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Accepted
for publication
November
17, 2005.
Synopsis
INTRODUCTION
154
AG = AA y- T AS
(1)
With macroemulsions
AA y >> - T AS, AG is positive,emulsification
is nonspontaneous
(energyis requiredto form the emulsion),and the systemis thermodynamicallyunstable.This leadsto a numberof breakdownprocesses,
as is schematically
illustratedin Figure 1. Creamingand sedimentation
may occuras a resultof gravity
whenthe densityof the dropletsis differentfrom that of the mediumand the droplet
size is large (wherebythe Brownianmotion is not sufficientto overcomegravity).
Flocculationmay occurasa resultof insufficientrepulsiveenergybetweenthe droplets.
Ostawaldripeningis due to the differencein solubilitybetweenthe small and large
droplets.Coalescence
is the resultof thinning anddisruptionof the liquid film between
the droplets.Phaseinversionmay occurunder conditionswherebythe surfactantbecomessolublein the oil phase,and hencea W/O emulsionis produced.
Figure 1. Schematicrepresentation
of the breakdownprocesses
of emulsions.
EMULSION
STABILIZATION
15 5
STRUCTURE
AT
OF POLYMERIC
SURFACTANTS
AND
THEIR
CONFORMATION
INTERFACES
.B
A.
AA
is not sufficientlyhydrophobic
to providea strong"anchor"to an oil droplet.The reason
156
for the surfaceactivityof the PEO-PPO-PEO triblock at the O/W interfaceis probably
"rejection"anchoring.The PPO chainis not solublein water or most oils.
Severalotherdi- andtri-blockcopolymers
havebeensynthesized:
diblocksof polystyrene
block-polyvinylalcohol;triblocksof poly(methylmethacrylate)-block
polyethyleneoxide-poly(methyl
methacrylate);
diblocksof polystyrene-polyethylene
oxide;andtriblocks
of polyethyleneoxide-polystyrene-polyethylene
oxide.
An alternative(andperhapsmoreefficient)polymericsurfactantis the amphipathicgraft
copolymerconsistingof a polymericbackboneB (polystyrene
or polymethylmethacrylate) and severalA chains("teeth")suchaspolyethyleneoxide.The graft copolymeris
referredto asa "comb"stabilizer,andthe polymerformsa "brush"at the O/W interface.
The copolymeris usually preparedby grafting a macromonomersuch as methoxy
polyethyleneoxidemethacrylatewith polymethylmethacrylate.Typical commercially
availablegraft copolymers
are Atlox 4913 and HypermerCG-6 suppliedby ICI. The
"grafting into" techniquehas also been used to synthesizepolystyrene-polyethylene
oxidegraftcopolymers.
Thesemolecules
arenot commercially
available,andtheyarenot
approvedfor usein personalcareand cosmeticpreparations.
Recentlya novelgraft copolymerbasedon a naturallyoccurringpolysaccharide,
inulin
(polyfructose),
hasbeensynthesized
(3). Inulin is a polydisperse
polysaccharide
consisting mainly,if not exclusively,
of [3(2->1) fructosylfructoseunits (Fro)with normally,
but not necessarily,
oneglucopyranose
unit at the reducingend(GFn)(4,5). To produce
the amphipathicgra copolymer,the chainswere modifiedby introductionof alkyl
groups(C4 - ClS) on the polyfructose
backbone.
The structureof the molecule(hydroponicallymodified inulin, HMI) is illustratedin Figure 2.
In this structure,the alkyl groupsrepresentthe B chains(that are randomlydistributed
on the sugarbackboneon primaryhydroxylfunctionsaswell ason the secondary
ones),
whichbecomestronglyadsorbed
on an oil droplet.The sugarchainformsthe stabilizing
chain,asthisis highlywater-soluble.
Thesegraftcopolymers
aresurface-active,
andthey
lower the surface tension of water and the interfacial
OH
(GFn)
Figure 2. Structureof hydrophobically
midfield inulin (HMI).
interface.
