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    Bridge Irc 83

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    sRc.a3 Par -2002 STANDARD SPECIFICATIONS AND CODE OF PRACTICE : FOR ROAD BRIDGES SECTION 1x BEARINGS PART III: POT, POT-CUM-PTFE, PIN AND METALLIC GUIDE BEARINGS THE INDIAN ROADS CONGRESS 2002 C3 (Pan Uy 2002 STANDARD SPECIFICATIONS AND CODE OF PRACTICE FOR ROAD BRIDGES SECTION: 1X, BEARINGS. PART III : POT, POT-CUM-PTFE, PIN AND METALLIC GUIDE BEARINGS Published by i ‘THE INDIAN ROADS CONGRESS Jamnagar House, Shahjahan Road, New Delhi-110 011, 2002 Price Re200 (Plas packing and postage) C5 (Par. 2002 Fie Published: Marc, 2002 eplted—: December, 2004 (Rights of Publication and of Translation are reserved) Print at Sagar Printers & Publisber, New Del-110005, (600 copies) RC Pa 2002 CONTENTS Page Personnel ofthe Bridges Specifications and (to) ‘Standards Committee Invroduetion| 1 Classe No 922 Scope 2 923 Terminology 3 924 Symbols and Notations 4 925 Materials 9 926 Design a 927 Manvfacture 88 928 Acceptance Specification 38 929 Certification and Marking a 930 Installation 6 931 Maintenance 66 Appendix-1 Typical Format of Furnishing Data for... 69 Design of Bearings “Appendix-2 Tests of Raw Material 0 C83 (Pan 2002 PERSONNEL OF THE BRIDGES SPECIFICATIONS ‘AND STANDARDS COMMITTEE. (son 147.2001) LS Stamm 16 (RD) & Ad, Sse, Minis of Road (Convene) Transport Highways, Tanopr Shaan New Det t000t 2. NK sina [Ménber (Technica), National Highways (CoComencs) ——_Atborty of nda, lt No. G6, Sector I0, ‘ook, New Dek-10088, 2 Chief Engineer (BIRR (V. Vlayutham), Ministry of Road Transport (SlenberSeaetoy Highways, Transport Bhawan, New Desheti0001 Members 4. KX Agaval Cit Eagineer, NDZ, Nieman Bhawan, (CPW, New Deb 1101 5. CR Alimhandasi Chairman & Managing Director, STUP {Constants i, 0088, Rae) Chae 213, ‘Naiman Poin, arb 40021 6 DS.am “Consulting Engineer, Sir Owen Willams Tnnovestment Lid tnavestene Howse, 107, ‘Sexton 37, Noid 01303 7. S$$.Chakabaty Managing Diectr, Comsuing Foy, Services (0) 18,37, Neb Pisce, New Del 1009 8. Gv. Kana Consultant, E-2/136, Mahavir Nagar, Bhopal-t2016 9. DK Kaskere Chief Engine, Black No A, Buling No 12, Haji Al Officers’ Qus. Mabalaxmi, Mumea-00036 *ADG(B) sing ata poston, the esting was reside Sh SC, Sam, recor Geaetel(Rooé Development) & AdL Secu, Minsry of Road Trasport & Highways o C83 (Panty 2002 10. Keith Kan 11, Nina Kasi 12, De R Kapoor 14. .¥, Mea 1S. K Mashere U7 MB. Rao 1. De TN. Subba Ra 18. Seesrams My 20.4. Ramana 21, SA. Red 22, Raman Sarah (Chet General Manager, Nation! Highways ‘Aut of Ini, Plot No, CoS, Sesto 1 ara, New Deis DOIRD) & Addl Sey, MOST (Rete). 56, Nalanda “Aparamest” Vikespri, New Debit oot Director, Unites li Le, Garsan Managing Dizector, UP Sate Bridge Corporation 1, Set Bhavan 6, Mado Moban Mahia Marg, Lucow 22601 Principal Secy., Maharashis PWD (Kets), AsnI344, “Adarsh Nagar, Work ‘arb 40028 0182, CR Pak, New Deh 0019 DOIRD) & Aaa Seey. MOST (Red), 9-16, Set 26, NOIDA-20/301, Area Coordinator, Bridge & isramenttion gg. Conral Rosé Resush Insitute, PO. (RR New Dei 0020 Chama, Coostum Caste (P) Lt 2a Flor, Panky Psa, Mumba-0052 Chie Engine Ret) 1108-1158, Gale Enclave, Flat No. 203, Srinagar Colony, yderas President Operation) & Dy. Managing Dict, sen Touro Li, ECC Cnet Group, Mowat Ponnamalle Road, Siamnapsam, 0. Box ‘No.9, Chennasaeues| Dy. Managing Distr, Gunmen India La, ‘Ganon Hous, Pabaes, Mumb-100025 Secretary 1 the