS 11

12

2286

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,
Inspected By : RPPL
Project

M/s Regen Powertec India

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15

REPORT NO:
SENS/ME/UT/059/10

30.02.3140.01 Rev-D & 30.02.3140.22 Rev-E

MAY 24, 2010

MAY 24, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-S4

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/18mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

SEC,V,& SECVIII.APP.12

Ref dB

SCANNING LEVEL

MODOSONIC

dB

Angle 60o

4 MHz

8X9mm

0-100

28

-----

+6

Angle 70o

4 MHz

8X9mm

0-100

28

-----

+6

Reporting Level

TRANS dB

ABOVE 50% OF DAC

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM
AREAS OF TOWER NO : ME-RPPL-V77-85-001-S4 as per the details given above and the results are as
follows
Joint No.

Thk (mm)

Weld Length (mm)

Segments

Result

CS 1

18

7456

No Recordable Indications

Acceptable

CS 2

18&12

7547

No Recordable Indications

Acceptable

CS 3

12

7688

Seg (21-22)

Repair

CS 4

12

7981

No Recordable Indications

Acceptable

CS 5

12

8273

Seg (18-19)

Repair

CS 6

12

8562

No Recordable Indications

Acceptable

CS 7

12

8854

No Recordable Indications

Acceptable

CS 8

12

9150

No Recordable Indications

Acceptable

CS 9

12

9454

Seg (15-16)

Repair

CS 10

12

9736

Seg (23-24)

Repair

CS 11

12

10054

No Recordable Indications

Acceptable

CS 12

12

10353

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS
ME/QC

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,
Inspected By :RPPL
Project

M/s Regen Powertec India

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15

REPORT NO:
SENS/ME/UT/047/10

30.02.3140.02.rev - C

MAY 14, 2010

MAY 14, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-FOUNDATION CAN

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

40mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

SEC,V,& SECVIII.APP.12

PROBE

Frequency

Crystal Size

Superssion Range

Ref dB

SCANNING LEVEL
dB

TRANS dB

Angle 60o

4 MHz

8X9mm

0-150

MODOSONIC
48

-----

+14

+2

Normal Probe

4 MHz

10mm

0-150

22

-----

+6

Reporting Level

ABOVE 50% OF DAC

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM
AREAS OF TOWER NO : ME-RPPL-V77-85-001-FC as per the details given above and the results are as
follows

Joint No. -

Thk (mm)
-

Weld Length (mm)

OBSERVATION

Result

CS 42

40

13188

No Recordable Indications

Acceptable

CS 43

40

13188

No Recordable Indications

Acceptable

LS 38

40

13188

No Recordable Indications

Acceptable

LS 38-1

40

13188

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : RPPL
Project

REPORT NO:
SENS/ME/UT/048/10

M/s Regen Powertec India

30.02.3140.02.rev - C

MAY 14, 2010

MAY 14, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-RPPL-V77-85-001-FOUNDATION CAN

PARAMETERS

MATERIAL

S355J2G3

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

40mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

SEC,V,& SECVIII.APP.12

PROBE

Frequency

Crystal Size

Superssion Range

Ref dB

SCANNING LEVEL

PX20

dB

Angle 60o

4 MHz

8X9mm

0-150

30

-----

+6

Normal Probe

4 MHz

10mm

0-150

22

-----

+6

Reporting Level

TRANS dB

ABOVE 50% OF DAC

Remarks

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS

10% UT Witnessed

ME/QC

Date:
For RPPL

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : SEL
Project

REPORT NO:
SENS/ME/UT/053/10

M/s SUZLON ENERGY LTD.

M200.0010 Rev.14

JUNE 10, 2010

JUNE 10, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-80-V3-004-T2

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

15/16/17/18/19mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

28

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-80-V3-004-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 11

15

12613

------

-------

-------

------

Acceptable

CS 12

15

12616

3600-3900

90

Slag

Repair

CS 13

15&16

12619

5100-5400

75

Slag

Repair

CS 14

16&17

12621

------

-------

-------

------

Acceptable

CS 15

17&18

12624

4800-5100

90

Slag

Repair

CS 16

18&19

12627

1800-2100

80

Slag

Repair

CS 17

19

12629

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : SEL
Project

REPORT NO:
SENS/ME/UT/054/10

M/s SUZLON ENERGY LTD.

M200.0010 Rev.14

JUNE 10, 2010

JUNE 10, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-80-V3-004-T3

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

15/16/17/18/19mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

28

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-80-V3-004-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 10

15

2940

------

-------

-------

------

Acceptable

LS 11

15

2940

300-600

85

Slag

Repair

LS 12

16

2940

300-600

95

Slag

Repair

LS 13

17

2940

------

-------

-------

------

Acceptable

LS 14

18

2940

------

-------

-------

------

Acceptable

LS 15

19

2940

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,
Inspected By : BV
Project

M/s Leitner Shriram Manufacturing Ltd.

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15

REPORT NO:
SENS/ME/UT/062/10

LSM50107 & LSM50122 Rev.01

MAY 22, 2010

MAY 22, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-LSML-65-001-T3 TOP SECTION

PARAMETERS

MATERIAL

SAILMA350HI

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

EN1712

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60o

4 MHz

Reporting Level

8X9mm

0-100

39

dB
-----

TRANS dB

+6

EN1712

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-LSML-65-001-T3 TOP SECTION as per the details given above and the results
are as follows
Joint No.

Thk (mm)

Weld Length (mm)

Segments

Result

LS 4

12

2400

No Recordable Indications

Acceptable

CS 2

12

7368

No Recordable Indications

Acceptable

CS 4

12

7697

No Recordable Indications

Acceptable

CS 7

16

8319

No Recordable Indications

Acceptable

CS 9

16

8730

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,
Inspected By : BV
Project

M/s Leitner Shriram Manufacturing Ltd.

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15

REPORT NO:
SENS/ME/UT/053/10

LSM50107 & LSM50122 Rev.01

MAY 21, 2010

MAY 21, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-LSML-65-002-T3 TOP SECTION

PARAMETERS

MATERIAL

SAILMA350HI

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method
PROBE

Pulse Echo & Contact

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

EN1712

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60o

4 MHz

Reporting Level

8X9mm

0-100

39

dB
-----

TRANS dB

+6

EN1712

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-LSML-65-002-T3 TOP SECTION as per the details given above and the results
are as follows
Joint No.

