HOURS AVG VALUE REPORT

Performance Date(dd/mm/yy)
PARAMETERS
U#2

TAGS

Unit load
Coal Consumption
Main steam Pressure (L)
Main steam Temp (L)
Main steam Temp(R)
SH spray
Re heater Pressure(L)
Re heater Pressure(R)
Re heater Temp (L)
Re heater Temp (R)
RH spray
FW temp at Eco - I/L
O2
O2
O2
O2

AT ECO OUTLET LEFT

AT ECO OUTLET RIGHT
O/L APH A
O/L APH B

Condenser Pressure-1
Condenser Pressure-2
Condenser A CW inlet Temp 1
Condenser A CW inlet Temp 2
Condenser B CW inlet Temp 1
Condenser B CW inlet Temp 2
Condenser A CW outlet Temp 1
Condenser A CW outlet Temp 2
Condenser B CW outlet Temp 1
Condenser B CW outlet Temp 2
Main Steam flow (TPH)
Feed Water Flow (TPH)
FG TEMP AT ECO O/L -L
FG TEMP AT ECO O/L -R
FG Outlet Temperature after APH A O/L
FG Outlet Temperature after APH B O/L
PA AH-A I/L TEMP
PA AH-B I/L TEMP
PA AH-A O/L TEMP
PA AH-B O/L TEMP
AH-A SA I/L TEMP
AH-B SA I/L TEMP
AH-A SA O/L TEMP
AH-B SA O/L TEMP

PA Flow
TOTAL SECONDARY AIR FLOW

6load_actual_mv3
6TotalCoalFlow
6LBA01DP901_XJ01
6LBA10CT001AXQ10
6LBA20CT001AXQ10
6TOT_SPRAY_FLOW
6LBB01CP015_XQ01
6LBB02CP015_XQ01
6LBB10CT001AXQ10
6LBB20CT001AXQ10
6TOT_RHSPRY_FLOW
6HAC10CT001_XQ03
6HNA10CQ001_XQ01
6HNA20CQ001_XQ01
6HNA30CQ001_XQ01
6HNA40CQ001_XQ01
69MAG10CP901XQ10
69MAG20CP901XQ10
6PGA11CT001_XQ02
6PGA31CT001_XQ02
6PGA32CT001_XQ02
6PGA33CT001_XQ02
6PGB10CT001_XQ02
6PGB11CT001_XQ02
6PGB12CT001_XQ02
6PGB13CT001_XQ02
6LBG10DF901_XJ02
6LAB60TF901_XJ01
6HNA10CT001_XQ03
6HNA20CT001_XQ03
6HNA30CT001_XQ02
6HNA40CT001_XQ02
6HFE30CT001_XQ02
6HFE35CT001_XQ02
6HFE40CT001_XQ03
6HFE45CT001_XQ03
6HLA30CT001_XQ02
6HLA40CT001_XQ02
6HLA50CT001_XQ03
6HLA60CT001_XQ03
6TOTALPA
6HHL10DF903

1
3/6/2016 0:00
3/7/2016 0:00
AVG

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125.58
537.60

MS Pressure
AVG MS Temp

193.14
31.18
537.89

AVG RH Temp

4.55

0.08

Condenser Pressure

27.39

CW I/L

34.87

Cw O/L

313.05
119.42
36.58
258.15
29.48
263.02

MANUAL DATA FOR DAILY/PERIODIC HEAT RATE DEVIAT

SL.NO.
(A)
1
2
3
4
(B)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
(C )
1
2
3
4
5
(D)
1
2
3
4

U#2
MANUAL DATA FOR DAILY/PERIODIC HEAT RATE DEVIATION ASSESMENT
PARAMETERS
DAILY GENERATION READINGS
UNIT GENERATION
COAL CONSUMPTION
DM MAKE UP
STARTUP OIL CONSUMPTION
LATEST DATA AVAILABLE
APH INLET
CO2 at APH inlet(L)
CO2 at APH inlet (R )
CO at APH intlet(L)
CO at APH intlet(R )
O2 at APH inlet(L)
O2 at APH inlet(R )
APH OUTLET READINGS
CO2 at APH outlet(L)
CO2 at APH outlet(R )
CO at APH outlet(L)
CO at APH outlet(R )
O2 at APH outlet(L )
O2 at APH outlet(R )
UNBURNT CARBON
UNBURNT IN FLY ASH
UNBURNT IN BOTTOM ASH
PREVIOUS DAYS COAL PROXIMATE ANALYSIS
Total Moisture
Ash
V.M
FC
GCV of Coal
AMBINT DRY
AMBINT WET
AMBINT RH
WT. OF MOISTURE