Govt. of Megisays, Pblie Works Department, Lower Lachumiere, Shlng-793001 ‘in 2. NC.Saxenn Exeruve Dita, Intcoanetal Couns Technora Pvt Lid, A Geen Pas, Ne Dewisi0016 24. G.Stann Chit Engine, Mins of Road Tensor & ‘ighways New Deli 1001 25.52 Tambe Seca, Marah PWD (Ret), 72, Pani 5. Paar Marg, Opp. Poiar Hospi, Worl, ewmba 08s 26.De MG, Tambor BH-1i8e, Kendriya Via, Seco, Khar, Navi Mania 10210 27. Maes Tondon Managing Ds, Tandon Connie (P La, 17. Link Road, Japgpura, Extn. New Dike 10014 28. PB. Visy GW), CPWDRetd) A390, DDA Flat, Monika, New De 1002 29. The Chief Baier (SK. Ds}, MP. PW.D, ‘D° Wing, lit Foo, wn Supra soa, Bhopal 62004, 530. The Principal eey. RAB Dept, Black No. 1, 2nd Flot, New {othe Govt ofGujamtSachivalsya Gahiagie 32010 31. The Chief Engines Public’ Wosks (Roads) Deptt, Writers* Baldy Block 0" Kalki 70001 (8S. La), WP. Poblie Works Deparment, Teskonne26001 ‘he Cae Sheer) Pub -V.D, BAR Branch Patinl14701 2 13: The Chie Engine (R) (CC. Bhatachays), Minty of Road Taspor SaRTET & Highways, Tansport Bhawaa, New Denitt000t 38. The Eagy-ln-Chief MEDIC R. Cele, Bangalore $0004 36 The Director (S Survanae), Highvays Resch Sation, PD, No. 2371, 16, Sardat Patel Road, Cheansisins ‘iy RCAS (Pan UH 2002 37. The Ada Dretor ‘Gear Bride) 238: The Ditto end (Cin Evga) 59. The Director, RDSO 40. Te Dicer General, CPD President Indie Rods Cogs 22, DoD) 4, Serty, Indian Roads Congest 1 MK Agarwal 2. DeVK Raion 3 Sha Stara 4. SP. Rbedtar 5. The Tecnica Dieetor (BK. Basa, VSM, SC), Ditecorte General Border Roa, Sena Sida Bhavan. Nang, Det Cant, New Delhi! 10010 Bureau of loin Star, Manak Bhavan 9, Bahasa afr Mar. New Debi-110002 (ay Natal Dict Brides & Stat) Research Design & Standards Onpanisaion, Lasknow-2260 (Krishan Kama, Diector Genen CCenal Deven Oryn, Nima Det i00nt Ex Ofc Members Secretary (Woks), Mabarashira P.W.D. Macey, Mamba 400032 SC. Sham, DG(RD) & Ad8L Sey. Minty Gf Road Transport & Highways Transport ‘Bhawan New Delhi000) . Shara, Chie Eaginer, Ministry of Road Transport phys, New Deh 0007 Corresponding Members, Engine inhi (Reed), HN 40, Sec0 16, Punch i94173 Bs, Ser Nide- 201301 (Chief Cons, Consuhing Enge Serves (0) Ua, 37 Nebr Place, New Del 10019 indosan Coast Co. Ld, Hinson Howe, Lal Bahadur Shasti Mars, Vikholi {(W), ‘Mamba 400083 (Gua Visas Simplex Conse Piles) Pv 1, Vahus 294 Floor, 82, Neu Plc, New Debit 10019 w 183 (Pan mn} 2002 BEARINGS. POT, POT-CUM-PTFE, PIN AND METALLIC GUIDE BEARINGS INTRODUCTION The Committee on Bearings, Joints and Appurtenances (B-5 (Commitee) formulated a Sub-committee compeising of S/Shri A, Chakrabarti (Chairman), 8. Dutt, A.R. Jambekar, A.K, Gupta, M.V.B. Ravand S. Majumdar forpreparing th base drafton POT, POT-cum-PTFE, PIN” and Metalic Guide Beatings, The drat prepared by the Sub-committee was discussed by the B-S (Committee and finalised the same during is meetings held on the 12th October, 2079, The Commitice consisted ofthe following personnel: NK Sina Convenor raha Kae CoConenor RS Nine MemberSeretry Members AK Ronee AK Gupie a base 2 amber CE Bhatachane Skis Chatto De Krsta Kumar SbChaatar PY Manare son Raghavan Raj Go Viel ep. of IS EcOfiis Members Preside RC a(n) (nav Fa) cla kena Secretary R (G Stun Conesponding Members Vz, Destpande Dr. ¥.K. Rana MX Maen SPs Rao PS.Tyagt 1083 (Pay 2002 “The Bridges Spociictions and Standards Committe in its seeting eld onthe Ith July, 2001 approved the drat subject to certain modifications in the light ofthe comments