EFS Post Tensioning System - Technical Brochure

EFS Post-Tensioning System

Post-tensioning is where prestress is permanently introduced into the concrete structure
after the concrete has hardened. By stressing properly positioned high strength prestressing
tendons, EFS (alias TMG) Post-Tensioning System introduces constructive stress into the
concrete structure, thus increasing overall productivity and usage efficiency of
construction materials. EFS Post-Tensioning System covers the whole spectrum of engineering,
from bridge construction, buildings, to civil applications, both above & underground.
EFS Post-Tensioning System complies with international standards and is widely accepted in
many countries. We are also well known for our reliability and high performance products.

EFS Stress Anchors
Stress Anchors (also commonly known as Live Anchors) is the most widely used form of
post-tensioning system. It consists of Anchor, Casting, Wedge and Bursting Reinforcement.
It is most commonly found in bonded post-tensioning using strands as tendons in concrete
structure and rock/soil anchoring structure.
Slab On Grade (unbounded) is also increasingly popular with industrial structures where
joints are the major weakness in these concrete structures. Temperature variations, high
traffic, heavy loads and vehicle wheels abrasion are major factors contributing to cracks,
deformations and curling in these concrete structures. These failures increases maintenance
cost and also reduces productivity.
EFS unbounded post-tensioning for Slab On Grade can eliminate these
problems, and it can also optimizes the overall cost to the client for the entire
structure.
It is commonly found in (not limited to) warehouses & goods distribution centers, manufacturing plants, airport / seaport & rail container terminals, floor bases of water / sewage
tanks, aircraft hangers, heavy vehicle workshops / parks, skating rings, basketball / tennis
courts etc.
EFS Stress Anchors provides users with a safe and reliable system, it is also highly
efficient, and thus providing users trouble -free stressing.
EFS Stress Anchors
Mono Anchors
31 Strands Anchor
Technical Drawings for EFS Stress Anchors
Grout Inlet M27 X 2
Installation Hole
507
Casting
Tendon
Duct
Bursting Reinforcement
Anchor
Wedge
EFS Stress Anchors Structural Diagram
Duct
Tendon
Gripper
Stressing Jack
Limiting Plate
Wedge
Anchor
Casting
EFS Stress Anchors and Stressing Jack Structural Diagram
Technical Data for EFS Stress Anchors

Technical Data for EFS Stress Anchors with 12.70mm Strands
Casting
Anchor
Part Number
Duct (round)
5**BR
Metal / Plastic
Number of
Turns
Inner Diameter
Stressing Jack
Tonnage
Requirement
(Tons)
80
30
Mono Jack
5**C
Number of
Strands
A
D
70
Installation hole
Spacing
Diameter
Unit : mm
501
40
40
70
502
75
45
115
90
85
M10
120
40
45
503
80
45
125
100
90
M10
120
40
50
504
85
46
135
110
90
M10
120
40
50
505
98
46
145
120
100
M10
140
10
50
55
506
112
48
165
130
110
M10
150
10
50
55
507
112
48
165
130
110
M10
150
10
50
55
508
116
50
175
140
120
M10
170
12
50
70
509
132
50
185
150
135
M10
170
12
50
70
510
10
136
52
195
160
150
M10
190
14
50
80
511
11
146
52
205
160
160
M10
210
14
50
80
512
12
146
52
215
180
160
M10
210
14
50
80
513
13
146
52
230
180
160
M10
210
14
50
80
514
14
156
55
230
180
170
M10
210
14
50
90
515
15
166
60
240
190
170
M10
225
14
60
90
516
16
176
62
240
200
185
M10
225
14
60
90
517
17
176
62
250
200
185
M10
225
14
60
90
518
18
176
63
270
220
185
M10
225
14
60
90
519
19
176
63
270
220
185
M10
225
14
60
90
520,521,522
20,21,22
196
65
290
250
210
M10
260
16
60
100
523,524
23,24
216
72
300
270
210
M10
280
16
60
110
525
25
216
75
300
270
220
M10
290
16
60
110
526
26
216
75
305
270
220
M10
290
16
60
110
527
27
216
75
310
270
220
M10
290
16
60
110
528,529
28,29
226
78
320
290
230
M10
290
18
70
120
530,531
30,31
226
80
320
290
230
M10
290
18
70
120
532,533,534
32,33,34
246
83
340
300
250
M10
320
20
70
120
535,536,537
35,36,37
246
85
360
320
260
M10
320
20
70
130
100
150
200
250
300
400
500
600
** is the number of Strands
Scenes of Production
Technical Data for EFS Stress Anchors