EMULSION
STABILIZATION
157
They will also adsorbon the oil dropletswith the alkyl groups strongly attached
(multipoint anchoring),leavingthe polyfructosechainsdangling in solutionand probablyforminglargeloops.As we will seelater, thesegraft copolymers
canproducehighly
stableemulsions,in particularat high electrolyteconcentrations.
An exampleof commerciallyavailableHMI is INUTEC SP1 (producedby Orafti, Belgium).
AnotherA-B-A blockcopolymerfor stabilizationof W/O emulsionshasbeendeveloped
by Uniqema(ICI), namelyArlacelP135 (6). The A chainsarepoly(12-hydroxystearic
acid) (PHS), whereasthe B chain is poly(ethyleneoxide (PEO), i.e., PHS-PEO-PHS. A
schematicrepresentation
of the structureof the polymeris given in Figure 3.
PH
i,
PE
Figure 3. Schematicrepresentation
of the structureof PHS-PEO-PHSblockcopolymer.
158
Figure 4. Conformation
of hydrophobically
modifiedinulin (HMI) at the O/W interSPace.
The alkyl chains
are solublein the oil, and the polyfructose
loopsextendinto the aqueousphase.
namely,
theamount
ofpolymer
adsorbed
perunitareaofthesurface,
17(molem 2ormg
m--2),thefraction
ofsegments
in close
contact
withthesurftce,
p, andthedistribution
of polymersegments,p(z), from the surfacetowardsthe bulk solution.It is essentialto
know how far the segmentsextendinto the solution,i.e., the thicknessof the adsorbed
layer. It is important to know how theseparameterschangewith polymer overage
(concentration),
the structureof the polymer,and its molecularweight. It is alsoessen-
Figure 5. Conformationof PHS-PEO-PHS block copolymerat the W/O interface.The PEO chainsare
solublein the waterdroplets,and the PHS chainsextendinto the oil phase.
EMULSION
STABILIZATION
159
INTERACTION
BETWEEN
DROPLETS
CONTAINING
ADSORBED
POLYMER
potential,pl. In theoverlap
region,thevolumefractionof thechainsis cp2',whichis
higher
thancp2,
andthesolvent
hasa chemical
potential,
p6,which
islowerthanpl.
This is equivalentto an increasein the osmoticpressurein the overlapregion.As a
result, solventdiffusesfrom the bulk to the overlapregion and the two particlesor
dropletsare separated,
i.e. this resultsin strongrepulsion.The latter is referredto as
mixing or osmoticrepulsion.
Figure 6. Schematic
representation
of the overlapof two polymerlayers.
160
Equation2 alsoshowsthat whenX > 0.5, i.e., when the solvencyof the mediumfor the
chainsbecomespoor, Ginix is negativeand the interactionbecomesattractive.The
conditionX -- 0.5 is referredto asO-solvent,in which casemixing of the chainswith the
solventdoesnot lead to an increaseor decreaseof the free energyof the system(i.e.,
polymer mixing behavesas ideal). The O-conditiondenotesthe onsetof changeof
repulsionto attraction.Thus, to ensurestericstabilizationby the abovemechanism,one
hasto ensurethat the chainsare kept in better than a O-solvent.
Od=2vIn12--
(3)
Volume
los{
no. of configuration
Figure 7. Schematicrepresentation
of the entropic,volumerestrictionor elasticinteraction.
EMULSION
STABILIZATION
161
Gmin,depends
on the adsorbed
layerthickness.
With an increase
of 8, Ginin decreases,
and at sufficientlyhigh valuesof 8 (of the orderof 5-10 nm), it reaches
smallvalues
(fractionof kT units). This showsthat with stericallystabilizeddispersions,
thereis only
weak attractionat relativelylong distancesof separation,which in most casesis overcomeby BrownJandiffusion.Thus, onecansaythat the net interactionis repulsive,and
this ensuresthe long-term stability of the emulsion.
From the above discussion one can summarize
G
h
Figure 8. Schematicrepresentation
of the variationof G.... Gd, G^, and G. with h.