made by snembers. The draft was approved by the Executive Committe in its meeting Held on the 16h December, 2001 and later by the Couneil ofthe indian Roads Congres ints Hoth Meoting held at Kochi onthe 8th fanuary, 2002. IRCS83, Standard Specifications and Code of Prectice for Road Bridges, Setion IX is boing brought out in four pars, Pat F deals| ‘with Metallic Bearings, Part I with Elastomer Bearings, Part It With POT, POT-cum-PTFE, PIN and Metallic Guide Bearings and Part V with Expansion Joins. “The Patt ofthe Code relating to Metallic Bearings and Part TL Felatng to Elastomeric Bearings have already been published as IRCS3-Pans {& Ul respectively 922. SCOPE ‘922.1, ‘This section ofthe code deals with requirements forthe materials, design, manufacture, testing, installation and Imaintenance of POT, PTFE, PIN and Meuillic Guide Bearings for Road Bridges, The provisions ofthis code are meant o serve as 8 guide to both design and construction engineers, but mere ‘compliance with the provisions stipulated hecein will not relieve themt in any way of thei responsibility for the sbility and soundness of the structure designed and erected 922.2. ‘Theprovision ofthis code shall apply or operating temperature between -10°C and +50°C. 922.3. Pot bearings with confined elastomeric pressure C3 (Pan; 2002 pads upto 1500 mm diameter are within the scope ofthis cade. 9224, Bearings which are subjected to tensile loads are ‘beyond the scope ofthis code 922.5. Bearings which are subjected to rotations greater ‘than 0,025 radians are beyond the scope of this code 923, TERMINOLOGY 923.1. Pot Bearing |A bearing consisting of a metal piston supported by a dse of unreinforced elastomer thats confined within a metal cylinder for allowing rotations! movement about any ais in horizontal plane {and to bear and transmit verieal load. Potbearings maybe provided ‘with sliding assembly (with or without retain in the form of ‘guide along adesired direction to bear an ransmit horizontal free) comprising of stainless stel plate attached to metal backing plate sliding in horizontal plane over PTFE confined in reeesss) on the piston which shall be termed as Pot-cum-PTFE bearings. Depending onthe desired degree of freadom Pot bearings may be of three types a follows: 923.1, Fixed type pot bearing: A type of Pot bearing ‘which alongwith vertical load, bears and transmits horizontal force in any dreton and allows ration about any axis in horizontal plane ‘without pemiting any movement in horizontal plane Fig 13) 9231.2, Freesliding type pot-cum-PTFE bearing: A ype ‘of Pot bearing which bears and transmits vertical load and allows movement in any direction ia the horizontal plane and accommodates rotation about any axis in horizontal plane (Fig. 14), seas (rae. 2000 ‘yang annie 98 Sups20g 1 Bet Suyeog vo owes RC (Pare 2002 923.13. Guided sliding type POT-cum-PTFE bearing: ‘A type of Pot bearing which alongwith vertical load bears and transmits horizontal force in one direction only and allows ‘movement perpendicular to that dretion and allows rotation about any axis in horizontal plane (Fg. 15) 923.2, PTFE Sliding Assembly A bearing consisting ofa sliding assembly (with or without restrain inthe form of guide along a desired direction to bear and transmit horizontal force) comprising of stainless stel plate lllched toa metal backing plat sliding in horizontal plane over PTFE confined in recess) on a fixed plate, PTFE sliding assemblies are capable to bear and transmit vertical foad but are not capable to accommodate rotational movement unless provided ‘with addtional arrangement, Depending onthe desired degree of| Freedom PTFE sliding assemblies maybe of two types follows: 3.21. Free PTFE sliding assembly: A 1ype of PTFE siding assembly which bears and transmis vertical oad and allows movement in any direction inthe horizontal plane (Fi, 16). 