Technical Data for EFS Stress Anchors with 15.24mm Strands
Casting
Anchor
Part Number
Duct (round)
6**BR
Metal / Plastic
6**C
Number of
Strands
A
Unit : mm
Installation hole
Spacing
Diameter
Number of
Turns
Inner Diameter
Stressing Jack
Tonnage
Requirement
(Tons)
Mono Jack
601
48
45
80
80
80
30
602
86
45
115
80
85
M10
120
40
45
603
88
45
130
100
90
M10
120
10
40
50
604
102
48
145
110
100
M10
140
10
50
55
605
112
48
160
125
110
M10
150
10
50
55
606
126
50
180
155
120
M10
170
12
50
70
607
126
50
180
155
125
M10
170
12
50
70
608
136
52
195
175
135
M10
190
12
50
80
609
146
52
205
190
150
M10
200
12
50
80
610
10
156
55
215
210
160
M10
210
14
50
90
611
11
166
56
225
210
170
M10
210
14
50
90
612
12
166
58
235
210
170
M10
225
14
60
90
613
13
166
58
245
210
170
M10
225
14
60
90
614
14
176
60
255
210
185
M10
240
14
60
100
615
15
186
62
265
245
190
M10
260
14
60
100
616
16
196
65
275
270
200
M10
260
16
60
110
617
17
196
65
285
270
200
M10
280
16
60
110
618
18
206
70
300
275
210
M10
280
16
60
110
619
19
206
70
300
275
210
M10
280
16
60
110
620,621,622
20,21,22
226
75
320
285
220
M10
290
16
60
120
623,624,625
23,24,25
246
78
340
300
230
M10
290
18
70
120
626,627
26,27
246
80
340
300
230
M10
290
18
70
120
628
28
256
82
370
330
250
M10
320
18
70
130
629,630,631
29,30,31
256
85
370
330
250
M10
320
18
70
130
632,633,634
32,33,34
286
88
390
350
280
M10
350
20
70
140
635,636,637
35,36,37
286
90
390
350
280
M10
350
20
70
140
100
150
200
250
300
400
500
650
800
Reference Photos for EFS Stress Anchors
Stranding
Strands Installation
Installation of Anchors
Stressing

EFS Flat Stress Anchors
Flat Stress Anchors is generally used for building flat slab, side walls of hollow core beams /
girders, transverse post-tensioning of box girders deck / top slab, etc.
EFS Flat Stress Anchors
Technical Drawing of EFS Flat Stress Anchors
Wedge
Flat Anchor
Flat Casting
Flat Bursting Reinforcement
Flat Duct
Tendon
EFS Flat Stress Anchors Structural Diagram

