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1.

Shaft basis system:


Here the holes are designed as per the shaft. This is difficult practice. Rarely
used as per my knowledge.

#21Issue, Apr 21, 2011

2.

3.
IssueKnight
Engineering Discipline:
Mechanical

Clearance fit: Some clearance is left.


Transition fit: Exactly the same shape.
Interference fit: very tight fit.

Image source: Google Image Result for


http://www.mech.uq.edu.au/courses/mech2110/standard_fits/types_of_fits.gif
#22Issue, Apr 21, 2011

4.
IssueKnight
Engineering Discipline:
Mechanical

Hydraulics: Any machine which works on fluids other than Air. The science of that
is called hydraulics.
For example see hydraulic actuator:

Image source: Google Image Result for


http://www.tpub.com/content/doe/h1013v2/img/h1013v2_166_1.jpg
#23Issue, Apr 22, 2011

5.
IssueKnight
Engineering Discipline:
Mechanical

Pneumatics: Any machine which works on Air as a working fluid its science of that
is called pneumatics.
For example see the pneumatic actuator

Image source: Google Image Result for http://openticle.com/images/modul


%204%20figure%2034%20pneumatic%20actuator.GIF
#24Issue, Apr 22, 2011

6.
IssueKnight
Engineering Discipline:

Mechanical

Gauge pressure: Pressure with respect to ambient air temperature or temperature


of surroundings.
Vacuum pressure: The pressure in a vacuum condition is called is called vacuum
pressure.
Atmospheric pressure: Pressure of air around us.

Image source: http://www.google.com/imgres?


imgurl...&page=1&ndsp=8&ved=1t:429,r:1,s:0&tx=89&ty=38
#25Issue, Apr 22, 2011

7.
IssueKnight
Engineering Discipline:
Mechanical

Pyrometer: A type of temperature measuring device adopted for measuring super


high temperatures.
Image source shows a suction pyrometer.

Image source: Google Image Result for


http://www.chec.kt.dtu.dk/upload/institutter/kt/chec/checlabpix07/suction_pyrome
ter.jpg
#26Issue, Apr 22, 2011

8.
IssueKnight
Engineering Discipline:
Mechanical

Draught in a chimney: The pressure difference required for free flow of flue gases
in a plant containing chimney is called draught.
It is expressed in mm of water column.

Image source: Google Image Result for http://images-mediawikisites.thefullwiki.org/11/2/8/8/0981215960866399.png

#27Issue, Apr 22, 2011

9.
IssueKnight
Engineering Discipline:
Mechanical

Tempering:
It is a heat treatment process. It is used to make metals tough. It is done by
heating steel at a temperature range of about 150 to 250 Degree centigrade. Then
it is cooled at a slow rate.
This makes the hard steel to get soften.
See this diagram.

Image source: Google Image Result for


http://info.lu.farmingdale.edu/depts/met/met205/cquenchtemp.JPG
#28Issue, Apr 22, 2011

10.
IssueKnight
Engineering Discipline:
Mechanical

Quenching: It is a hardening process. The steel transforms in to martensite. It is


similar to tempering with only difference that we have rapid cooling.

Image source: Google Image Result for http://metallurgyfordummies.com/wpcontent/uploads/2011/02/Tempering.gif


#29Issue, Apr 22, 2011

11.
Praveen-KumarKnight
Engineering Discipline:
Computer Science

Austempering is an isothermal heat treatment that is applied to ferrous metals,


most notably steel and ductile iron. In steel it produces a lower Bainite
microstructure whereas in cast irons it produces a structure of acicular ferrite and
high carbon, stabilized Austenite known as ausferrite. It is primarily used to
improve mechanical properties. Austempering is defined by both the process and
the resultant microstructure . Typical austempering process parameters applied to
an unsuitable material will not result in the formation of Bainite or ausferrite and
thusly the final product will not be called austempered. both microstructures may
also be produced via other methods. for example, they may be produced as-cast or
air cooled with the proper alloy content. These materials are also not referred to as
austempered.
Process:

Source: Austempering - Wikipedia


#30Praveen-Kumar, Apr 22, 2011

12.
IssueKnight
Engineering Discipline:
Mechanical

MARTEMPERING is a term used to describe an interrupted quench from the


austenitizing temperature of certain alloy, cast, tool, and stainless steels.