9232.2. Guided PTFE sliding assembly: A type of PTFE sliding assembly which alongwith vertical load bears and transmits horizontal force in one direction and allows movement perpendicular to thet direction (Fig. 17), 9233. A bearing consisting of a metal pin provided within a metal cylinder to bear and transmit horizontal force along any direction in the horizontal plane and accommodating rotational movement bout any axis. Pin bearings cannot bear of transmit any vertical Toad (Fig. 18). Bearing ‘2) With Side Guides: 1RC3 (Pa mny202 b) With Central Gulde ye pt cun-PTFE bearing ig. 5, Guid RC (Pa 2002 quo Sp 34420494 Beg R85 Pa -2002 m3 Pant 2002 | anenors ig 20) Fre to rotate about any avs in the horizontal plane oN; Elastomerle Pad (Non-Load Bearing) ytinder ig. 18. Pin bearing RCS Pan 2002 9234, Metallic Guide Bearing A bearing consisting of asliding assembly with restraint along ‘desired direction to bear and transmit horizontal free and capable of allowing movement in direction perpendicular tothe direction of horizontal fare, Metalic Gude bearings are capable of allowing rotation only about an axis perpendicular to the plane of sliding. Metalic Guide bearing cannot bear or ansmit any vertical load Gig. 19). ig 19. nae gude bearing " | RC (Pay 202 9235. Cylinder ‘A metallic cylindrical component provided with « monolithic base plate which houses the elastomeric pressute pad and piston for Pot beatings and the Pin for Pin bearings 923.6. Piston “The metallic component of Pot bearing which is housed inside theeylinder and confines the elastomerie pressure pad. For sliding (fee guided) type Pot-cur-PTFE bearings, te piston isprovided ‘with roceses) a the top to accommodate and confine PTFE, 923.7. Confined Elastomerie Pressure Pad [A dise of unreinforced elastomer that is confined within the colinderby the piston of Pot bearings for accommodating rotational ‘ovement about any axis in horizontal plane and to bear and ‘ransmitverialYoad, 9238. Sliding Component {A component comprising of stainless stel plat attached toa ‘metal backing plat fr sliding over PTFE. 9239. Guide Monolithic metalic projection either fom the piston which fits into a coresponding. ee258 in the sliding component or fiom, the sliding eomponentparaleto two opposite edges ofthe piston, to bear and transmit horizontal fore longa direction. 923.10, Internal Seal A sealing arangoment between piston and cylinder of Pat and Pot-cum-PTFE Bearings 19 prevent the extrusion of confined elastomer, under load 923.11, External Seal {A sealing arrangenient provided for preventing ingress of moisture and debris through the gap between the piston and eylinder e RC crac} 2002 for Pot bearings and that through the gap between the pin snd cylinder fr Pin bearings 923.12. Wiper Seat A sealing arangement provided for retaining the lubrication and preventing contamination ofthe sliding surfaces 923.13. Anchoring Arrangement ‘An arrangement provided to fix the bearing tothe structure Fig. 20), ee | ee (0) Anshorng Arann wth Bolt NovSctew Seve System (@) Anchoring