Thk (mm)

Weld Length (mm)

Segments

Result

LS 3

12

1900

No Recordable Indications

Acceptable

LS 7

16

2380

No Recordable Indications

Acceptable

LS 8

16

2380

No Recordable Indications

Acceptable

CS 5

12

7904

No Recordable Indications

Acceptable

CS 6

12&16

8112

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : BV
Project

REPORT NO:
SENS/ME/UT/054/10

M/s Leitner Shriram Manufacturing Ltd.

LSM50107 & LSM50122 Rev.01

MAY 21, 2010

MAY 21, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-LSML-65-002-T3 TOP SECTION

PARAMETERS

MATERIAL

SAILMA350HI

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

EN1712

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60o

4 MHz

Reporting Level

8X9mm

0-100

39

dB
-----

TRANS dB

+6

EN1712

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS 20% UT WITNESS
TOWER NO : ME-LSML-65-002-T3 TOP SECTION as per the details given above and the results are as
follows
Joint No.

Weld Length (mm)

CS 1

7204

CS 2

7368

CS 3

7532

CS 4

7697

CS 5

7904

CS 6

8112

CS 7

8319

CS 8

8524

CS 9

8730

CS 10

8936

CS 11

9142

C.P.Sathyamurthy
ASNT Level II

METAL ENGINEERS
ME/QC

Segments

Result

89.468

17.894

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/125/10

M/s SUZLON ENERGY LTD.

M200.0010 Rev.14

JULY 23, 2010

JULY 23, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-80-V3-009-T2

PARAMETERS

MATERIAL

S355JO

Testing Surface

Outside/Inside Surface

Thickness

20/21/22/23/24mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Product Form

After final welding

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

Weld

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-80-V3-009-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 18

20

12629

------

-------

-------

------

Acceptable

CS 19

20

12632

------

-------

-------

------

Acceptable

CS 20

20&21

12634

5700-6000

85

Slag

Repair

CS 21

21&22

12637

------

-------

-------

------

Acceptable

CS 22

22&23

12640

2700-3000

100

Slag

Repair

CS 23

23&24

12642

4500-4800

75

Slag

Repair

CS 24

24

12645

0-300

150

Slag

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/124/10

M/s SUZLON ENERGY LTD.

M200.0010 Rev.14

JULY 23, 2010

JULY 23, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-80-V3-009-T2

PARAMETERS

MATERIAL

S355JO

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

20/21/22/23/24mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

28

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-80-V3-009-T2 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 16

20

2940

------

-------

-------

------

Acceptable

LS 17

20

2940

------

-------

-------

------

Acceptable

LS 18

21

2940

900-1200

125

Slag

Repair

LS 19

22

2940

------

-------

-------

------

Acceptable

LS 20

23

2940

1200-1500

100

Slag

Repair

LS 21

24

2940

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/126/10

M/s SUZLON ENERGY LTD.

M200.0010 Rev.14

JULY 24, 2010

JULY 24, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-80-V3-009-T2

PARAMETERS

MATERIAL

S355JO

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

20/21/22/23/24mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-009-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 18

21

900-1200

No Recordable Indications

Acceptable

LS 20

23

1200-1500

No Recordable Indications

Acceptable

CS 20

20&21

5700-6000

No Recordable Indications

Acceptable

CS 22

22&23

2700-3000

No Recordable Indications

Acceptable

CS 23

23&24

4500-4800

No Recordable Indications

Acceptable

CS 24

24

0-300

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/129/10

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

JULY 23, 2010

JULY 23, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-I2-V3-023-T2

PARAMETERS

MATERIAL

S355JO, S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

dB

4 MHz

8X9mm

0-150

44

-----

+14

Angle 70o

4 MHz

8X9mm

0-150

46

-----

+14

Reporting Level

TRANS dB

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I2-V3-023-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 18

18

0-300

No Recordable Indications

Acceptable

LS 21

20

1800-2100

No Recordable Indications

Acceptable

CS 18

16

9900-10200

No Recordable Indications

Acceptable

CS 19

16&17

5700-6000

No Recordable Indications

Acceptable

CS 23

19&20

0-300

No Recordable Indications

Acceptable

CS 24

20

5100-5400

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
ME/QC/10-11/SENS/UT/128

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

AUGUST 6, 2010
AUGUST 6, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-I2-V3-025-T2

PARAMETERS

MATERIAL

S355JO, S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

dB

4 MHz

8X9mm

0-150

44

-----

+14

Angle 70o

4 MHz

8X9mm

0-150

46

-----

+14

Reporting Level

TRANS dB

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I2-V3-025-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 16

16

300-600

No Recordable Indications

Acceptable

CS 18

16

6900-7200

No Recordable Indications

Acceptable

CS 19

16&17

8400-8700

No Recordable Indications

Acceptable

CS 21

18

300-600

No Recordable Indications

Acceptable

CS 22

18&19

6600-6900

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

28

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/141/10

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

JULY 30, 2010

JULY 30, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-I2-V3-024-T2

PARAMETERS

MATERIAL

S355JO, S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

dB

4 MHz

8X9mm

0-150

44

-----

+14

Angle 70o

4 MHz

8X9mm

0-150

46

-----

+14

Reporting Level

TRANS dB

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I2-V3-024-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 16

17

300-600

No Recordable Indications

Acceptable

CS 18

16

6300-6600

No Recordable Indications

Acceptable

CS 19

16&17

900-200

No Recordable Indications

Acceptable

CS 22

18&19

7500-7800

No Recordable Indications

Acceptable

CS 23

19&20

900-1200

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/133/10

M/s SUZLON ENERGY LTD.