7
Technical Data for EFS Flat Anchors

Technical Data for EFS Flat Stress Anchors with 12.70mm Strands
Unit : mm
Part Number
502F
Number of Strands
Flat Anchor
Flat Casting
5**CF
Flat Bursting
Reinforcement
5**BRF
Duct (Flat)
Inner Dimension
503F
504F
505F
A
B
C
80
48
50
110
48
50
145
48
50
179
48
50
D
E
F
J
K
N
Number of Turns
115
66
130
165
250
155
6
152
66
160
200
250
155
6
186
66
180
235
250
155
6
220
66
200
270
250
155
6
G
H
50
19
60
19
70
19
90
19
Technical Data for EFS Flat Stress Anchors with 15.24mm Strands
Unit : mm
Part Number
602F
603F
604F
605F
Number of Strands
A
B
C
2
82
48
50
3
115
48
50
4
150
48
50
5
185
48
50
125
156
190
226
E
F
J
70
140
180
70
160
210
70
200
240
70
220
270
250
250
250
250
120
120
120
120
Number of Turns
G
H
6
50
19
6
60
19
6
70
19
6
90
19
Flat Anchor
Flat Casting
6**CF
Flat Bursting
Reinforcement
6**BRF
Duct (Flat)
Inner Dimension
Scenes of Production (Anchor Head Drilling)
Reference Photos for EFS Flat Anchors
Installation of Flat Anchors
Deck Slab
Deck Slab
Deck Slab
Stressing of Flat Anchors

EFS Fixed Anchors
Fixed Anchors are also commonly known as Dead Anchors, where no stressing is done. This type of
anchors can be done with Compression Fittings or the strands is deliberately shaped to form a Bond
Head (also commonly known as pear / onion shape head) to bond with the concrete structure.
Prestressing force is still been transferred from the live end to the dead end after stressing.
This kind of anchorage system provides the best solution when strands has to be push through on
site. Its generic dimension and layout of tendons is similar to Stress Anchors.
EFS Fixed Anchors with Compression Fittings
EFS Fixed Anchors with Bond Head
10
Technical Drawing for EFS Fixed Anchors
Duct
Tension Ring
Tendon
Spacer
Bond Head
EFS Fixed Anchors (with Bond Head) Structural Diagram
Duct
Tension Ring Bursting Reinforcement Tendon
Steel Plate
Compression Fitting
EFS Fixed Anchors (with Compression Fittings)

Structural Diagram
11

EFS Coupler
Coupler is an essential part of post-tensioning where a continuous tendon is laid over a few spans of
girders in bridge construction. Due to the frictional loses that occurs during stressing, Couplers
are used to provide optimum prestressing efficiency. EFS offers a few types of Couplers for
different usage.
EFS Compact Coupler
EFS Integrated Coupler
EFS Flat Coupler
Technical Drawing for EFS Coupler
1. Duct
2. Bursting Reinforcement
3. Casting
4. Anchor
5. Compact Coupler
6. Protection Cover
7. Tendon
8. Tension Ring
EFS Compact Coupler Structural Diagram

12
VLM Post-Tensioning
System
Technical Drawing for EFS
Coupler
1. Duct
2. Bursting Reinforcement
3. Casting
4. Compression Fittings
5. Integrated Coupler
6. Protection Cover
7. Tendon
8. Tension Ring
EFS Integrated Coupler Structural Diagram
1. Flat Duct
2. Flat Bursting Reinforcement
3. Flat Casting
4. Compression Fittings
5. Flat Coupler
6. Protection Cover
7. Tendon
8. Tension Ring
EFS Flat Coupler Structural Diagram
13

EFS Casting Block-Out (Round)
14
Technical Data for EFS Casting Block-Out (Round)