Arangerent with aching Pate & Sts ig 20, Anchoring arrangement B Ines (Pe. 2002 83 (Pan. 2002 923.14. Preset 9242. Notations Setting of sliding component toa predetermined position with ee ee pe are = Geffen of Feiton at PTFE 924, SYMBOLS AND NOTATIONS Soils Se! hig Inrice © = Design Rotn Angle Radan=1.3 924.1, _ Symbolic Representation of Bearing Function rosea fe | tame eee] tam | tom] om = Caclated Value of Reston Roston ‘oe (tenes | tm ‘nal die erent Actions a ta) edie {one em ey in aan it Oy Gauated Vac of Reset Rotton i ‘ale dito arable Acton. in on aa, fecal “ = a kik = Constants or Dering induced Mores df Tiking Snes of te ve te oe hw (Confined Easton rere ad oe | My = tees Moment de Tiki Sites. in Non Mg = Inde Moment ew Fiona os Resse in So. Mp Toa nus Moment aN, a Diameter of Canin Elstomerc = Pres Pa eae |e = = “ be = Thickness of Confined Elastomerie ney rewire Pada bp = Thskness of Cylinder Wall of ot nd | in Bearing in he = Height o Cynder Wall of Fat and in Bearing, in R= Rate of Curate ofthe Curved Conte Surttes of Piston and yliner for ot Basing, dearer Dameter of tine of Pi Bearing, nm alo] 3/4] 3] Jo RC Pa 2002 Me Diamete fPin f Pi Bearing tm Height Line of Appeston of pliner Wat above Base Ineice for and Pa Bearing ne ‘Wits of Comacr Sue of he ston for or Bering a he Pin fer in Bern. nm fective With of Cone Suc of Piston and Cylinder fo Pot Bearing feu Pn and Cynder for io Gein, "Enective Tensile Ataf the Bol Diameter of Anchor See mm Length Anchor Seve, i, Flan ress in Cooited ElsomercPresre Pad Due ‘eral Ln ‘The Chasis Cmpesive Strength of Concrete 8 MP, ‘Shon Tem Sia Mo of Estey of Cenc in Modus of Esty of Concrete or Permanent Lose Es MPa esi Duct Compresive Sens Conciee. in MP Ltd Ares sm Dispersed Concentric Ara, ‘Aenags Perms Diet Being Pes Sb Compesie Fla Suet in Coen MPa a ” 185 (Pan, 2002 Cate Dine Compressive Suess sa Conse MPa Ckaaed Compressive lsu Stes in Cont, a MP. ‘Peak Sucsin Conse Behind Anchor Slee, MP ‘Minium Yi Stes of Sel ia MP, Sic Mos of East of Ste, in ‘Una Tense Stent of teh esmisibe Stet in Axi Tension in Seek Ma Peis Stes fn Bening Tension in Stel in MPa Pele Sexi Beading Compression n tat MP Peis Shen Stes in Stel a MPa eons Bearing Seti te, MPs Psi use Ses Stee in NPs Cake Suess in Ail Tension Se ia MPa aed Ses ia Bending Tesion inSte in MPa Caleta Bending ‘Compression Sh mM, alee Shear Ses Sel in MP Coke Bearing Suess Stel in MP 1083 (Pa y-2002 we om: ated = ae open kaa Equivalent Stet in Sta Ms Pose Ss in Ail Teson i ols and Screws MPs Pei Stet Sues a Bolts ad Sew in MPs Peis Dearing Sus in Bos ad Seews i MPa Cikustet Svein Ail Tension a Boland Screws n MPa Cake Shear Ses in Bt nd Seeva in MPa Coke Beting Stes in ot and Hoop Tes Sues in Cros Seton of Cylinder Walt due Fad Pesan Moe Hop Tes Stes in Cot Section of Cys Wall deo Hotz Shor Shea Cyiner Wall and Base Inertice de to Pid Petree MPa Stor Ses a Cylinder Walla Base Inte det Hort Fore MPa Bening Stress at Cylinder Wallan Be Interface de to Fi Pest, MP, Bending Stes at Cylinder Wall and Base lonrfice dt Horzonal ere, MPa The Fest of Hert Sie athe Mating Injetie of Pin and Cylinder of Pin 6 1C-83 (Pan -2002 925, MATERIAL 925.1. Steet 925.1.1, Mild steel to be used for the components ofthe ‘bearings shal generally comply with Grae B of 8:2062, However, Grade C of 18:2062 shall be use for sub-zero condition, 925.12. High tensile set tobe used forthe components of, the bearings shall comply wit I:961, 