M200.0010-14

JULY 28, 2010

JULY 28, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-80-V3-008-T4

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

17/13mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

dB

4 MHz

8X9mm

0-150

44

-----

+14

Angle 70o

4 MHz

8X9mm

0-150

46

-----

+14

Reporting Level

TRANS dB

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-008-T4 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 5

13

1200-1500

No Recordable Indications

Acceptable

LS 9

14

600-900

No Recordable Indications

Acceptable

CS 2

17&13

1200-1500

No Recordable Indications

Acceptable

CS 4

13

1500-1800

No Recordable Indications

Acceptable

CS 7

13&14

2700-3000

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
ME/QC/10-11/SENS/UT/128

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

AUGUST 6, 2010
AUGUST 6, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-I2-V3-025-T2

PARAMETERS

MATERIAL

S355JO, S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

16/17/18/19/20mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

dB

4 MHz

8X9mm

0-150

44

-----

+14

Angle 70o

4 MHz

8X9mm

0-150

46

-----

+14

Reporting Level

TRANS dB

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I2-V3-025-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 16

16

300-600

No Recordable Indications

Acceptable

CS 18

16

6900-7200

No Recordable Indications

Acceptable

CS 19

16&17

8400-8700

No Recordable Indications

Acceptable

CS 21

18

300-600

No Recordable Indications

Acceptable

CS 22

18&19

6600-6900

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

28

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/131/10

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

AUGUST 05, 2010

AUGUST 05, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-78.6-I2-V3-025-T3

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/13/14/15/16mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

28

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-I2-V3-025-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 9

12

1880

------

-------

-------

------

Acceptable

LS 10

13

2940

------

-------

-------

------

Acceptable

LS 11

13

2940

------

-------

-------

------

Acceptable

LS 12

14

2940

------

-------

-------

------

Acceptable

LS 13

15

2940

1200-1500

85

Slag

Repair

LS 14

15

2940

0-300

90

Slag

Repair

LS 15

16

2940

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/130/10

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

AUGUST 05, 2010

AUGUST 05, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-78.6-I2-V3-025-T3

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/13/14/15/16mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

28

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-I2-V3-025-T3 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 10

12

12604

4800-5100

90

Slag

Repair

CS 11

12 & 13

12605

6000-6300

95

Slag

Repair

CS 12

13

12607

2400-2700

90

Slag

Repair

CS 13

13 & 14

12609

------

-------

-------

------

Acceptable

CS 14

14 & 15

12611

2400-2700

80

Slag

Repair

CS 15

15

12613

------

-------

-------

------

Acceptable

CS 16

15 & 16

12614

7800-8100

85

Slag

Repair

CS 17

16

12616

2400-2700

85

Slag

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/152/10

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

AUGUST 10, 2010

AUGUST 10, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-I2-V3-024-T3

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

12/13/14/15/16mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

dB

4 MHz

8X9mm

0-150

44

-----

+14

Angle 70o

4 MHz

8X9mm

0-150

46

-----

+14

Reporting Level

TRANS dB

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I2-V3-024-T3 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 10

12

300-600

No Recordable Indications

Acceptable

CS 10

12

5700-6000

No Recordable Indications

Acceptable

CS 11

12&13

3300-3600

No Recordable Indications

Acceptable

CS 14

14&15

4800-5100

No Recordable Indications

Acceptable

CS 16

15&16

3300-3600

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/098/10

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

JULY 14, 2010

JULY 14, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-78.6-I1-I2-V3-022-T4

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

18/11/12mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

28

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-78.6-I1-I2-V3-022-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 1

18

8837

1200-1800

95

Slag

Repair

CS 2

18&11

9299

------

-------

-------

------

Acceptable

CS 3

11

9777

300-600

100

Slag

Repair

CS 4

11

10251

0-300

150

Slag

Repair

CS 5

11

10725

------

-------

-------

------

Acceptable

CS 6

11

11200

------

-------

-------

------

Acceptable

CS 7

11

11668

------

-------

-------

------

Acceptable

CS 8

11&12

12136

------

-------

-------

------

Acceptable

CS 9

12

12604

5400-5700

75

Slag

Repair

C.P.Sathyamurthy

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS

Defect Depth

Result

Inspecting Authority

ASNT Level II
Date:

ME/QC

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/099/10

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

JULY 14, 2010

JULY 14, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-78.6-I1-I2-V3-022-T4

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

18/11/12mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

47

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-78.6-I1-I2-V3-022-T4 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 1

18

2553

------

-------

-------

------

Acceptable

LS 2

11

2740

------

-------

-------

------

Acceptable

LS 3

11

2730

------

-------

-------

------

Acceptable

LS 4

11

2720

------

-------

-------

------

Acceptable

LS 5

11

2710

------

-------

-------

------

Acceptable

LS 6

11

2700

1500-1800

85

Slag

Repair

LS 7

12

2690

------

-------

-------

------

Acceptable

LS 8

12

2680

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/100/10

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

JULY 15, 2010

JULY 15, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-I1-I2-V3-022-T4

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

18/11/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

dB

4 MHz

8X9mm

0-150

44

-----

+14

Angle 70o

4 MHz

8X9mm

0-150

46

-----

+14

Reporting Level

TRANS dB

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I1-I2-V3-022-T4 as per the details given above and the results are as
follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 6

11

1500-1800

No Recordable Indications

Acceptable

CS 1

18

1200-1500

No Recordable Indications

Acceptable

CS 3

11

300-600

No Recordable Indications

Acceptable

CS 4

11

0-300

No Recordable Indications

Acceptable

CS 9

12

5400-5700

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
ME/QC/10-11/SENS/UT/0121

M/s SUZLON ENERGY LTD.

M200.0010 Rev.14

AUGUST 03, 2010

AUGUST 03, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-80-V3-007-T1

PARAMETERS

MATERIAL

S355JR

Testing Surface

Outside/Inside Surface

Thickness

25/26/27/28/40mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Product Form

After final welding

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

Weld

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS
OF TOWER NO : ME-80-V3-007-T1 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 25

25

12645

------

-------

-------

------

Acceptable

CS 26

25

12648

1800-2100

80

Slag

10

Repair

CS 27

25&26

12650

8100-8400

90

Slag

12

Repair

CS 28

26&27

12653

------

-------

-------

------

Acceptable

CS 29

27&28

12655

7800-8100

85

Slag

10

Repair

CS 30

28&40

12658

3300-3600

87

Slag

20

Repair

CS 31

40

12690

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
ME/QC/10-11/SENS/UT/0120

M/s SUZLON ENERGY LTD.

M200.0010 Rev.14

AUGUST 03, 2010

AUGUST 03, 2010
C.P.SATHIYAMURTHY

Ultrasonic Testing on Identification No: ME-80-V3-007-T1

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

25/26/27/28/40mm

Surface Condition

Smooth

EQUIPMENT

PX20

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion

Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

28

-----

dB

TRANS dB

+14

+2

G:QA:27 REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS
OF TOWER NO : ME-80-V3-007-T1 as per the details given above and the results are as follows

OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 22

25

2940

------

-------

-------

------

Acceptable

LS 23

25

2940

600-900

85

Slag

20

Repair

LS 24

26

2940

------

-------

-------

------

Acceptable

LS 25

27

2940

900-1200

85

Slag

16

Repair

LS 26

28

2940

------

-------

-------

------

Acceptable

LS 27

40

2940

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect Depth

Result

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit -IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
ME/QC/10-11/SENS/UT/0125

M/s SUZLON ENERGY LTD.