162
hydrocarbon
oil (e.g.,W/O emulsions)
poly(hydroxystearic
acid)is the mostsuitableA
chain(s).The lastcriterionfor effectivestearicstabilizationis to havea sufficientlythick
adsorbedlayer to avoidany weak flocculation.This is particularlyimportantfor concentratedemulsions.A value of of the orderof 5-10 nm is usuallysufficient.
O/W
EMULSION
INULIN
(HMI)
STABILIZATION
BASED POLYMERIC
USING
HYDROPHOBICALLY
MODIFIED
SURFACTANT
of time.
Figure9. Opticalmicrographs
of diluted50/50IspoarM/wateremulsions
containing
2(w/v)%INUTEC
SP1 that were stored at 50C for 1.5 (A) and 14 (B) weeks.
EMULSION
STABILIZATION
163
alsoobtainedfor ennuisions
storedat roomtemperature.No oil separation
wasdetected
after this period at RT and 50C.
In order to evaluatethe minimum polymericsurfactantthat is requiredto preparea
stableennuision,
systems(50/50 O/W) werepreparedat 0.25, 0.3, 0.4, 0.5, 1, 1.5, and
2%. All the sampleswereassessed
for stabilityusingthe proceduredescribedabove.All
ennuisions
containing>0.5 (w/v)% polymericsurfactantremainedstableboth at room
temperatureand 50C. Thesesamplesdid not showany apparentoil separationeven
after storagefor 10 monthsat 50C. Basedon theseresults,it was shownthat for 50/50
(v/v) O/W emulsions,an emulsifierconcentrationin the region of 0.5 (w/v)% is sufficient for stabilization.This is aboutan orderof magnitudelowerthan the concentration
usedwith conventionalsurfactants(suchas alcoholethoxylates).
Emulsions
wereprepared
at 0.5, 1.0,and2 moldm-3 NaC1,aswellasin thepresence
of0.5, 1.0,1.5,and2 moldm-3 MgSO
4.All ennuisions
containing
NaC1didnotshow
any coalescence
up to 50Cfor almostoneyearof storage.With MgSO4, the ennuisions
thickness
8 depends
on the valueof (1/2 - X) (seeequation2). As discussed
previously,
when (1/2 - X) is positive,i.e., X < 1/2, Ginix is positiveand the net interactionis
repulsive.If X > 1/2, Ginix is negative,and this leadsto incipient fiocculationthat is
normally accompanied
by coalescence
of the emulsion.
The Flory-HugginsinteractionparameterX is relatedto the solvencyof the mediumfor
the chains.In water,both inulin and PEO arestronglyhydratedby the watermolecules,
and henceX < 1/2 under theseconditions.On increasingthe temperature,H-bonds
betweenthe chainsand water moleculeswill be brokenand the X parameterwill
increase.However,with both inulin and PEO, this will happenat much higher temperaturesthan thoseexperiencedon storage(usuallythe X parameteris lessthan 1/2
below80C).With inulin, it doesnot showany dehydrationup to 100C.
On additionof electrolytes,
dehydration
of the chainsmaytakeplace(salting-outeffect),
andat a givenelectrolyteconcentration
(andtype) andtemperature,X will changevalue
from < 1/2 to > 1/2 andGinix will changesignfrom positiveto negative.It seenns
that
the inulin-stabilizingchaincanretain its hydrationto much higher temperatures
and
electrolyteconcentrations
whencomparedto PEO chains,andthis is probablythe reason
for the higherstabilityobtainedwhenusingthe hydrophobically
modifiedinulin asan
emulsion
stabilizer.
To confirmthe above-mentioned
effects,we havecarriedout cloudpoint measurements
for PEO with 4000 molecularweightin the presence
of variousconcentrations
of NaC1
and MgSO4. Someresultswere alsoobtainedfor a PEO with a molecularweight of
20000 in the presenceof NaC1. For comparison,resultswere alsoobtainedfor inulin
164
0 M NaCI
-*-
2M NaCI
3M NaCI
4M NaCI
4.5M NaCI
5M NaCI
6M NaCl
IO0
OOM
MgSO
[]