925.13. Cast tel shall generally comply with Grade 280+ 520W or 340-570W ofIS:1020 925.14. ‘Thesteel fr forging to be usd forthe components ofthe bearings shall comply with Class 3, 3A or 4 of18:1875 and ‘eel forgings shall comply with Class 3, 34 or 4 of 1:2008 and normalised, 925.15. Stainless steel shall conform to AISI 316L or 0,Ce, i,Mo, of 18-6911 9252, PERE ‘The raw material for PTFE shall be pure polytetraftuoroethylene free sintered without egenecated materials Orfillers. The mechenical and physical properties of unfilled PTFE Sha comply with Grade A of BS:3784 or equivalent. PTFE shall tither be in the form of solid rectangular modules (Fig, 21) of dimpled large sheet (Fig. 22). For PTFE sheets provided with Iubricaton cavities in the form of dimples, the dimples shall be formed by hot pressing or moulding and the pattem of dimples shail be as shown in Fig. 2. Use of PTFE sheet with dimples nade By machining or dling from a solid PTFE sheet is not permitted. The surface of PTFE sheetsimodules to be in contact » RC Pas .2002 ig. 22. Pattern of apts in recessed PTFE set RCS3 (Pan 2002 with metal backing plate shall be provided with suitable chemical treatment for proper bonding. Adhesives for bonding PTFE to backing plats shal produce a bond with a minimum pee! strength of «4Nimm width when tested in accordance with BS: 5350:(Part 9), 925.3. Composite Materia For guide of Pot bearings composite material may be used for sliding on stainles stel to achieve lower coefficient of fiction as compared to stainless steel sliding on stainless steel and higher compressive strength as compared to PTFE, such composite ‘material shall ether consist of () a bronze backing strip and sinterod inter Jocking porous matix, impregnated and overlaid with a PTFE/lead mixture or (i) @ mixture of PTFE, glass fibre and araphite embedded in & bronze mesh whieh is bonded to a galvanised stel backing strip. 925.4. Elastomer ‘The elastomer tobe used for the components of bearings shall generally comply with IRC:83 (Par Tt). The confined elastomer ‘of Pot bearings shall have the properties specified in Table 1. Tamir 1-Paorenies oF Cowneo Fiasror Pope Tat Tea, Taste —_s a 1, Hardee To 155000 (ewi ——wOas 2. Minimum nse MP 1s34oo(runt)) 188 2. Mite elongston Ret Table of attest RCS Pa -1987 5. Acceletl peng 2 RCS Pan 2002 925.5. Internal Seal ‘To prevent the extrusion of confined elastomer, under load, between piston and eylinder of Pot bearing, intemal seal shall be provided which shal either be brass sealing ring (Fig. 23) or [imported proven type Poly Oxy Methylene (POM) sealing chai. Bras sealing ring shall be made of metalic brass conforming to [8.410 and in accordance with Clause9272 7. Poly Oxy Methylene scaling chan shall consis of individual interlocking elements made bfmoulded polyoxyethylene having properties specified in Table 2 and dimensions as given in Fig. 24 ome 2k Bas Sealing Re (of layers dependent 22 (bn of eaten pres "Taaue 2, Pavia. ane Mucosal Prone oF FOM Fey Tanah Ragone Dessiy TSO-183-1987 410i 60g? ee ow inde IS0:1171981 ——L0ginine 20min MeL 1902, 16 ‘ote ee 180:5722.1986 62 Nimminimam seth te ein 150:5722.1986 30% minim 2 sxc (Pa 2002 wie (Smal POM ene (For nec of same ad po 520) oteett i dimcaaes ein, (py tage POM clenent For dame of estore ad above 50 mF) Tig 24 Dimensions of POM sealing ements a ROSS (Pan 2002 9256, External Seat Extemsl seal of suitable profile made of elastomer shall be Drovided for