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timely dissemination of this information in an accurate manner to the public.
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IS 13095 : 1991
(Reaffirmed 2003)
Indian Standard
621.646.25
: 669*13/*14
@I BIS 1991
BUREAU
- <
September 1991
MANAK
OF
BHAVAN,
INDIAN
9
STANDARDS
BAHADUR
NEW DELHI
SHAH
ZAFAR
MAR0
110002
Price Group 4
Chemical
Engineering
EquipmerIt
Sectional
Committee,
HMD
17
FOREWORD
after the draft finalized
This Indian
Standard
was adopted by the Bureau of Indian Standards,
Chemical
Engineering
Plants and Related
Equipment
Sectional
Committee
had been approved
Heavy Mechanical
Engineering
Division Council.
The satisfactory
tenance.
This
maintenance.
Particular
correct
performance
of any valve depends on design,
manufacture,
standard
specifies the requirements
for design
and manufacture
requirements
should
be indicated
by the purchaser
in his purchase
In the preparation
of this standard
assistance
has been derived
butterfly valves issued by British Standards
Institution
( BSI ).
from
by the
by the
installation
and mainbut not installation
or
order or enquiry.
BS 5155 : 198+
Specification
for
Indian Standard
BUTTERFLY VALVES FOR GENERAL
PURPOSES
1 SCOPE
1.1 This standard covers double flanged and
wafer type of metal seated, resilient seated cast
iron, ductile iron and carbon steel and lined
butterfly valves for general purposes. Valves
covered under this standard are manually,
pneumatically, hydraulically or electrically operated.
1.2 It covprs valves of nominal pressure designations up to and including 4 MPa and Class 300
with ends flanged in accordance with appropriate
tables of IS 6418 : 1971 Cast iron and malleable
cast iron flanges for general engineering purposes
or wafer type valves with bodies designed to be
accommodated
between pipe work flanges in
accordance with appropriate tables of IS 6418 :
1971 or IS 6392 : 1971 Steel pipe flanges in
nominal sizes DN 40 to DN 2000. It also covers
valves up to class 300 and flanges as per the
pressure/temperature ratings given in IS 13159
( Part 1 ) : 1991 Steel pipe flanges and flanged
fittings : Part 1 Dimensions and IS 6418 : 1971
Cast iron and malleable cast iron flanges for
general engineering purposes.
FIG. 3
2 REFERENCE
The Indian Standards listed in Annex A are
necessary adjuncts to this standard.
3 TERMINOLOGY
FIG. 4
AND DEFINITIONS
END CONNECTIONS
Valves
FIG. 5
BUTTBRFLYVALVB, FLANGBLBSS
Valve
FIG. 6
NOTE -
individual
FIG. 1
BUTTBRFLYVALVE, DOUBLE
FLANGED TYPE
this may
BUTTBRFLYVALVB, U.SECTION
WhPBR TYPE
This
only ).
APPLICATIONS
off
b) Regulating
c) Low leakage
5.2 Vacuum
9.2 Wafer
Condition
SIZES
10 FACE
PRESSURES
7.1 Valves shall be designated by nominal pressure ( PN ) defined as the maximum permissible
working pressure ( MPa ) at 20C temperature as
follows:
PN 0.25, PN 0.6, PN 1.0, PN 2.5 and PN 4.0
RATINGS
Flanged
in
Tolerance
mm
250
zt2
250
500
zt3
500
800
f4
800
1 000
zt5
1 000
2 400
&6
11 BODIES
9 BODY ENDS
9.1 Double
TO FACE DIMENSIONS
40, 50, 65, 80, 100, 125, 150, 200, 250, 300, 350,
400, 450, 500, 600, 700, 800, 900, 1000, 1 200,
1400, 1600, 1800 and 2 000.
7 NOMINAL
Body Enda
Body Endm
Body end ports shall be circular and the numerical values of the diameter shall be as close as
possible to the value of DN.
All dimensions
Nominal
Size
Doable
Flaw
Wafer
Face-to-face
PN 40
Class 300
mm
Wafer
mm
pressure
- --
-1
PN 2.5
Class 150
5
-
If
PN 40
Class 300
PN 25
Class 125/150
mm
mm
mm
-I
mm
40
106
140
33
50
108
150
43
65
112
170
46
-.