M200.0010 Rev.14

AUGUST 05, 2010

AUGUST 05, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-80-V3-007-T1

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

25/26/27/28/40mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-007-T1 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 23

25

600-900

No Recordable Indications

Acceptable

LS 25

27

900-1200

No Recordable Indications

Acceptable

CS 26

25

1800-2100

No Recordable Indications

Acceptable

CS 27

25&26

8100-8400

No Recordable Indications

Acceptable

CS 29

27&28

7800-8100

No Recordable Indications

Acceptable

CS 30

28&40

3300-3600

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
SENS/ME/UT/127/10

M/s SUZLON ENERGY LTD.

M200.0010-14

JULY 22, 2010

JULY 22, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-80-V3-007-T4

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

17/13/14mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

dB

4 MHz

8X9mm

0-150

44

-----

+14

Angle 70o

4 MHz

8X9mm

0-150

46

-----

+14

Reporting Level

TRANS dB

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-007-T4 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 5

13

300-600

No Recordable Indications

Acceptable

CS 1

17

1800-2100

No Recordable Indications

Acceptable

CS 3

13

1200-1500

No Recordable Indications

Acceptable

CS 5

13

900-1200

No Recordable Indications

Acceptable

CS 8

14

0-300

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit -IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
ME/QC/10-11/SENS/UT/0154

M/s SUZLON ENERGY LTD.

M200.0010 Rev.14

AUGUST 22, 2010

AUGUST 22, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-80-V3-009-T1

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

25/26/27/28/40mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

G:QA:27 REV.02

PROBE

Frequency

Crystal Size

Superssion Range

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

dB

TRANS dB

+14

+2

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-009-T1 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference

(mm)

OBSERVATION

Result

CS 26

25

3900-4200

No Recordable Indications

Acceptable

CS 27

26

5100-5400

No Recordable Indications

Acceptable

CS 31

40

3600-3900

No Recordable Indications

Acceptable

LS 22

25

600-900

No Recordable Indications

Acceptable

LS 27

40

300-600

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

RT NO:
SENS/UT/0154

SHA

nal welding

27 REV.02

ING LEVEL
TRANS dB
+2

RECTIFIED

ts are as follows

Result
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable

ng Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : TPL
Project

REPORT NO:
SENS/ME/UT/223/09

M/s SUZLON ENERGY LTD.

M200.0009-02 Rev.02

FEB 26, 2010

FEB 27, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-V3-016-T1

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

33mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

Normal Probe

dB

TRANS dB
+2

4 MHz

8X9mm

0-150

48

-----

+14

4 MHz

10mm

0-150

22

-----

+6

Reporting Level

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on DOOR FRAME WITH SHELL AREAS OF
TOWER NO : ME-78.6-V3-016-T1 as per the details given above and the results are as follows

Joint No. -

Thk (mm)
-

DOOR FRAME WITH SHELL

C.P.Sathyamurthy
ASNT Level II
Date:

Weld Length (mm)

5300MM

OBSERVATION

No Recordable Indications

METAL ENGINEERS
ME/QC

Result

Acceptable

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-Iv
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
ME/QC/10-11/SENS/UT/0150

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

au 15, 2010
JULY 15, 2010
C.P.SATHIYAMURTHY, KHADER BASHA

Ultrasonic Testing on Identification No: ME-78.6-I1-I2-V3-022-T4

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

18/11/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 60

dB

4 MHz

8X9mm

0-150

44

-----

+14

Angle 70o

4 MHz

8X9mm

0-150

46

-----

+14

Reporting Level

TRANS dB

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I1-I2-V3-022-T4 as per the details given above and the results are as
follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 6

11

1500-1800

No Recordable Indications

Acceptable

CS 1

18

1200-1500

No Recordable Indications

Acceptable

CS 3

11

300-600

No Recordable Indications

Acceptable

CS 4

11

0-300

No Recordable Indications

Acceptable

CS 9

12

5400-5700

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-Iv
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

Ultrasonic Testing on

REPORT NO:
ME/QC/10-11/SENS/UT/0150

M/s SUZLON ENERGY LTD.

M200.0010 Rev.14

AUGUST 31, 2010

AUGUST 31, 2010
LOURDURAJ, RAMESH

TOWER NO: ME-80-V3-011-T2

PARAMETERS

MATERIAL

S355JO

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

20/21/22/23/24mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

PROBE

Frequency

Crystal Size

OPERATING PROCEDURE

Superssion Range

G:QA:27 REV.02

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

48

-----

dB

TRANS dB

+14

+2

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-80-V3-011-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 6

11

1500-1800

No Recordable Indications

Acceptable

CS 1

18

1200-1500

No Recordable Indications

Acceptable

CS 3

11

300-600

No Recordable Indications

Acceptable

CS 4

11

0-300

No Recordable Indications

Acceptable

CS 9

12

5400-5700

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/0160

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
AUGUST 31, 2010
Trichy-15
Reporting Date
AUGUST 31, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T3
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness

15/16/17/18/19mm

Surface Condition

Smooth

EQUIPMENT
Method

MODOSONIC
Pulse Echo & Contact

Coupiant
OPERATING PROCEDURE

Starch
G:QA:27 REV.02

Range

SCANNING LEVEL
dB
TRANS dB

PROBE

Frequency

Angle 70o
4 MHz
Reporting Level

Crystal Size Superssion

Ref dB
MODOSONIC

8X9mm
0
0-100
G.QA.27REV.02 11.5.2.5/11.6.6.1

46

-----

+14

+2

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS OF
TOWER NO : ME-80-V3-011-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 10

15

2940

------

-------

LS 11

15

2940

300-600

LS 12

16

2940

LS 13

17

LS 14
LS 15

Defect
Depth

Result

-------

------

Acceptable

80

Slag

Repair

1200-1500

85

Slag

Repair

2940

------

-------

-------

------

Acceptable

18

2940

------

-------

-------

------

Acceptable

19

2940

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/0161

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
AUGUST 31, 2010
Trichy-15
Reporting Date
AUGUST 31, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T3
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
15/16/17/18/19mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
Pulse Echo & Contact
OPERATING PROCEDURE
G:QA:27 REV.02
PROBE
Frequency Crystal Size Superssion Range
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70o
4 MHz
Reporting Level