preventing ingress of moisture and debris through {he gap between the piston and eylinder for Pot bearings and that Ofte pin and cylinder for Pin bearings (Figs 13 to 15 and 18), 9257. Wiper Seat Wiper seal of sutable profile made of elastomer shall be rovided for etainng the lbriation and preventing contamination ofthe siding surfaces 9258. Fasteners Bolts, srews, nuts and lock nuts shall generally conform to 18:1363, 18:1364,18:1365, 18-2269, IS:3138,1S:6761, 1:6639 a ppropriate with mechanical properties conforming to 1S:1367, Threads shal generally confor to 1S:4218, Washers shall conform, 1018-2016, 18:6610 as appropriate 926. DESIGN 926.1. General 926.11, Local effets of loadforce and movements to be ‘considered in designing the bearings shall be determined by suitable global analysis ofthe structure with idealised boundary condition under any critical combination of loads and forces hat can coexist. in accordance with the requirements of IRC. 926.12. Resistance duetofietion atthe sling interface of the bearing, if any, shal be ignored for iealising the boundary conditions in global analysis ofthe structure. However, induced force generated due to fiction at sling interface shall be considered in the design of bearings and adjacent (supported! supporting) structures, u 183 (ae. 2002 926.13. _Coexisting values ofload/movement data for design of bearings shall be furnished for permanent load condition, ‘maximum vertical load contin, minimum verical load condition, ‘maximum horizontal free condition and maximum rotation condition as appropriate for different type of bearings, specifying ‘the respective oad case, Normal or Wind or Earthquake. Refet Appendis-1, “Typical Format of Furnishing Data for Design of| Bearings’ 926.16. For design of Pot bearings or part theoof te design horizontal force to be considered shall be the resultant of the coexisting active horizontal forces, determined from global analysis, and induced horizontal frees, generated due to friction at sliding interface (if any), bu shal inno ease be less than 10 per ent and greater than 25 percent ofthe design vertical load 926.1. For design of bearings or part thereof and the adjacent ‘structures the resultant of the coexisting moments produced due to design horizontal force and that induced due to Fesistance to rotation shal be considered, 926.1.5.1. Induced moment resulting from resistance to ‘oation due tothe effet o tng titiness of elastomeric pressure pad shal be determined a fll M,,=4* (kp +k,0¥), Where, “ i = dant of eomerie presi pao mm he = thks ofconfied elastomeric pres pad in Xan, sl bas or Table trode vale my be abt by linear isepolton fp = alloted vale of eu rmtinn ange do emnentastons dong em eet, i aan v= akulstedvaie ofreruotolaon angle eto variable eink Ince moment ia Nm. ™, | | i | [ C8 (Pa 2002 “Tate VawesoF Const AN K ae a 5 2 tar Bs is} see 10 13 50s | = i 926.1.5.2, Induced moment resulting from resistance to rotation due fo fetion a the pston-cylinder contact surface due to coexisting horizontal force shall be determined as follows: M,,=02 «CH, Were, C= tbepepeniculr diane fom he pont of ton hr force einer walt the ss of retin na Fig 35, Ht = dergn horizontal force in My, = indeed mameat a 8am, ign ae | Fig. 28. Moment rm for rotation restance de orton C83 (Pan. 2002 926.15. For Pot bearings total induced moment willbe M,, =M,,'M, ,and for Pin bearings total. induced moment will Be 926.16, Design values of rotational and transtational movement shall be determined by multiplying the respective caleulated values by a factor of 13 926.1.7. ‘Thelineof ection of resultant horizontal force shall, bbe considered at the mide ofthe contact width (Clauses 926 3.1.3, and 926.332) ofthe piston and cylinder for Pot bearings and that ofthe pin and eylinder for Pin bearings. 