Date :
ASSESMENT
UNIT

6-Mar-2016

DATA

MU
MT
MT
KL

10.595
8367

%
%
PPM
PPM
%
%

14.21
14.48
40
40
3.89
3.62

%
%
PPM
PPM
%
%

11.99
7.22
40
40
6.11
10.88

%
%

0.36
1.56

%
%
%
%
KCAL/KG

11.38
46.55
17.58
24.49
2874

DEG C
DEG C
%
KG/KG

27
21
61
0.0137

69

FROM PHYSCROMETRIC
CHART
FROM PHYSCROMETRIC
CHART

U#2
PARAMETERS
UNIT GENERATION
UNIT GENERATION
RH SPRAY
% RH SPRAY
MS PRES. AT TURBINE STOP VALVE(ata)
MS TEMP. AT TURBINE STOP VALVE
RH PRES. AT TURBINE STOP VALVE(ata)
RH TEMP. AT TURBINE STOP VALVE
FW temp at Eco - I/L
CONDENSER VACUUM
CONDENSER BACK PRESSURE(ata)
CONDENSER BACK PRESSURE
MAKE UP WATER
MAKE UP WATER IN %
MAKE UP WATER temp
TOTAL OIL CONSUMPTION FOR START UP
CW INLET TEMPERATURE
CW INLET TEMPERATURE (ROUND-OFF)

HEAT RATE LOSS DUE TO DM MAKE UP

EXPECTED CONDENSER BACKPRESSURE

PARAMETERS FOR BOILER EEFY COMPONENTS

Unit Load
FW Flow at Eco Inlet
Wet Bulb Temp
Dry bulb Temp
Barometric Pressure
Total Coal Flow
Last Tested Unburnt C in Bottom Ash
Last Tested Unburnt C in Flysash
Radiation & Unaccounted Loss
% of Flyash to Total Ash
% of Bottom ash to Total Ash
Last Tested Proximate - As Fired
Moisture
Ash
Volatile Matter
Fixed Carbon
Gross Calorific Value

Sulfur
Last Boiler Efficiency
% O2+CO2 in Flue Gas (Orsat)
AH Leakage
Flue Gas Moisture
Avg. Flue Gas O2 - APH In
Avg. Flue Gas CO - APH In (optional)
Avg. Flue Gas CO2 - APH In
Avg. Flue Gas O2 - APH Out
Avg. Flue Gas CO2 - APH Out
Avg. Flue Gas CO - APH Out
Avg. Flue Gas Temp - APH In
Avg. Flue Gas Temp - APH Out
Primary Air to APH Temp In
Primary Air from APH Temp Out
Secondary Air to APH Temp In
Secondary Air from APH Temp Out
Total Secondary Air Flow
Total Air Flow
Total Primary Air Flow
Design Ambient / Ref Air Temp
Moisture in air

Computations
Losses - Test Conditions
Ultimate Analysis - As Fired
FREE CARBON ON DRY ASH FREE BASIS
VOLATILE MATTER ON DRY ASH FREE BASIS
FIXED CARBON ON DRY ASH FREE BASIS
HYDROGEN ON DRY ASH FREE BASIS
NITROGEN ON DRY ASH FREE BASIS
Carbon
Sulfur
Hydrogen
Moisture
Nitrogen
Oxygen
Ash
Gross Calorific Value

Design Conditions
Proximate - As Fired
Moisture
Ash
Volatile Matter
Fixed Carbon
Ultimate Analysis - As Fired
Carbon
Sulfur
Hydrogen
Moisture
Nitrogen
Oxygen
Ash
Gross Calorific Value
Ambient Temperature
Relative Humidity
Gas Temp Leaving AH - Corr to design ambient
Ambient Temp - test
Ambient Temp - design
Ref. Air Temp - test
Ref. Air Temp - design = Design Eqv. AH Air inlet temp
Gas Temp entering AH - test
Gas Temp leaving AH - test
Gas Temp leaving AH (Corr)
=(Trad*(Tgi-Tgo)+Tgi*(Tgo-Trai)) / (Tgi-Trai)