80
180
190
46
64
49
100
114
127
52
56
140
200
56
64
125
70
64
150
140
60
70
200
210
230
76
152
89
71
250
165
250
114
76
300
178
270
114
83
350
190
290
127
140
56
68
78
-
92
127
102
140
400
216
450
222
310
330
114
152
160
500
229
350
127
152
170
600
700
267
292
390
154
178
430
200
-
800
470
510
241
900
318
330
241
1 000
410
550
300
1 200
470
630
350
1 400
530
710
390
440
229
1 600
600
790
I 800
670
870
490
2 000
760
950
540
NOTE -
I2
Wafer
Long
PN 25
Class 125/150
DN
Wafer
Medium
Short
_I
in millimetres.
DISC
in all combinations
AND SHAFT
IS SEATING
of materials
and face-to-face
dimensions.
AND LININGS
Non-integral
seatings, and lining where used, and
their means of attachment
shall be such as to
preclude their becoming loose in service.
I4 BEARINGS
14.1 The bearings
mum loads imposed
and in service.
3
IS 13095 : 1991
15 MATERIALS
Table
IS Referred
Material
Component
Body
Disc
Basic Materials
Cast iron
Spheroidal
graphite
Carbon
steel
iron
Cast iron
Spheroidal
graphite
Carbon steel
iron
Stainless
steel
Gun metal
Aluminium
bronze
Grade
210
1865
2004
1875:
2856
: 1978
: 1974
: 1978
1978
: 1987
FG
SG
Cl.
Cl.
Gr
200, Min
400112
2 or Cl. 3
2 or Cl. 3
1 or Gr 2
210
1865
2004
1875
2856
3444
318
: 1978
: 1974
: 1978
: 1978
: 1987
: 1987
: 1987
305
: 1981
FG 200, Min
SG 400/12
Cl. 2 or Cl. 3
Cl. 2 or Cl. 3
Gr 1 or Gr 2
Gr 6 or Gr 7
Gr - LTB, or
LTB,
Gr 2
_
Shaft
Stainless
steel
6603 : 1972
Carbon
steel
Aluminium
bronze
Nickel copper alloy
Seating
ring/
Seal retaining
Stainless
1570
( Part 2 ) : 1979
305 : 1981
steel
6603 : 1972
ring
3444 : 1987
318 : 1981
305 : 1981
Gun metal
Aluminium
bronze
Deposited
metal-suitable
for
duty
or resilient
material
( seeNote )
12
15
04
04
40
Gr
04
04
Gr
Gr
Gr
Cr
Cr
Cr
Cr
C8
2
13
16 Ni 2
18 Ni 10
17 Ni 12 MO 2
Cr 18
Cr 17
2, Gr
LTB,
2
Ni 10
Ni 12 MO 2
6 or Gr 7
or LTBs
-.-_
-
Seat
Elastomers
Shaft bearing
seals
Manufacturers
standards;
Suitable
for duty
Internal
fastenings
Stainless
steel
Lxternal
bolting
Carbon
strength
MPa
tensile
steel;
390 N/mm
or
Nitrile,
Neoprene,
E. P. D. XI. Rubber
-
Manufacturers
standard
---
Suitable
for dur\
_--
SOTE
When
the resilient
seals forms
parts
of:
a) the body and the disc is made of grey cast iron, spheroidal
graphite
iron, or carbon
steel II IS rt~cc~rnrnrr~d~~~l
that the disr should be provided
with a disc facing, deposit on the edge, or roatrd
all over.
1,) the disc and the body is madr of grey cast iron, spheroidal
graphite
iron or rarhon Etvel 11 I:, ret ~~rnmelldvd
that tbe body should br provided
with a facing rmg, deposit
on diameter
III contract
MII~ rt.slllvut
\c.~I (jr
coated a11 over.
IS 13095 : 1991
16 OPERATION
16.1 Manual Operation
All valves shall be capable of being operated at a
differential pressure across the disc as marked on
the valve. Lever, worm gearltravelling
nut type
or any other suitable type of operator can be
used.
16.1.1 Direction
Unless otherwise specified, manually operated
valves shall be closed by turning handwheel or
iever in a clockwise direction when facing the
handwheel or lever. The design of lever when
fitted shall be such that the lever may only be
assembled to the valve so that it is parallel to the
direction of flow when the valve is open.
16.1.2 Al] gear travelling nut operators shall be
provided with suitable stops to prevent movement
of the shaft beyond the limit correspnding to the
fully closed position of the disc.
16.1.3 All gear/travelling
nut operators shall be
packed with grease for life time operation. Gear/
travelling nut operators shall be totally enclosed
and whether proof for general application. For
special applications such as marine, submerged
service, buried service etc. the purchaser may
specify special enclosure.