Block-Out Dimensions & Clearance Requirements for Casting with 12.70mm Strands
Unit : mm
Part Number
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
Number of
Strands
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Casting
A
115
125
135
145
165
165
175
185
195
205
215
230
230
240
240
250
270
270
290
290
290
300
300
300
305
310
Block-Out Dimensions
B
365
380
380
380
380
380
450
450
450
450
450
450
500
500
540
540
540
540
540
540
540
600
600
600
600
600
C
235
245
255
265
285
285
295
305
315
325
335
350
350
360
360
370
390
390
410
410
410
420
420
420
425
430
D
110
120
120
120
120
120
130
130
130
130
130
130
140
140
140
140
140
140
140
140
140
150
150
150
150
150
C40
H
149
169
169
182
195
195
214
240
260
273
273
273
286
312
344
344
344
344
364
364
364
377
377
390
390
390
K
97
110
110
119
127
127
140
157
170
178
178
178
187
204
225
225
225
225
238
238
238
246
246
255
255
255
Concrete Grade
C50
H
K
138
92
156
104
156
104
168
112
180
120
180
120
198
132
222
148
240
160
252
168
252
168
252
168
264
176
288
192
318
212
318
212
318
212
318
212
336
224
336
224
336
224
348
232
348
232
360
240
360
240
360
240
C60
H
126
143
143
154
165
165
181
203
220
231
231
231
242
264
291
291
291
291
308
308
308
319
319
330
330
330
K
86
97
97
105
112
112
123
138
150
157
157
157
165
180
198
198
198
198
210
210
210
217
217
225
225
225
Scenes of Production (Casting)
15
Technical Data for EFS Casting Block-Out (Round)

Block-Out Dimensions & Clearance Requirements for Casting with 15.24mm Strands
Unit : mm
Part Number
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
Number of
Strands
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Casting
A
115
130
145
160
180
180
195
205
215
225
235
245
255
265
275
285
300
300
320
320
320
340
340
340
340
340
Concrete Grade
B
380
380
380
380
450
450
540
540
540
540
540
540
580
580
600
600
600
600
600
600
600
680
680
680
680
680
C
255
270
285
300
320
320
335
345
355
365
375
395
405
415
425
435
450
450
470
470
470
500
500
500
500
500
D
120
120
120
120
130
130
130
130
140
140
140
140
140
140
150
150
150
150
150
150
150
190
190
190
190
190
C40
H
149
169
182
195
214
227
240
260
273
286
299
312
325
338
344
351
364
377
390
390
403
409
413
416
422
429
C50
K
97
110
119
127
140
148
157
170
178
187
195
204
212
221
225
229
238
246
255
259
263
267
270
272
276
280
H
138
156
168
180
198
210
222
240
252
264
276
288
300
312
318
324
336
348
360
366
372
378
381
384
390
396
C60
K
92
104
112
120
132
140
148
160
168
176
184
192
200
208
212
216
224
232
240
244
248
252
254
256
260
264
H
126
143
154
165
181
192
203
220
231
242
253
264
275
286
291
297
308
319
330
335
341
346
349
352
357
363
K
86
97
105
112
123
131
138
150
157
165
172
180
187
195
198
202
210
217
225
228
232
236
238
240
243
247
Scenes of Testing Lab
16

EFS Flat Casting Block-Out
17
Technical Data for EFS Flat Casting Block-Out
Block-Out Dimensions & Clearance Requirements for Flat Casting with 12.70mm Strands
Part Number
Number of Strands
Flat Casting
C40
Concrete Grade
C50
A
B
C
D
E
F
C
D
E
F
G
H
J
K
L
502F
2
115
66
145
80
90
50
140
75
90
50
300
200
230
130
100
503F
3
152
66
185
80
105
50
180
75
105
50
340
240
230
130
100
504F
4
186
66
220
85
130
55
215
80
130
55
390
280
250
140
110
Unit : mm
505F
5
220
66
255
85
145
55
250
80
145
55
440
320
260
140
120
Block-Out Dimensions & Clearance Requirements for Flat Casting with 15.24mm Strands
Part Number
Number of Strands
Flat Casting
C40
Concrete Grade
C50
A
B
C
D
E
F
C
D
E
F
G
H
J
K
L
602F
2
125
70
160
90
95
55
155
85
95
55
300
200
230
130
100
603F
3
156
70
190
90
115
60
185
85
115
60
340
240
230
130
100
604F
4
190
70
230
95
135
70
225
90
135
70
390
280
250
140
110
Unit : mm
605F
5
226
70
265
95
160
75
260
90
160
75
440
320
260
140
120
18

EFS Post Tensioning System - Technical Brochure

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