1 Dry Gas Loss

= Sh*100/(Gcv*4.186)
Carbon in fuel
Sulfur in fuel
Carbon in ash / kg of fuel
Specific heat of gas

Avg. Flue Gas Temp - APH Out

Unburnt C in ash = Pfa/100*Cfa + Pba/100*Cba
Cin ash / kg of coal = A/100*Cash/(100-Cash)
Total air flow = SA + PA flow
Ratio SA flow to Total Air flow=Fsa/Fta
Ratio PA flow to Total Air flow=Fpa/Fta
Weighted Temp Air In = Tsai*Rsa + Tpai*Rpa
Weighted Temp Air Out = Tsao*Rsa + Tpao*Rpa
Avg. Flue Gas CO2 - APH Out
Gross CV
Weight of dry gas = (Ca+S/2.67-100*U)/(12*CO2out)
Sensible Heat dry gas = Wd*30.6(Tgo-Trai)
2 Loss due to Unburnt Carbon
= U*CVc*100/Gcv
Carbon in Ash / kg of coal
CV of Carbon
Gross CV
actual loss
Loss due to Unburbt carbon in flyash
= Ufash * Cvc* 100/Gcv
carbon in fly ash =Pfa/100*Cfa
Cin ash / kg of coal = A/100*Cfash/(100-Cfash)
CV of Carbon
Gross CV

Loss due to Unburbt carbon in bottom ash

= Ufash * Cvc* 100/Gcv
carbon in fly ash =Pfa/100*Cfa
Cin ash / kg of coal = A/100*Cbash/(100-Cbash)
CV of Carbon
Gross CV

3 Loss due to moisture in fuel

= Sw*M/(Gcv*4.186)
Moisture in Fuel
Avg. Flue Gas Temp - APH Out

Weighted Temp Air - APH In

Gross CV
Sensible heat of water vapour Sw = 1.88*(Tgo-25)+2442+4.2*(25-Trai)
4 Loss due to Hydrogen in Fuel
=9*H*Sw/(Gcv*4.186)
Hydrogen in fuel
5 Loss due to Carbon monoxide
= COoutp*7*Cvco*(Ca-100*U) /3 / (CO2out+Cooutp) / Gcv
Avg. Flue Gas CO2 - APH Out
Avg. Flue Gas CO - APH Out
Carbon in fuel
CV of Carbon Monoxide
Gross CV
Carbon in Ash / kg of coal
6 Loss due to moisture in air
= Ma*1.88*(Tgo-Trai)*100/(Gcv*4.186)
Carbon in fuel
Hydrogen in fuel
Sulfur in fuel
Oxygen in fuel
Carbon in ash / kg of fuel
Gross CV
Moisture in Air
Ref.air temp
Avg. Flue Gas Temp - APH Out
Avg. Flue Gas O2 - APH Out
Avg. Flue Gas N2 - APH Out = 100 - (O2out-CO2out-Cooutp)
Stoichiometric air = (2.66*(C-U*100)+7.937*H+0.996*S-O)/23.2
Excess Air = 1+[(O2out-Cooutp/2)]/[0.2682*N-(O2out-Cooutp)]
Total Moisture in air = Sa*Ea*Mwv

Date :