16.1.4 All gearltravelling
nut operators shall be
self locking type. AI1 lever operated valve shall be
capable of being locked at at least three intermediate positions.
16.2 The operating handwheels shall be marked
CLOSE or SHUT
to indicate the direction of
closure.
16.3 The operator ahall be provided with arrangement to indicate the disc position.
16.4 Electric Operators
drifting.
assembled
valve
shall be tested
as
16.4.2 Any gearing in direct association with electric motor drive shall be totally enclosed and shall
operate in a lubricant.
Testing
16.5 Hydraulic
Operators
17.3
Seat
Test
I8 19995 i 1991
Table
3 Test Durations
Table
Nominal
Dia
mm
( Clause 17.5 )
I
Seat Test
I When Applicable
0.25
1
200 to 300
350 to 1006
1200 to 2 000
Tight
01 mms/s
for
x DN ( scu 5 )
Regulating
Rate
No visible
leakage
I duration of test
shut-off
Low leakage
Leakage
Valve Type
025
65 to 150
Rates
Body Test
Up toand including 56
4 Leakage
19 INSPECTION
If inspection is required, this shall be stated in
the enquiry/order. The purchaser or his authorised representative shall have access to the manufacturers works at all reasonable times to inspect
assembled valve to his order.
20 WITNESSING
OF TESTS
22 PREPARATION
Test
b)
18 TEST CERTIFICATES
When specitied by the purchaser, the manufacturer shall issue a test certificate confirming that
the valves have been tested in accordance with
6
FOR DESPATCH
IS 13o!l5 t 1981
-23 lNFORMATION
THE PURCHASER
.ENQUIRY
TO BE FURNISHED
IN AN ORDER OR
BY
1) General requirements
3) Mode of operation
. . . . . . .. . . . mm
ii) Quantity
iii) Fluid handled
iv) Maximum
pressure
working
. . . . . . . . . .. . MPa
4) 7-e
. . . __.. . . . ..ms/ h and
corresponding
pressure...MPa
flow
of construction
ma/h
. . . . . . . . . . . .MWC
( meters of water
column )
2) Service
i) Tight shut
with
. . . .-. .. . . . . K
ix) Temnerature of
fluid *
ii)
or
handwheel
ii) Power/voltage/frequency/No.
of phases/
air supply pressure/type of operator
. . . _ . . . --. MPa
. . . .. . . . . . . . MPa
v) Design pressure
viii) Normal
or
off
Regulation
ANNEX
whether horizontal
5)
Special requirements
floor stands, etc.
like
spool
pieces,
6)
( Clause 2 )
LIST OF REFERRED
INDIAN STANDARDS
Title
IS No.
iron
castings
Title
IS Ail.
210 : 1978
Grey
w&on
( third
1875 : 1978
305 : 1981
2004 : 1978
2500
( Part 1 ) : 1973
Sampling
inspection
tables:
Part 1 Inspection
by
attributes and by count of defectr
(&St revision)
318 : 1981
1570
( Part 2 ) : 1979
1865 : 1974
%
2500
(Part 2 ) : 1065
Sampling
inspection
tables:
Part 2 Inspection by variables
for percent defective
I&15095:1991
Title
IS x0.
2856 : 1987
4854
( Part 3 ) : 1974
6392 : 1971
6603 : 1972
9866 : 1981
13159
( Part 1) : 1991
.
3444 : 1987
Title
IS Jb.
ANNEX
B
( Clauses9.1 and 9.2.1 )
DIMENSIONS
Nominal Pressure
PN
0.25
ZntegtufCrey Cnst
Iron Flanges
In accordance with
IS 6418 : 1971
Table 2
AND DRILLING
OF FLANGES
In accordance with
IS 6392 : 1971
Table 3
Nil
Manufacturers
Standard
06
1.0
1.6
2.5
4-O
Table 3
Table
6 ( Except
for DN 80 in which
case the number of
holes shall be four )
Table 7
Table
-
10
In accordance with
IS : 6418-1971
Table 4
Table 5
do
do
Table 8
Table
11
Table 8
Table
17
Table
Table
23
Table 21
Table
28
Table 26
11
In accordance with
IS 6392 : 1971
Table 15
Amendments
Date of Issue
Amend No.
BUREAU
OF INDIAN
STANDARDS
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AMENDMENT
(Hh4D17)
Reprography