8X9mm
0
0-100
G.QA.27REV.02 11.5.2.5/11.6.6.1

48

-----

dB

TRANS dB

+14

+2

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS OF
TOWER NO : ME-80-V3-011-T3 as per the details given above and the results are as follows
OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 11

15

12613

------

-------

CS 12

15

12616

1200-1500

CS 13

15&16

12619

CS 14

16&17

CS 15

Defect
Depth

Result

-------

------

Acceptable

85

Slag

Repair

300-600

80

Slag

Repair

12621

1500-1800

75

Slag

Repair

17&18

12624

------

-------

-------

------

Acceptable

CS 16

18&19

12627

4200-4500

80

Slag

Repair

CS 17

19

12629

------

-------

-------

------

Acceptable

C.P.Sathyamurthy
ASNT Level II

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/0164

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
SEPTEMBER 02, 2010
Trichy-15
Reporting Date
SEPTEMBER 02, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T3
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness

15/16/17/18/19mm

Surface Condition

Smooth

EQUIPMENT
Method

MODOSONIC
Pulse Echo & Contact

Coupiant
OPERATING PROCEDURE

Starch
G:QA:27 REV.02

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size Superssion

Ref dB

dB

MODOSONIC

Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT

Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-011-T3 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference

(mm)

OBSERVATION

Result

LS 11

15

300-600

No Recordable Indications

Acceptable

LS 12

16

1200-1500

No Recordable Indications

Acceptable

CS 12

15

1200-1500

No Recordable Indications

Acceptable

CS 13

15&16

300-600

No Recordable Indications

Acceptable

CS 14

16&17

1500-1800

No Recordable Indications

Acceptable

CS 16

18&19

4200-4500

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/0162

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
AUGUST 31, 2010
Trichy-15
Reporting Date
AUGUST 31, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T2
PARAMETERS
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness

20/21/22/23/24mm

Surface Condition

Smooth

EQUIPMENT
Method

MODOSONIC
Pulse Echo & Contact

Coupiant
OPERATING PROCEDURE

Starch
G:QA:27 REV.02

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size Superssion

Ref dB
MODOSONIC

Angle 70o
4 MHz
Reporting Level

8X9mm
0
0-150
G.QA.27REV.02 11.5.2.5/11.6.6.1

48

-----

dB

TRANS dB

+14

+2

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF LONG SEAM AREAS OF
TOWER NO : ME-80-V3-011-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

LS 16

20

2940

------

-------

LS 17

20

2940

1500-1800

LS 18

21

2940

LS 19

22

LS 20
LS 21

Defect
Depth

Result

-------

------

Acceptable

75

Slag

Repair

------

-------

-------

------

Acceptable

2940

------

-------

-------

------

Acceptable

23

2940

------

-------

-------

------

Acceptable

24

2940

900-1200

85

Slag

Repair

C.P.Sathyamurthy
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/0163

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
AUGUST 31, 2010
Trichy-15
Reporting Date
AUGUST 31, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T2
PARAMETERS
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness
20/21/22/23/24mm
Surface Condition
Smooth
EQUIPMENT
MODOSONIC
Coupiant
Starch
Method
Pulse Echo & Contact
OPERATING PROCEDURE
G:QA:27 REV.02
PROBE
Frequency Crystal Size Superssion Range
Ref dB
SCANNING LEVEL
MODOSONIC
Angle 70o
4 MHz
Reporting Level

8X9mm
0
0-100
G.QA.27REV.02 11.5.2.5/11.6.6.1

48

-----

dB

TRANS dB

+14

+2

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS OF
TOWER NO : ME-80-V3-011-T2 as per the details given above and the results are as follows
OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 18

20

12629

------

-------

CS 19

20

12632

300-600

CS 20

20&21

12634

CS 21

21&22

CS 22

Defect
Depth

Result

-------

------

Acceptable

85

Slag

Repair

------

-------

-------

------

Acceptable

12637

300-600

80

Slag

Repair

22&23

12640

6900-7200

90

Slag

Repair

CS 23

23&24

12642

------

-------

-------

------

Acceptable

CS 24

24

12645

300-600

85

Slag

Repair

C.P.Sathyamurthy
ASNT Level II

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/0165

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
SEPTEMBER 02, 2010
Trichy-15
Reporting Date
SEPTEMBER 02, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T2
PARAMETERS
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness

20/21/22/23/24mm

Surface Condition

Smooth

EQUIPMENT
Method

MODOSONIC
Pulse Echo & Contact

Coupiant
OPERATING PROCEDURE

Starch
G:QA:27 REV.02

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size Superssion

Ref dB

dB

MODOSONIC

Angle 70

4 MHz

Reporting Level

8X9mm

0-150

48

-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT

Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-011-T2 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference

(mm)

OBSERVATION

Result

LS 17

20

1500-1600

No Recordable Indications

Acceptable

LS 21

24

900-1200

No Recordable Indications

Acceptable

CS 19

20

300-600

No Recordable Indications

Acceptable

CS 21

21&22

300-600

No Recordable Indications

Acceptable

CS 22

22&23

6900-7200

No Recordable Indications

Acceptable

CS 24

24

300-600

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/0172

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
SEPTEMBER 01, 2010
Trichy-15
Reporting Date
SEPTEMBER 01, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-010-T3
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness

15/16/17/18/19mm

Surface Condition

Smooth

EQUIPMENT
Method

MODOSONIC
Pulse Echo & Contact

Coupiant
OPERATING PROCEDURE

Starch
G:QA:27 REV.02

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size Superssion

Ref dB

dB

MODOSONIC

Angle 70

4 MHz

Reporting Level

8X9mm

0-100

48

-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT

Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-010-T3 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference

(mm)

OBSERVATION

Result

LS 14

18

0-300

No Recordable Indications

Acceptable

CS 13

15&16

6000-6300

No Recordable Indications

Acceptable

CS 14

16&17

5400-5700

No Recordable Indications

Acceptable

CS 16

18&19

2700-3000

No Recordable Indications

Acceptable

CS 17

19

6600-6900

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/212

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers IV
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
SEPTEMBER 21, 2010
Trichy-15
Reporting Date
SEPTEMBER 21, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-010-T1
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness

25/26/27/28/39mm

Surface Condition

Smooth

EQUIPMENT
Method

MODOSONIC
Pulse Echo & Contact

Coupiant
OPERATING PROCEDURE

Starch
G:QA:27 REV.02

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size Superssion

Ref dB

dB

MODOSONIC

Angle 70

4 MHz

Reporting Level

8X9mm

0-150

48

-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT

Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-010-T1 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference

(mm)

OBSERVATION

Result

LS 23

25

0-300

No Recordable Indications

Acceptable

LS 25

27

1500-1800

No Recordable Indications

Acceptable

CS 25

25

3900-4200

No Recordable Indications

Acceptable

CS 27

25&26

7500-7800

No Recordable Indications

Acceptable

CS 28

26&27

2400-2700

No Recordable Indications

Acceptable

CS 31

39

2400-2700

No Recordable Indications

Acceptable

Y.LOURDURAJ
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/219

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers IV
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
SEPTEMBER 23, 2010
Trichy-15
Reporting Date
SEPTEMBER 23, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-011-T1
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness

25/26/27/28/39mm

Surface Condition

Smooth

EQUIPMENT
Method

MODOSONIC
Pulse Echo & Contact

Coupiant
OPERATING PROCEDURE

Starch
G:QA:27 REV.02

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size Superssion

Ref dB

dB

MODOSONIC

Angle 70

4 MHz

Reporting Level

8X9mm

0-150

48

-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT

Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-011-T1 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference

(mm)

OBSERVATION

Result

LS 23

25

600-900

No Recordable Indications

Acceptable

LS 25

27

300-600

No Recordable Indications

Acceptable

LS 27

39

300-600

No Recordable Indications

Acceptable

CS 26

25

1800-2100

No Recordable Indications

Acceptable

CS 29

27&28

1200-1500

No Recordable Indications

Acceptable

CS 30

28&39

900-1200

No Recordable Indications

Acceptable

CS 31

39

1500-1800

No Recordable Indications

Acceptable

Y.LOURDURAJ
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

ULTRASONIC TEST REPORT

REPORT NO:NIS/AF/2013/UT

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s ALTEC FABRICATORS
Drawing No
M200.0049-02
Thuvakudi,
Date of Test
29.07.2011
Trichy-15
Reporting Date
29.07.2011
Inspected By : QUEST
Tested By
A. SHAJAHAN, A.EZHILARASAN
Project :
Ultrasonic Testing
ULTRASONIC
on TOWER
TESTING
NO: ME-80-V3-012-T4
ON TOWER NO :AF/74.5/MII/T3/09
PARAMETERS
MATERIAL
S355JR+N
Product Form
Weld
Testing Surface
Thickness

Outside/Inside Surface
10/10/10/10MM

Stage of Test
Surface Condition

After final welding

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

OPERATING PROCEDURE
Range
Ref dB

G:QA:27 REV.02
SCANNING LEVEL

Method
PROBE

Pulse Echo & Contact

Frequency Crystal Size Superssion

MODOSONIC

Angle 70o

4 MHz

8X9mm

0-150

48

-----

dB

TRANS dB

+14

RESULT

Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-012-T4 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Segment

OBSERVATION

Result

CS 12

10mm

From 28-29

No Recordable Indications

Acceptable

CS 13

10mm

From 04-05

No Recordable Indications

Acceptable

Y.LOURDURAJ
ASNT Level II

ALTEC FABRICATORS
AF/QC

Inspecting Authority

S
E
N
S

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-Iv
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
ME/QC/10-11/SENS/UT/243

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

SEPTEMBER 30, 2010

SEPTEMBER 30, 2010

LOURDURAJ, RAMESH

Ultrasonic Testing on Identification No: ME-78.6-I2-001-T4

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

18/11/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

G:QA:27 REV.02

PROBE

Frequency

Crystal Size

Superssion Range

Ref dB

SCANNING LEVEL

MODOSONIC

dB

Angle 60

4 MHz

8X9mm

0-150

44

-----

+14

Angle 70o

4 MHz

8X9mm

0-150

46

-----

+14

Reporting Level

TRANS dB

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-I2-001-T4 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 5

11

0-300

No Recordable Indications

Acceptable

CS 1

17

4200-4500

No Recordable Indications

Acceptable

CS 2

11

3300-3600

No Recordable Indications

Acceptable

CS 5

11

5400-5700

No Recordable Indications

Acceptable

CS 7

11

6300-6600

No Recordable Indications

Acceptable

Y.LOURDURAJ
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/249

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers IV
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
SEPTEMBER 23, 2010
Trichy-15
Reporting Date
SEPTEMBER 23, 2010
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-012-T1
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness

25/26/27/28/39mm

Surface Condition

Smooth

EQUIPMENT
Method

MODOSONIC
Pulse Echo & Contact

Coupiant
OPERATING PROCEDURE

Starch
G:QA:27 REV.02

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size Superssion

Ref dB

dB

MODOSONIC

Angle 70

4 MHz

Reporting Level

8X9mm

0-150

48

-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT

Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-012-T1 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference

(mm)

OBSERVATION

Result

LS 23

25

600-900

No Recordable Indications

Acceptable

LS 25

27

300-600

No Recordable Indications

Acceptable

LS 27

39

300-600

No Recordable Indications

Acceptable

CS 26

25

1800-2100

No Recordable Indications

Acceptable

CS 29

27&28

1200-1500

No Recordable Indications

Acceptable

CS 30

28&39

900-1200

No Recordable Indications

Acceptable

CS 31

39

1500-1800

No Recordable Indications

Acceptable

Y.LOURDURAJ
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : QUEST
Project

REPORT NO:
ME/QC/10-11/SENS/UT/289

M/s SUZLON ENERGY LTD.

M200.0084 Rev.00

OCTOBER 22, 2010

OCTOBER 22, 2010

C.P.SATHIYAMOORTHY, LOURDURAJ

Ultrasonic Testing on Identification No: ME-78.6-V3-I2-006-T4

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

18/11/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

G:QA:27 REV.02

PROBE

Frequency

Crystal Size

Superssion Range

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

46

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIR RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-I2-006-T4 as per the details given above and the results are as
follows

Joint No.