6-Mar-2016

UNITS
MU
MW
TPH
%
KG/CM2
DEG C
KG/CM2
DEG C
DEG C
KG/CM2
KG/CM2
mmHg
TONNES
%

DEG C
DEG C
KCAL/KWH

DATA
10.595
441
4.55
0.25
126.58
537.6
32.2
537.9
216.99
0.08
0.082
60.414
69
0.16
27.85
0
27.39
27.00
3.22

mmHg

57.93

Units
MW
T/hr
C
C
mmHgC
T/hr
%
%
%
%
%

Symbol
L
Ffw
Wb
Db
BP
Fin
Cba
Cfa
Lrad
Pfa
Pba

1086.235
21
27
760
348.70
1.56
0.36
0.77
85
15

%
%
%
%
kcal/kg

M
A
VM
FC
Gcv

11.38
46.55
17.58
24.49
2874

KCAL/KG
184

ENTHAPLY OF MAIN STEAM

FROM STEAM TABLE

822.84
815.88 739.4 ENTHALPY OF FW TEMP FROM
STEAM TABLE
815.776 726.005
222.07

27.89

Value

440.7

%
%

S
Be

0.5
86.8

%
%
%

Tfg
Lkg
FGm

18.1
34.136

%
ppm
%
%
ppm
C
C

O2in
COin
CO2in
O2out
CO2out
COout
Tgi
Tgo

3.8
40
14.347
8.50
9.60
40
313.05
119.42

C
C
C
C

Tpai
Tpao
Tsai
Tsao

36.6
258.15
29.48
263.02

T/hr
T/hr
T/hr
C
kg/kg

Fsa
Fta
Fpa
Tref
Mw

847.67
1451.77
604.10
27
0.0137

Unit

Symbol

Value

FcDc
VmDf
Cdf
Hdf
Ndf

65.46
34.54
83.95
5.25
1.69

k
Ca
S
H
M
N
O
A
Gcv

0.42
35.32
0.5
2.21
11.4
0.71
3.34
47
2874

%
%
%
%
%
%
%
kcal/kg

Unit

Symbol

Value

%
%
%
%

Md
Ad
VMd
FCd

12
42
21
25

%
%
%
%
%
%
%
kcal/kg
C

Cd
Sd
Hd
Md
Nd
Od
Ad
Gcvd
Tadd
RH

34.15
0.5
2.2
12
1
8.09
42.06
3200
34
60

C
C
C

Tad
Tadd
Trai

27
33
32.43

C
C
C
C

Trad
Tgi
Tgo
Tgc

38.43
313.05
119.4
123.56

CORRECTED
0.689
%

Ldg

6.767

6.078

%
%
kg/kg coal
kg/kg/C

Ca
S
U
Cp

35.32
0.5
0.00253
30.6

37.00
0.5
0.0025
30.6

C
%
kg

Tgo
Cash
U

119.4162307386
0.54
0.00253

119.42
0.540
0.0025

T/hr
%
%
C
C

Fta
Rsa
Rpa
Trai
Tao

1451.77
0.58
0.42
32.4
261.0

1452
0.58
0.42
32.43
260.99

%
kcal/kg
kg/kg coal
kJ/kg

CO2out
Gcv
Wd
Sh

9.6
2874
0.3059
814.11

9.6
3200
0.3
814.1

%
kg/kg coal
kcal/kg
kcal/kg

Luc
U
CVc
Gcv

0.71
0.00253
8077.8
2874

%
kg
kcal/kg
kcal/kg

Lucfash
Cfash
Ufash
CVc
Gcv

0.4016
0.306
0.0014
8078
2874

%
kg
kcal/kg
kcal/kg

Lucbash
Cbash
Ubash
CVc
Gcv

0.3069
0.234
0.00109
8078
2874

%
%
C

Lmf
M
Tgo

2.448
11.4
119.4162307386

C
kcal/kg

Tai
Gcv

32.4
2874.0

kJ/kg

Sw

2588.2851699299

%
%

Lhf
H

4.28
2.21

%
%
%
%
kcal/kg
kcal/kg
kg/kg coal

Lco
CO2out
Cooutp
Ca
CVco
Gcv
U

0.029
9.6
0.004
35.32
2415
2874.0
0.00253

%
%
%
%
%
kg/kg coal
kcal/kg
kg/kg
C
C
%

Lma
Ca
H
S
O
U
Gcv
Mwv
Trai
Tgo
O2out

0.141
35.32
2.21
0.5
3.34
0.00253
2874
0.0137
32.43
119.4162307386
8.50

N2out

81.9

kg/kg coal

Sa

4.65

Ea
Ma

1.63
0.1039

F MAIN STEAM
M TABLE

OF FW TEMP FROM
LE

CW INLET
20
21
22
85.195
23
24
25
26
27
28
29
30
31
32
33
34
35
36

C
53.8
54.7
55.7
56.8
58.0
59.2
60.7
62.2
63.8
65.5
67.3
69.1
71.1
73.2
75.4
77.6
80.0

23.8
25.2
26.8
28.4
30.1
31.9
33.7
35.7
37.8
39.9
42.2
44.6

1.3
0.4
85
15

Expected loss
Loss due to Unburbt carbon in flyash
= Ufash * Cvc* 100/Gcv
carbon in fly ash =Pfa/100*Cfa
Cin ash / kg of coal = A/100*Cfash/(100-Cfash)
CV of Carbon
Gross CV