0.5M MgSO4
-- 1M MgSO4
:)1( 2M MgSO4
2O
0
% PEG 4000
% PEG 4000
Figures10A and 10B showthe resultsfor the cloudpointsof PEO 4000 at various
concentrations
of NaC1 and MgSO4, whereasFigure 11 showsthe resultsfor PEO
20000. The resultsfor inulin (INUTEC N25) are shownin Figure 12.
It canbe seenfromthe resultsof Figure10 that for PEO 4000 in water,the cloudpoint
is around 100C and it showsvery little dependenceon concentration(in the range
1-5 %). On addition of NaC1, there is a systematicreductionin the cloudpoint with an
increasein NaC1 concentration.Also, the cloudpoint showsa reductionwith an increase
in PEO concentration from 1% to 5%. The results for PEO 20000 showed lower cloud
results
forinulin(Figure12)showed
nocloudpointupto4 moldm- NaC1,indicating
an absenceof dehydrationby this electrolyte.With MgSIO4, a cloudpoint could only
bemeasured
at 1.5and2 moldm- MgSO4,reaching
values
belowroomtemperature.
Generallyspeaking,the cloudpoint is relatedto the X parameter.When X is < 1/2, the
chainsshouldremainsolratedby the moleculesof the mediumandthe solutionis clear;
when X > 1/2, dehydrationof the chainswill occurand chain-chaininteractiontakes
"
0 M NaCI
100
[]
1M NaCI
8O
.".
2M NaCI
''
4M NaCI
6M NaCI
4o
2O
0
0
% PEG 20000
EMULSION
STABILIZATION
-,_
_-,
165
MNaCI
IM
NaCl
--- 2MNaCI
3M
NaCI
---)K--4MNaCl
5M NaCI
6M
1M MgS04
1.5M MgS04
2M MgS04
NaC
0
% INUTEC125
OM MgS04
% INUTEC125
Figure 12. Cloud pointsof INUTEC N25 at variousNaC1 (A) and MgSO (B) concentrations
as a
function of INUTEC
N25 concentrations.
in Figures
10and11.With PEOat 2 tooldin-.3NaC1,thecloudpointisabout60C,
andif thepolymerconcentration
will reach,for example,20%, the cloudpoint couldbe
lower than 50C. Thus, for emulsion stabilizersbasedon PEO, stability cannot be
maintained
at 2 tooldin-.3NaC1.With MgSO4,thesituation
is evenworse,
asshown
in Figure10:at 5% PEO4000,thecloudpointislowerthanRT at 1 moldm _3,
and
henceinstabilitywill be moreseriouswith this electrolyte.However,for inulin the cloud
pointcanbemaintained
at about100Cupto4 tooldin- NaC1,andhence
onewould
expectstableemulsionsat temperaturesexceeding50C up to this electrolyteconcentration. With MgSO4 stability can be maintainedat high temperaturesup to 1 tool
dm-3. Thus,thesecloud-point
measurements
giveconclusive
evidence
of the unique
behaviorof polymericsurfactants
basedon inulin. The polyfructosechain remainshydrated up to high temperaturesand in the presenceof high electrolyteconcentrations.
This makesthis polymericsurfactanta very usefulcandidatefor the stabilizationof
emulsionsin high electrolyteconcentrationswhen comparedwith emulsionsprepared
usingpolymericsurfactantsbasedon PEO.
Similar resultswere alsoobtainedwhen using cyclomethicone
as the oil: 50/50 O/W
emulsions
preparedusing2 (w/v)% INUTEC surfactant
showedstabilityat RT and
50Cformorethanoneyear.Emulsions
prepared
in thepresence
of 1 tooldm-3 NaC1
and MgSO4 were alsostableup to 50C for more than eight months.
From the abovediscussion,
it is clear that using HMI as an emulsionstabilizerwill
eliminateany strongfiocculationor coalescence
of the emulsionboth in water and in
high electrolyteconcentrations.