9262, Design Parameter 9262.1. Permissible stresses on the adjacent concrete structure 9262.11. Average permissible direct bearing pressure ce on the adjacent concrete structure shall be calculated using the following equation 60 V (AYA) ‘20 pamibibie dec compresive ssn conte025 ek whe Jekiste chasse compene sag fone A+ pened ence a, ich genmeialy sf te Inne ae fy nd abe agers aon conte ins ne of (masimum wif Sesion oye edt fiesta bite wie beh) VOANA)S2 ‘he pojeton of tac sere bod the onde an stale esha sam Squier aing ‘adoring en shalt pone ca loud C83 Path 2002 926,2.1.2. Permissible compressive flexural stress eon the adjacent concrete sructre shall be 0:33 fek 926.213. Incase of coexisting divct and flexural compressive stresses on the adjacent conerete structure, the following eiteria should be satisfied co, ealsce + oc, callae <1 Wher cal ~ clea diet compusive ses sel ~ called compressive flexural ses. 9262.1.4. Whenthe effec of wind or earthquake is taken into ‘account, the above permissible stresses may be increased by 25 percent 9262.2. Permissible stresses in stee! 9262.2.1. Permissible stress in axial tension oa shall not exceed 0.6 fy, where fy = minimum yield stest of steel in MPa. 926,2.2.2. Maximum bending stress in tension (ott) or in ‘compression (atx) in exteme fibre shall not exceed 0.6 fy. 9262.23, Maximum shear stress (zvm) shall not exceed 0.45 fy. 9262.24. Maximum bearing stress (ap) shall not exceed 0.75 Jy. 9262.2.5, trespetiveofany increase inthe penissible stress specified in Clause 926.2.2.6, the equivalent stress (ce) due 10 coexisting bending (tension or compression) and shear stress ~ “4 RC3 (Pan 2002 obtained from the following formula and shall not exceed 0.9 fy ees = (3x tumeal + Obie) oF (Gx tumea +otceat') Whee, fomcal = calculated vale of sha ates in MPa, Called va of bendiag ses in eso a MPa, sll vale of ending Sts in comes MPa, ‘eel = calelated vale of combined ses ia MPa 9262.26. When the effec of wind or earthquake istken into ecount the abov. permissible stresses shall not be increased 926.22.7. The above permissible values are also applicable {or stresses on steel structure, adjacent fo the bearing, 92623. Particular recommendations for confined lastomerie pressure pad 926.23.1. Permissibie limits forconfined elastomeric pressure ‘ad depend on the effectiveness ofthe intemal scal preventing it from extruding between the piston and the cylinder wall and as such shall be verified by loa testing of assembled bearing, 9262.32. Averagestressinconfined elastomeric pressure pad ‘of Pot bearing shall not exceed 38 MPa and extreme fibre pressure shall not exceed 40 MPa 926.23.3. Minimum average stress in confined clastomeric pressure pad of Pot bearing, under any eitical combination of loads ‘and frees that can coexist, shall inno case be less than § MPa 9262.34. Thedimension ofthe confined elastomeric pressure pd shall be such that at design rotation the deflection at the Perimeter shall not exceed 15 percent ofthe pad thickness below the internal seal, Fig. 26, » ce a] | eee | a

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