Thk (mm)

Distance from Reference (mm)

OBSERVATION

Result

LS 1

18

600-900

No Recordable Indications

Acceptable

LS 3

11

0-300

No Recordable Indications

Acceptable

LS 6

11

0-300

No Recordable Indications

Acceptable

CS 1

18

2400-2700

No Recordable Indications

Acceptable

CS 3

11

2400-2700

No Recordable Indications

Acceptable

CS 8

12

2700-3000

No Recordable Indications

Acceptable

CS 9

12

5400-5700, 6600-6900

No Recordable Indications

Acceptable

C.P.SATHIYAMOORTHY
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/289

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-IV
M200.0084 Rev.00
Drawing No
Thuvakudy,
OCTOBER 22, 2010
Date of Test
Trichy-15
OCTOBER 22, 2010
Reporting Date
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-78.6-V3-I2-006-T4
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Thickness

Outside/Inside Surface
16/17/18/19/20mm

Stage of Test
Surface Condition

After final welding

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

G:QA:27 REV.02

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size Superssion

Ref dB
MODOSONIC

Angle 70o

4 MHz

Reporting Level

8X9mm

0-150

48

-----

dB

TRANS dB

+14

+2

G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT

Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF CIR SEAM AREAS OF
TOWER NO : ME-78.6-V3-I2-006-T4 as per the details given above and the results are as follows
OBSERVATION
Joint No.

Thk (mm)

Weld Length
(mm)

CS 6

16

2380

600-900

150

Slag

LS 17

17

2940

------

-------

-------

------

LS 18

18

2940

900-1200

100

Slag

LS 19

19

2940

------

-------

-------

------

LS 20

19

2940

0-300

75

Slag

LS 21

20

2940

------

-------

-------

------

Y.LOURDURAJ
ASNT Level II
Date:

Distance from
reference (mm)

Defect Length
Defect Type
(mm)

METAL ENGINEERS
ME/QC

Defect
Depth

Inspecting Authority

EPORT NO:
-11/SENS/UT/289

ld

er final welding
ooth

rch

QA:27 REV.02

ANNING LEVEL
TRANS dB
+2

M AREAS OF

e as follows

Result

Repair
Acceptable
Repair
Acceptable
Repair
Acceptable

cting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : Third Party Insp.
Project

REPORT NO:
ME/QC/10-11/SENS/UT/285

M/s SUZLON ENERGY LTD.

LSM50107 Rev.02 & LSM50120 Rev.02

AUGUST 24, 2010

AUGUST 24, 2010

C.P.SATHIYAMOORTHY, LOURDURAJ

Ultrasonic Testing on Identification No: ME-LSML-65-004-T1

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

18/11/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

G:QA:27 REV.02

PROBE

Frequency

Crystal Size

Superssion Range

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

46

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS 20% UT WITNESS
OF TOWER NO : ME-LSML-65-004-T1 as per the details given above and the results are as follows
Joint No.

Weld Length (mm)

LS 20

2370

LS 21

2360

LS 22

2360

LS 23

2370

LS 24

2370

LS 25

1865

LS 26

1860

LS 27

1860

LS 28

2365

CS 22

10854

CS 23

11059

CS 24

11264

CS 25

11468

CS 26

11673

CS 27

11878

CS 28

12040

CS 29

12201

CS 30

12362

CS 31

12566

C.P.SATHIYAMOORTHY
ASNT Level II

Weld Length Total

20% UT Witness

137.145

27.429

METAL ENGINEERS
ME/QC

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : Third Party Insp.
Project

REPORT NO:
ME/QC/10-11/SENS/UT/289

M/s SUZLON ENERGY LTD.

LSM50107 & LSM50121 Rev.01

AUGUST 24, 2010

AUGUST 24, 2010

C.P.SATHIYAMOORTHY, LOURDURAJ

Ultrasonic Testing on Identification No: ME-LSML-65-004-T2

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

18/11/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

G:QA:27 REV.02

PROBE

Frequency

Crystal Size

Superssion Range

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

46

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS 20% UT WITNESS
OF TOWER NO : ME-LSML-65-004-T2 as per the details given above and the results are as follows
Joint No.

Weld Length (mm)

LS 11

1855

LS 12

1855

LS 13

1855

LS 14

2350

LS 15

2350

LS 16

2350

LS 17

2375

LS 18

2375

LS 19

2375

CS 12

9142

CS 13

9303

CS 14

9464

CS 15

9625

CS 16

9829

CS 17

10032

CS 18

10236

CS 19

10442

CS 20

10648

CS 21

10854

C.P.SATHIYAMOORTHY
ASNT Level II

Weld Length Total

20% UT Witness

119.315

23.863

METAL ENGINEERS
ME/QC

Inspecting Authority

Date:

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

Client :
M/s Metal Engineers Unit-IV
Thuvakudy,

Customer
Drawing No
Date of Test
Reporting Date
Tested By

Trichy-15
Inspected By : Third Party Insp.
Project

REPORT NO:
ME/QC/10-11/SENS/UT/289

M/s SUZLON ENERGY LTD.

LSM50107 & LSM50122 Rev.02

AUGUST 24, 2010

AUGUST 24, 2010

C.P.SATHIYAMOORTHY, LOURDURAJ

Ultrasonic Testing on Identification No: ME-LSML-65-004-T3

PARAMETERS

MATERIAL

S355JR

Product Form

Weld

Testing Surface

Outside/Inside Surface

Stage of Test

After final welding

Thickness

18/11/12mm

Surface Condition

Smooth

EQUIPMENT

MODOSONIC

Coupiant

Starch

Method

Pulse Echo & Contact

OPERATING PROCEDURE

G:QA:27 REV.02

PROBE

Frequency

Crystal Size

Superssion Range

Ref dB

SCANNING LEVEL

MODOSONIC
Angle 70

4 MHz

Reporting Level

8X9mm

0-150

46

dB
-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1

RESULT
Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS 20% UT WITNESS
OF TOWER NO : ME-LSML-65-004-T3 as per the details given above and the results are as follows
Joint No.