This can be attributed to a number of effects:(i) the
multipoint attachmentof the polymerby the severalalkyl chainsthat aregraftedon the
backbone,ensuringstrongadsorption("anchoring")at the O/W interface;(ii) strong
hydration of the polyfructose"loops"(in between the alkyl chains) that dangle in
solution,ensuringa X < 0.5 both in water and high electrolyteconcentrations;
fiji)
high-volumefraction(concentration)of the loopsat the interface,recentresultsusing
polystyrenelatex dispersions
(11) showingan adsorbed-layer
thicknessin the regionof
166
4 nm (and,therefore,
theconcentration
of thepolyfructose
in thislayeris highandthis
increases
the freeenergyox mixing according
to equation2); and (iv) enhanced
steric
stabilization
assuggested
by Napper(8) for polymers
with multi-attachment
points.
The hydrophobically
modifiedinulinsurfactant
canalsostabilizetheemulsions
against
Ostwaldripening.The latter arisesfrom the difference
in solubilitybetweenthe small
andlargedroplets.
Duringstorage,
oil molecules
will diffusefromthesmallerdroplets
(whichhavehighersolubilitydueto theirhighercurvature)
to thelargerdroplets
(with
lowersolubilitydueto the smallercurvature).
Thisprocess
canbeprevented
by using
polymersthat adsorbverystronglyat the O/W interface.
As discussed
by Walstra(12),
thisstrongadsorption
resultsin an increase
in dilatational
elasticity,thusreducingthe
process
of diffusionfromthe smallto the largedroplets.
W/O
EMULSIONS
STABILIZED
WITH
PHS-PEO-PHS
BLOCK
POLYMER
q%ff,
wascalculated
fromtherelativeviscosity,
Xlr, usingtheDouherty-Krieger
equation
(14):
15o
0.4
0.5
0.6
0.7
0.8
0.9
volume fraction
copolymer.
o, experimental
points;I, calculated
usingequation4.
EMULSION
STABILIZATION
167
- %?
(4)
whereIxI] is theintrinsicviscosity
thatis equalto 2.5 forhard-spheres
andqop
is the
maximumpackingfractionthat wasfoundto be 0.84 (which is a reasonable
valuefor a
polydispersesystem).
CONTROL
OF CREAMING
OR SEDIMENTATION
OF EMULSIONS
/ (s-),asis illustrated
in Figure14,referred
to aspsudopolastic
flow.
rl/Pa.s
o/Pa
3/s-
5ds-
168
As discussed
before(15), thesesystemsproducehigh viscosities
at very low shearrates
or shearstresses
(>100 Pas),and this preventsany creamingor sedimentationof the
emulsion.
Another problemwith many emulsionsystemsthat are weakly fiocculatedor "structured" to reducecreamingor sedimentationis "syneresis."
The "gel network"produced
in the systemmaycontractwith time (asa resultof gravityforces)andsomesupernatant
liquid may be "squeezed
out," leavinga clearliquid layerat the top or bottom of the
container.To preventsyneresis,
onehasto optimize the bulk modulus(which is related
to the elasticor storagemodulus).The latter canbe measuredusingdynamicor oscillatory techniquesthat havebeendescribedpreviously(15).
CONTROL
OF PHASE
INVERSION
of a W/O
emulsion.
The above-mentioned
problemof phaseinversionis eliminatedwhen usingpolymeric
surfactants
suchashydrophobically
modifiedinulin (HMI). This polymericsurfactantis
not oil-solubleat any temperature,and henceby increasing
the temperaturethereis no
chanceof inversionto a W/O emulsion.As long as no coalescence
or Ostwald ripening
occurs(asdiscussed
above),the O/W emulsionremainsstableup to high temperatures
without any phaseinversionoccurring.
CONCLUSIONS
EMULSION
STABILIZATION
169
drocarbon
molecules).
Any creamingor sedimentation
of the emulsionscanbeprevented
by using"thickeners"
(suchashydroxyethylcelluloseor xanthangum) that producehigh
viscosity(> 1000 Pas)at low shearstresses
or shearrates.The HMI polymericsurfactant
alsopreventsphaseinversion,sincethe moleculeis insolublein oil at all temperatures.
ACKNOWLEDGMENT
technicalapplications
of INUTEC SP1 in cosmetic
formulations
the readercancontact
Mr Karl Bootenof Orafti: e-mail addresskar/.boote,@orafii.
com.
REFERENCES