Image source: Google Image Result for


http://info.lu.farmingdale.edu/depts/met/met205/martempering.JPG
#31Issue, Apr 22, 2011

13.
IssueKnight
Engineering Discipline:
Mechanical

Fillet: To cut a circular round groove.

Image source: Google Image Result for


http://www.plinthandchintz.com/mambo/images/stories/DesignSpeak/fillet.jpg
#32Issue, Apr 22, 2011

14.
IssueKnight
Engineering Discipline:
Mechanical

Chamfer: To cut a straight edge.

Image source: Google Image Result for


http://www.wellnitz.com/_images/8x8x16_1.75Chamfer.JPG
#33Issue, Apr 22, 2011

15.

Praveen-KumarKnight
Engineering Discipline:
Computer Science

Knurling is conducted on a lathe, for getting a visually-attractive diamond-shaped


(criss-cross) pattern by cutting or rolling into metal. This pattern allows hands or
fingers to get a better grip on the knurled object than would be provided by the
originally-smooth metal surface.

Close-up shot of a diamond-pattern knurling on a cylindric work piece. Knurling method: left/right with tips raised (DIN 82 name:
RGE), spiral angle: 30, pitch: 1 mm, profile angle: 90. Object's diameter: 24 mm, material: aluminium (silver anodised).

Source: Knurling (Wikipedia)

#34Praveen-Kumar, Apr 22, 2011

16.
yadavundertakerApprentice
Engineering Discipline:
Mechanical

NORMALISING:
it is a heat treatment process which is used to relieve internal stresses and refining
the grain size which improve the mechanical properties. In this process after
heating the metal it is cooled in still air to room temperature.
QUENCHING:
In quenching the metal is cooled rapidly in cold water. It is used to increase the
toughness of the metal or alloys.
#35yadavundertaker, Apr 22, 2011

17.
IssueKnight

Engineering Discipline:
Mechanical

@ Yadavundertaker: By the way metals like steel gets hardened and not toughened
by quenching. Correct me if I am wrong.
Hobbing: It is a process of making gears and similar objects. It can be done on a
standard milling machine or a special hobbing machine.
In our workshop practicals we used milling machine.

Image source: Google Image Result for http://www.gearshub.com/gifs/gearhobbing-process.jpg


#36Issue, Apr 22, 2011

18.
IssueKnight
Engineering Discipline:
Mechanical

Nowadays every one is talking about pressure vessels. So let us define pressure
vessel
Pressure vessel is a cylindrical container to hold fluids at a high pressure. They are
generally boilers or even cooking gas cylinders. It is as simple as that.
Now see this big one.

Image source: Google Image Result for http://www.tankpressure.com/wpcontent/uploads/2009/10/pressureVessel.jpg


#37Issue, Apr 23, 2011

19.
IssueKnight
Engineering Discipline:
Mechanical

Natural convection:
It is the cooling or heating of an object without the aid of external agents i.e.;
naturally.It is also called Free convection.
This figure shows cooling of heated pipe by free convection.

Image source: Google Image Result for


http://www.owlnet.rice.edu/~ceng402/ed1projects/proj00/lear/pipe.gif
#38Issue, Apr 23, 2011

20.
IssueKnight

Engineering Discipline:
Mechanical

Forced convection:
This is heat transfer due to external agencies whether cooling or heating.
This figure shows heating of water by forced convection.

Image source:Google Image Result for


http://www.physics.arizona.edu/~thews/reu/Convection.bmp
#39Issue, Apr 23, 2011

21.
yadavundertakerApprentice
Engineering Discipline:

Mechanical

Why pressure vessels or gas cylinders are made cylindrical in shape?(mostly asked
interview question)
because at sharp edges there will be a very high pressure concentration which
result in explosion of the container. Thats why we have cylindrical shapes.
#40yadavundertaker, Apr 23, 2011
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