Weld Length (mm)

LS 1

1900

LS 2

1900

LS 3

1900

LS 4

2400

LS 5

2400

LS 6

2390

LS 7

2380

LS 8

2380

LS 9

2380

LS 10

2380

CS 1

7204

CS 2

7368

CS 3

7532

CS 4

7697

CS 5

7904

CS 6

8112

CS 7

8319

CS 8

8524

CS 9

8730

CS 10

8936

CS 11

9142

Weld Length Total

20% UT Witness

111.878

22.376

C.P.SATHIYAMOORTHY
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/529

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0010 Rev.14
Thuvakudy,
Date of Test
21.01.2011
Trichy-15
Reporting Date
21.01.2011
Inspected By : QUEST
Tested By
NIRUBAN, EZHIL
Project
Ultrasonic Testing on TOWER NO: ME-80-V3-026-T1
PARAMETERS
MATERIAL
S355JR
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness

25/26/27/28/39mm

Surface Condition

Smooth

EQUIPMENT
Method

MODOSONIC
Pulse Echo & Contact

Coupiant
OPERATING PROCEDURE

Starch
G:QA:27 REV.02

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size Superssion

Ref dB

dB

MODOSONIC

Angle 60

4 MHz

Reporting Level

8X9mm

0-200

39

-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT

Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-80-V3-026-T1 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference

(mm)

OBSERVATION

Result

LS 24

26

300-600

No Recordable Indications

Acceptable

LS 27

39

900-1200

No Recordable Indications

Acceptable

CS 25

25

7200-7500

No Recordable Indications

Acceptable

CS 27

25&26

8400-8700

No Recordable Indications

Acceptable

CS 29

27&28

3300-3600

No Recordable Indications

Acceptable

CS 31

39

0-300

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
ME/QC/10-11/SENS/UT/485

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers Unit-Iv
Drawing No
M200.0084 Rev.00
Thuvakudy,
Date of Test
JANUARY 04, 2011
Trichy-15
Reporting Date
JANUARY 04, 2011
Inspected By : QUEST
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-78.6-V3-I2-015-T1
PARAMETERS
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness

21/22/23/33mm

Surface Condition

Smooth

EQUIPMENT
Method

MODOSONIC
Pulse Echo & Contact

Coupiant
OPERATING PROCEDURE

Starch
G:QA:27 REV.02

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size Superssion

Ref dB

dB

MODOSONIC

Angle 70

4 MHz

Reporting Level

8X9mm

0-150

48

-----

TRANS dB

+14

G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT

Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-78.6-V3-I2-015-T1 as per the details given above and the results are as follows

Joint No.

Thk (mm)

Distance from Reference

(mm)

OBSERVATION

Result

LS 22

21

1200-1500

No Recordable Indications

Acceptable

LS 27

33

1500-1800

No Recordable Indications

Acceptable

CS 25

21

8100-8400

No Recordable Indications

Acceptable

CS 27

21&22

2100-2400

No Recordable Indications

Acceptable

CS 28

22&23

0-300

No Recordable Indications

Acceptable

CS 31

33

300-600

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
SENS/ME/UT/542/10

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers
Drawing No
M200.0084 Rev.00
Thuvakudy,
Date of Test
DECEMBER 28,2010
Trichy-15
Reporting Date
DECEMBER 28,2010
Inspected By : RPPL
Tested By
LOURDURAJ, RAMESH
Project
Ultrasonic Testing on TOWER NO: ME-RPPL-V77-85-006-T2
PARAMETERS
MATERIAL
S355JO
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness

16/18mm

Surface Condition

Smooth

EQUIPMENT
Method

MODOSONIC
Pulse Echo & Contact

Coupiant
OPERATING PROCEDURE

Starch
SEC.V&SECVIII.APP.12

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size Superssion

Ref dB

dB

MODOSONIC

Angle 60

4 MHz

Reporting Level

8X9mm

0-150

40

-----

TRANS dB

+6

G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT

Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-006-T2 as per the details given above and the results are as
follows
Joint No.

Thk (mm)

Distance from Reference

(mm)

OBSERVATION

Result

LS 20

16

900-1200

No Recordable Indications

Acceptable

LS 21

16

0-300

No Recordable Indications

Acceptable

LS 24

18

600-900

No Recordable Indications

Acceptable

CS 20

16

4200-4500

No Recordable Indications

Acceptable

CS 23

16

900-1200

No Recordable Indications

Acceptable

CS 25

18

4200-4500

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority

SUPREME EXCEL NDT SERVICES

24 A/B MGM COMPLEX, Subrammanipuram
TRICHY 620020
Ph : 0431 - 2333528, 2501241

SENS

ULTRASONIC TEST REPORT

REPORT NO:
SENS/ME/UT/566/10

Client :
Customer
M/s SUZLON ENERGY LTD.
M/s Metal Engineers
Drawing No
M200.0084 Rev.00
Thuvakudy,
Date of Test
06.01.2011
Trichy-15
Reporting Date
06.01.2011
Inspected By : RPPL
Tested By
RAMAMOORTHY, NIRUBAN
Project
Ultrasonic Testing on TOWER NO: ME-RPPL-V77-85-006-T1
PARAMETERS
MATERIAL
S355J2G3
Product Form
Weld
Testing Surface
Outside/Inside Surface
Stage of Test
After final welding
Thickness

18/20/22/30mm

Surface Condition

Smooth

EQUIPMENT
Method

MODOSONIC
Pulse Echo & Contact

Coupiant
OPERATING PROCEDURE

Starch
SEC.V&SECVIII.APP.12

Range

SCANNING LEVEL

PROBE

Frequency

Crystal Size Superssion

Ref dB

dB

MODOSONIC

Angle 60

4 MHz

Reporting Level

8X9mm

0-150

40

-----

TRANS dB

+6

G.QA.27REV.02 11.5.2.5/11.6.6.1
RESULT

Ultrasonic testing was carried out on TOWER SHELL BUTT JOINTS OF REPAIRS RECTIFIED
AREAS OF TOWER NO : ME-RPPL-V77-85-006-T1 as per the details given above and the results are as
follows
Joint No.

Thk (mm)

Distance from Reference

(mm)

OBSERVATION

Result

LS 26

20

0-300

No Recordable Indications

Acceptable

LS 29

20

900-1200

No Recordable Indications

Acceptable

LS 31

30

1500-1800

No Recordable Indications

Acceptable

CS 30

20

6000-6300

No Recordable Indications

Acceptable

CS 31

20

0-300

No Recordable Indications

Acceptable

CS 34

22&30

2700-3000

No Recordable Indications

Acceptable

C.P.Sathyamurthy
ASNT Level II
Date:

METAL ENGINEERS
ME/QC

Inspecting Authority