Loss due to Unburbt carbon in bottom ash

= Ufash * Cvc* 100/Gcv
carbon in fly ash =Pfa/100*Cfa
Cin ash / kg of coal = A/100*Cbash/(100-Cbash)
CV of Carbon
Gross CV

%
kg
kcal/kg
kcal/kg

Lucfash
Cfash
Ufash
CVc
Gcv

0.3702
0.340
0.0016
8078
3465

%
kg
kcal/kg
kcal/kg

Lucbash
Cbash
Ubash
CVc
Gcv

0.2120
0.195
0.00091
8078
3465

change in Blr Effy

0.0314

0.0948

JINDAL POWER LIMITED

OP Jindal Super Thermal Power Plant (4 X 600 MW)
DAILY HEAT RATE DEVIATION REPORT
Unit # : 2

Date
Parameters

Sl. No.
1

Parameter
Load

Unit

6-Mar-16

Heat Rate Deviation

Design

Expected

Actual

Deviation

MW

600

600

440.7

-159.3

Kg/cm2

Kcal/kwh
50.374

Accountable HR Deviation
2

Main Steam Press before ESV

170

170

126.6

-43.4

Main Steam Temp before ESV

537

537

537.6

0.6

-0.4

Hot Reheat Temp before IV

537

537

537.9

0.9

-0.5

Reheat Attemperation

TPH

4.55

4.5

Condenser back pressure

mmhg

75.9

57.9

60.4

2.5

5.0

CW Inlet Tempertaure

-33.7

Makeup Water %

FW Temperature at Eco I/L

10

11

33

33

27.4

5.61

%MCR

0.160

0.16

1.0

253.7

239.3

217.0

22.3

20.0

Dry Flue Gas Loss(DFG)

4.5

4.5

6.8

2.3

58.7

Effect of Coal on DFG

0.4

9.3

0.7

a) Oxygen at APH inlet

3.6

3.6

3.8

b) APH Exit Temperature(Corrected)

140

140

123.6

c) APH Leakage

Wet flue Gas loss

6.36

6.36

6.7

a) Moisture in coal

2.33

2.33

2.4

3.85

34.1

b) % Hydrogen in coal

3.85

4.3

12

Combustible in Fly ash

0.3

0.36

0.1

0.8

13

Combustible in Bottom ash

0.7

1.56

0.9

2.4

14

Startup oil consumption

0.0

15

HP Turbine Cylinder Efficiency(VWO)

92.36

92.36

90.98

1.38

6.1

16

IP Turbine Cylinder Efficiency

93.16

93.16

91.62

1.54

17

Total Accountable HR deviation(A)

Kcal/kwh

18

Unaccountable HR Deviation (B)

Kcal/kwh

22

19

Total Heat Rate Deviation (A+B)

Kcal/kwh

149

20

Expected Design HEAT RATE at Full Load and Rated

condition(C)

Kcal/kwh

2236

21

Derived Heat Rate (A+B+C)

Kcal/kwh

2385

22

Reported Heat Rate on the basis of coal

Kcal/kwh

6.8
127

Remarks
1

Avg parameters were taken for the whole day

For FW temperature correction factor is not given so expected FW temp at various loads was deduced from HBDs. HR deviation deduced from general
thumb rule

For HP/IP turbine effy losses were derived from general thumb rule

HR loss for MS pressure is not taken due to sliding pressure operation

Jindal Power Limited (

Unit#2
Date

Load (MW)

3/1/2016

0.0

3/2/2016

0.0

3/3/2016

0.0

3/4/2016

0.0

3/5/2016

0.0

3/6/2016

441.5

3/7/2016

0.0

3/8/2016

0.0

3/9/2016

0.0

3/10/2016

0.0

3/11/2016

0.0

3/12/2016
3/13/2016
3/14/2016
3/15/2016
3/16/2016
3/17/2016
3/18/2016
3/19/2016
3/20/2016
3/21/2016
3/22/2016
3/23/2016
3/24/2016
3/25/2016
3/26/2016
3/27/2016
3/28/2016
3/29/2016
3/30/2016
3/31/2016
Total

441.5

Avg Heat Rate

ndal Power Limited (4x600 MW)

Unit#2
Load (MU)

Heat Rate (kCal/kWh)

Heat Input
0
0
0
0
0

10.595

2385

25271
0
0
0
0
0

10.6

25271

Avg Heat Rate

2385